Fuji Electric FRENIC-HVAC Instruction Manual

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Instruction Manual

Thank you for purchasing our FRENIC-H VAC series of inverters.

• This product is designed to drive a three-phase induction motor. Read through this manual to become familiar with the handling procedure and correct use.

• Improper handling might result in incorrect operation, short life cycle, or failure of this product as well as the motor.

• Deliver this manual to the end user of this product. Keep this manual in a safe place until this product is discarded.

• For instructions on how to use an optional device, refer to the instruction and installation manuals for that optional device.

Fuji Electric Co., Ltd. INR-SI47-1610f-E

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No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co., Ltd.

All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.

The information contained herein is subject to change without prior notice for improvement.

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Preface

Thank you for purchasing our FRENIC-HVA C series of inverters. This product is designed to drive a three-phase induction motor.

This instruction manual is Translation of the original instructions and provides only minimum requisite information for wiring and operation of the product. Read through this manual before use.

For details about this product, refer to the FRENIC-H VAC User's Manual that contains the precautions, detailed functions and specifications, wiring, configuration and maintenance.

 Safety precautions

Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.

Safety precautions are classified into the following two categories in this manual.

Failure to heed the information indicated by this symbol ma y lead to dangerous conditions, possibly resulting in death or serious bodily injuries.

Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in minor or light bodily injuries and/or substantial property damage.

Failure to heed the information contained under the CAUTION title can also result in serious consequences. These safety precautions are of utmost importance and must be observed at all times.

Application

• This product is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other purposes.

Fire or an accident could occur.

• This product may not be used for a life-support system or other purposes directly related to the human safety.

• Although product is manufactured under strict quality control, install safety devices for applications where serious accidents or property damages are foreseen in relation to the failure of it.

An accident could occur.

Installation

• Install the inverter on a base made of metal or other non-flammable material.

Otherwise, a fire could occur.

• Do not place flammable object nearby.

Doing so could cause fire.

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• Do not support the inverter by its front cover during transportation.

Doing so could cause a drop of the inverter and injuries.

• Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat sink.

• When changing the positions of the top and bottom mounting bases, use only the specified screws.

Otherwise, a fire or an accident might result.

• Do not install or operate an inverter that is damaged or lacking parts.

Doing so could cause fire, an accident or injuries.

Wiring

• If there isn’t zero-phase current (Earth leakage current) detective device, such as a ground-fault relay in the upstream power supply line, which is to avoid undesirable system shutdown, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) individually to break the individual inverter’s power supply line.

Otherwise, a fire could occur.

• When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection) in the path of each pair of power lines to inverters. Use the recommended devices within the recommended current capacity.

• Use wires in the specified size.

• Tighten terminals with specified torque.

Otherwise, a fire could occur.

• When there is more than one combination of an inverter and motor, do not use a multicore cable for the purpose of running their wirings together.

• Do not connect a surge killer to the inverter's output (secondary) circuit.

Doing so could cause a fir e.

• Be sure to ground the inverter's grounding terminals

Otherwise, an electric shock or a fire could occur.

• Qualified electricians should carry out wiring.

• Be sure to perform wiring after turning the power OFF.

Otherwise, an electric shock could occur.

• Be sure to perform wiring after installing the inverter unit.

Otherwise, an electric shock or injuries could occur.

• Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected.

• When using this product in combination with a PW M converter, refer to the instructions given in the FRENIC -HVAC User's Manual.

Otherwise, a fire or an accident could occur.

• Do not connect the power supply wires to the inverter output terminals (U, V, and W).

Doing so could cause fire or an accident.

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• In general, sheaths of the control signal wires are not specifically designed to withstand a high voltage (i.e., reinforced insulation is not applied). Therefore, if a control signal wire comes into direct contact with a live conductor of the main circuit, the insulation of the sheath might break down, which would expose the signal wire to a high voltage of the main circuit. Make sure that the control signal wires will not come into contact with live conductors of the main circuit.

Doing so could cause an accident or an electric shock.

• Before changing the switches, turn OFF the power and wait at least 10 minutes. Make sure that the charging lamp is turned OFF. Further, make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has dropped to the safe level (+25 VDC or below).

Otherwise, an electric shock could occur.

• The inverter, motor and wiring generate electric noise. Be careful about malfunction of the nearby sensors and devices. To prevent them from malfunctioning, implement noise control measures.

Otherwise an accident could occur.

• The leakage current of the EMC filter built-in type of inverters is comparatively large. Be sure to perform protective grounding.

Otherwise, an accident or an electric shock could occur.

Operation

• Be sure to mount the front cover before turning the power ON. Do not remove the cover when the inverter power is ON.

Otherwise, an electric shock could occur.

• Do not operate switches with wet hands.

Doing so could cause electric shock.

• If the auto-reset function has been selected, the inverter may automatically restart and drive the motor depending on the cause of tripping. Design the machinery or equipment so that human safety is ensured at the time of restarting.

Otherwise, an accident could occur.

• If the stall prevention function (current limiter), automatic deceleration (anti-regenerative control), or overload prevention control has been selected, the inverter may operate with acceleration/deceleration or frequency different from the commanded ones. Design the machine so that safety is ensured even in such cases.

• The

key on the keypad is effective only when the keypad operation is enabled with function code F02 (= 0, 2 or 3). W hen the keypad operation is disabled, prepare an emergency stop switch separately for safe operations.

Switching the run command source from keypad (local) to external equipment (remote) by turning ON

the "Enable communications link" command LE disables the

key. To enable the key for an

emergency stop, select the STOP key priority with function code H96 (= 1 or 3).

• If any of the protective functions have been activated, first remove the cause. T hen, after checking that all the run commands are set to OFF, release the alarm. If the alarm is released while any run commands are set to ON, the inverter may supply the power to the motor, running the motor.

Otherwise, an accident could occur.

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• If you enable the "Restart mode after momentary power failure" (Function code F14 = 3 to 5), then the inverter automatically restarts running the motor when the power is recovered.

Design the machinery or equipment so that human safety is ensured after restarting.

• If the user configures the function codes wrong without completel y understanding this Instruction Manual and the FRENIC-HVAC User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine.

An accident or injuries could occur.

• Even if the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input terminals L1/R, L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.

• Even if the motor is stopped due to DC braking, voltage is output to inverter output terminals U, V, and W.

An electric shock m ay occur.

• The inverter can easily accept high-speed operation. When changing the speed setting, carefully check the specifications of motors or equipment beforehand.

Otherwise, injuries could occur.

• Do not touch the heat sink because it becomes very hot.

Doing so could cause burns.

• The DC brake function of the inverter does not provide any holding mechanism.

Injuries could occur.

• Ensure safety before m odifying the function code settings.

Run commands (e.g., "Run forward" FWD, "FMS is switch to fire mode" FMS), stop commands (e.g.,

"Coast to a stop" BX), and frequency change commands can be assigned to digital input terminals. Depending upon the assignment states of those terminals, modifying the function code setting may cause a sudden motor start or an abrupt change in speed.

• When the inverter is controlled with the digital input signals, switching run or frequency command sources with the related terminal commands (e.g., SS1, SS2, SS4, SS8, Hz2/Hz1, Hz/PID, IVS, LE and FMS) may cause a sudden motor start or an abrupt change in speed.

• Ensure safety before modifying customizable logic related function code settings (U codes and related function codes) or turning ON the "Cancel customizable logic" terminal command CLC. Depending upon the settings, such modification or cancellation of the customizable logic may change the operation sequence to cause a sudden motor start or an unexpected motor operation.

• If any abnormality is found in the inverter or motor, immediately stop it and perform troubleshooting, referring to the FRENIC-HVAC User's Manual.

An accident or injuries could occur.

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This icon indicates information which, if not heeded, can result in the inverter not operating to full eff accidents.

This icon indicates information that can prove handy when performing certain settings or operations. This icon indicates a reference to more detailed information.

Maintenance and inspection, and parts replacement

• Before proceeding to maintenance or inspection, turn OFF the power and wait at least 10 minutes. Make sure that the charging lamp is turned OFF. Further, make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has dropped to the safe level (+25 VDC or below).

Otherwise, an electric shock could occur.

• Always carry out the dail y and periodic inspections described in the user's manual. Use of the inverter for long periods of time without carrying out regular inspections could result in malfunction or damage, and an accident or fire could occur.

• It is recommended that periodic inspections be carryout every one to two years, however, they should be carried out more frequently depending on the usage conditions.

• It is recommended that parts for periodic replacement be replaced in accordance with the standard replacement frequency indicated in the user's manual. Use of the product for long periods of time without replacement could result in malfunction or damage, and an accident or fire could occur.

• Contact outputs [30A/B/C] [Y5A/C] use relays, and may remain ON, OFF, or undetermined when their lifetime is reached. In the interests of safety, equip the inverter with an external protective function.

• Continued use of a depleted backup battery may result in loss of data.

Otherwise, an accident or fire could occur.

• Maintenance, inspection, and parts replacement should be made only by qualified persons.

• Take off the watches, rings and other metallic objects before starting work.

• Use insulated tools.

Otherwise, an electric shock or injuries could occur.

• Never modify the inverter.

Doing so could cause an electric shock or injuries.

Disposal

• Treat the inverter as an industrial waste when disposing of it.

Otherwise injuries could occur.

GENERAL PRECAUTIONS

Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the covers and shields in the original state and observe the description in the manual before starting operation.

Icons

The following icons are used throughout this manual.

iciency, as well as information concerning incorrect operations and settings which can result in



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Power supply

voltage

Power supply

0.75

FRN0.75AR1-2

6(IEC/EN 6026 9-2)

0.75

FRN0.75AR1-4

4(IEC/EN 60269-2)

1.5

FRN1.5AR1-2

10(IEC/EN 60269-2)

1.5

FRN1.5AR1-4

6(IEC/EN 60269-2)

2.2

FRN2.2AR1-2

16(IEC/EN 60269-2)

2.2

FRN2.2AR1-4

10(IEC/EN 60269-2)

3.7

FRN3.7AR1-2

3.7

(4.0)*

FRN3.7AR1-4

110

FRN110AR1S-4

160

FRN160AR1S-4

450 (IEC 60269-4)

FRN200AR1S-4

220

550 (IEC 60269-4)

FRN280AR1S-4

500

1250 (IEC 60269-4)

630

FRN630AR1S-4

710

FRN710AR1S-4

Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia)

Conformity to the Low Voltage Directive in the EU

If installed according to the guidelines given below, inverters marked with CE are considered as compliant with the Low Voltage Directive.

Compliance with European Standards

Adjustable speed electrical power drive systems (PDS).

Part 5-1: Safety requi rements. Electrical, thermal and energy. IEC/EN 61800-5-1

1. The ground terminal G should always be connected to the ground. Do not use only a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)* as the sole method of electric shock protection. Be sure to use ground wires of recommended size listed on page vii.

*With overcurrent protection.

2. To prevent the risk of hazardous accidents that could be caused by damage of the inverter, install the specified fuses in the supply side (primary side) according to the following tables.

- Breaking capacity: Min. 10 kA

- Rated voltage: Min. 500 V

■kW rating

Inverter type

motor (kW)

Nominal applied

(4.0)*

FRN4.0AR1-2E

5.5 FRN5.5AR1 -2 35(IEC/EN 60269-2)

7.5 FRN7.5AR1 -2 50(IEC/EN 60269-2)

11 FRN11AR1-2 80(IEC/EN 60269-2)

15 FRN15A R1-2 100(IEC/EN 60269-2)

18.5 FRN18.5AR1-2 125(IEC/EN 60269-2)

22 FRN22A R1-2

Three-phase 200 V

30 FRN30A R1-2

37 FRN37A R1-2

45 FRN45A R1-2

55 FRN55AR1S-2

75 FRN75AR1S-2

90 FRN90AR1S-2

Fuse rating

(A)

25(IEC/EN 60269-2)

250(IEC 60269-4）

350(IEC 60269-4)

500(IEC 60269 -4)

voltage

Nominal applied

5.5

7.5

18.5

Three-phase 400 V

132

200

280

315

355

400

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E or FRN4.0AR1-4E. Note: A box () replaces an alphabetic letter depending on the enclosure.

A box () replaces an alphabetic letter depending on the shipping destination.

Inverter type

Fuse rating

motor (kW)

FRN4.0AR1-4E

FRN5.5AR1-4 20(IEC/EN 60269-2)

FRN7.5AR1-4 25(IEC/EN 60269-2)

FRN11AR1-4 35(IEC/EN 60269-2)

FRN15AR1-4 50(IEC/EN 60269-2)

FRN18.5AR1-4 63(IEC/EN 60269-2)

FRN22AR1-4 80(IEC/EN 60269-2)

FRN30AR1-4 100(IEC/EN 60269-2)

FRN37AR1-4 125(IEC/EN 60269-2)

FRN45AR1-4

FRN55AR1-4

FRN75AR1-4

FRN90AR1-4

FRN132AR1S-4

FRN220AR1S-4

FRN315AR1S-4

FRN355AR1S-4

FRN400AR1S-4

FRN500AR1S-4

16(IEC/EN 60269-2)

250(IEC 60269-4)

350(IEC 60269-4)

400 (IEC 60269-4)

500 (IEC 60269-4)

630 (IEC 60269-4)

900 (IEC 60269-4)

2000 (IEC 60269-4)

(A)

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FRN001AR1-2U

6(IEC/EN 60269-2)

FRN001AR1-5U

3(IEC/EN 60269-2)

FRN002AR1-2U

10(IEC/EN 60269-2)

FRN002AR1-5U

4(IEC/EN 60269-2)

FRN005AR1-2U

25(IEC/EN 60269-2)

FRN005AR1-5U

10(IEC/EN 60269-2)

FRN010AR1-2U

50(IEC/EN 60269-2)

FRN010AR1-5U

20(IEC/EN 60269-2)

FRN020AR1-2U

100(IEC/EN 60269-2)

FRN020AR1-5U

35(IEC/EN 60269-2)

FRN025AR1-2U

125(IEC/EN 60269-2)

FRN025AR1-5U

40(IEC/EN 60269-2)

FRN040AR1-2U

FRN040AR1-5U

80(IEC/EN 60269-2)

FRN075AR1S-2U

FRN075AR1-5U

250(IEC 60269-4)

125

FRN125AR1S-2U

125

FRN125AR1-5U

350(IEC 60269-4)

FRN001AR1-4U

4(IEC/EN 60269-2)

150

FRN150AR1-5U

350(IEC 60269-4)

FRN003AR1-4U

10(IEC/EN 60269-2)

250

FRN250AR1S-5U

450 (IEC 60269-4)

FRN005AR1-4U

16(IEC/EN 60269-2)

300

FRN300AR1S-5U

500 (IEC 60269-4)

FRN007AR1-4U

20(IEC/EN 60269-2)

FRN010AR1-4U

25(IEC/EN 60269-2)

FRN020AR1-4U

50(IEC/EN 60269-2)

FRN040AR1-4U

100(IEC/EN 60269-2)

FRN060AR1-4U

100

FRN100AR1-4U

125

FRN125AR1-4U

200

FRN200AR1S-4U

400 (IEC 60269-4)

350

FRN350AR1S-4U

550 (IEC 60269-4)

Note: A bo x () replaces an alphabetic letter

500

FRN500AR1S-4U

depending on the enclosure.

1000

FRN1000AR1S-4U

Conformity to the Low Voltage Directive in the EU (Continued)

■HP rating

voltage

Power supply

Three-phase 230 V

Inverter type

motor (HP)

Nominal applied

3 FRN003AR1-2U 16(IEC/EN 60269-2) 3 FRN003AR1 -5U 6(IEC/EN 60269-2)

7 FRN007AR1-2U 35(IEC/EN 60269-2) 7 FRN007AR1 -5U 16(IEC/EN 60269-2)

15 FRN015AR1-2U 80(IEC/EN 60269-2) 15 FRN015AR1-5U 25(IEC/EN 60269-2)

30 FRN030AR1-2U

50 FRN050AR1-2U

60 FRN060AR1-2U 60 FRN060AR1-5U 250(IEC 60269-4)

100 FRN100AR1S-2U 100 FRN100AR1-5U 250(IEC 60269-4)

2 FRN002AR1-4U 6(IEC/EN 60269-2) 200 FRN200AR1S-5U 400 (IEC 60269-4)

15 FRN015AR1-4U 35(IEC/EN 60269-2)

25 FRN025AR1-4U 63(IEC/EN 60269-2)

30 FRN030AR1-4U 80(IEC/EN 60269-2)

50 FRN050AR1-4U 125(IEC/EN 60269-2)

75 FRN075AR1-4U

Fuse rating

(A)

250(IEC 60269-4）

350(IEC 60269-4)

500(IEC 60269-4)

250(IEC 60269-4)

voltage

Power supply

Three-phase 575 V

Inverter type

motor (HP)

Nominal applied

30 FRN030AR1-5U 50(IEC/EN 60269-2)

50 FRN050AR1-5U 1 00(IEC/EN 60269-2)

Fuse rating

(A)

Three-phase 460 V

150 FRN150AR1S-4U

250 FRN250AR1S-4U 450 (IEC 60269-4)

300 FRN300AR1S -4U 500 (IEC 60269-4)

450 FRN450AR1S-4U 630 (IEC 60269-4)

600 FRN600AR1S-4U

800 FRN800AR1S-4U 1250 (IEC 60269-4)

900 FRN900AR1S-4U

350(IEC 60269-4)

900 (IEC 6 0269-4)

2000 (IEC 60269-4)

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Conformity to the Low Voltage Directive in the EU (Continued)

3. When used with the inverter, a molded case circuit breaker (MCCB), residual-current-operated protective

device (RCD)/earth leakage circuit breaker (ELCB) or magnetic contactor (MC) should conform to the EN or IEC standards.

4. When you use a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)

for protection from electric shock in direct or indirect contact power lines or nodes, be sure to install type B of RCD/ELCB on the input (primary) of the inverter.

5. The inverter should be used i n an environment that does not exceed Pollution Degree 2 requirements.

6. Install the inverter, AC reactor (ACR), input or output filter in an enclosure with minimum degree of

protection of IP2X (Top surface of enclosure shall be minimum IP4X when it can be easily accessed), to prevent human body from touching directly to live parts of these equipment.

Note: Does not apply to IP55 model.

7. Do not connect any copper wire directly to grounding terminals. Use crimp terminals with tin or equivalent

plating to connect them.

8. When you use an inverter at an altitude of more than 2000 m, you should apply basic insulation for the

control circuits of the inverter. The inverter cannot be used at altitudes of more than 3000 m.

viii

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Power supply

voltage

Recommended wire size (mm2)

DC reactor connection

main

[L1/R,

L3/T] *1

Inverter’s

[ G] *1

0.75

FRN0.75AR1-2

1.5

FRN1.5AR1-2

2.2

FRN2.2AR1-2

3.7 (4.0) *

FRN3.7AR1-2

5.5

FRN5.5AR1-2

7.5

FRN7.5AR1-2

4 6 11

FRN11AR1-2

FRN15AR1-2

18.5

FRN18.5AR1-2

FRN22AR1-2

FRN30AR1-2

FRN37AR1-2

FRN45AR1-2

FRN55AR1S-2

50×2

70×2

FRN75AR1S-2

95×2

120×2

FRN90AR1S-2

120×2

120

120×2

150×2

0.75

FRN0.75AR1-4

1.5

FRN1.5AR1-4

2.2

FRN2.2AR1-4

3.7 (4.0)*

FRN3.7AR14 FRN4.0AR1-4E

5.5

FRN5.5AR1-4

7.5

FRN7.5AR1-4

FRN11AR1-4

FRN15AR1-4

4 6 18.5

FRN18.5AR1-4

FRN22AR1-4

FRN30AR1-4

FRN37AR1-4

FRN45AR1-4

FRN55AR1-4

FRN75AR1-4

FRN90AR1-4

110

FRN110AR1S-4

50×2

150

132

FRN132AR1S-4

70×2

95×2

160

FRN160AR1S-4

185

240

300

200

FRN200AR1S-4

300

150×2

220

FRN220AR1S-4

150×2

185×2

280

FRN280AR1S-4

185×2

185

315

FRN315AR1S-4

240×2

240

355

FRN355AR1S-4

300×2

300

300×2

400

FRN400AR1S-4

240×3

185×2

240×3

500

FRN500AR1S-4

300×3

240×2

240×4

630

FRN630AR1S-4

710

FRN710AR1S-4

Conformity to the Low Voltage Directive in the EU (Continued)

9. Use wires listed in IEC 60364-5-52.

■kW rating

Main terminal

motor (kW)

Nominal applied

Inverter type

Main power input

grounding

L2/S,

Inverter

outputs

[U, V, W]

[P1, P(+)]

Aux.

Aux

control

power

supply

[R0, T0]

power supply

[R1, T1]

Control

circuit

2.5

Built-in

DC reactor

0.75 2.5

FRN4.0AR1-2E

2.5 10

Three-phase 200 V

2.5

2.5 10

2.5

Built-in

DC reactor

0.75 2.5

Three-phase 400 V

300 150

240×2 300×2

300×4 300×2 300×4

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E or FRN4.0AR1-4E.

Note: A box () replaces an alphabetic letter depending on the enclosure. A box () replaces an alphabetic letter depending on the s hipping destination.

Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia)

*1 The recommended wire size for main circuits is for the 70°C 600 V PVC wires used at an ambient temperature of 40°C.

2.5

300×3

300×4

Page 12

Power supply

voltage

Recommended wire size (mm2)

DC reactor connection

Aux main

Main power input

[L1/R,

L3/T] *1

Inverter’s

[ G] *1

FRN001AR1-2U

FRN002AR1-2U

FRN003AR1-2U

FRN005AR1-2U

FRN007AR1-2U

FRN010AR1-2U

FRN015AR1-2U

FRN020AR1-2U

FRN025AR1-2U

FRN030AR1-2U

FRN040AR1-2U

FRN050AR1-2U

FRN060AR1-2U

FRN075AR1S-2U

50×2

70×2

100

FRN100AR1S-2U

95×2

120×2

125

FRN125AR1S-2U

120×2

120

120×2

150×2

FRN001AR1-4U

FRN002AR1-4U

FRN003AR1-4U

FRN005AR1-4U

FRN007AR1-4U

FRN010AR1-4U

FRN015AR1-4U

FRN020AR1-4U

FRN025AR1-4U

FRN030AR1-4U

FRN040AR1-4U

FRN050AR1-4U

FRN060AR1-4U

FRN075AR1-4U

100

FRN100AR1-4U

125

FRN125AR1-4U

FRN150AR1S-4U

50×2

150

FRN200AR1S-4U

70×2

95×2

FRN250AR1S-4U

185

240

300

FRN300AR1S-4U

300

150×2

FRN350AR1S-4U

150×2

185×2

FRN450AR1S-4U

185×2

185

240×2

300×2

FRN500AR1S-4U

300×2

300

300×2

FRN600AR1S-4U

240×3

185×2

240×3

FRN800AR1S-4U

300×3

240×2

240×4

900

FRN900AR1S-4U

FRN1000AR1S-4U

Conformity to the Low Voltage Directive in the EU (Continued)

■HP rating

Main terminal

Inverter

outputs

[U, V, W]

[P1, P(+)]

Nominal applied

Inverter type

motor (HP)

L2/S,

grounding

Aux.

circuit

control

power

supply

[R0, T0]

power supply

[R1, T1]

Control

2.5 10

2.5

Three-phase 230 V

2.5

Three-phase 460 V

150

200

250

300

350

450

500

600

800

1000

300 150

300×4 300×2 300×4

Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

*1 The recommended wire size for main circuits is for the 70°C 600 V PVC wires used at an ambient temperature of 40°C.

Built-in

DC reactor

Built-in

DC reactor

300×3

300×4

0.75 2.5

2.5

0.75 2.5

2.5

Page 13

Power supply

voltage

Recommended wire size (mm2)

DC reactor

Aux main

Main power input

[L1/R,

L3/T] *1

Inverter’s

[ G] *1

FRN001AR1-5U

FRN002AR1-5U

FRN003AR1-5U

FRN005AR1-5U

FRN007AR1-5U

FRN010AR1-5U

FRN015AR1-5U

FRN020AR1-5U

FRN025AR1-5U

FRN030AR1-5U

FRN040AR1-5U

FRN050AR1-5U

FRN060AR1-5U

FRN075AR1-5U

100

FRN100AR1-5U

125

FRN125AR1-5U

150

FRN150AR1-5U

200

FRN200AR1S-5U

120

150

250

FRN250AR1S-5U

150

300

FRN300AR1S-5U

185

Conformity to the Low Voltage Directive in the EU (Continued)

Main terminal

Inverter outputs

[U, V, W]

connection

[P1, P(+)]

motor (HP)

Nominal applied

Inverter type

L2/S,

grounding

Aux.

circuit

control power supply

[R0, T0]

power

supply

[R1, T1]

Control

2.5

25 25

2.5

Built-in

DC reactor

0.75 2.5

Three-phase 575 V

185 240

2.5

Note: A box (

) replaces an alphabetic letter depending on the enclosure.

Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

*1 The recommended wire size for main circuits is for the 70°C 600 V PVC wires used at an ambient temperature of 40°C.

Page 14

10. The inverter has been tested with IEC/EN 61800-5-1 Short-circuit Test under the following conditions.

PEN

L1/R L2/S L3/T

Inverter

TN-C system

Power supply

L1 L2 L3

L1/R

L2/S L3/T

Power Supply

TN-S system

Inverter

L1 L

L1/

L2/

L3/

Power supply

IT system

Inverter

L1 L2 L3

1/R

L2/

L3/

Power supply

TT system

(Earthed neutral)

Inverter

L1 L2 L3

L1/R

L3/T

Power supply

TT system

Inverter

Earthed condition

Can or cannot be used and caution

Non-earthed (isolated from earth) IT system

Available.

occurs.

Corner earthed / Phase-earthed

system of 400V (TT system)

Conformity to the Low Voltage Directive in the EU (Continued)

Short-circuit current in the supply: 10,000 A

240V or below (200V class series inverters of 18.5 kW (25HP) or below.) 230V or below (230V class series inverters of 22 kW (30HP) or above.) 480V or below (480V class series inverters)

600V or below (575V class series inverters)

11. Use this inverter at the following power supply s ystem.

200V type inverters can be used at IT or TT system.

Use 400V type inverters at the following IT or TT system.

*1) EMC filter : on

In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller

IT system which earthed neutral by an impedance

system by an impedance or earthed

directly (make connection using a supplementary insulation.) Use an earth fault detector able to disconnect the power within 5 s after the earth fault

Not availabl e.

xii

Page 15

Earthed condition

Can or cannot be used and caution

note *3)

Non-earthed (isolated from earth) IT system

All models of 400V series

fault occurs.

Available.

supplementary insulation.)

Earthed condition

Can or cannot be used and caution

Non-earthed (isolated from earth) IT system

Available.

occurs.

Corner earthed / Phase-earthed

system of 575V (TT system)

*2)

EMC filter : off

Available. Restrict the input voltage at 440V+10% In this case the insulation between the control interface

IT system which earthed neutral by an impedance

Corner earthed / Phase-earthed system by an impedance or earthed system of 400V (TT system)

and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller directly (make connection using a supplementary insulation.)

Restrict the input voltage at 440V+10% In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller directly (make connection using a

Not availabl e.

*1,2)According to chapter 11.1.2.3 of User's manual, turn the E MC filter off. *3)"product ver." descripted in note Colum, means the alphabet symbol of SER.NO.'s end.

Use 575V type inverters at the following IT or TT system.

In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller

IT system which earthed neutral by an impedance

system by an impedance or earthed

directly (make connection using a supplementary insulation.) Use an earth fault detector able to disconnect the power within 5 s after the earth fault

Not availabl e.

product. 110kW or bigger models of product ver. earlier "G" : Use an earth fault detector able to disconnect the power within 5 s after the earth

90kW or smaller models of 400V series product. 110kW or bigger models of product ver. later "H"

110kW or bigger models of product ver. earlier "G"

xiii

Page 16

Power

Supply

電源

BCP

遮断器

MCCB or

FUSE

L1/R

L2/S

L3/T

LNVEwTEw

R0 T0

MCCB or FUSE

R1 T1

Conformity with UL standards and cUL-listed for Canada

UL/cUL-listed inverters are subject to the regulations set forth b y the UL standards and CSA standards (cUL-listed for Canada) by installation within precautions listed below.

1. Solid state motor overload protection (motor protection by electronic thermal overload relay) is provided in each model. Use function codes F10 to F12 to set the protection level.

2. Use 75ºC Cu wire only.

3. Use Class 1 wire only for control circuits.

4. Short circuit rating

"Suitable For Use On A Circuit Of Delivering Not More Than 100,000 rms Symmetrical Amperes, 240

Volts Maximum for 200V class input 18.5 kW (25HP) or less, 230 Volts Maximum for 200V class input 22 kW (30HP) or above when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100,000 rms Symmetrical Amperes, 240 Volts Maximum. Models FRN; rated for 200V or 230V class input.

"Suitable For Use On A Circuit Of Delivering Not More Than 100,000 rms Symmetrical Amperes, 480 Volts Maximum when protected by Class J Fuses or a Circuit B reaker having an interrupting rating not less than 100,000 rms Symmetrical Amperes, 480 Volts Maximum. Models FRN; rated for 400V or 460V class input.

"Suitable For Use On A Circuit Of Delivering Not More Than 100,000 rms Symmetrical Amperes, 600 Volts Maximum when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100,000 rms Symmetrical Amperes, 600 Volts Maximum. Models FRN; rated for 575V class input.

"Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes."

5. Field wiring connections must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.

6. All circuits with terminals L1/R, L2/S, L3/T, R0, T0, R1, T1 must have a common disconnect and be connected to the same pole of the disconnect if the terminals are connected to the power supply.

Terminals R0, T0 must be protected by Class J Fuses or a Circuit Breakers for all capacity in the figure below. Terminals R1, T1 must be protected by Class J Fuses or a Circuit Breakers in the figure below. (200V class series 55kW (75HP) only)

xiv

Page 17

Type

Temperature

FRN_ _ _AR1L-□□ / FRN_ _ _ AR1U-□□

40 deg C

UL Open Type

FRN_ _ _AR1S-□□

FRN_ _ _AR1M-□□

FRN_ _ _AR1U-□□

NEMA/UL Type 12

Contact output

[30A/B/C]

Alarm relay output

When the inverter stops with an alarm, output is

Conformity with UL standards and cUL-listed for Canada (continued)

7. Environmental rating

・Maximum Surrounding Air Temperature / Maximum ambient temperature.

The surrounding temperature and ambient temperature shall be lower than the values in the table below.

FRN_ _ _AR1S-□□ / FRN_ _ _AR1M-□□ 50 deg C

・Atmosphere

For use in pollution degree 2 environments.

8. UL enclosure type

UL enclosed type formats are shown in the table below.

Enclosure Type Type

NEMA/UL Type 1

FRN_ _ _AR1L-□□

9. Plenum rated drives

UL Enclosed Type is suitable for installation in a compartment handling conditioned air.

10. Mounting the wiring plate

To use inverters with cable gland plate as standard intended for Europe and so on as UL compliant products, attach a separate conduit plate.

Please contact Fuji representative for the conduit plates.

11. Functional description of control circuit terminals

A power source for connection to the Integrated alarm output (30A, 30B, 30C) should be limited to overvoltage categor y II such as control circuit or secondary winding of power transformer.

Classification Terminal Symbol Terminal Name Functional description

generated on the relay contact (1C). Contact capacitance: 250 VAC 0.3A cosφ=1.0, 48 VDC 0.5 A

Page 18

lb-in（N・m

0.75

FRN0.75AR1-2

2.2

FRN2.2AR1-2

3.7 (4.0)*

5.5

FRN5.5AR1-2

FRN11AR1-2

18.5

FRN18.5AR1-2

125

100

FRN30AR1-2

150 (*2)

200 (*2)

500

350

(48)

Fuse type

Made by Mersen

Made by Bussmann

Conformity with UL standards and cUL-listed for Canada (continued)

12. Install UL certified fuses or circuit breaker between the power supply and the inverter, referring to the table below. The tightening torque is as follows.

■

rating

Required torque

）

Inverter type

(kW)

Power supply voltage

Nominal applied motor

(A) *1

Class J fuse size

Main

Control

(A) *1

terminal

circuit

Aux. control

power supply

Aux. main

power supply

Circuit breaker trip size

1.5 FRN1.5AR1-2 10

FRN3.7AR1-2 FRN4.0AR1-2E

7.5 FRN7.5AR1-2 50 40

15 FRN15AR1-2 100 75

22 FRN22AR1-2

Three-phase 200V

37 FRN37AR1-2 175 (*2)

FRN45AR1-2

FRN55AR1S-2

FRN75AR1S-2

FRN90AR1S-2

25 20

100 (*2)

350 250

600 400

15.9

(1.8)

51.3

(5.8)

119 .4 (13.5)

238.9

(27)

424.7

6.1

(0.7)

10.6 (1.2)

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E.

Note: A box () replaces an alphabetic letter depending on the enclosure. A b ox () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) S hipping destination: E (Europe) or A (Asia) or other code except “U”

*1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control power supply and aux.

main power supply.

*2 Protect the inverter by both a circuit breaker

Inverter type

FRN22AR1-2

FRN30AR1-2

FRN37AR1-2

FRN45AR1-2

A70QS250-4 FW P-250A

A70QS350-4 FW P-350A

and the fuse tabulated below connected in series.

10.6 (1.2)

xvi

Page 19

lb-in（N・m

0.75

FRN0.75AR1-4

2.2

FRN2.2AR1-4

3.7 (4.0)*

5.5

FRN5.5AR1-4

FRN11AR1-4

18.5

FRN18.5AR1-4

FRN30AR1-4

100

100 (*2)

175 (*2)

350

250

500

350

Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control power supply and aux. main

Fuse type

Made by Mersen

Made by Bussmann

FRN45AR1-4

FRN55AR1-4

FRN75AR1-4

FRN90AR1-4

Conformity with UL standards and cUL-listed for Canada (continued)

Required torque

Inverter type

(kW)

Power supply voltage

Nominal applied motor

(A) *1

Class J fuse size

Main

(A) *1

terminal

Control

circuit

Circuit breaker trip size

）

Aux. control

power supply

Aux. main

power supply

15.9 (1.8)

1.5 FRN1.5AR1-4 6

FRN3.7AR1-4 FRN4.0AR1-4E

7.5 FRN7.5AR1-4 25 20

15 FRN15AR1-4 50 40

22 FRN22AR1-4 70

51.3 (5.8)

37 FRN37AR1-4 125 100

FRN45AR1-4

FRN55AR1-4

FRN75AR1-4

FRN90AR1-4

Three-phase 400V

110

132

160

200

220

280

315

355

400

500

630

710

FRN110AR1S-4

FRN132AR1S-4

FRN160AR1S-4

FRN200AR1S-4

FRN220AR1S-4

FRN280AR1S-4

FRN315AR1S-4

FRN355AR1S-4

FRN400AR1S-4

FRN500AR1S-4

FRN630AR1S-4

FRN710AR1S-4

150 (*2)

200 (*2)

400 300

600

500

600

800

1200

- 1400

- 1600

119 .4

(13.5)

238.9 (27)

424.7 (48)

6.1

(0.7)

10.6

(1.2)

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-4E.

Note: A box () replaces an alphabetic letter depending on the enclosure. A b ox () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia) or other code except “U”

power supply.

*2 Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.

Inverter type

10.6 (1.2)

A70QS250-4 FW P-250A

A70QS350-4 FW P-350A

xvii

Page 20

Wire size AWG (mm2)

necessary.

Conformity with UL standards and cUL-listed for Canada (continued)

Main terminal Cu wire

Inverter type

L1/R，L2/S，L3/T U，V，W

(0.8)

*1 *2

Control circuit

Aux. main power supply

Aux. control power supply

(2.1)

*1 *2

(2.1)

*1 *2

Power supply voltage

Nominal applied motor (kW)

0.75 FRN0.75AR1-2

1.5 FRN1.5A R1-2

2.2 FRN2.2A R1-2

3.7

FRN3.7AR1-2

(4.0) *

FRN4.0AR1-2E

5.5 FRN5. 5AR1-2

7.5 FRN7.5A R1-2

11 FRN11AR1-2 8（8.4)

15 FRN15AR1-2 6（13.3） 6（13.3）

18.5 FRN18.5AR1-2

Three-phase 200V

30 FRN30AR1-2 2（33.6）

37 FRN37AR1-2

45 FRN45AR1-2

55 FRN55AR1S-2

75 FRN75AR1S-2

90 FRN90AR1S-2

75°C

wire

14（2.1) *1

10（5.3) *1

4（21.2）

1/0（53.5）

2/0（67.4） 3/0（85）

4/0（107.2） *3 4/0（107.2） *3

3/0×2（85×2） *3 3/0×2（85×2） *3

4/0×2（107.2×2） *3 4/0×2（107.2×2） *3

75°C

wire

14（2.1）*1

12（3.3）*1

10（5.3）*1

8（8.4）

2（33.6） 22 FRN22AR1-2

1/0（53.5）

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E.

Note: A box (

) replaces an alphabetic letter depending on the enclosure.

A b ox () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia) or other code except “U” Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.

*1 No terminal end treatment is required for connection.

*2 Use 75°C Cu wire only

*3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is

xviii

Page 21

Wire size AWG (mm2)

Main terminal

12 (3.3)

4/0×2 (107.2×2)

400×2 (203×2)

500×3 (253×3)

Conformity with UL standards and cUL-listed for Canada (continued)

L1/R，L2/S，L3/T U，V，W

Inverter type

(kW)

Power supply voltage

Nominal applied motor

0.75 FRN0.75AR1-4

1.5 FRN1.5AR1-4

2.2 FRN2.2AR1-4

3.7

FRN3.7AR1-4

(4.0) *

FRN4.0AR1-4E

5.5 FRN5.5AR1-4

7.5 FRN7.5AR1-4

11 FRN11AR1-4

15 FRN15AR1-4

22 FRN22AR1-4

30 FRN30AR1-4 6 (13.3) 6 (13.3)

37 FRN37AR1-4

55 FRN55AR1-4

75 FRN75AR1-4

90 FRN90AR1-4

Three-phase 400V

110 FRN110AR1S-4

132 FRN132AR1S-4 2/0×2 (67.4×2) *3

160 FRN160AR1S-4

200 FRN200AR1S-4

220 FRN220AR1S-4

280 FRN280AR1S-4

315 FRN315AR1S-4 300×2 (152×2) *4 350×2 (177×2) *4

355 FRN355AR1S-4 400×2 (203×2) *4 400×2 (203×2) *4

400 FRN400AR1S-4

500 FRN500AR1S-4

630 FRN630AR1S-4

710 FRN710AR1S-4

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-4E. Note: A box () replaces an alphabetic letter depending on the enclosure. A box () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (A si a) or other code except “U” Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.

*1 No terminal end treatment is required for connection. *2 Use 75°C Cu wire only. *3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is

necessary.

*4 It is showing the wire size for UL Open Type. See additional material INR-SI47-1365 for NEMA/UL Type 1 (Pack with TYPE1 kit).

75°C

wire

14 (2.1) *1

10 (5.3) *1

8 (8.4)

4 (21.2)

2 (33.6)

1/0 (53.5) 1/0 (53.5)

2/0 (67.4) 3/0 (8 5)

xix

1/0×2 (53.5×2) *3

3/0×2 (85×2) *3

250×2 (127×2) *3

300×2 (152×2) *3

400×2 (203×2) *3

500×2 (253×2) *4

400×3 (203×3) *4

600×3 (304×3) *4

500×4 (253×4) *4

1/0×2 (53.5×2) *3

3/0×2 (85×2) *3

250×2 (127×2) *3

500×2 (253×2) *4

350×3 (177×3) *4

600×3 (304×3) *4

75°C

wire

14 (2.1) *1

10 (5.3) *1

8 (8.4) 18.5 FRN18.5AR1 -4

2 (33.6) 45 FRN45AR1-4

(0.8)

*1 *2

Control circuit

Aux. control power

(2.1)

*1 *2

supply

Aux. main power

(2.1)

*1 *2

Page 22

lb-in（N・m

125

100

150 (*2)

200 (*2)

500

350

(48)

Fuse type

Made by Mersen

Made by Bussmann

FRN030AR1-2U

FRN040AR1-2U

FRN050AR1-2U

FRN060AR1-2U

Conformity with UL standards and cUL-listed for Canada (continued)

■HP rating

Required torque

）

Inverter type

Power supply voltage

Nominal applied motor

1 FRN001AR1-2U

2 FRN002AR1-2U

3 FRN003AR1-2U

5 FRN005AR1-2U

7 FRN007AR1-2U

10 FRN010AR1-2U

15 FRN015AR1-2U

20 FRN020AR1-2U

25 FRN025AR1-2U

30 FRN030AR1-2U

40 FRN040AR1-2U

Three-phase 230V

50 FRN050AR1-2U

60 FRN060AR1-2U

75 FRN075AR1S-2U

100 FRN100AR1S-2U

125 FRN125AR1S-2U

(HP)

(A) *1

Class J fuse size

25 20

50 40

100 75

350 250

600 400

100 (*2)

175 (*2)

Main

Control

(A) *1

terminal

circuit

Aux. control

power supply

Aux. main

power supply

Circuit breaker trip size

15.9

(1.8)

51.3

(5.8)

6.1

(0.7)

119 .4 (13.5)

238.9 (27)

424.7

10.6 (1.2)

Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

*1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control power supply and aux.

main power supply.

Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.

Inverter type

A70QS250-4 FW P-250A

A70QS350-4 FW P-350A

Page 23

lb-in（N・m

100

600

1600

*1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control power supply and aux. main

Fuse type

Made by Mersen

Made by Bussmann

FRN060AR1-4U

FRN075AR1-4U

FRN100AR1-4U

FRN125AR1-4U

Conformity with UL standards and cUL-listed for Canada (continued)

Required torque

Inverter type

(HP)

Power supply voltage

Nominal applied motor

1 FRN001AR1-4U

2 FRN002AR1-4U

3 FRN003AR1-4U

5 FRN005AR1-4U

7 FRN007AR1-4U

10 FRN010AR1-4U

15 FRN015AR1-4U

20 FRN020AR1-4U

25 FRN025AR1-4U

30 FRN030AR1-4U

40 FRN040AR1-4U

50 FRN050AR1-4U

60 FRN060AR1-4U

75 FRN075AR1-4U

100 FRN100AR1-4U

125 FRN125AR1-4U

Three-phase 460V

150

200

250

300

350

450

500

600

800

900

1000

FRN150AR1S-4U

FRN200AR1S-4U

FRN250AR1S-4U

FRN300AR1S-4U

FRN350AR1S-4U

FRN450AR1S-4U

FRN500AR1S-4U

FRN600AR1S-4U

FRN800AR1S-4U

FRN900AR1S-4U

FRN1000AR1S-4U

(A) *1

Class J fuse size

25 20

50 40

125 100

100 (*2)

150 (*2)

175 (*2)

200 (*2)

350 250

400 300

500 350

600

500

800

1200

1400

Main

(A) *1

terminal

Control

circuit

Circuit breaker trip size

15.9 (1.8)

51.3 (5.8)

119.4

(13.5)

6.1

(0.7)

238.9 (27)

424.7 (48)

Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

power supply.

*2 Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.

Inverter type

）

Aux. control

power supply

10.6

(1.2)

Aux. main

power supply

10.6 (1.2)

A70QS250-4 FW P-250A

A70QS350-4 FW P-350A

xxi

Page 24

lb-in（N・m

100

100 (*2)

150 (*2)

350

250

500

350

er supply and aux. main

Fuse type

Made by Mersen

Made by Bussmann

FRN060AR1-5U

FRN075AR1-5U

FRN100AR1-5U

FRN125AR1-5U

FRN150AR1-5U

Conformity with UL standards and cUL-listed for Canada (continued)

Required torque

Inverter type

(HP)

Power supply voltage

Nominal applied motor

1 FRN001AR1-5U

2 FRN002AR1-5U

3 FRN003AR1-5U

5 FRN005AR1-5U

7 FRN007AR1-5U

10 FRN010AR1-5U

15 FRN015AR1-5U

20 FRN020AR1-5U

25 FRN025AR1-5U

30 FRN030AR1-5U

40 FRN040AR1-5U

50 FRN050AR1-5U

Three-phase 575V

60 FRN060AR1-5U

75 FRN075AR1-5U

100 FRN100AR1-5U

125 FRN125AR1-5U

150 FRN150AR1-5U

200 FRN200AR1S-5U

250 FRN250AR1S-5U

300 FRN300AR1S-5U

(A) *1

Class J fuse size

Circuit breaker trip size

25 20

70 50

450 300

75 (*2)

125 (*2)

175 (*2)

Main

15.9

(1.8)

51.3

(5.8)

119.4

(13.5)

238.9 (27)

424.7 (48)

Control

circuit

6.1

(0.7)

(A) *1

terminal

Note: A box (

) replaces an alphabetic letter depending on the enclosure.

Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control pow

power supply.

*2 Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.

Inverter type

）

Aux. control

power supply

10.6 (1.2)

Aux. main

power supply

10.6 (1.2)

A70QS175-4 FW P-175A

A70QS250-4 FW P-250A

xxii

Page 25

Wire size AWG (mm2)

FRN001AR1-2U

FRN002AR1-2U

FRN003AR1-2U

10（5.3

FRN010AR1-2U

6 （13.3）

6（13.3）

FRN025AR1-2U

FRN030AR1-2U

1/0（53.5）

2/0（67.4）

3/0（85）

4/0（107.2） *3

3/0×2（85×2） *3

4/0×2（107.2×2） *3

Conformity with UL standards and cUL-listed for Canada (continued)

Main terminal Cu wire

Inverter type

Power supply voltage

Nominal applied motor (HP)

5 FRN005AR1-2U

7 FRN007AR1-2U

15 FRN015AR1-2U

20 FRN020AR1-2U

40 FRN040AR1-2U

Three-phase 230V

50 FRN050AR1-2U

60 FRN060AR1-2U

75 FRN075AR1S-2U

100 FRN100AR1S-2U

125 FRN125AR1S-2U

L1/R，L2/S，L3/T U，V，W

75°C

wire

14 (2.1) *1

10 (5.3) *1

8 (8.4)

4（21.2）

2（33.6）

75°C

wire

14（2.1）*1

12（3.3）*1

）*1

8（8.4）

2（33.6）

(0.8)

*1 *2

Control circuit

Aux. main power supply

Aux. control power supply

(2.1)

*1 *2

(2.1)

*1 *2

Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12) Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.

*1 No terminal end treatment is required for connection.

*2 Use 75°C Cu wire only.

*3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is

necessary.

xxiii

Page 26

Wire size AWG (mm2)

Main terminal

3/0×2 (85×2)

250×2 (127×2)

500×2 (253×2)

350×3 (177×3)

500×3 (253×3)

Conformity with UL standards and cUL-listed for Canada (continued)

L1/R，L2/S，L3/T U，V，W

Inverter type

75°C

Power supply voltage

wire

Nominal applied motor (HP)

1 FRN001AR1-4U

2 FRN002AR1-4U

3 FRN003AR1-4U

5 FRN005AR1-4U

7 FRN007AR1-4U

10 FRN010AR1-4U

15 FRN015AR1-4U

20 FRN020AR1-4U

25 FRN025AR1-4U

30 FRN030AR1-4U

40 FRN040AR1-4U

50 FRN050AR1-4U

60 FRN060AR1-4U

75 FRN075AR1-4U

100 FRN100AR1-4U

125 FRN125AR1-4U 2/0 (67.4) 3/0 (85)

Three-phase 460V

150 FRN150AR1S-4U

200 FRN200AR1S-4U

250 FRN250AR1S-4U

300 FRN300AR1S-4U

350 FRN350AR1S-4U

450 FRN450AR1S-4U

500 FRN500AR1S-4U

600 FRN600AR1S-4U

800 FRN800AR1S-4U

900 FRN900AR1S-4U

1000 FRN1000AR1S -4U

*1 No terminal end treatment is required for connection. *2 Use 75°C Cu wire only. *3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is

necessary.

*4 It is showing the wire size for UL Open Type. See additional material INR-SI47-1365 for NEMA/UL Type 1 (Pack with TYPE1 kit).

14 (2.1) *1

10 (5.3) *1

8 (8.4)

6 (13.3)

4 (21.2)

2 (33.6)

1/0 (53.5) 1/0 (53.5)

1/0×2 (53.5×2) *3

4/0×2 (107.2×2) *3

400×2 (203×2) *3 400×2 (203×2) *3

400×2 (203×2) *4 400×2 (203×2) *4

600×3 (304×3) *4

75°C

wire

14 (2.1) *1

12 (3.3) *1

10 (5.3) *1

8 (8.4)

6 (13.3)

2 (33.6)

1/0×2 (53.5×2) *3

2/0×2 (67.4×2) *3

3/0×2 (85×2) *3

250×2 (127×2) *3

300×2 (152×2) *3

500×2 (253×2) *4

400×3 (203×3) *4

600×3 (304×3) *4

500×4 (253×4) *4

(0.8)

*1 *2

Control circuit

Aux. main power supply

Aux. control power supply

(2.1)

*1 *2

(2.1)

*1 *2

xxiv

Page 27

Wire size AWG (mm2)

Main terminal

necessary.

Conformity with UL standards and cUL-listed for Canada (continued)

L1/R，L2/S，L3/T U，V，W

Inverter type

Power supply voltage

75°C

wire

75°C

wire

Control circuit

Nominal applied motor (HP)

1 FRN001AR1-5U

2 FRN002AR1-5U

3 FRN003AR1-5U

5 FRN005AR1-5U

7 FRN007AR1-5U

10 FRN010AR1-5U

15 FRN015AR1-5U

20 FRN020AR1-5U

25 FRN025AR1-5U

30 FRN030AR1-5U

40 FRN040AR1-5U

50 FRN050AR1-5U

Three-phase 575V

60 FRN060AR1-5U

75 FRN075AR1-5U

100 FRN100AR1-5U

125 FRN125AR1-5U

150 FRN150AR1-5U

200 FRN200AR1S-5U

250 FRN250AR1S-5U

300 FRN300AR1S-5U

14 (2.1) *1

12 (3.3) *1

10 (5.3)

8 (8.4)

4(21.2)

1/0(53.5) 1/0(53.5)

1/0×2(53.5×2) *3 1/0×2(53.5×2) *3

2/0×2(67.4×2) *3

14 (2.1) *1

12 (3.3) *1

10 (5.3) *1

8 (8.4)

6 (13.3)

4(21.2)

2/0×2(67.4×2) *3

3/0×2(85×2) *3

(0.8)

*1 *2

(2.1)

*1 *2

Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.

*1 No terminal end treatment is required for connection. *2 Use 75°C Cu wire only. *3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is

Aux. main power supply

Aux. control power supply

(2.1)

*1 *2

xxv

Page 28

Preface ............................................................................ i

 Safety precautions .............................................................. i

Conformity to the Low Voltage Directive in the EU ............... vi

Conformity with UL standards and cUL-listed for Canada .. xiv

Product Warranty ............................................................ xxvii

Chapter 1 BEFORE USE ................................................ 1-1

1.1 Acceptance Inspection and

Appearance of Product .......................................... 1-1

1.2 Precautions for Using Inverters .............................. 1-2

1.3 Usage environment and Strage enviroment ........... 1-3

1.3.1 Usage environment ....................................... 1-3

1.3.2 Strage environment ....................................... 1-5

Chapter 2 MOUNTING AND WIRI NG THE INVERTER .. 2-1

2.1 Installing the Inverter.............................................. 2-1

2.2 Wiring .................................................................... 2-1

2.2.1 Removing and mounting the front cover

and the wiring plate ....................................... 2-1

2.2.2 Recommended wire sizes ............................. 2-5

2.2.3 Terminal arrangement diagrams and screw

specifications................................................. 2-5

2.2.4 Terminal functions and wiring order ............. 2-12

2.2.5 Connection diagrams .................................. 2-16

2.2.6 Switching connectors .................................. 2-20

2.2.7 Setting the switches .................................... 2-25

2.2.8 Mounting and connecting the keypad

to the panel ................................................. 2-25

Chapter 3 NAMES AND FUNCTIONS OF KEYPAD

Chapter 4 RUNNING THE MOTOR FOR A TEST ........... 4-1

Chapter 5 TROUBLESHOOTING ................................... 5-1

Chapter 6 MAINTENANCE AND INSPECTION .............. 6-1

Chapter 7 SPECIFICATIONS .......................................... 7-1

Chapter 8 CONFORMITY WITH STANDARDS .............. 8-1

COMPONENTS .............................................. 3-1

4.1 Checking Prior to Powering ON ............................. 4-1

4.2 Powering ON and Checking................................... 4-1

4.3 Configuring the Function Code Data

Before Test Run ..................................................... 4-2

4.4 Running the Inverter for Motor Operation Check ... 4-2

4.5 Preparation for Practical Operation ........................ 4-3

5.1 Alarm Codes .......................................................... 5-1

6.1 Daily Inspection ..................................................... 6-1

6.2 Periodic Inspection ................................................ 6-1

6.3 List of Periodic Replacement Parts ........................ 6-2

6.4 Inquiries about Product and Guarantee ................. 6-3

6.4.1 When making an inquiry ................................ 6-3

6.4.2 Product warranty ........................................... 6-3

7.1 Standard Model ...................................................... 7-1

7.2 External Dimensions .............................................. 7-9

8.1 Compliance with European Standards ................... 8-1

8.2 Conformity to the Low Voltage Directive

in the EU ................................................................ 8-1

8.3 Compliance with EMC Standards .......................... 8-2

8.3.1 General ......................................................... 8-2

8.3.2 Recommended installation procedure ........... 8-2

8.3.3 Leakage current of the EMC filter.................. 8-3

8.4 Harmonic Component Regulation in the EU .......... 8-7

8.4.1 General comments ........................................ 8-7

8.4.2 Compliance with IEC/EN 61000-3-2 .............. 8-7

8.4.3 Compliance with IEC/EN 61000-3-12 ............ 8-7

8.5 Compliance with UL Standards and

cUL-listed for Canada ............................................ 8-7

8.5.1 General ......................................................... 8-7

8.5.2 Considerations when using FRENIC-HVAC

in systems to be certified by UL and

cUL-listed for Canada ................................... 8-7

xxvi

Page 29

Product Warranty

To all our customers who purchase Fuji Electric products included in this documentation:

Free of charge warranty period and warranty range

Free of charge warranty period

(1) The product warranty period is ''1 year from the date of purchase'' or 24 months from the

manufacturing date imprinted on the name place, whichever date is earlier.

(2) However, in cases where the installation environment, conditions of use, frequency or use and times

used, etc., have an effect on product life, this warrant y period may not apply.

(3) Furthermore, the warranty period for parts repaired by Fuji Electric's Service Department is ''6 months

from the date that repairs are completed.''

Warranty range

(1) In the event that breakdown occurs during the product's warranty period which is the responsibility of

Fuji Electric, Fuji Electric will replace or repair the part of the product that has broken down free of charge at the place where the product was purchased or where it was delivered. However, if the following cases are applicable, the terms of this warranty may not apply.

The breakdown was caused by the installation conditions, environment, handling or methods of

use, etc. which are not specified in the catalog, operation manual, specifications or other relevant documents.

The breakdown was caused by the product other than the purchased or delivered Fuji's product. The breakdown was caused by the product other than Fuji's product, such as the customer's

equipment or software design, etc.

Concerning the Fuji's programmable products, the breakdown was caused by a program other

than a program supplied by this company, or the results from using such a program.

The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric. The breakdown was caused by improper maintenance or replacement of replaceable items, etc.

specified in the operation manual or catalog, etc.

The breakdown was caused by a science or technical or other problem that was not foreseen

when making practical application of the product at the time it was purchased or delivered.

The product was not used in the manner the product was originally intended to be used. The breakdown was caused by a reason which Fuji Electric is not responsi ble, such as lightning or

other disaster.

(2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered product

alone.

(3) The upper limit for the warranty range shall be as specified in item (1) above and any damages

(damage to or loss of machinery or equipment, or lost profits from the same, etc.) consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty.

{ RD "HVAC_IM_cp01_E_ｄ50HP.doc" \f }{ RD "HVAC_IM_cp02_E_ｄ50HP.doc" \f }{ RD "HVAC_IM_cp03_E_ｄ50HP.doc" \f }

{ RD "HVAC_IM_cp04_E_ｄ50HP.doc" \f }{ RD "HVAC_IM_cp05_E_ｄ50HP.doc" \f }{ RD "HVAC_IM_cp06_E_ｄ50HP.doc" \f }

{ RD "HVAC_IM_cp07_E_ｄ50HP.doc" \f }{ RD "HVAC_IM_cp08_E_ｄ50HP.doc" \f }

xxvii

Page 30

In this manual, inverter types are denoted as "FRN_ _ _AR1-4." The boxes  and  replace alphabetic letters depending on the enclosure and shi pping destination, respectively.

Chapter 1 BEFORE USE

1.1 Acceptance Inspection and Appearance of Product

Unpack the package and check the following:

(1) An inverter and the following accessories are contained in the package.

Accessories: Instruction manual (this book) and CD-ROM manual

(2) The inverter has not been damaged during transportation—there should be no dents or parts missing.

(3) The inverter is the type you ordered. You can check the type and specifications on the main nameplate. (A

total of four nameplates and warning plates are attached to the inverter as shown below.)

■kW rating

1-1

Page 31

No output circuit filter installed

Output circuit filter installed

Motor

Inverter

Power input

Max. 50 m (164 ft)

Max. 100 m (328 ft)

Inverter

Motor

Max. 5 m (16 ft)

Max. 400 m (1312 ft)

Output circuit filter

Power input

■HP rating

If you suspect the product is not working properly or if you have any questions about your product, contact your Fuji Electric representative.

1.2 Precautions for Using Inverters

When handling inverters, be sure to observe the wiring precautions given below.

(1) If more than one motor is to be connected to a single inverter, the wiring length should be the sum of the

length of the wires to the motors.

(2) Precautions for high frequency leakage currents

If the wiring distance between an inverter and a motor is long, high frequenc y currents flowing through stray

capacitance across wires of phases may cause an inverter overheat, overcurrent trip, increase of leakage current, or it may not assure the accuracy in measuring leakage current. Depending on the operating condition, an excessive leakage current may damage the inverter.

To avoid the above problems when directly connecting an inverter to a motor, keep the wiring distance 50 m

(164 ft) or less for inverters of 3.7 kW (5HP) or below, and 100 m (328 ft) or less for inverters with a higher capacity. Output circuit filters cannot be used with the three-phase 575V class series.

If the wiring distance longer than the specified above is required, lower the carrier frequency or insert an

output circuit filter (OFL--A) as shown below.

When the inverter drives two or more motors connected in parallel (group drive), in particular, using

shielded wires, the stray capacitance to the earth is large, so lower the carrier frequency or insert an output circuit filter (OFL--A). Output circuit filters cannot be used with the three-phase 575V class series.

For an inverter with an output circuit filter installed, the total secondary wiring length should be 400 m (1312

ft) or less.

If longer secondary wiring is required, consult your Fuji Electric representative.

1-2

Page 32

Ambient temperature

IP00/IP 21

-10 to +50°C

IP55

-10 to +40°C

Relative humidity

5 to 95% (No condensation)

The inverter must not be exposed to dust, direct sunlight, corrosive gases, flammable gases, oil mist, vapor or water drops. Pollution degree 2 (IEC/EN 60664-1) (*1) Indoor use only

The atmosphere can contain a small amount of salt. (0.01 mg/cm2 or less per year)

The inverter must not be subjected to sudden changes in temperature that will cause condensation to form.

Altitude

1,000 m max. (*2)

Atmospheric pressure

86 to 106 kPa

45 kW or less

55 to 75 kW

1 m/s2 55 to less than 200 Hz

90kW

Ambient temperature

IP00/IP 21

-10 to +50°C

IP55

-10 to +40°C

Relative humidity

5 to 95% (No condensation)

The inverter must not be exposed to dust, direct sunlight, corrosive gases, flammable gases, oil mist, vapor or water drops. Pollution degree 2 (IEC/EN 60664-1) (*1) Indoor use only

The atmosphere can contain a small amount of salt. (0.01 mg/cm2 or less per year)

The inverter must not be subjected to sudden changes in temperature that will cause condensation to form.

Altitude

1,000 m max. (*2)

Atmospheric pressure

86 to 106 kPa

90 kW or less

110 to 710 kW

1 m/s2 55 to less than 200 Hz

1000 m or

lower

Output current derating factor

1.00

0.97

0.95

0.91

0.88

1.3 Usage environment and Strage enviroment

This section provides precautions in introducing inverters, e.g. precautions for installtion environment and strage environment.

1.3.1 Usage environment

Install the inverter in an environment that satisfies the requirements listed in Table.

Three-phase 200 V class series (kW rating)

0.75 to 90 kW

Atmosphere

Environmental Requirements

Vibration

3 mm 2 to less than 9 Hz

9 to less than 200 Hz

10 m/s

3 mm 2 to less than 9 Hz

9 to less than 20 Hz

9.8 m/s

20 to less than 55 Hz

2 m/s

3 mm 2 to less than 9 Hz

9 to less than 55 Hz

2 m/s

55 to less than 200 Hz

1 m/s

Three-phase 400 V class series (kW rating)

0.75 to 710 kW

Atmosphere

Environmental Requirements

Vibration

(*1) Do not install the inverter in an environment where it may be exposed to lint, cotton waste or moist dust or dirt which will clog the heat sink

of the inverter. If the inverter is to be used in such an environment, install it in a dustproof panel of your system.

(*2) If you use the inverter in an altitude above 1000 m, you should apply an output current derating factor as listed in the table below.

Altitude

3 mm 2 t o less than 9 Hz

9 to less than 200 Hz

10 m/s

1000 to 1500 m 1500 to 2000 m 2000 to 2500 m 2500 to 3000 m

3 mm 2 to less than 9 Hz

9 to less than 55 Hz

2 m/s

1-3

Page 33

UL open type NEMA/UL TYPE1

NEMA/UL TYPE12

14 to 104 °F

Relative humidity

5 to 95% (No condensation)

The inverter must not be exposed to dust, direct sunlight, corrosive gases, flammable gases, oil mist, vapor or water drops. Pollution degree 2 (IEC/EN 60664-1) (*1) Indoor use only

The atmosphere can contain a small amount of salt. (0.01 mg/cm2 or less per year)

The inverter must not be subjected to sudden changes in temperature that will cause condensation to form.

Altitude

3,300 ft ma x. (*2)

Atmospheric pressure

86 to 106 kPa

60 HP or less

75 to 100 HP

1 m/s2 55 to less than 200 Hz

125 HP

UL open type NEMA/UL TYPE1

NEMA/UL TYPE12

14 to 104 °F

Relative humidity

5 to 95% (No condensation)

The inverter must not be exposed to dust, direct sunlight, corrosive gases, flammable gases, oil mist, vapor or water drops. Pollution degree 2 (IEC/EN 60664-1) (*1) Indoor use only

The atmosphere can contain a small amount of salt. (0.01 mg/cm2 or less per year)

The inverter must not be subjected to sudden changes in temperature that will cause condensation to form.

Altitude

3,300 ft ma x. (*2)

Atmospheric pressure

86 to 106 kPa

125 HP or less

150 to 1000 HP

1 m/s2 55 to less than 200 Hz

UL open type NEMA/UL TYPE1

NEMA/UL TYPE12

14 to 104 °F

Relative humidity

5 to 95% (No condensation)

The inverter must not be exposed to dust, direct sunlight, corrosive gases, flammable gases, oil mist, vapor or water drops. Pollution degree 2 (IEC/EN 60664-1) (*1) Indoor use only

The atmosphere can contain a small amount of salt. (0.01 mg/cm2 or less per year)

The inverter must not be subjected to sudden changes in temperature that will cause condensation to form.

Altitude

3,300 ft ma x. (*2)

Atmospheric pressure

86 to 106 kPa

150 HP or less

200 to 300 HP

1 m/s2 55 to less than 200 Hz

Altitude

Output current derating factor

1.00

0.97

0.95

0.91

0.88

Three-phase 230 V class series (HP rating)

1 to 125 HP

Ambient temperature

Atmosphere

14 to 122 °F

Environmental Requirements

Vibration

3 mm 2 to less than 9 Hz

9 to less than 200 Hz

10 m/s

3 mm 2 to less than 9 Hz

9 to less than 20 Hz

9.8 m/s

20 to less than 55 Hz

2 m/s

3 mm 2 to less than 9 Hz

9 to less than 55 Hz

2 m/s

55 to less than 200 Hz

1 m/s

Three-phase 460 V class series (HP rating)

1 to 1000 HP

14 to 122 °F

3 mm 2 to less 9 Hz

9 to less than 200 Hz

10 m/s

3 mm 2 to less than 9 Hz

9 to less than 55 Hz

2 m/s

Environmental Requirements

Ambient temperature

Atmosphere

Vibration

Three-phase 575 V class series (HP rating)

1 to 300 HP

Ambient temperature

Atmosphere

Environmental Requirements

Vibration

(*1) Do not install the inverter in an environment where it may be exposed to lint, cotton waste or moist dust or dirt which will clog the heat sink

of the inverter. If the inverter is to be used in such an environment, install it in a dustproof panel of your system.

(*2) If you use the inverter in an altitude above 3300 ft, you should apply an output current derating factor as listed in the table below.

14 to 122 °F

3 mm 2 to less 9 Hz

9 to less than 200 Hz

10 m/s

3 mm 2 to less than 9 Hz

9 to less than 55 Hz

2 m/s

3300 ft or lower 3300 to 4900 ft 4900 to 6600 ft 6600 to 8200 ft 8200 to 9800 ft

1-4

Page 34

1.3.2 Strage environment

The storage environment in which the inverter should be stored after purchase differs from the usage environment. Store the inverter in an environment that satisfies the requirements listed bel ow.

[ 1 ] Temporary starage

Table1.1 Storage and Transport Environments

Item Specifications

Storage temperature *1 During transport: -25 to +70°C (-13 to +158°F)

During storage: -25 to +65°C (-13 to +153°F)

Relative humidity 5 to 95% RH *2

Atmosphere

Atmospheric pressure 86 to 106 kPa (during storage)

*1 Assuming comparatively short time storage, e.g., during transportation or the like.

*2 Even if the humidity is within the specified requirements, avoid such places where the inverter will be

subjected to sudden changes in temperature that will cause condensation or freezing.

The inverter must not be exposed to dust, direct sunlight, corrosive or flammable gases, oil mist, vapor, water drops or vibration. The atmosphere must contain only a low level of salt. (0.01 mg/cm

70 to 106 kPa (during transportation)

or less per year)

Places not subjected to abrupt temperature changes or condensation or freezing

Precautions for temporary storage

(1) Do not leave the inverter directly on the floor.

(2) If the environment does not satisfy the specified requirements listed in Table1.1 wrap the inverter in an

airtight vinyl sheet or the like for storage.

(3) If the inverter is to be stored in a high-humidity environment, put a drying agent (such as silica gel) in the

airtight package described in (2) above.

[ 2 ] Long-term strage

The long-term storage method of the inverter varies largely according to the environment of the storage site. General storage methods are described below.

(1) The storage site must satisfy the requirements specified for temporary storage.

However, for storage exceeding three months, the surrounding temperature range should be within the

range from -10 to +30°C (14 to 86°F). This is to prevent electrolytic capacitors in the inverter from deterioration.

(2) The package must be airtight to protect the inverter from moisture. Add a drying agent inside the package

to maintain the relative humidity inside the package within 70%.

(3) If the inverter has been installed to the equipment or panel at construction sites where it may be subjected

to humidity, dust or dirt, then temporarily remove the inverter and store it in the environment specified in Table1.1.

Precautions for storage over 1 year

If the inverter has not been powered on for a long time, the property of the electrolytic capacitors may deteriorate. Power the inverters on once a year and keep the inverters powering on for 30 to 60 minutes. Do not connect the inverters to the load circuit (secondar y side) or run the inverter.

1-5

Page 35

(1) Mounting base

Install the inverter on a base made of metal or other non-flammable material. Do not mount the inverter upside down or horizontally.

(2)

Ensure that the minimum clearanc

2.1 are maintained at all times. W hen installing the inverter in the panel of your system, take extra care with ventilation inside the panel as the ambient temperature easily rises. Do not install the inverter in a small panel with poor ventilation.



When mounting two or more inverters in the same unit or panel, basically lay them out side by side. When mounting them one above the other, be sure to separate them with a partition plate or the like so that any heat radiat

)

above.

Inverter capacity

A B C

200Vclass series：0.75 to 45 kW (1 to 60 HP)

575Vclass series：1 to 150 HP

200Vclass series：55 to 90 kW (75 to 125 HP)

400Vclass series：315 to 710 kW

(500 to 1000HP)

150

(5.9)

150 (5.9)

Chapter 2 MOUNTING AND WIRING THE INVERTER

2.1 Installing the Inverter

Clearances

es indicated in Figure 2.1 and Table

When mounting two or more inverters

ing from one inverter will not affect the one(s

Table 2.1 Clearances mm (inch)

400Vclass series：0.75 to 90kW (1 to 125 HP)

400Vclass series：110 to 280kW (150 to 450 HP) 575Vclass series：200 to 300HP

C: Space required in front of the inverter unit

(0.39)

(1.97)

100

(3.9)

100

(3.9)

Figure 2.1 Mounting Direction and

Required Clearances

2.2 Wiring

Before wiring, remove the front cover and wiring plate and then set cable glands or conduits on the wiring plate. After wiring, mount the wiring plate and front cover back into place. (The cable glands or conduits should be prepared by the customer.)

2.2.1 Removing and mounting the front cover and the wiring plate

(1) 200V class series 45 kW (60HP), 400V class series 90 kW (125HP), 575V class series 150 HP or less

Loosen the (four or six) screws on the front cover, hold the right and left ends of the front cover, and remove

it towards you.

Loosen the four screws on the wiring plate, hold the right and left ends of the wiring plate, and remove it

downwards.

Figure 2.2 Removing the Front Cover and the W iring Plate (FRN37AR1M-4/ FRN050AR1M-4U)

2-1

Page 36

- The wiring plate can be removed even with the front cover being mounted.

- To expose the control printed circuit board (control PCB), open the keypad case.

Take care not to get injured by the edge of the parts.

Keypad case

Screws

Front cover

To expose the control printed circuit board (control PCB), remove the front cover.

(2) 200V class series 55 to 90 kW (75 to 125HP) and 400V class series 110 to 710 kW (150 to 1000HP)

575V class series 200 to 300 HP

Loosen the screws on the front cover, hold the right and left ends of the front cover, and slide it up to

remove it.

After making the necessary wiring connections, align the top of the front cover with the holes on the unit

and reattach the cover by reversing the process illustrated in Figure 2.3.

Figure 2.3 Removing the Front Cover and the Wiring Plate (FRN110AR1S-4)

(3) Punching out semi-perforated sections in the wiring plate and setting cable glands or conduits

Lightl y tap the semi-perforated sections from the inside of the wiring plate using the hand grip of a

screwdriver or the like to punch them out.

Set the cable glands or conduits on the wiring plate and then carry out wiring.

Figure 2.4 Punchi ng Out Semi-perforated Sections in the Wiring Plate and Setting Cable Glands or Conduits

2-2

Page 37

Block or the like

Wiring plate

Take care not to deform the wiring plate. "A"

Connections

Hammer or

Chisel or

If it is difficult to punch semi-perforated sections out of the wiring plate

Apply a rod with a sharp tip (e.g., chisel) to point "A" shown below and tap it using a hammer.

the like

2-3

Page 38

Ferrite core

(4) Wiring the main circuit power input wires

For 200V class series inverters of 5.5 to 45 kW (7 to 60HP) and 400V ones of 11 to 90 kW (15 to 125HP), follow the wiring procedure given below for smooth wiring. For 575V series, ferrite core is not required.

Remove the screws and press the ends of the ferrite core support inwards to release the ferrite core from

the main circuit terminal block.

Connect the inverter grounding wire.

Pass the main circuit power input wires of the inverter through the ferrite core and then connect those wires

to the terminal block.

Put the ferrite core and its support back into place.

(5) Mounting the wiring plate and the front cover

After wiring, mount the wiring plate and front cover back into place.

(Tightening torque: 1.8 N•m (15.9 lb-in) (M4), 3.5 N•m (31.0 lb-in) (M5))

2-4

Page 39

Do not connect wiring to unassigned main circuit terminals that are marked with ( ) in the figures given below.

Power supply applied motor

Tightening

5.5

18.5

FRN45AR1-2

FRN75AR1S-2

2.2.2 Recommended wire sizes

For the recommended wire sizes for the main circuits, refer to the "Conformity to the Low Voltage Directive in the EU" and "Conformity with UL standards and CSA standards (cUL-listed for Canada)" given in Preface. Crimp-style terminals for the main circuits should have insulation, insulation tubes, or similar treatment.

2.2.3 Terminal arrangement diagrams and screw specifications

The tables and figures given below show the screw specifications and terminal arrangement diagrams. Note that the terminal arrangements differ depending on the inverter capacity.

Doing so may break the inverter.

(1) Main circuit terminals

Table 2.2-1 Main Circuit Terminals（kW rating)

torque

(N·m)

Aux main

power supply

[R1, T1]

Screw

torque

size

(N·m)

－－

M3.5 1.2

voltage

Three-

phase 200V

Main circuit

Nominal

(kW)

0.75

1.5

2.2

3.7

(4.0)*

7.5

55 FRN55AR1S-2

90 FRN90AR1S-2 Figure L M12 48 M10 27

Inverter type Refer to:

FRN0.75AR1-2

FRN1.5AR1-2

FRN2.2AR1-2

FRN3.7AR1-2 FRN4.0AR1-2E

FRN5.5AR1-2

FRN7.5AR1-2

FRN11AR1-2

FRN15AR1-2

FRN18.5AR1-2

FRN22AR1-2

FRN30AR1-2

FRN37AR1-2

Figure A

Figure B

Figure C

Figure D

Figure E

Figure F

terminals

Tightening

Screw

size

M4 1.8 M4 1.8

M6 5.8 M6 5.8

M8 13.5 M8 13.5

M10 27

torque

(N·m)

Grounding

terminals

Screw

size

M10 27

M8 13.5

Tightening

torque

(N·m)

Aux. control

power supply

[R0, T0]

Screw

size

M3.5 1.2

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E

Note: A bo x ( A bo x ( ) replaces an alphabetic l etter depending on the shipping destination.

) replaces an alphabetic letter depending on the enclosure.

Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia)

2-5

Page 40

Power supply

Tightening

5.5

18.5

FRN55AR1-4

Table 2.2-1 Main Circuit Terminals（kW rating) （Continued）

voltage

Three-

phase 400V

Nominal

applied motor

(kW)

0.75

1.5

2.2

3.7

(4.0)

7.5

110

132

160

200

220

280

315

355

400

500

630

710

Inverter type Refer to:

FRN0.75AR1-4

FRN1.5AR1-4

FRN2.2AR1-4

FRN3.7AR1-4 FRN4.0AR1-4E

FRN5.5AR1-4

FRN7.5AR1-4

FRN11AR1-4

FRN15AR1-4

FRN18.5AR1-4

FRN22AR1-4

FRN30AR1-4

FRN37AR1-4

FRN45AR1-4

FRN75AR1-4

FRN90AR1-4

FRN110AR1S-4

FRN132AR1S-4

FRN160AR1S-4

FRN200AR1S-4

FRN220AR1S-4

FRN280AR1S-4

FRN315AR1S-4

FRN355AR1S-4

FRN400AR1S-4

FRN500AR1S-4

FRN630AR1S-4

FRN710AR1S-4

Figure A

Figure B

Figure C

Figure D

Figure E

Figure F

Figure G

Figure H

Figure I

Figure J

Figure K

Main circuit

terminals

Tightening

Screw

size

M4 1.8 M4 1.8

M6 5.8 M6 5.8

M8 13.5 M8 13.5

M10 27

M12 48 M10 27

torque

(N·m)

Grounding

terminals

Tightening

Screw

size

M10 27

M8 13.5

torque

(N·m)

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-4E

Note: A bo x ( A bo x ( ) replaces an alphabetic l etter depending on the shipping destination.

) replaces an alphabetic letter depending on the enclosure.

Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia)

Aux. control

power supply

[R0, T0]

Screw

torque

size

M3.5 1.2

(N·m)

Aux main

power supply

[R1, T1]

Screw

size

- -

M3.5 1.2

torque

(N·m)

2-6

Page 41

Power supply applied motor

Tightening

300

FRN300AR1S-4U

Table 2.2-2 Main Circuit Terminals（HP rating)

Nominal

voltage

(HP)

Three-

phase 230V

60 FRN060AR1-2U

75 FRN075AR1S-2U

100 FRN100AR1S-2U

125 FRN125AR1S-2U Figure L M12 424.7 M10 238.9

Three-

phase 460V

60 FRN060AR1-4U

75 FRN075AR1-4U

100 FRN100AR1-4U

125 FRN125AR1-4U

150

200

250

350

450

500

600

800

900

1000

Note: A bo x ( ) replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Ty pe 1) or L (NEMA/UL Type12)

Inverter type Refer to:

FRN001AR1-2U

FRN002AR1-2U

FRN003AR1-2U

FRN005AR1-2U

FRN007AR1-2U

FRN010AR1-2U

FRN015AR1-2U

FRN020AR1-2U

FRN025AR1-2U

FRN030AR1-2U

FRN040AR1-2U

FRN050AR1-2U

FRN001AR1-4U

FRN002AR1-4U

FRN003AR1-4U

FRN005AR1-4U

FRN007AR1-4U

FRN010AR1-4U

FRN015AR1-4U

FRN020AR1-4U

FRN025AR1-4U

FRN030AR1-4U

FRN040AR1-4U

FRN050AR1-4U

FRN150AR1S-4U

FRN200AR1S-4U

FRN250AR1S-4U

FRN350AR1S-4U

FRN450AR1S-4U

FRN500AR1S-4U

FRN600AR1S-4U

FRN800AR1S-4U

FRN900AR1S-4U

FRN1000AR1S-4U

Screw

Figure A

Figure B

Figure C

Figure D

Figure E

Figure F

Figure A

Figure B

Figure C

Figure D

Figure E

Figure F

Figure G

Figure H

Figure I

Figure J

Figure K

Main circuit

terminals

Tightening

size

（lb-in）

torque

Grounding

terminals

Screw

size

Tighteni ng

torque

（lb-in）

M4 15.9 M4 15.9

M6 51.3 M6 51.3

M8 119.4 M8 119 .4

M10 238.9

M8 119.4

M4 15.9 M4 15.9

M6 51.3 M6 51.3

M8 119 .4 M8 119.4

M10 238.9

M8 119 .4

M12 424.7 M1 0 238.9

2-7

Aux. control

power supply

[R0, T0]

Screw

torque

size

（lb-in）

M3.5 10.6

Aux main

power supply

[R1, T1]

Screw

torque

size

（lb-in）

－－

M3.5 10.6

- -

M3.5 10.6

Page 42

Power supply

Tightening

Table 2.2-2 Main Circuit Terminals（HP rating) （Continued）

Main circuit

terminals

Tightening

Screw

torque

size

（lb-in）

M4 15.9 M4 15.9

M6 51.3 M6 51.3

M8 119 .4 M8 119.4

M10 238.9 M10 238.9

M12 424.7 M10 238.9

voltage

Three-

phase575V

Nominal

applied motor

(HP)

100

125

150

200

250

300

Inverter type Refer to:

FRN001AR1-5U

FRN002AR1-5U

FRN003AR1-5U

FRN005AR1-5U

FRN007AR1-5U

FRN010AR1-5U

FRN015AR1-5U

FRN020AR1-5U

FRN025AR1-5U

FRN030AR1-5U

FRN040AR1-5U

FRN050AR1-5U

FRN060AR1-5U

FRN075AR1-5U

FRN100AR1-5U

FRN125AR1-5U

FRN150AR1-5U

FRN200AR1S-5U

FRN250AR1S-5U

FRN300AR1S-5U

Figure A

Figure B

Figure C

Figure

Note: A bo x ( ) replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)

Grounding

terminals

Screw

size

Tightening

torque

（lb-in）

Aux. control

power supply

[R0, T0]

Screw

size

M3.5

torque

（lb-in）

10.6

Aux main

power supply

[R1, T1]

Screw

size

- -

M3.5

torque

（lb-in）

10.6

2-8

Page 43

Figure A

Figure B

Figure C

Figure D

Figure E

(For Figure F)

Figure F

: Do not connect.

2-9

Page 44

Figure G / Figure H

Figure I

Figure J

2-10

Page 45

 Screw type of terminal block

 Europe type of terminal block

Wire strip length

Flat screwdriver

Figure K

Figure L

(2) Arrangement of control circuit terminals

(Shipping destination：A (Asia) or U (USA))

Terminal

block type

Screw type

Europe

type

Screw specifications

Screw

size

Tighteni ng

torque

0.7 N·m

(6.2 lb-in)

0.5 to 0.6 N·m

(4.4 to 5.3 lb-in)

(Shipping destination：E (Europe))

Table 2.3 Control Circuit Terminals

Recommended

wire size (mm2)

0.75 mm

(AWG18)

Type of screwdriver

(0.6 mm x 3.5 mm)

(0.02 inch x 0.14 inch)

2-11

(tip shape)

- - -

Gauge No. of wire

insertion slot

6 mm

(0.24 inch)

*In conformity with the IEC/EN 60947-1

A1*

Page 46

Classifi-

Order of

Two grounding terminals ( G) are not exclusive to the

terminals for motor

grounding terminal ( G).

Inverter output

Connect the three wires of the Three-phase motor to

(*1)

input terminals

terminals as a control circuit power backup.

It is not normally necessary to connect anything to these

and 575 V

ones of 60 HP or above).

Connect a DC reactor (DCR) to improve the power factor.

of 150 HP or above).)

N(-), consult your Fuji Electric representative.

The three-phase input power lines are connected to these

inverter will be damaged when the power is turned ON.

instruction manual.

Control

Route the wiring of the control circuit as far from that of the

2.2.4 Terminal functions and wiring order

Main circuit terminals and grounding terminals

The table below shows the order of wiring and terminal functions. Carry out wiring in the order shown below.

Table 2.4 Order of Wiring and Functions of Main Circuit Terminals

cation

wiring

Name Symbol Functions

Primary grounding terminals for inverter enclos ure

Secondary grounding

power supply wiring (primary circuit) or motor wiring (secondary circuit). Be sure to ground either of the two grounding terminals for safety and noise reduction.

Connect the secondary grounding wire for the motor to the

U, V, W

R0, T0

R1, T1

P1, P(+)

terminals U, V, and W, aligning the phases each other.

Connect the same AC power as for the main circuit to these

terminals. They are used when connecting to a DC bus. For more information, see FRENIC-HVAC User’s Manual section 5.1.6 “Wiring of main circuit terminals and grounding terminals”. (on 200V class series inverter of 22kW (30HP) above， and 400V ones of 45kW (60HP) or above

(on 200V class series inverter of 55 to 90kW (75 to 125HP) or 400V ones of 110 kW (150HP) or above and 575 V ones

Main

circuit

(Note)

terminals

Auxiliary control power

Auxiliary main power input terminals

DC reactor connection terminals

DC link bus terminals P(+), N(-)

Main circuit power input terminals

Switching connectors

circuit

(Note) Do not connect wiring to unassigned main circuit terminals (marked with NC). For details about the terminal block, refer to Section 2.2.3 "Terminal arrangement diagrams and screw specifications."

Wiring of Auxiliary control power input terminals

Auxiliary control power input terminals R0 and T0.

Control circuit terminals

Terminal rating:

200V class series ；200 to 240VAC，50/60Hz，Maximum current 1.0A (18.5kW (25HP) or below) 200V class series ；200 to 230VAC，50/60Hz，Maximum current 1.0A(22kW (30HP) or above) 400V class series ；380 to 480VAC，50/60Hz，Maximum current 0.5A 575V class series ；575 to 600VA C，50/60Hz，Maximum current 0.5A

L1/R, L2/S, L3/T

CN UX, CN R, CN W

See Table

2.5.

A DC link bus is connectable to these terminals. When you need to use the DC link bus terminals P(+) and

terminals. (*2) If the power wires are connected to other terminals, the

These are the main circuit switching connectors. For more information, see “2.2.6 Switching connectors” in this

main circuit as possible. Otherwise, electric noise may cause malfunctions. When the Enable function is not to be used, short-circuit terminals [EN1] and [PLC] and terminals [EN2] and [PLC] using jumper wires.

2-12

Page 47

When shielded wires are not used for the motor cable, remove the motor cable clamps to prevent the cable covering from getting damaged

with the EMC standards core also make noise generated by the inverter, but it does not affect inverter basic operation.

Classifi-

Analog

Power supply for the

[13]

Power supply for an external frequency command potentiometer Analog setting voltage input

[12]

External voltage input that commands the frequency externally.

for motor protection.

Analog common

[11 ]

Common terminal for analog input signals.

Digital input 1 to

[X1]

(1) Various signals such as "Coast to a stop," "Enable external

stop.

Run reverse command

[REV]

Short-circuiting terminals [REV] and [CM] runs the motor in the

stop.

Auxiliary main power input terminals R1 and T1

(on 200V class

series inverters of 22 kW (30HP) or above, and 400V/575V class series inverters of 45 kW

(60HP) or above)

Terminal rating:

200V class series: 200 to 220 VAC /50 Hz, 200 to 230 VAC/60 Hz: Maximum current 1.0 A

400V class series: 380 to 440 VAC /50 Hz, 380 to 480 VAC/60 Hz

500 kW (800HP) or below：Maximum current 1.0 A 630/710 kW (900/1000HP)：Maximum current 2.0 A

575 V class series: 575 to 600 VAC/50Hz, 575 to 600 VAC/60Hz Maximum current 1.0 A

 Wiring notes

To make the machinery or equipment compliant with the EMC standards, wire the motor and inverter in accordance with the following.

(*1) Use shielded wires for the motor cable and route the cable as short as possible. Firmly clamp the shield to the

specified point inside the inverter.

(*2) When wiring the main circuit power input lines of the inverters of 200V class series inverter of 5.5 to 45kW (7 to 60

HP) and 400V ones of 11 to 90 kW (15 to 125 HP), be sure to pass them through a ferrite core. For 575V series, ferrite core is not required.

, which makes the machinery or equipment noncompliant

. Wiring the inverter main power input lines without passing them through a ferrite

s the machinery or equipment incompliant with the EMC standards due to increase of

For details about wiring, refer to Chapter 8, Section 8.3 "Compliance with EMC Standards."



Control circuit terminals

Table 2.5 Names, Symbols and Functions of the Control Circuit Terminals

cation

Name Symbol Functions

potentiometer

Analog setting current input

PTC thermistor input

input

Analog setting voltage input [V2] External voltage input that commands the frequency externally.

Digital input 7

Digital

input

Run forward command [FWD] Short-circuiting terminals [FWD] and [CM] runs the motor in the

(Variable resistor: 1 to 5kΩ)

[C1] External current input that commands the frequency externally.

Connection of a PTC (Positive Temperature Coefficient) thermistor

[X7]

alarm trip," and "Select multi-frequency" can be assigned to terminals [X1] to [X7], [FWD] and [REV] by setting function codes E01 to E07, E98, and E99.

(2) Input mode, i.e. SINK and SOURCE, is changeable by using

the slide switch SW1.

(3) The logic value (1/0) for ON/OFF of the terminals [X1] to [X7],

[FWD], or [REV] can be switched. If the logic value for ON of the terminal [X1] is "1" in the normal logic system, for example, OFF is "1" in the negative logic system and vice versa.

forward direction and opening them decelerates the motor to a

reverse direction and opening them decelerates the motor to a

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Page 48

Classifi-

Enable input 1

[EN1]

(1) Opening the circuit between terminals [EN1] and [PLC] or

[PLC]

[EN1]

5.4kΩ

[CM]

+24 VDC

Photocoupler

[EN2]

PLC signal power

[PLC]

Connects to the output signal power supply of Programmable Logic

Digital input common

[CM]

Common terminals for digital input signals

Analog

Analog monitor

[FM1] [FM2]

These terminals output monitor signals for analog DC voltage (0 to +10 V) or analog DC current (4 to 20 mA/0 to 20 mA).

Analog common

[11 ]

Common terminal for analog output signals.

Transis

Transistor output 1 to

[Y1]

Both the SINK and SOURCE modes are supported.

system and vice versa.

Transistor output common

[CMY]

Common terminal for transistor output signals

cation

Table 2.5 Names, Symbols and Functions of the Control Circuit Terminals (continued)

Name Symbol Functions

Enable input 2

Digital

inpu

[EN2]

terminals [EN2] and [PLC] stops the operation of the inverter output transistor.

(2) The input mode of terminals [EN1] and [EN2] is fixed at the

SOURCE mode. No switching to the SINK mode is possible.

(3) If either one of [EN1] and [EN2] is OFF, an alarm occurs.

alarm state can be cleared only by turning the inverter power off and on clears this alarm.

Operating voltage

Operating current at ON (Input voltage is at 27 V)

Allowable leakage current at OFF − 0.5 mA

Item Min. Max.

ON level 22 V 27 V

OFF level 0 V 2 V

2.5 mA 5 mA

This

output

Transistor output 4

tor

output

[Y4]

Controller (PLC). Rated voltage: +24 VDC (Allowable range: +22 to +27 VDC), Maximum 200 mA DC

(1) Various signals such as "Inverter running," "Frequency arrival

signal," and "Motor overload early warning" can be assigned to terminals [Y1] to [Y4] by setting function code E20 to E23.

(2) The logic value (1/0) for ON/OFF of the terminals between one

of [Y1] to [Y4] and [CMY] can be switched. If the logic value for ON between one of [Y1] to [Y4] and [CMY] is "1" in the normal logic system, for example, OFF is "1" in the negative logic

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Page 49

General-purpose relay

[Y5A/C]

(1) Any one of output signals that can be assigned to terminals [Y1]

output an alarm can be switched.

Alarm relay output

[30A/B/C]

(1) When the protective function is activated, this terminal outputs

(On the terminal block)

[SD]

inverter and a computer or other equipment such as a PLC.

RS-485 communications

RJ-45

connector

Used to connect the keypad to the inverter. The inverter supplies

circuit board)

FRENIC loader program.

Battery

Battery connection

CN11

Connector for an optional battery.

Classifi-

cation

Table 2.5 Names, Symbols and Functions of the Control Circuit Terminals (continued)

Name

Symbol

Functions

output

Relay

output

(for any error)

RS-485 communications port 2

Com-

port 1 (For connection of the

munica-

keypad)

tion

USB port (On the control printed

to [Y4] can also be assigned to this relay contact, as a general-purpose relay output.

(2) Whether e xcitation or non-excitation causes this terminal to

a contact signal (1C) to stop the motor.

(2) Any one of output signals that can be assigned to terminals [Y1]

to [Y4] can also be assigned to this relay contact as a multipurpose relay output, to use it for signal output.

(3) Whether e xcitation or non-excitation causes this terminal to

output an alarm can be switched.

[DX+]/

These I/O terminals are used as a communications port that

[DX-]/

transmits data throug h the RS -485 multipoint protocol betwee n the

the power to the keypad via the extension cable for remote operation.

CN10 Used as a USB port connector (mini B) that connects the inverter to

a computer. This connector enables connection with the inverter

2-15

Page 50

Power supply

200 V class series

200 to 240 V

50/60 Hz

400 V class series

380 to 480 V

50/60 Hz

575V class series

575 to 600 V

50/60 Hz

2.2.5 Connection diagrams

[ 1 ] 200 V class series inverters of 45 kW (60HP) or below , 400 V ones of 90 kW (125HP) or below and

575 V ones 150HP or below

This section shows connection diagrams with the Enable input function used.

SINK mode input by factory default

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Page 51

Power supply

200 V class series

200 to 240 V

50/60 Hz

400 V class series

380 to 480 V

50/60 Hz

575V class series

575 to 600 V

50/60 Hz

SOURCE mode input by factory default

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Page 52

[ 2 ] 200 V class series inverters of 55 kW (75HP)or above and 400 V ones of 110 kW (150HP)or above

and 575 V ones of 200HP or above

SINK mode input by factory default

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Page 53

SOURCE mode input by factory default

2-19

Page 54

+24 VDC

Programmable logic controller

SINK input

Photocoupler

[Y1]

[Y4]

[CMY]

31 to 35 V

Current

Programmable logic controller

SOURCE input

+24 VDC

Photocoupler

[Y1]

[Y4]

[CMY]

31 to 35 V

Current

*1 Install a recommended molded case circuit breaker (MCCB) or residual-c urrent-operated protective device

(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower t han the recommended capacity.

*2 Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the

MCCB or RCD/ELCB, when necessary. Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.

*3 To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protecti ve function

or to keep the keypad alive even if the main power has shut down, connect these terminals to the power supply lines. Even without power supply to these terminals, the inverter can run.

When these terminals are connected to the power supply lines, shutting down the MC being used for main power

ON/OFF cannot power off all live parts. Be sure to shut down all circuits with a disconnecting switch (DS).

*4 A grounding terminal for a motor. Use this terminal if needed.

*5 For control signal wires, use twisted or shielded-twisted wi res. When using shielded-twisted wires, connect the shield

of them to the common terminals of the control circuit. To prevent malfunction due to noise, keep the control circuit wiring away from the main circuit wiring as far as possible (recommended: 10 cm or more). Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit wiring, cross them at right angles.

*6 The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X7], [FWD] and

[REV], transistor output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C] and [30A/B/C].

*7 Terminals [Y1] to [Y4] (transistor outputs) support both SINK and SOURCE modes. The diagrams below show the

examples of circuit connection between the transistor output of the inverter's control circuit and a PLC.

(a) PLC serving as SINK (b) PLC serving as SOURCE

*8 Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter

operations. For details, refer to Section 2.2.6 "Setting up the slide switches."

*9 When the Enable function is not to be used, short-ci rcuit terminals [EN1] and [PLC] and terminals [EN2] and [PLC]

using jumper wires. For opening and closing the hardware circuit between terminals [EN1] and [PLC] and between [EN2] and [PLC], use safety components such as safety relays and safety switches. Be sure to use shielded wires exclusive to terminals [EN1] and [PLC] and terminals [EN2] and [PLC]. (Do not put them together with any other control signal wire in the same shielded core.)

*10 It is not normally necessary to connect anything to these terminals. They are used when connecting to a DC bus.（on

200Vclass series inverters of 22kW (30HP) or above and 400V ones of 45kW (60HP) or above and 575V ones of 60HP or above.)

*11 These are the main circuit switching connectors. For more information, see “2.2.5 Switching connectors” in this

instruction manual.

2.2.6 Switching connectors

 Supply voltage switching connector (CN UX) (for 400 V

class series inverters of 45 kW (60HP) or above)

Inverters with a capacity of 400 V class series inverters of 45 kW (60HP) or above have a supply voltage switching connector (CN UX). If the power supply being connected to the main circuit power input terminals (L1/R, L2/S, L3/T) or auxiliary main circuit power input terminals (R1, T1) satisfies the conditions listed below, change the CN UX connector to the U2 position. Otherwise, use the connector in the factory-default U1 position.

For more detailed switching guidelines, see Figures 2.5 and 2.6 on the following page.

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The allowable voltage fluctuation range is +10% to -15%.

The allowable voltage fluctuation range is +10% to -15%. CN UX (red)

CN W (white)

CN R (red)

CN W (white) CN R (red)

CN UX (red)

(a) 45 to 132 kW （60 to 200 HP）

Setting

Applied voltage

398 to 440 V/50 Hz, 430 to 480 V/60 Hz

(Factory default)

380 to 398 V/50 Hz, 380 to 430 V/60 Hz

(b) 160 to 710 kW（250 to 1000 HP）

Setting

Applied voltage

398 to 440V/50Hz, 430 to 480V/60Hz

(Factory default)

380 to 398V/50Hz, 380 to 430V/60Hz

 Main power supply switching connectors (CN R, CN W ) (for 200 V class series inverters of 22 kW (30HP) or above and 400 V/575V ones of 45 kW (60HP) or above)

In its standard specifications, the FRE NIC-HVA C supports DC power supply input. However, inverters with a capacity of 200 V class series inverters of 22 kW (30HP) or above and 400 V/575 V ones of 45 kW (60HP) or above have components that are driven internally by an AC power supply and therefore require a supply of AC power. Consequently, when using the inverter with a DC power supply, it is necessary to switch the CN R connector to the NC position and the CN W connector to the 73X position (200 V class series inverters of 22 to 45 kW (30 to 60 HP) and 400 V ones of 45 to 90 kW (60 to 125 HP) and 575 V ones of 60 to 150HP or the FAN position (200 V class series inverters of 55 kW (75HP) or above, 400 V ones of 11 0 kW (150HP) or above and 575V ones of 200HP or above), and to connect the designated AC power supply to the auxiliar y main circuit power input terminals (R1, T1).

For more detailed switching guidelines, see Figures 2.5 and 2.6 on the following page.

(a) 200 V class series inverters of 22 kW (30 HP)or above and 400 V ones of 45 to 132 kW (60 HP to 200 HP) 575 V

ones of 60 HP to 150 HP

Setting

Application

When not using the R1 and T1 terminals

(Factory default)

When using the R1 and T1 terminals

 DC bus input type  Used in combination with a PWM converter.

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Page 56

In the factory-default state, the main power supply switching connector CN R is set to 73X (200 V

CN W (

CN R (red)

CN W (

CN R (

(b) 400 V class series i nverters of 160 kW (250HP) or above 575 V ones of 200 HP or above

Setting

Application

white)

When not using the R1 and T1 terminals

(Factory default)

red)

When using the R1 and T1 terminals

 DC bus input type  Used in combination with a PWM converter.

white)

・

class series inverters of 22 to 45 kW (30 to 60 HP), 400 V ones of 45 to 90 kW (60 to 125 HP) and 575V ones of 60 to 150HP or FA N (200 V class series inverters of 55 kW (75HP) or above and 400V ones of 11 0 kW (150HP)or above, 575 V ones of 200HP or above), and CN W is set to

NC. When not using the inverter with DC power supply input, do not switch the connectors. Use of improper main power supply switching connector settings may result in a malfunction such as a cooling fin overheat (0H1) or charging circuit error (PbF).

・When using this product in combination with a PW M converter, refer to the instructions given in

the FRENIC-HVAC User's Manual.

2-22

Page 57

Supply voltage switching connector (CN UX)

Auxiliary main circuit power input terminals (R1, T1)

Keypad case

Main power supply switching connectors (CN R, CN W)

Power supply printed circuit board

Supply voltage switching connector (CN UX)

Main power supply switching connectors (CN R, CN W)

Auxiliary main circuit power input terminals (R1, T1)

Auxiliary control power input

Separate power supply printed circuit board

 Connector locations

The switching connectors can be found in the following locations on the power supply printed circuit board:

Figure 2.5 Switching Connector Locations (200 V class series inverters of 22 to 45 kW (30 to 60 HP) and 400 V ones of 45 to 90 kW (60 to 125 HP)

and 575 V ones of 60 to 150 HP)

terminals (R0, T0)

Figure 2.6 Switching Connector Locations

(200 V class series inverters of 55 to 90 kW (75 to 125 HP) and 400 V ones of 11 0 to 132 kW (150 to 200 HP))

Auxiliary control power input terminals (R0, T0)

2-23

Page 58

Figure 2. Connector ( a and 575 V ones of 60HP or above

To remove a connector, squeeze the top of

Auxiliary main circuit power input terminals (R1, T1)

Main power supply switching connectors (CN R, CN W)

Supply voltage switching connector (CN UX)

Figure 2.7 Switching Connector Locations (400 V class series inverters of 160 kW (250HP) or above

and 575 V ones of 200 to 300 HP)

the latch between your fingers to release the

Auxiliary control power input terminals (R0, T0)

fastener and pull off the connector. To attach a connector, push it until it makes a clicking sound to ensure that the fastener is securel y seated.

8 Attaching and Removing a Switching

200 V class series inverters of 22 kW (30HP) or

bove and 400 V ones of 45 kW (60HP ) or above

)

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Page 59

Switch configuration and factory default

Note:

4 (Three phase 400V), or 5(Three phase 575V)

To move a switch slider, use a tool with a narrow tip (e.g., a tip of tweezers). Be careful not to touch other electronic parts, etc. If the slider is in an ambiguous position, the circuit is unclear whether it is turned ON or OFF and the digita that it contacts either side of the switch.

2.2.7 Setting the switches

Switching the slide switches located on the control PCB (see Figure 2.9) allows you to customize the operation mode of the analog output terminals, digital I/O terminals, and communications ports.

To access the slide switches, remove the front cover so that you can see the control PCB.

For details on how to remove the front cover, refer to Section 2.2.1.



Table 2.6 lists function of each slide switch.

Table 2.6 Function of Slide Switches

Switch Function

SW1 Switches the service mode of the digital input terminals between SINK and SOURCE.

SW2

SW3

Switches the terminating resistor of RS-485 communications port on the inverter ON and OFF. (RS-485 communications port 2 on t he terminal block)

Switches the terminating resistor of RS-485 communications port on the inverter ON and OFF. (RS-485 communications port 1 for connecting the keypad)

SW4 Switches the function of terminal [FM1] between VO1 and IO1.

SW5 Switches the function of terminal [C1] between C1 and PTC.

SW6 Switches the function of terminal [FM2] between VO2 and IO2.

Figure 2.9 shows the location of slide switches on the control PCB.

SW1 SW2 SW 3 SW4 SW5 SW6

Shipping

destination

FRN_ _ _AR1-＊A FRN_ _ _AR1-＊U

FRN_ _ _AR1-＊E

SINK

SOURCE

OFF

VO1

A bo x ( ) replaces an alphabetic letter depending on the enclosure.

A (＊) replaces an alphabetic letter depending on power supply voltage.

Enclosure: S (IP00/UL Open Type), M (IP21,NEMA/UL Type1), or

L (IP55,NEMA/UL Type12)

Figure 2.9 Location of the Slide Switches on the Control PCB

＊power supply voltage: 2 (Three phase 200V) or

l input remains in an undefined state. Be sure to place the slider so

Slider in the correct position

Slider in an ambiguous position

2.2.8 Mounting and connecting the keypad to the panel

You can remove the keypad from the inverter unit to mount it on the panel or install it at a remote site (e.g., for operation on hand). Note that the inverter with the keypad removed is rated IP00 (U L Open Type ).

For detailed instructions on how to mount the keypad on the panel, refer to the FRENIC-HVA C User’s



Manual, Chapter 5, Section 5.2 "Mounting and Connecting a Keypad to the Panel."

2-25

VO2

Page 60

LED Indicators

LCD Monitor

Programming Keys

Operation Ke ys

143

Chapter 3 NAMES AND FUNCTIONS OF KEYPAD COMPONENTS

These indicators show the current running status of the inverter.

STATUS (green): Running state

WARN. (yellow): Light alarm state

ALARM (red): Alarm (heavy alarm) state

This monitor shows the following various information about the inverter according to the operation modes.

- Running status and run command source (e.g., Run/stop and rotation direction)

- Status icons (e.g., timer operation, PID operation, battery state, and password protection state)

- Operation guides for the current screen

These keys are used to:

- Switch the operation modes between Running mode/Alarm mode and Programming mode.

- Reset the alarm states, discard the setting being configured, and cancel the screen transition according to the operation modes.

- Move the cursor to the digit of data to be modified, shift the setting item, and switch the screen.

- Call up the HELP screen for the current display state.

These keys are used to:

- Start running the motor (in the forward/reverse direction).

- Stop the motor.

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Page 61

Inverter

L1/R L2/S L3/T U V W

Power

Motor

supply

Turn the power ON and check the following points. The following is a case when no function code data is changed from the factory defaults.

The reactor in the inverter may generate noise due to source voltage distortion, which is not abnormal.

Chapter 4 RUNNING THE MOTOR FOR A TEST

4.1 Checking Prior to Powering ON

Check the following before powering on the inverter.

(1) Check that the wiring is correct.

Especially check the wiring to the inverter input terminals L1/R, L2/S and L3/T and output terminals U, V, and

W. Also check that the grounding wires are connected to the grounding terminals (

4.1.

(2) Check the control circuit terminals and main circuit terminals for short circuits or ground faults.

(3) Check for loose terminals, connectors and screws.

(4) Check that the motor is separated from mechanical equipment.

(5) Make sure that all switches of devices connected to the inverter are turned OFF. Powering on the inverter with

any of those switches being ON may cause an unexpected motor operation.

(6) Check that safety measures are taken against runaway of the equipment, e.g., a defense to prevent people

from access to the equipment.

G) correctly. See Figure

Figure 4.1 Connection of Main Circuit Terminals

4.2 Powering ON and Checking

Check that the LCD monitor displays 0.00 Hz (indicating that the reference frequency is 0 Hz) that is blinking. (See Figure 4.2.)

If the LCD monitor displays any number except 0.00 Hz, press the

/ key to set 0.00 Hz.

Figure 4.2 Display of the LCD Monitor

4-1

after Power-ON

Page 62

Function

Motor 1

Motor 1 (Rated current)

increase values so that they are longer

Acceleration time 1

(Note)

Deceleration time 1

(Note)

4.3 Configuring the Function Code Data Before Test Run

Configure the function codes listed below according to the motor ratings and your machinery design values. For the motor ratings, check the ratings printed on the motor's nameplate. For your machinery design values, ask system designers about them.

Table 4.1 Configuring Function Code Data

Function code data Factory defaults

code

F04 Base frequency 1

F05

P02

P03

P99 Motor 1 selection

F03 Maximum frequency 1

F07

F08

Name

Rated voltage at base frequency 1

(Rated capacity)

Motor ratings (printed on the nameplate of the motor)

0: Motor characteristics 0

(Fuji standard motors,

8-series)

1: Motor characteristics 1

(HP rating motors)

4: Other motors

Machinery design values

(Note) For a test run of the motor,

than your machinery design values. If the specified time is short, the inverter may not run the motor properly.

200/400/575 V class series

Asia: 60.0/50.0/ - (Hz) EU: 50.0/50.0/ - (Hz) USA: 60.0/60.0/60.0 (Hz)

200/400/575 V class series

Asia: 220/415/ - (V) EU: 230/400/ - (V) USA: 230/460/575(V)

Nominal applied motor capacity

Rated current of nominal applied motor

Asia/EU: 0

USA: 1

200/400/575 V class series

Asia: 60.0/50.0/ - (Hz) EU: 50.0/50.0/ - (Hz) USA: 60.0/60.0/60.0 (Hz)

20.00 (s)

For details about the configuration procedure of function codes, refer to the FRENIC-H VAC User's Manual,



Chapter 5, Section 5.6.3.1 "Configuring function codes."

4.4 Running the Inverter for Motor Operation Check

After completion of preparations for a test run as described above, start running the inverter for motor operation check using the following procedure.

---------------------------------------------------------- Test Run Procedure ----------------------------------------------------------

(1) Turn the power ON and check that the reference frequency 0.00 Hz is blinking on the LCD monitor.

(2) Set a low reference frequency such as 5 Hz, using

LCD monitor.)

(3) Press the

key to start running the motor in the forward directi on. (Check that the reference frequency is

blinking on the LCD monitor.)

(4) To stop the motor, press the key.

/ keys. (Check that the frequency is blinking on the

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Page 63

< Check points during a test r un >

•

• Check for smooth rotation without motor humming or excessive

•

When no abnormality is found, press

key again to start driving

the motor, then increase the reference frequency using

keys.

Check the above points again.

trip occurs due to a short deceleration time, prolong the

Check that the motor is running in the forward direction.

vibration.

Check for smooth acceleration and deceleration.

the

---------------------------------------------------------------------------------------------------------------------------------------------------

< Modification of motor control function code data >

Modifying the current function code data sometimes can solve an insufficient torque or overcurrent incident. The table below lists the major function codes to be accessed. For details, refer to the FRENIC- HVAC User's Manual, Chapter 6 "FUNCTION CODES" or Chapter 9 "TROUBLESHOOTING"

Function code Name Modification key points

F07 Acceleration Time 1

F08 Deceleration Time 1

F09 Torque Boost 1

If the current limiter is activated due to a short acceleration time and large drive current, prolong the acceleration time.

If an overvoltage deceleration time.

If the starting motor torque is deficient, increase the torque boost. If the motor with no load is overexcited, decrease the torque boost.

< Remedy to be taken if an alarm ECF (Enable circuit failure) occurs >

Possible Causes What to Check and Suggested Measures

Check that the interface printed circuit board (PCB) is firmly connected to

(1) Poor connection of interface PCB

(2) Enable circuit logic error

(3) Enable circuit (safety circuit) failure

detected

the inverter unit.

Restarting the inverter releases the alarm.

Check that the logic states of the output of safety switches match with each other (EN1/EN2 = High/High or Low/Low).

Restarting the inverter releases the alarm.

If this error persists after the above procedures have been taken, the inverter is defective.

Consult your Fuji Electric representative. (The alarm cannot be released.)

4.5 Preparation for Practical Operation

After verifying normal motor running with the inverter in a test run, proceed to the practical operation.

For details, refer to the FRENIC-HVAC User's Manual.

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Page 64

Code

Name

Description

OC3: Overcurrent during running at a constant speed

A ground-fault current flowed from the inverter’s output

OV3: Overvoltage during running at a constant speed

The DC link bus voltage dropped below the undervoltage unbalance rate was large.

OPL

Output phase loss

An output phase loss occurred.

abnormally.

The external alarm

was entered.

allowable limit.

OH4

Motor protection (PTC thermistor)

The temperature of the motor has risen abnormal ly.

above)

No power was supplied to the charging resi stance

detection was activated.

OLU

Inverter overload

The temperature inside the inverter has risen abnormally.

inverter.

A communications error has occurred between the

Er3

CPU error

A CPU error or LSI error has occurred.

A communications error has occurred between the by the inverter).

Er6

Operation protection

An incorrect operation was attempted.

results.

Er8

RS-485 communications error (COM port 1)

A communications error has occurred during RS-485 inverter failed to save data, showing this error.

The LSI on the power printed circuit board has

Chapter 5 TROUBLESHOOTING

5.1 Al arm Codes

OC1 OC2

Instanta neous overcurrent

OC3

Table 5.1 Quick List of Alarm Codes

The inverter momentary output current exceeded the overcurrent level. OC1: Overcurrent during acceleration OC2: Overcurrent during deceleration

EF Ground fault

OV1 OV2

Overvoltage

OV3

LV Undervoltage

Lin Input p hase loss

OH1 Heat sink overheat

OH2 External alarm

OH3 Inverter internal overheat

FUS Fuse trip

PbF Charging circuit malfunction

OL1 Overload of motor 1

Er1 Memory error

terminals. (on 200V class series inverter of 22kW (30HP) or above and 400V/575V ones of 45kW (60HP) or above)

The DC link bus voltage exceeded the overvoltage detection level. OV1: Overvoltage during acceleration OV2: Overvoltage during deceleration

detection level.

An input phase loss occurred or the Interphase voltage

The temperature around the heat sink has risen

(when t he THR "Enable external al arm trip" has been assigned to any digital input terminal)

The temperature inside the inverter has exceeded the

An internal short-circuit tripped a fuse series inverter of 90kW (125HP) or above and 400V ones of 110kW (150HP) or above and 575V ones of 200HPor

short-circuit electromagnetic contactor (on 200V class series inverter of 22kW (30HP) or above and 400V/575V ones of 45kW (60HP) or above).

The electronic thermal protection for motor overload

An error has occurred in writing data to the memory in the

THR

(on 200V class

Er2 Keypad communications error

Er4 Option communications error

Er5 Option error

Er7 Tuning error

ErP

RS-485 communications error (COM port 2)

ErF Data saving error during undervoltage

ErH Hardware error

keypad and the inverter.

connected option card and the inverter.

An error was detected by the connected option card ( not

Auto-tuning has failed, resulting in abnormal tuning

communication.

When the undervoltage protection was activated, the

malfunctioned due to noise, etc.

5-1

Page 65

Code

Name

Description

PVC

CoF

Current input break detection

A break was detected in the current input.

ECF

Enable circuit failure

The Enable circuit was diagnosed as a circuit failure.

A customizable logic configuration error has caused an

rLo

Stuck prevention

The inverter failed to start due to overcurrent.

FoL

Filter clogging error

An overload state was detected under PID control.

predetermined number of times.

A mock alarm has been generated intentionally by

PV1 PV2 PVA

PID feedback error The PID feedback signal wire is broken under PID control.

PVb

Table 5.1 Quick List of Alarm Codes（Continued）

ECL Customizable logic error

LoK Password protection

Err Mock alarm

alarm.

A wrong password has been entered exceeding the

configuring H45 or keypad operation.

5-2

Page 66

Chapter 6 MAINTENANCE AND INSPECTION

Perform daily and periodic inspections to avoid trouble and keep reliable operation of the inverter for a long time.

6.1 Daily Inspection

Visually inspect the inverter for operation errors from the outside without removing the covers when the inverter is ON or operating.

- Check that the expected performance (satisfying the standard specifications) is obtained.

- Check that the surrounding environment satisfies the environmental requirements given in Chapter 1, Section

1.3.1 “Usage environment.”

- Check that the keypad displays normally.

- Check for abnormal noise, odor, or excessive vibration.

- Check for traces of overheat, discoloration and other defects.

6.2 Periodic Inspection

Before starting periodic inspections, be sure to stop the motor, shut down the power, and wait at least 10 minutes. Make sure that the charging lamp is turned OFF. Further, make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the main circuit terminals P(+) and N(-) has dropped to the safe level (+25 VDC or below).

Table 6.1 List of Periodic Inspections

Check part Check item How to inspect Evaluation criteria

Environment

Input voltage

Keypad

Structure such as frame and cover

Common

Conductors

Main circuit

and wires

Terminal blocks

1) Check the ambient temperature, humidity, vibration and atmosphere (dust, gas, oil mist, or water drops).

2) Check that tools or other foreign materials or dangerous objects are not left around the equipment.

Check that the input voltages of the main and control circuit are correct.

1) Check that the display is clear.

2) Check that there is no missing part in the displayed characters.

Check for:

1) Abnormal noise or excessive vibration

2) Loose bolts (at clamp sections).

3) Deformation and breakage

4) Discoloration caused by overheat

5) Contamination and accumulation of dust or dirt

1) Check that bolts and screws are tight and not missing.

2) Check the devices and insulators for deformation, cracks, breakage and discoloration caused by overheat or deterioration.

3) Check for contamination or accumulation of dust or dirt.

1) Check conductors for discolorati on and distortion caused by overheat.

2) Check the sheath of the wires for cracks and discoloration.

Check that the terminal blocks are not damaged.

1) Check visually or measure using apparatus.

2) Visual inspection

Measure the input

voltages using a multimeter or the like.

1), 2)

Visual inspection

1) Visual or auditory inspection

2) Retighten.

3), 4), 5)

Visual inspection

1) Retighten.

2), 3)

Visual inspection

1), 2)

Visual inspection

Visual inspection No abnormalities

1) The standard specifications must be satisfied.

2) No foreign or dangerous objects are left.

The standard specifications must be satisfied.

1), 2)

The display can be read

and there is no fault.

1), 2), 3), 4), 5)

No abnormalities

1), 2), 3)

No abnormalities

1), 2)

No abnormalities

6-1

Page 67

Standard replacement intervals (See Notes below.)

Electrolytic capacitors on printed circuit boards

Table 6.1 List of Periodic Inspections (Continued)

Check part Check item How to inspect Evaluation criteria

DC link bus capacitor

Main circuit

Transformer and reactor

Magnetic contactor and relay

Printed circuit board

Control circuit

Cooling fan

Cooling system

Ventilation path

1) Check for electrolyte leakage, discoloration, cracks and swelling of the casing.

2) Check that the safety valve is not protruding remarkably.

3) Measure the capacitance if necessary.

Check for abnormal roaring noise and odor.

1) Check for chatters during operation.

2) Check that contact surface is not rough.

1) Check for loose screws and connectors.

2) Check for odor and discoloration.

3) Check for cracks, breakage, deformation and rust.

4) Check the capacitors for electrolyte leaks and deformation.

1) Check for abnormal noise and excessive vibration.

2) Check for loose bolts.

3) Check for discoloration caused by overheat.

Check t he heat sink, intake a nd exhaust ports for clogging and foreign materials.

1), 2)

Visual inspection

3) Measure the discharge time with capacitance probe.

Auditory, visual, and olfactory inspection

1) Auditory inspection

2) Visual inspection

1) Retighten.

2) Olfactory and visual inspection

3), 4)

Visual inspection

1) Auditory and visual inspection, or turn manually (be sure to turn the power OFF).

2) Retighten.

3) Visual inspection

Visual inspection No abnormalities

1), 2)

No abnormalities

3) The discharge time should not be shorter than the one specified by the replacement manual.

No abnormalities

1), 2)

No abnormalities

1), 2), 3), 4)

No abnormalities

1) Smooth rotation

2), 3)

No abnormalities

Remove dust accumulating on the inverter with a vacuum cleaner. If the inverter is stained, wipe it off with a chemically neutral cloth.

6.3 List of Periodic Replacement Parts

The inverter consists of many electronic parts including semiconductor devices. Table 6.2 lists replacement parts that should be periodically replaced for preventive maintenance (Use the lifetime judgment function as a guide). These parts are likely to deteriorate with age due to their construction and properties, leading to the decreased performance or failure of the inverter.

When the replacement is necessary, consult your Fuji Electric representative.

Table 6.2 Replacement Parts

Part name

DC link bus capacitor 5 years 10 years

Cooling fans 5 years 10 years

Fuse

200Vclass series

0.75 to 45 kW (1 to 60 HP)

400Vclass series

0.75 to 90kW (1 to 125 HP)

575Vclass series 1 to 150 HP

5 years 10 years

6-2

200Vclass series

55 to 90 kW (75 to 125 HP)

400Vclass series

110 to 710kW (150 to 1000HP)

575Vclass series 200 to 300 HP

10 years

Page 68

(Notes)  These replacement intervals are based on the i nverter's service life estimated at an ambient temperature of 30

°C (86ºF) (AR1L) or 40 °C (104ºF) (AR1M/AR1S), and with a load factor of 100% (AR1L/AR1M) or 80% (AR1S). Replacement intervals may be shorter when the ambient temperature exceeds 30 °C (86ºF) (AR1L) or 40 °C (104ºF) (AR1M/AR1S), or when the inverter is used in an excessively dusty environment.

 Standard replacement intervals mentioned above are only a guide for replacement, and not a guaranteed service

life.

6.4 Inquiries about Product and Guarantee

6.4.1 When making an inquiry

Upon breakage of the product, uncertainties, failure or inquiries, inform your Fuji Electric representative of the following information.

1) Inverter type (Refer to Chapter 1, Section 1.1.)

2) SER No. (serial number of the product) (Refer to Chapter 1, Section 1.1.)

3) Function codes and their data that you changed (Refer to the FRENIC-HVAC User’s Manual, Chapter 5, Section 5.6.3.2.)

4) ROM version (Refer to FRENIC-HVA C User’s Manual, Chapter 5, Section 5.6.4.4.)

5) Date of purchase

6) Inquiries (for example, point and extent of breakage, uncertainties, failure phenomena and other circumstances)

6.4.2 Product warranty

To all our customers who purchase Fuji Electric products included in this documentation:

Please take the following items into consideration when placing your order.

When requesting an estimate and placing your orders for the products included in these materials, please be aware that any items such as specifications which are not specifically mentioned in the contract, catalog, specifications or other materials will be as mentioned below.

In addition, the products included in these materials are limited in the use they are put to and the place where they can be used, etc., and may require periodic inspection. Please confirm these points with your sales representative or directly with this company.

Furthermore, regarding purchased products and delivered products, we request that you inspect the product at the time of delivery. Also, prepare the area for installation of the inverter.

[ 1 ] Free of charge warranty period and warranty range

(1) Free of charge warranty period

1) The product warranty period is ''1 year from the date of purchase'' or 24 months from the manufacturing date imprinted on the name place, whichever date is earlier.

2) However, in cases where the installation environment, condi tions of use, frequency or use and times used, etc., have an effect on product life, this warranty period may not apply.

3) Furthermore, the warranty period for parts repaired by Fuji Electric's Service Department is ''6 months from the date that repairs are completed.''

(2) Warranty range

1) In the event that breakdown occurs during the product's warranty period which is the responsibility of Fuji Electric, Fuji Electric will replace or repair the part of the product that has broken down free of charge at the place where the product was purchased or where it was delivered. However, if the following cases are applicable, the terms of this warranty may not apply.

The breakdown was caused by the installation conditions, environment, handling or methods of use,

etc. which are not specified in the catalog, operation manual, specifications or other relevant documents.

The breakdown was caused by the product other than the purchased or delivered Fuji's product. The breakdown was caused by the product other than Fuji's product, such as the customer's

equipment or software design, etc.

6-3

Page 69

Concerning the Fuji's programmable products, the breakdown was caused by a program other than a

program supplied by this company, or the results from using such a program.

The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric. The breakdown was caused by improper maintenance or replacement of replaceable items, etc.

specified in the operation manual or catalog, etc.

The breakdown was caused by a science or technical or other problem that was not foreseen when

making practical application of the product at the time it was purchased or delivered.

The product was not used in the manner the product was originally intended to be used. The breakdown was caused by a reason which Fuji Electric is not responsible, such as lightning or

other disaster.

2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered product alone.

3) The upper limit for the warranty range shall be as specified in item (1) above and any damages (damage to or loss of machinery or equipment, or lost profits from the same, etc.) consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty.

(3) Trouble diagnosis

As a rule, the customer is requested to carr y out a preliminary trouble diagnosis. However, at the customer's request, this company or its service network can perform the trouble diagnosis on a chargeable basis. In this case, the customer is asked to assume the burden for charges levi ed in accordance with this company's fee schedule.

[ 2 ] Exclusion of liability for loss of opportunity, etc.

Regardless of whether a breakdown occurs during or after the free of charge warranty period, this company shall not be liable for any loss of opportunity, loss of profits, or damages arising from special circumstances, secondary damages, accident compensation to another company, or damages to products other than this company's products, whether foreseen or not by this company, which this company is not be responsible for causing.

[ 3 ] Repair period after production stop, spare parts supply period (holding period)

Concerning models (products) which have gone out of production, this company will perform repairs for a period of 7 years after production stop, counting from the month and year when the production stop occurs. In addition, we will continue to supply the spare parts required for repairs for a period of 7 years, counting from the month and year when the production stop occurs. However, if it is estimated that the life cycle of certain electronic and other parts is short and it will be difficult to procure or produce those parts, there may be cases where it is difficult to provide repairs or supply spare parts even within this 7-year period. For details, please confirm at our company's business office or our service office.

[ 4 ] Transfer rights

In the case of standard products which do not include settings or adjustments in an application program, the products shall be transported to and transferred to the customer and this company shall not be responsible for local adjustments or trial operation.

[ 5 ] Service contents

The cost of purchased and delivered products does not include the cost of dispatching engineers or service costs. Depending on the request, these can be discussed separately.

[ 6 ] Applicable scope of service

Above contents shall be assumed to apply to transactions and use in the country where you purchased the products.

Consult your local supplier or Fuji Electric representative for details.

6-4

Page 70

Item

Specifications

Type

0.75

1.5

2.2

3.7

5.5

7.5

18.5

Nominal applied motor (kW) (*2)

0.75

1.5

2.2

3.7

5.5

7.5

18.5

Output

ratings

Rated capacity (kVA) (*3)

1.9

3.0

4.1

6.8

107

131

Voltage (V) (*4)

Three-phase, 200 to 240 V (with AVR function)

Three-phase, 200 to 230 V (with AVR function)

Rated current (A) (*5)

5 8 11

31.8

46.2

59.4

74.8

115

146

180

215

283

346

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Main power supply (number of

Three-phase, 200 to 240 V, 50/60 Hz

Three-phase, 200 to 220 V, 50 Hz

Auxiliary control power supply

frequency)

Single-phase, 200 to 240 V, 50/60 Hz

Single-phase, 200 to 23 0 V, 50/60 Hz

Auxiliary main power supply

frequency) (*6)

Single -phase, 200 to 220 V, 50 Hz

Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) (*11), Frequency: +5 to -5%

Rated current (A) (*7)

3.2

6.0

8.6

14.8

20.6

27.8

41.4

55.8

69.0

82.2

112

139

167

203

282

334

Required capacity (kVA)

1.2

2.1

3.0

5.2

7.2

9.7

116

Braki

Braking torque [%] (*8)

10 to 15

DC braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operat ion level: 0 to 60%

EMC filter (IEC/EN 61800-3)

EMC standards compliance : Category C2 (emission) / 2nd Env. (Immunity)

C3/2nd

Standard

61000-3-12)

(at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14, IEC/E N 61800-5-1 , SEMI F47-0706

IEC/EN 60529

IP21/IP 55 (*12)

IP00

NEMA/UL 50

NEMA/UL TYPE 1 / NEMA/UL TYPE 12

UL open type

Cooling method

Fan cooling

Weight / Mass

IP21

70 - IP55

70 IP00 - 42

Chapter 7 SPECIFICATIONS

7.1 Standard Model

Three-phase 200 V class series (kW rating)

(0.75 to 90kW)

(FRN_ _ _AR1-2) (*1)

（Rated output）

phases, voltage, frequency)

(number of phases, voltage,

Input power

Allowable voltage/frequency

DC reactor (DCR) (*9) Built-in(IEC/EN 61000-3-2, IEC/ EN 61000-3-12)

Power factor

Enclosure

(kg)

(*1) A box () replaces an alphabetic letter depending on the enclosure. A box () replaces an alphabetic letter depending on the shipping

destination. Enclosure: M (IP21), L (IP 55) or S (IP00) Shipping destination: E (Europe) or, A ( Asia )

(*2) Fuji 4 -pole standard motor

(*3) Applies to inverters with a rated capacity of 220 V.

(*4) The inverter cannot output a voltage higher than the supply voltage.

(*5) When running the inverter at the carrier frequency 4 kHz or above, it is necessary to derate the current rating.

(*6) If using inverters with DC power input, supply AC power to the internal circuits. Inverters with DC power input are not normally used.

(*7) W hen the inverter is connected to the power supply of 200 V, 50 Hz, Rsce = 120.

(*8) Indicates average braking torque value for motor alone (varies with motor efficiency).

(*9) Inverters of 45kW or less are equipped with a built-in DC reactor (DCR). An external DCR is provided as standard for inverters of 55kW and

above.

(*10) 4.0 kW for the EU.

(*11) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] x 67 (See IEC/EN 61800-3.)

If this value is 2 to 3%, use an optional AC reactor (ACR). *Applies to all models, regardless of capacity.

Even if the voltage drops down to -20%, the inverter can run (operation guaranteed) provided that the load current is within the inverter rated current range.

(*12) IP55 offers protection for short water jets. Do not use outdoors or in places where long-term waterproofing is required.

*Applies only to models with a capacity of 37 kW or less.

> 0.98

(4.0)

(*10)

(4.0)

(*10)

Three-phase, 200 to 230 V, 60 Hz

Single -phase, 200 to 230 V, 60 Hz

accessory (IEC/EN

7-1

Page 71

Item

Specifications

Type (FRN_ _ _AR1-4) (*1)

0.75

1.5

2.2

3.7

(4.0)

5.5

7.5

18.5

Nominal applied motor (kW) (*2) （Rated output）

0.75

1.5

2.2

3.7

(4.0)

5.5

7.5

18.5

Output

ratings

Rated capacity (kVA) (*3)

1.9

3.1

4.1

6.8

Voltage (V) (*4)

Three-phase, 380 to 480 V (with AVR function)

Rated current (A) (*5)

2.5

4.1

5.5

9.0

13.5

18.5

24.5

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Main power supply (number of phases, voltage, frequency)

Three-phase, 380 to 480 V, 50/60 Hz

Auxiliary control power supply (number of phases, voltage, frequency)

Single-phase, 380 to 480 V, 50/60 Hz

Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) (*11), Frequency: +5 to -5%

Rated current (A) (*7)

1.6

3.0

4.3

7.4

10.3

13.9

20.7

27.9

34.5

41.1

55.7

69.4

Required capacity (kVA)

1.2

2.1

3.0

5.2

7.2

9.7

Braking torque [%] (*8)

10 to 15

DC braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 to 60%

EMC filter (IEC/EN 61800-3)

EMC standards compliance : Category C2 (emission) / 2nd Env. (Immunity)

DC reactor (DCR) (*9)

Built-in (IEC/EN 6 1000-3-2, IEC/EN 6 1000-3-12)

Power factor (at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14, IEC/E N 61800-5-1, SEMI F47-0706

Enclosure IEC/EN 60529

IP21/IP 55 (*12),

NEMA/UL 50

NEMA/UL TYPE 1 / NEMA/UL TYPE 12

Cooling method

Fan cooling

Weight / Mass (kg) IP21

IP55

Three-phase 400 V class series（kW rating）

(0.75 to 37 kW)

Allowable voltage/frequency

Input power

Braking

(*10)

> 0.98

(*1) A box () replaces an alphabetic letter depending on the enclosure.

A box () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21), L (IP55) or S (IP00) Shipping destination: E (Europe) or A (Asi a)

(*2) Fuji 4 -pole standard motor

(*3) Applies to inverters with a rated capacity of 440 V.

(*4) The inverter cannot output a voltage higher than the supply voltage.

(*5) When running the inverter at the carrier frequency 4 kHz or above, it is necessary to derate the current rating.

(*7) W hen the inverter is connected to the power supply of 400 V, 50 Hz, Rsce = 120.

(*8) Indicates average braking torque value for motor alone (varies with motor efficiency).

(*9) Inverters in this class are equipped with a built-in DC reactor (DCR).

(*10) 4.0 kW for the EU.

(*11) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] x 67 (See IEC/EN61800-3.)

If this value is 2 to 3%, use an optional AC reactor (ACR). *Applies to all models, regardless of capacity. Even if the voltage drops down to -20%, the inverter can run (operation guaranteed) provided that the load current is within the inverter rated current range.

*Applies only to models with a capacity of 37 kW or less.

(*12) IP55 offers protection for short water jets. Do not use outdoors or in places where long-term waterproofing is required.

7-2

Page 72

Item

Specifications

Type (FRN_ _ _AR1-4) (*1)

110

132

160

200

220

280

315

355

400

500

630

710

Nominal applied motor (kW) (*2)

Rated output）

110

132

160

200

220

280

315

355

400

500

630

710

Output

ratings

Rated capacity (kVA) (*3)

114

134

160

192

231

287

316

396

445

495

563

731

891

1044

Voltage (V) (*4)

Three-phase, 380 to 480 V (with AVR function)

Rated current (A) (*5)

112

150

176

210

253

304

377

415

520

585

650

740

960

1170

1370

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Main power supply (number of phases, voltage, frequency)

Three-phase, 380 to 440 V, 50 Hz Three-phase, 380 to 480 V, 60 Hz

Auxiliary control power supply

(number of phases, vol tage, frequency)

Single-phase, 380 to 480 V, 50/60 Hz

Auxiliary main power supply

frequency) (*6)

Single -phase, 380 to 440 V, 50 Hz Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) (*11), Frequency: +5 to -5%

Rated current (A) (*7)

83.1

102

136

162

201

238

286

357

390

500

559

628

705

881

1115

1256

Required capacity (kVA)

113

140

165

199

248

271

347

388

436

489

611

773

871

Braking torque [%] (*8)

10 to 15

DC braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 to 60%

EMC filter (IEC/EN 6 1800-3)

C2/2nd.

EMC standards compliance : Category C3 (emission) / 2nd Env. (Immunity)

Built-in (IEC/EN 61000-3-2,

IEC/EN 61000-3-1 2)

(at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14 , IEC/E N 61800-5-1 , SEMI F4 7-0706

IEC/EN 60529

IP21/IP55 (*12)

IP00

NEMA/UL TYPE 1/ NEMA/UL TYPE 12

Cooling method

Fan cooling

Weight / Mass

IP21

IP55

IP00 - 62

129

140

245

330

530

(45 to 710 kW)

（

(number of phases, voltage,

Input power

Allowable voltage/frequency

Braking

DC reactor (DCR) (*9)

Power factor

Enclosure

NEMA/UL 50

Single -phase, 380 to 480 V, 60 Hz

Standard accessory (IEC/EN 610 00-3-12)

> 0.98

UL open type

(kg)

(*1) A box () replaces an alphabetic letter depending on the enclosure.

A box () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21), L (IP55) or S (IP00) Shipping destination: E (Europe) or A (As ia )

(*2) Fuji 4 -pole standard motor

(*3) Applies to inverters with a rated capacity of 440 V.

(*4) The inverter cannot output a voltage higher than the supply voltage.

(*5) When running the inverter at the carrier frequency 4 kHz or above (5 kHz or above for inverters of 110 kW or above), it is necessar y to

derate the current rating.

(*6) If using inverters with DC power input, supply AC power to the internal circuits. Inverters with DC power input are not normally used.

(*7) When the inverter is connected to the power supply of 400 V, 50 Hz, Rsce = 120.

(*8) Indicates average braking torque value for motor alone (varies with motor efficiency).

(*9) Inverters of 90kW or less are equipped with a built-in DC reactor (DCR). An external DCR is provided as standard for inverters of 110kW

and above.

(*11) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] x 67 (See IEC/EN 61800-3.)

If this value is 2 to 3%, use an optional AC reactor (ACR).

(*12) IP55 offers protection for short water jets. Do not use outdoors or in places where long-term waterproofing is required.

7-3

Page 73

Item

Specifications

Type (FRN_ _ _AR1-2U) (*1)

Nominal applied motor (* (Rated output

Three phase

AC208V motor

AC230 motor

Single phase

AC208V motor

AC230 motor

Three

input

Rated capacity (kVA) (*3)

Rated current (A)

5 8 11

31.8

46.2

59.4

74.8

115

146

180

215

283

346

Single

input

Rated capacity (kVA) (*3)

Rated current (A)

1.9

3.1

4.2 7 10.5

12.4

23.1

29.1

34.3

44.8

56.9

70.2

102

131

Three-phase, 200 to 230 V (with AVR function)

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

phase

Main power supply

voltage, frequency)

Rated current (A) (*5)

2.8

5.3

7.5

12.9

18.0

24.2

36.0

48.6

60.0

71.5

96.9

121

145

177

246

291

Required power supply capacity [kVA]

Single

Main power supply

voltage, frequency)

Rated current [A] (*5)

2.8

5.3

7.5

12.9

18.0

24.2

36.0

48.6

60.0

71.5

96.9

121

145

177

246

291

Required power supply capacity [kVA]

Auxiliary control power supply:

frequency)

Auxiliary main power supply

frequency) (*6)

Voltage, frequency variations

Voltage: +10 to -15% (Interphase voltage unbalance : 2% or less) (*9), Frequency: +5 to -5%

Brak-

ing

Braking torque [%] (*7)

10 to 15

DC injection braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 to 60%

EMC filter (IEC/EN 61800-3) (*8)

EMC standards compliance : Category C2 (emission) / 2nd Env. (Immunity)

C3/ 2nd

Standard

61000-3-12)

Power factor (at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14, IEC/E N 61800-5-1 SEMI F 47-0706

Enclosure

NEMA/UL 50

NEMA/UL TYPE 1/ NEMA/UL TYPE 12(*11)

UL open type

Cooling method

Fan cooling

Weight / Mass (lbs)

NEMA/UL TYPE 1

110

154

154 - NEMA/UL TYPE 12

110

154

UL open type

137

Three-phase 230 V class series（HP rating）

(001 to 125 HP)

001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 1 25

input

[HP]

)

input

phase

Output ratings

Rated voltage (V) (*4) Three-phase, 200 to 240 V (wit h AVR function)

1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125

- 1/2 3/4 1.5 2 3 5 5 7.5 10 10 15 20 30 30 40

- 1/2 1 2 3 3 5 7.5 10 10 15 20 25 30 30 50

1.9 3.1 4.3 7.1 10 12 18 23 29 35 45 58 71 85 112 1 37

0.7 1.2 1.6 2.7 4.1 4.9 7.1 9.2 11 13 17 22 27 37 40 52

(number of phases,

Three

input

(number of phases,

phase input

Input power

(number of phases, voltage,

reactor (DCR) (*8) Built-in (IEC/EN 6 1000-3-2(*10), IEC/EN 6 1000-3-12)

(*1) A box () replaces an alphabetic letter depending on the enclosure.

Enclosure: M (NEMA/UL Type 1), L (NEMA/UL Type12) or S (UL Ope n Type)

(*2) US 4 -pole standard induction motor.

(*3) Rated capacity is calculated by assuming the output rated voltage as 230 V.

(*4) Output voltage cannot exceed the power supply voltage. At single-phase input use, the output voltage may be lower than three-phase input.

(*5) The value is calculated on assumption that the inverter is connected with a power supply 230V, 50Hz and Rsce=120.

(*6) The auxiliary power input is used as an AC power input when combining the unit to DC power supply such as high power factor PWM

converter with power regenerative function. (Generally not to be used.)

(*7) Average braking torque for the motor running alone. (It varies with the efficiency of the motor.)

(*8) EMC filters and DCR does not conform to each corresponding standards when single phase input use.

(*9) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] x 67 (See IEC/EN61800-3.)

If this value is 2 to 3%, use an optional AC reactor (ACR).

(*10) It is applicable when the power supply is supplied from Three-phase 200V series transformer which is through Three-phase 400V series

transformer.

(*11) NEMA/UL TYPE 12 offers protection for short water jets. Do not use outdoors or in places where long-term waterproofing is required.

Three-phase, 200 to 240 V, 50/60 Hz

1.2 2.2 3.0 5.2 7.2 10 15 20 24 29 39 49 58 71 98 1 16

Single-phase, 200 to 240 V, 50/60 Hz

0.7 1.3 1.8 3.0 4.2 5.6 8.3 12 14 17 23 28 34 41 57 67

Single-phase , 200 to 240 V, 50/60 Hz Single-phase, 200 to 230 V, 50/60 Hz

> 0.98

7-4

Three-phase, 200 to 220 V, 50 Hz Three-phase, 200 to 230 V, 60 Hz

Single-phase, 200 to 22 0 V, 50 Hz Single-phase, 200 to 23 0 V, 60 Hz

Single-phase, 200 to 22 0 V, 5 0 Hz Single-phase, 200 to 23 0 V, 60 Hz

accessory (IEC/EN

Page 74

Item

Specifications

Type (FRN_ _ _AR1-4U) (*1)

001

002

003

005

007

010

015

020

025

030

040

050

060

075

Nominal applied

Three phase input

AC460V

Single phase input

Three Rated capacity (kVA) (*3)

Rated current (A)

2.5

4.1

5.5

9.0

13.5

18.5

24.5

112

Single Rated capacity (kVA) (*3)

Rated current (A)

1.5

2.1

3.5

5.2

7.2

9.5

12.4

15.2

17.5

23.4

29.2

35.4

43.6

Rated voltage (V) (*4)

Three-phase, 380 to 480 V (with AVR f unction)

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Three

Main power supply

voltage, frequency)

Three-phase, 380

Rated current (A) (*5)

1.4

2.7

3.8

6.5

9.0

12.1

18.0

24.3

30.0

35.8

48.5

60.4

72.3

88.7

Required power supply capacity [kVA]

Main power supply

voltage, frequency)

Single-phase, 380

to 480 V, 60 H z

Rated current [A] (*5)

2.7

3.8

6.5

9.0

12.1

18.0

24.3

30.0

35.8

48.5

60.4

72.3

88.7

Required power supply capacity [kVA]

Auxiliary control power supply:

frequency)

Auxiliary main power supply

frequency) (*6)

Single-phase, 380

to 480 V, 6 0 Hz

Voltage, frequency variations

Voltage: +10 to -15% (Interphase voltage unbalance : 2% or less) (*9), Frequency: +5 to -5%

Brak-

ing

Braking torque [%] (*7)

10 to 15

DC injection braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 to 60%

EMC filter (IEC/EN 61800-3) (*8)

EMC standards compliance : Category C2 (emission) / 2nd Env. (Immunity)

DC reactor (DCR) (*8)

Built-in (IEC/EN 6 1000-3-2(*10), IEC/EN 6 1000-3-12)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14, IEC/E N 61800-5-1, SEMI F47-0706

Enclosure

NEMA/UL 50

NEMA/UL TYPE 1/ NEMA/UL TYPE 12(*11)

Cooling method

Fan cooling

Weight / Mass

NEMA/UL TYPE 1

110

NEMA/UL TYPE 12

110

UL open type

Three-phase 460 V class series（HP rating）

(001 to 075 HP)

motor [HP] (*2) (Rated output)

phase input

Output ratings

phase input

Single phase input

(number of phases,

Input power

(number of phases, voltage,

Power factor (at the rated load)

(lbs)

motor

1 2 3 5 7.5 10 15 20 25 30 40 50 60 75

- 1/2 1 2 3 3 5 7.5 10 10 15 20 25 30

1.9 3.2 4.3 7.1 10 14 19 25 31 35 47 59 72 89

- 1.1 1.6 2.7 4.1 5.7 7.5 9.8 12 13 18 23 28 34

Three-phase, 380 to 480 V, 50/60 Hz

1.2 2.2 3.1 5.2 7.2 10 15 20 24 29 39 49 58 71

Single-phase, 380 to 48 0 V, 50/60 Hz

- 1.3 1.8 3.0 4.2 5.6 8.3 12 14 17 23 28 34 41

Single-phase, 380 to 48 0 V, 50/60 Hz

> 0.98

to 440 V, 50 H z

Three-phase, 380

to 480 V, 60 Hz

to 440 V, 5 0 Hz Single-phase, 380

to 440 V, 50 H z Single-phase, 380

7-5

Page 75

Item

Specifications

Type (FRN_ _ _AR1-4U) (*1)

100

125

150

200

250

300

350

450

500

600

800

900

1000

Nominal applied motor ( (Rated output)

Three phase input

AC460V

100

125

150

200

250

300

350

450

500

600

800

900

1000

Single phase input

100

125

150

200

300

350

450

Three

input

Rated capacity (kVA) (*3)

Rated current (A)

150

176

210

253

304

377

415

520

650

740

960

1170

1370

Single

input

Rated capacity (kVA) (*3)

Rated current (A)

58.5

68.6

81.9

98.6

118

147

161

202

253

288

374

456

534

Rated voltage (V) (*4)

Three-phase, 380 to 480 V (with AVR f unction)

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Three

Main power supply

voltage, frequency)

Rated current (A) (*5)

119

141

175

207

249

311

340

435

547

614

767

970

1093

Required power supply capacity [kVA]

Main power supply

voltage, frequency)

Single-phase, 380 to 48 0 V, 60 Hz

Rated current [A] (*5)

119

141

175

207

249

311

340

435

547

614

767

970

1093

Required power supply capacity [kVA]

Auxiliary control power supply:

frequency)

Auxiliary main power supply

frequency) (*6)

Voltage, frequency variations

Voltage: +10 to -15% (Interphase voltage unbalance : 2% or less) (*9), Frequency: +5 to -5%

Brak-

ing

Braking torque [%] (*7)

10 to 15

DC injection braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 EMC filter (IEC/EN 61800-3) (*8)

C2/2nd

EMC standards compliance: Category C3 (emission) / 2nd Env. (Immunity)

DC reactor (DCR)

Built-in (IEC/EN

61000-3-12)

Power factor (at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Safety standard compliance

UL 508C, C22.2 No. 14 , IEC/E N 61800-5-1, SEMI F47-0706

Enclosure

NEMA/UL

12(*11)

Cooling method

Fan cooling

Weight / Mass (lbs)

NEMA/UL TYPE 1

154

154 - NEMA/UL TYPE 12

154

UL open type

137

141

207

216

284

309

540

728

1168

(100 to 1000 HP)

HP) (*2)

phase

Output ratings

phase

(number of phases,

input

(number of phases,

Single phase input

Input power

(number of phases, voltage,

(*8)

NEMA/UL 50

motor

119 140 167 201 242 300 330 414 517 589 764 932 1091

46 54 65 78 94 117 128 160 201 229 297 363 425

Three-phase, 380 to 440 V, 50 Hz Three-phase, 380 to 480 V, 60 Hz

95 113 140 165 199 248 271 347 4 36 490 612 7 73 871

Single-phase, 380 to 44 0 V, 50 Hz

55 65 81 96 1 15 144 157 201 252 238 353 447 503

Single-phase, 380 to 480 V, 50/60 Hz

Single-phase, 380 to 44 0 V, 50 Hz Single-phase, 380 to 48 0 V, 60 Hz

to 60%

61000-3-2(*10), IEC/EN

Standard accessory (IEC/EN 61000-3-12)

> 0.98

TYPE 1/ NEMA/UL TYPE

UL open typ e

(*1) A box () replaces an alphabetic letter depending on the enclosure.

Enclosure: M (NEMA/UL Typ e1), L (NEMA/UL Type12) or S (UL Open Type)

(*2) US 4 -pole standard induction motor.

(*3) Rated capacity is calculated by assuming the output rated voltage as 460 V.

(*4) Output voltage cannot exceed the power supply voltage. At single-phase input use , the output voltage may be lower than three-phase input.

(*5) The value is calculated on assumption that the inverter is connected with a power supply 460V, 50Hz and Rsce=120.

(*6) The auxiliary power input is used as an AC power input when combining the unit to DC power supply such as high power factor PWM

converter with power regenerative function. (Generally not to be used.)

(*7) Average braking torque for the motor running alone. (It varies with the efficiency of the motor.)

(*8) EMC filte rs and DCR does not conform to each corresponding standards when single phase input use.

(*9) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] x 67 (See IEC/EN 61800-3.)

If this value is 2 to 3%, use an optional AC reactor (ACR).

(*10) It is applicable when the power supply is supplied from Three-phase 200V series transformer which is through Three-phase 400V series

transformer.

(*11 ) NEMA/UL TYPE 12 offers protection for short water jets. Do not use outdoors or in places where long-term waterproofing is required.

7-6

Page 76

Item

Specifications

Type (FRN_ _ _AR1-5U) (*1)

001

002

003

005

007

010

015

020

025

030

040

050

Nominal applied

Three phase input

AC575V

Single phase input

Three Rated capacity (kVA) (*3)

Rated current (A)

1.7

2.8

3.9

6.2

9.3

Single Rated capacity (kVA) (*3)

Rated current (A)

1.0

1.5

2.4

3.6

4.6

6.6

8.5

10.5

12.4

15.9

20.2

Rated voltage (V) (*4)

Three-phase, 575 to 600 V (with AVR f unction)

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Three

Main power supply

voltage, frequency)

Rated current (A) (*5)

1.2

2.1

3.0

5.2

7.2

9.7

14.4

19.5

24.0

28.6

38.8

48.3

Required power supply capacity [kVA]

Main power supply

voltage, frequency)

Rated current [A] (*5)

2.1

3.0

5.2

7.2

9.7

14.4

19.5

24.0

28.6

38.8

48.3

Required power supply capacity [kVA]

Auxiliary control power supply:

frequency)

Auxiliary main power supply

frequency) (*6)

Voltage, frequency variations

Voltage: +10 to -15% (Interphase voltage unbalance : 2% or less) (*9), Frequency: +5 to -5%

Brak-

ing

Braking torque [%] (*7)

10 to 15

DC injection braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 to 60%

EMC filter (IEC/EN 61800-3) (*8)

EMC standards compliance : Category C3 (emission) / 2nd Env. (Immunity)

DC reactor (DCR) (*8)

Built-in (IEC/EN 6 1000-3-2(*10), IEC/EN 6 1000-3-12)

(at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14, IEC/E N 61800-5-1

Enclosure

NEMA/UL 50

NEMA/UL TYPE 1/ NEMA/UL TYPE 12(*11)

Cooling method

Fan cooling

Weight / Mass

NEMA/UL TYPE 1

NEMA/UL TYPE 12

UL open type

Three-phase 575 V class series（HP rating）

(001 to 050 HP)

motor [HP] (*2) (Rated output)

phase input

Output ratings

phase input

Single phase input

Input power

(number of phases, voltage,

Power factor

(lbs)

(number of phases,

motor

1 2 3 5 7.5 10 15 20 25 30 40 50

- 1/2 3/4 1.5 2 3 5 5 7.5 10 10 15

1.6 2.7 3.8 6.1 9.2 11 16 21 26 31 40 51

- 0.9 1.4 2.3 3.5 4.5 6.5 8.4 10 12 15 20

Three-phase, 575 to 600 V, 50/60 Hz

1.2 2.1 3.0 5.2 7.2 10 15 20 24 29 39 49

Single-phase, 575 to 60 0 V, 50/60 Hz

- 1.3 1.8 3.0 4.2 5.6 8.3 12 14 17 23 28

Single-phase, 575 to 60 0 V, 50/60 Hz

> 0.98

7-7

Page 77

Item

Specifications

Type (FRN_ _ _AR1-5U) (*1)

060

075

100

125

150

200

250

300

Nominal applied motor (Rated

Three phase input

AC575V

Single phase input

Three Rated capacity (kVA) (*3)

Rated current (A)

104

125

146

211

262

289

Single Rated capacity (kVA) (*3)

Rated current (A)

24.5

30.0

40.5

48.7

56.9

82.2

102

112

Rated voltage (V) (*4)

Three-phase, 575 to 600 V (with AVR f unction)

Overload capability

110%-1 min (Overload interval: Compliant with IEC 61800-2)

Three

Main power supply

voltage, frequency)

Rated current (A) (*5)

57.9

71.0

94.7

113

140

199

249

272

Required power supply capacity [kVA]

Main power supply

voltage, frequency)

Rated current [A] (*5)

57.9

71.0

94.7

113

140

199

249

272

Required power supply capacity [kVA]

Auxiliary control power supply:

frequency)

Auxiliary main power supply

frequency) (*6)

Voltage: +10 to -15% (Interphase voltage unbalance : 2% or less) (*9), Frequenc y: +5 to -5%

Brak-

ing

Braking torque [%] (*7)

10 to 15

DC injection braking

Braking start frequency: 0.0 to 60.0 Hz; Braking time: 0.0 to 30.0 s; Braking operation level: 0 to 60%

EMC filter (IEC/EN 61800

EMC standards compliance : Category C3 (emission) / 2nd Env. (Immunity)

DC reactor (DCR) (*8)

Built-in (IEC/EN 6 1000-3-2(*10), IEC/EN 6 1000-3-12)

Power factor (at the rated load)

Fundamental wave power factor

Total power factor

≥ 0.90

Efficiency (at the rated load) (%)

Applicable (safety) standards

UL 508C, C22.2 No. 14, IEC/E N 61800-5-1

Enclosure

NEMA/UL TYPE 1 NEMA/UL TYPE 12(*11)

Cooling method

Fan cooling

Weight / Mass (lbs)

NEMA/UL TYPE 1

110

154

154 NEMA/UL TYPE 12

110

154

UL open type

207

216

Three-phase 575 V class series（HP rating）

(060to 300HP)

[HP] (*2)

output)

phase input

Output ratings

phase input

Single phase input

Input power

(number of phases, voltage,

Voltage, frequency variations

(number of phases,

-3) (*8)

NEMA/UL 50

motor

60 75 100 125 150 200 250 300

20 25 30 40 50 75 100 100

62 76 103 124 145 210 260 287

24 29 40 48 56 81 101 111

Three-phase, 575 to 600 V, 50/60 Hz

58 71 95 113 1 40 1 99 248 271

Single-phase, 575 to 60 0 V, 50/60 Hz

34 41 55 65 81 1 15 144 157

Single-phase, 575 to 600 V, 50/60 Hz

Single-phase, 575 to 60 0 V, 50/60 Hz

> 0.98

UL open type

(*1) A bo x () replaces an alphabetic letter depending on the enclosure.

Enclosure: M (NEMA/UL Ty pe1), L (NEMA/UL Type12) or S (UL Open Type)

(*2) US 4 -pole standard induction motor.

(*3) Rated capacity is calculated by assuming the output rated voltage as 575 V.

(*4) Output voltage cannot exceed the power supply voltage. At single-phase input use, the output voltage may be lower than three-phase input.

(*5) The value is calculated on assumption that the inverter is connected with a power supply 575V, 50Hz and Rsce=120.

(*6) The auxiliary power input is used as an AC power input when combining the unit to DC power supply such as high power factor PW M

converter with power regenerative function. (Generally not to be used.)

(*7) Average braking torque for the motor running alone. (It varies with the efficiency of the motor.)If this value is 2 to 3%, use an optional AC

reactor (ACR).

(*8) EMC filters and DCR does not conform to each corresponding standards when single phase input use.

(*9) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] x 67 (See IEC/EN 61800-3.)

If this value is 2 to 3%, use an optional AC reactor (ACR).

(*10) It is applicab le when the power supp ly is supplied from Three-phase 200V series transformer which is through Three-phase 400V series

transformer.

(*11 ) NEMA/UL TYPE 12 offers protection for short water jets. Do not use outdoors or in places where long-term waterproofing is required.

7-8

Page 78

Dimensions (mm)

W H D

FRN0.75AR1-2

FRN1.5AR1-2

FRN2.2AR1-2

FRN3.7AR1-2 FRN4.0AR1-2E*

FRN5.5AR1-2

FRN7.5AR1-2

FRN15AR1-2

FRN18.5AR1-2

FRN22AR1-2

FRN30AR1-2

FRN37AR1-2

FRN45AR1-2

FRN55AR1S-2

FRN75AR1S-2

FRN90AR1S-2

530

750

285

145

140

430

15.5

14.5

2×φ15

FRN0.75AR1-4

FRN1.5AR1-4

FRN2.2AR1-4

FRN3.7AR1-4

FRN4.0AR1-4E*

FRN5.5AR1-4

FRN7.5AR1-4

FRN11AR1-4

FRN15AR1-4

FRN18.5AR1-4

FRN22AR1-4

FRN30AR1-4

FRN37AR1-4

FRN45AR1-4

FRN55AR1-4

FRN75AR1-4

FRN90AR1-4

FRN110AR1S-4

FRN132AR1S-4

FRN160AR1S-4

FRN200AR1S-4

FRN220AR1S-4

FRN280AR1S-4

FRN315AR1S-4

FRN355AR1S-4

FRN400AR1S-4

FRN500AR1S-4

880

260

FRN630AR1S-4

FRN710AR1S-4

7.2 External Dimensions

kW rating

Rated

voltage

Inverter type

Refer

to:

Threephase 200V

Three-

phase

400V

FRN11AR1-2

150 465

Figure 1

203

265 736 284 184.5 99.5 180

Figure 2

300 885 367.9 240. 8 127.1 215 855 15.5 14.5 2×φ15 15

355 740 270 115 155 275 40

Figure 3

150 465

Figure 1

203

265 736 284 184.5 99.5 180

Figure 2

300 885 367.9 240. 8 127.1 215 855 15.5 14.5

Figure 3 530

Figure 4 680 290

262 162 100

585

645

262 162 100

585

645 631

740 315 135

1000 360 180 970

1400 440 260 1370

115 17.5

158 22.5

115 17.5 451

158 22.5

430

180

451

571

631

716 12 8 2×φ10 10

42.5

12 8 2×φ10 10

720

7 -

571

716 12 8

42.5

710

15.5 14.5

- 2×φ8 8

2×φ8

2×φ10

2×φ15

3×φ15

Figure 5

* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E or FRN4.0AR1-4E.

1000 1550 500 313. 2 186.8 300 49.5 1520

Note A box () replaces an alphabetic letter depending on the enclosure.

A box () replaces an alphabetic letter depending on the shipping destination.

Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (As ia )

7-9

4×φ15

Page 79

Rated

Refer

Dimensions (inch )

W H D

FRN001AR1-2U

FRN002AR1-2U

FRN003AR1-2U

FRN005AR1-2U

FRN010AR1-2U

FRN015AR1-2U

FRN020AR1-2U

FRN025AR1-2U

FRN030AR1-2U

FRN040AR1-2U

FRN050AR1-2U

FRN060AR1-2U

FRN075AR1S-2U

FRN100AR1S-2U

FRN125AR1S-2U

20.87

29.53

11.22

5.71

5.51

16.93

1.97

0.61

0.57

2×φ0.59

0.59

FRN001AR1-4U

FRN002AR1-4U

FRN003AR1-4U

FRN007AR1-4U

FRN010AR1-4U

FRN015AR1-4U

FRN020AR1-4U

FRN030AR1-4U

FRN040AR1-4U

FRN050AR1-4U

FRN060AR1-4U

FRN075AR1-4U

FRN100AR1-4U

FRN125AR1-4U

FRN150AR1S-4U

FRN200AR1S-4U

FRN300AR1S-4U

FRN350AR1S-4U

FRN450AR1S-4U

FRN500AR1S-4U

FRN600AR1S-4U

34.65

10.24

FRN900AR1S-4U

FRN1000AR1S-4U

FRN001AR1-5U

FRN002AR1-5U

FRN005AR1-5U

FRN007AR1-5U

FRN010AR1-5U

FRN015AR1-5U

FRN020AR1-5U

FRN025AR1-5U

FRN030AR1-5U

FRN040AR1-5U

FRN050AR1-5U

FRN060AR1-5U

FRN075AR1-5U

FRN100AR1-5U

FRN125AR1-5U

FRN150AR1-5U

FRN200AR1-5U

FRN250AR1-5U

FRN300AR1-5U

HP rating

voltage

Inverter type

to:

Threephase 230V

Three-

phase

460V

FRN007AR1-2U

FRN005AR1-4U

FRN025AR1-4U

FRN250AR1S-4U

FRN800AR1S-4U

5.91 18.31

Figure

7.99

10.43 28.98 11.18 7.26 3.92 7. 09

Figure

11.81 34.84 14.48 9.48 5.00 8.46 33.66 0. 61 0.57 2×φ0.59 0. 59

13.98 29.13 10.63 4.53 6.10 10.83 1.57

Figure

5.91 18.31

Figure

7.99

10.43 28.98 11.18 7.26 3.92 7.09

Figure

11.81 34.84 14.48 9.48 5.00 8.46 33.66 0. 61 0.57 2×φ0.59 0. 59

Figure

20.87

Figure

26.77 11.42

Figure

39.37 61.02 19.69 12.33 7.35 11.81 1.95 59.84

10.31 6. 38 3.94

23.03

25.39

10.31 6. 38 3.94

23.03

25.39 24.84

29.13 12. 40 5.32

39.37 14. 17 7.09 38.19

55.12 17. 32 10.24 53.94

4.53 0.69 17.76

6.22 0.89

4.53 0.69 17.76

6.22 0.89

16.93

7.09

0.28

22.48

24.84

28.19 0. 47 0.31 2×φ0.39 0. 39

1.67

0.47 0.31 2×φ0.39 0.39

28.35

0.28 -

22.48

28.19 0. 47 0.31 2×φ0.39 0.39

1.67

27.95

1.97

0.61 0.57

- 2×φ0.31 0.31

0.31

2×φ0.31

2×φ0.59

0.59

3×φ0.59

4×φ0.59

Three-

phase

575V

FRN003AR1-5U

5.91 18.31

Figure

23.03

7.99

25.39 24.84

10.43 28.98 11.18 7.26 3.92 7.09

Figure

11.81 34.84 14.48 9.48 5.00 8.46 33.66 0. 61 0.57

Figure

20.87 39.37 14.17 7.09 7.09 16.93 1.97 38.19 0.61 0.57

Note A box () replaces an alphabetic letter depending on the enclosure.

Enclosure: M (NEMA/UL Type 1) or L (NEMA/UL Type 12)

10.31 6. 38 3.94

7-10

4.53 0.69 17.76

22.48

6.22 0.89

28.19 0. 47 0.31

1.67

0.28 -

2×φ0.31

2×φ0.39

2×φ0.59

0.31

0.39

0.59

Page 80

Figure 1 External Dimensions of the Inverter

Figure 2 External Dimensions of the Inverter

7-11

Page 81

Figure 3 External Dimensions of the Inverter

Figure 4 External Dimensions of the Inverter

7-12

Page 82

Figure 5 External Dimensions of the Inverter

7-13

Page 83

By installing an external EMC-compatible filter to the input side for 200 V class series inverters of 55kW (75HP)

, the EMC directive emission

category can be changed from C3 to C2.

The amount of current leaked or when an external EMC-compatible filter is installed is significantly

Chapter 8 CONFORMITY WITH STANDARDS

8.1 Compliance with European Standards

The CE marking on Fuji products indicates that they comply with the essential requirements of the Electromagnetic Compatibility (EMC) Directive and Low Voltage Directive which are issued by the Council of the European Communities.

or above and 460V ones of 110kW (150HP) or above

 Refer to "11.1 European Standards Compliance" in Chapter 11 of the FRENIC-HVAC User's Manual for

details if installing an external EMC-compatible filter.

large, and therefore a check should be performed to determine whether the power supply system is affected.

 Refer to "11.1 European Standards Compliance" in Chapter 11 of the FRENIC-HVAC User's Manual for

details on EMC filter leakage current values.

The products comply with the following standards

Table 8.1 Standalone Standard Com pliance

FRN0.75AR1-2 to FRN45AR1-2

FRN001AR1-2U to FRN060AR1-2U

Inverter Type

Low Voltage Directive IEC/EN 61800-5-1

EMC Directives IEC/EN 61800-3

Immunity Second environment (Industrial)

Emission Category C2 Category C3

FRN0.75AR1-4 to FRN90AR1-4

FRN001AR1-4U to FRN125AR1-4U

8-1

FRN55AR1S-2 to FRN90AR1S-2 FRN075AR1S-2U to FRN125AR1S-2U

FRN110AR1S-4 to FRN710AR1S-4 FRN150AR1S-4U to FRN1000AR1S-4U FRN001AR1-5U to FRN150AR1-5U FRN200AR1S-5U to FRN300AR1S-5U

Page 84

Table 8.2 Standalone Standard Compliance（Continued）

Inverter Type

Functional Safety

Stop function

Response time

Safety integrity

FRN0.75AR1-2 to FRN18.5AR1-2 FRN001AR1-2U to FRN025AR1-2U FRN0.75AR1-4 to FRN37AR1-4 FRN001AR1-4U to FRN050AR1-4U *1

IEC/EN61800-5-2 SIL 2, EN ISO 13849-1

Safe torque off (STO: according to EN61800-5-2)

50 ms or less (delay time to "Safe torque off" from turning off either terminal [EN1] or [EN2])

SIL 2

FRN22AR1-2 to FRN45AR1-2 FRN030AR1-2U to FRN060AR1-2U FRN55AR1S-2 to FRN90AR1S-2 FRN075AR1S-2U to FRN125AR1S-2U FRN45AR1-4 to FRN90AR1-4 FRN060AR1-4U to FRN125AR1-4U FRN110AR1S-4 to FRN710AR1S-4 FRN150AR1S-4U to FRN1000AR1S-4U *2

level

Safety related subsystem

Hardware Fult Tolerance

Type B

HFT 1

PFH 3.15E-9 (Probability of a dangerous random hardware failure per hour)

DC ≥ 60%

SFF ≥ 60%

Proof test

20 years

interval

Category Cat 3 (EN ISO 13849-1)

Performance level d (EN ISO 13849-1)

Note *1) About target models, products are conformable to functional safety from product ver. "N □ " or later.

*2)About target models, products are conformable to functional safety from product ver. "NI" or later.

"Product ver." descripted in above note, means the alphabet symbol of SER.NO.'s last two letters. The last letter means hardware version, and the second letter means software version. □: This means any hardware version is available.

Table 8.3 Standard Compliance When Used with an EMC Filter

FRN55AR1S-2 to FRN90AR1S-2

Inverter Type

EMC filter FS or FN series (optional; see Table 8.4)

Low Voltage Directive IEC/EN 61800-5-1

EMC Directives IEC/EN 61800-3

Immunity Second environment (Industrial)

Emission Category C2 Category C3

Note A box () replaces an alphabetic letter depending on the enclosure.

A box () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21, NEMA/UL Type1) or L (IP55, NEMA/UL Type12) Shipping destination: E (Europe) or A (As ia )

FRN075AR1S-2U to FRN125AR1S-2U

FRN110AR1S-4 to FRN280AR1S-4 FRN150AR1S-4U to FRN450AR1S-4U

FRN315AR1S-4 to FRN710AR1S-4 FRN500AR1S-4U to FRN1000AR1S-4U

8.2 Conformity to the Low Voltage Directive in the EU

To use Fuji inverters as a product conforming to the Low Voltage Directive in the EU, refer to guidelines given on pages vi to xii.

8-2

Page 85

Our EMC compliance test is performed with the following wiring length (of the shielded cable) between the inverter and motor under the specified inverter usage conditions.

FRN001AR1-2U to FRN060AR1-2U

246 ft

FRN075AR1S-2U to FRN125AR1S-2U (inverter alone)

33 ft

FRN075AR1S-2U to FRN125AR1S-2U (with filter)

66 ft

FRN001AR1-4U to FRN125AR1-4U

246 ft

FRN150AR1S-4U to FRN1000AR1S-4U(inverter alone)

33 ft

FRN150AR1S-4U to FRN1000AR1S-4U(with filter)

66 ft

246 ft

FRN200AR1S-5U to FRN300AR1S-5U

33 ft

Ferrite core at the input side

Grounding terminal

Clamp for motor cable

Grounding terminal

8.3 Compliance with EMC Standards

8.3.1 General

The CE marking on inverters does not ensure that the entire equi pment including our CE-marked products is compliant with the EMC Directive. Therefore, CE marking for the equipment shall be the responsibility of the equipment manufacturer. For this reason, Fuji’s CE mark is indicated under the condition that the product shall be used within equipment meeting all requirements for the relevant Directives. Instrumentation of such equipment shall be the responsibility of the equipment manufacturer.

Generally, machinery or equipment includes not only our products but other devices as well. Manufacturers, therefore, shall design the whole system to be compliant with the relevant Directives.

・FRN0.75AR1-2 to FRN45AR1-2

：75 m ：

・FRN55AR1S-2 to FRN90AR1S-2 (inverter alone)

：10 m ：

・FRN55AR1S-2 to FRN90AR1S-2 (with filter)

：20 m ：

・FRN0.75AR1-4 to FRN90AR1-4

：75 m ：

・FRN110AR1S-4 to FRN710AR1S-4 (inverter alone)

：10 m ：

・FRN110AR1S-4 to FRN710AR1S-4 (with filter)

：20 m

：・FRN001AR1-5U to FRN150AR1-5U ・

：

8.3.2 Recommended installation procedure

To make the machinery or equipment fully compliant with the EMC Directive, have certified technicians wire the motor and inverter in strict accordance with the procedure given below.

1) Use shielded wires for the motor cable and route the cable as short as possible. Firmly clamp the shield to the specified point or the grounded metal plate inside the inverter. Further, connect the shielding layer electrically to the grounding terminal of the motor.

2) For the inverters of 200V class series 5.5 to 45 kW (7 to 60HP) and 400V ones of 11 to 90 kW (15 to 125HP), be sure to pass the main circuit power input lines of the inverter through a ferrite core in wiring. For 575V series, ferrite core is not required.

For wiring of the main circuit power input lines, refer to Chapter 2, Section 2.2.1 "(4) Wiring the main



circuit power input wires."

3) Connect the grounding wires to the grounding terminals without passing them through the ferrite core.

Figure 8.1 Wiring to Main Circuit Terminals

8-3

Page 86

Clamp for control signal lines

4) For connection to inverter's control terminals and for connection of the RS-485 communication signal cable, use shielded wires. As with the motor, clamp the shields firmly to the specified point or the grounded metal plate inside the inverter.

Figure 8.2 Wiring to Control Circuit Terminals

5) When using an externally connected EMC filter (optional), place the inverter and filter on a grounded metal plate such as the surface of a panel, as shown in Figure 8.3. If noise emissions exceed the standard, place the inverter and any peripheral equipment inside a metal panel. For more information about how to use the inverter in combination with a filter, see Table 8.5.

Figure 8.3 Installation inside a Panel

8.3.3 Leakage current of the EMC filter

This product uses grounding capacitors for noise suppression which increase the leakage current. Check whether there is no problem with electrical systems. When using an EMC filter, the leakage current listed in Table 8.5 is added. Before adding the filter, consider whether the additional leakage current is allowable in the context of the overall system design.

8-4

Page 87

case

FRN0.75AR1-2 FRN001AR1-2U

FRN0.75AR1-4 FRN001AR1-4U

FRN1.5AR1-2 FRN002AR1-2U

FRN1.5AR1-4 FRN002AR1-4U

FRN2.2AR1-2 FRN003AR1-2U

FRN2.2AR1-4 FRN003AR1-4U

FRN3.7AR1-2

FRN005AR1-2U

FRN3.7AR1-4

FRN005AR1-4U

FRN5.5AR1-2 FRN007AR1-2U

FRN5.5AR1-4 FRN007AR1-4U

FRN7.5AR1-2 FRN010AR1-2U

FRN7.5AR1-4 FRN010AR1-4U

FRN11AR1-2 FRN015AR1-2U

FRN11AR1-4 FRN015AR1-4U

FRN15AR1-2 FRN020AR1-2U

FRN15AR1-4 FRN020AR1-4U

FRN18.5AR1-2 FRN025AR1-2U

FRN18.5AR1-4 FRN025AR1-4U

FRN22AR1-2 FRN030AR1-2U

FRN22AR1-4 FRN030AR1-4U

FRN30AR1-2 FRN040AR1-2U

FRN30AR1-4 FRN040AR1-4U

FRN37AR1-2 FRN050AR1-2U

FRN37AR1-4 FRN050AR1-4U

FRN45AR1-2 FRN060AR1-2U

FRN45AR1-4 FRN060AR1-4U

FRN55AR1S-2 FRN075AR1S-2U

FRN55AR1-4 FRN075AR1-4U

FRN75AR1S-2 FRN100AR1S-2U

FRN75AR1-4 FRN100AR1-4U

FRN90AR1S-2 FRN125AR1S-2U

FRN90AR1-4 FRN125AR1-4U

FRN110AR1S-4 FRN150AR1S -4U

FRN132AR1S-4 FRN200AR1S -4U

FRN160AR1S-4 FRN250AR1S -4U

FRN200AR1S-4 FRN300AR1S-4U

FRN220AR1S-4 FRN350AR1S-4U

FRN280AR1S-4 FRN450AR1S-4U

FRN315AR1S-4

FRN355AR1S-4 FRN500AR1S-4U

FRN400AR1S-4 FRN600AR1S-4U

FRN500AR1S-4 FRN800AR1S-4U

FRN630AR1S-4 FRN900AR1S-4U

FRN710AR1S-4 FRN1000AR1S-4U

Table 8.4 Leakage Current of EMC-compliant Filter

Input power Inverter type

Leakage current

(mA)

Normal

Worst-

Conditions

Input power Inverter type

Leakage current

(mA)

Normal

Worst-

Conditions

86 140

FRN4.0AR1-2E

FRN4.0AR1-4E

55 164

224 357

Three-phase

200 V

180 291

135 417

198 314

204 322

18 23

Three-phase

400 V

111 381

119 367

148 440

3 34

8-5

Page 88

*1 Calculated based on these measuring conditions: 200 V/ 50 Hz, grounding of a single wire in delta-connection,

interphase voltage unbalance ratio 2%.

*2 Calculated based on these measuring conditions: 400 V/ 50 Hz, neutral grounding in Y-connection, interphase voltage

unbalance ratio 2%.

Note: The worst-case conditions include input phase loss.

Input power Inverter type

FRN001AR1-5U

FRN002AR1-5U

FRN003AR1-5U

FRN005AR1-5U

Three-phase

575 V

FRN007AR1-5U

FRN010AR1-5U

FRN015AR1-5U

FRN020AR1-5U

FRN025AR1-5U

* Calculated based on these measuring conditions: 575 V, 60 Hz, neutral grounding in Y-connection, interphase voltage

unbalance ratio of 2%.

Note: A bo x (

FRN030AR1-5U

) replaces an alphabetic letter depending on the enclosure.

Table 8.4 Leakage Current of EMC-compliant Filter (continue)

Leakage current

Normal

Conditions

(mA)

Worst-case

Conditions

Input power Inverter type

FRN040AR1-5U

FRN050AR1-5U

68 119

Three-phase

575 V

FRN060AR1-5U

FRN075AR1-5U

FRN100AR1-5U

FRN125AR1-5U

FRN150AR1-5U

34 113

FRN200AR1S-5U

FRN250AR1S-5U

FRN300AR1S-5U

Leakage current

(mA)

Normal

Worst-case

Conditions

56 149

98 375

108 393

18 79

Enclosure: M (IP21, NEMA/UL Type1) or L (IP55, NEMA/UL Type12)

Note: The worst-case conditions include input phase loss.

8-6

Page 89

EMC filter leakage

current (mA)

Normal

Conditions

Worst-case

Conditions

FRN55AR1S-2 FRN075AR1S-2U

FRN75AR1S-2 FRN100AR1S-2U

FRN90AR1S-2 FRN125AR1S-2U

FRN110AR1S-4 FRN150AR1S-4U

FRN132AR1S-4 FRN200AR1S-4U

FRN160AR1S-4 FRN250AR1S-4U

FRN200AR1S-4 FRN300AR1S-4U

FRN220AR1S-4 FRN350AR1S-4U

FRN280AR1S-4 FRN450AR1S-4U

FRN315AR1S-4

FRN355AR1S-4 FRN500AR1S-4U

FRN400AR1S-4 FRN600AR1S-4U

FRN500AR1S-4 FRN800AR1S-4U

FRN630AR1S-4 FRN900AR1S-4U

FRN710AR1S-4 FRN1000AR1S-4U

Table 8.5 EMC Filter (Optional) Use and Leakage Currents

Input power Inverter type Filter model

Three-phase

200 V

FS5536-400-99-1 265 381

FS5536-250-99-1 59 364

FS5536-400-99-1 78 439

Three-phase

400 V

FN3359-600-99 38 227

FN3359-800-99 38 227

FN3359-1000-99 39 233

FN3359-1600-99 38 227

* Calculated based on these measuring conditions: 200 V, 50 Hz with single-phase grounding, 400 V, 50Hz with neutral

grounding, and an interphase voltage unbalance ratio of 2%.

Note: A bo x ( ) replaces an alphabetic letter depending on the shipping destination.

Shipping destination: E (Europe) or A (Asia)

8-7

Page 90

Medium voltage

The inverter connected here is subject to the harmonics regulation. If the harmonics flowing into the power source exceeds the regulated level

, permission by the local power supplier will be needed.

Inverter

Medium

-to

low voltage transformer

Public low

-voltage

power supply

User A

Inverter

The inverter connected here is not subject to the harmonics regulation.

User

User C

Medium-to-low voltage transformer

Industrial low-

voltage

power supply

8.4 Harmonic Component Regulation in the EU

8.4.1 General comments

When general-purpose industrial inverters are used in the EU, the harmonics emitted from inverters to the power lines are strictly regulated as stated below.

If an inverter whose rated input is 1 kW or less is connected to the public low-voltage power supply, it is regulated by the harmonics emission regulation IEC/EN 61000-3-2. If an inverter whose input current is 16 A or above and 75 A or below is connected to the public low-voltage power supply, it is regulated by the harmonics emission regulation IEC/EN 61000-3-12.

Note that connection to the industrial low-voltage power lines is an exception. (See Figure 8.3.)

Figure 8.4 Power Source and Regulation

8.4.2 Compliance with IEC/EN 61000-3-2

The FRN0.75AR1

-4 (FRN001AR1-4U) satisfies the IEC/EN 61000-3-2, so it can be connected to the

public low-voltage power supply.

8.4.3 Compliance with IEC/EN 61000-3-12

To bring the FRN0.75AR1 FRN0.75AR1

-4 (FRN001AR1-4U /5U) to FRN37AR1-4 (FRN050AR1-4U/5U), FRN060AR1-5U into

-2 (FRN001AR1-2U) to FRN18.5AR1-2 (FRN025AR1-2U) and

compliance with the IEC/EN 61000-3-12, connect them to the power supply whose short-circuit ratio Rsce is 120 or above.

8.5 Functional Safety Function description

8.5.1 General

In FRENIC-HVAC and FRENIC-AQUA series of inverters, opening the hardware circuit between terminals [EN1]-[PLC] or between terminals [EN2]-[PLC] stops the output transistor, coasting the motor to a stop (EN1: Enable input 1, EN2: Enable input 2). This is the Safe Torque Off (STO) function prescribed in EN60204-1, Category 0 (Uncontrolled stop) and compliant with Functional Safety Standard.

Using the Safe Torque Off (STO) function eliminates the need of external safety circuit breakers while conventional inverters need those breakers to configure the Functional Safety Standard compliant safety system.

8-8

Page 91

• The output shutdown function of this inverter uses the Safe Torque Off (STO) function prescribed in IEC61800-5-2 so that it does not completely shut off the power supply to the motor electrically. Depending upon applications, therefore, additional measures are necessary for safety of end-users, e.g., brake function that locks the machinery and motor terminal protection that prevents possible electrical hazard(s).

• The output shutdown function does not completely shut off the power supply to the motor electrically. Therefore, before starting wiring or maintenance jobs, be sure to disconnect the input power to the inverter and wait at least five minutes for inverters with a capacity of 22 kW of 400 V series and 11 kW of 200 V series or below, or at least ten minutes for inverters with a capacity of 30 kW of 400 V series and 15 kW of 200 V series or above.

• The functional safety function integrity is ensured only if the inverter is operating in an environment that satisfies the requirements described in the instruction manual (chapter 8.5.2).

Enable terminals and peripheral circuit, and internal circuit configuration

Safety circuit breakers complying with

Conventional inverter

EN ISO13849-1 PL=d Cat. 3 or higher

Power supply

Motor

"Enable" input

Safety switch complying with EN ISO13849-1 PL=d Cat. 3 or higher

Emergency stop button

Reset

E-

Figure 8.5 Conventional Inverters

input

[L1/R]

[L2/S]

[L3/T]

[PLC]

[EN1]

[EN2]

[Do+]*

[Do-]*

Output transistor

Gate driver

CPU

FRENIC-HVAC or FRENIC-AQUA

Safety relay unit complying with EN ISO13849-1 PL=d Cat. 3 or higher

Power supply

Emergency

Reset

"Enable"

stop button

*Transistor output terminals (e.g., [Y1]-[CMY], DECF (Function code data=1101), Refer to Section 8.5.6)

Figure 8.6 FRN_ _ _AR1-, FRN_ _ _AQ1-

8-9

[U]

[V]

[W]

Motor

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8.5.2 Notes for compliance to Functional Safety Standard

1) Wiring for terminals [EN1] (Enable input 1) and [EN2] (Enable input 2)

- [EN1]/[EN2] and [PLC] are terminals prepared for connection of safety related wires; therefore, careful wiring should be performed to ensure that no short-circuit(s) can occur to these terminals.

- For opening and closi ng the hardware circuit between terminals [EN1]/[EN2] and [PLC], use safety approved components such as safety relays that comply with EN ISO13849-1 PL=d Cat. 3 or higher to ensure a complete shut off.

- It is the responsibility of the machinery manufacturer to guarantee that a short-circuiting or other fault does not occur in wiring of external safety components between terminals [EN1]/[EN2] and [PLC].

Fault examples:

• Terminals [EN1]/[EN2] and [PLC] are short-circuited due to the wiring being caught in the door of the

control panel so that a current continues to flow in terminal [EN1]/[EN2] although the safety component is OFF and therefore the safety function may NOT operate.

• The wiring is in contact with any other wire so that a current continues to flow in terminal [EN1]/[EN2]

and therefore the safety function may NOT operate.

2) Notes for Safe Torque Off (STO) functional safety function

- When configuring the product safety system with this Safe Torque Off (STO) function, make a risk assessment of not only the external equipment and wiring connected to terminals [EN1] and [EN2] (Enable input 1 and Enable input 2) but also the whole system including other equipment, devices and wiring, because it is required by the machine directive that the whole system conforms to the safety requirements under the machine manufacturer’s responsibility.

In addition, as preventive maintenance, the machinery manufacturer must perform periodical inspections

to check that the product safety system properly functions.

- The inverter has been designed according to pollution degree 2 requirements. Therefore, in order to bring the inverter into compliance with Functional Safety Standard, it is necessary to install the inverter on a control panel with the enclosure rating of IP54 or above.

- To bring the inverter into compliance with Functional Safety Standard, it is necessary to bring it into compliance with European Standards EN61800-5-1 and EN61800-3.

- This Safe Torque Off (STO) function coasts the motor to a stop. When a mechanical brake is used to stop or hold the motor for the sake of the product safety system of whole system, do not use the inverter's control signals such as output from terminal [Y]. Using control signals does not satisfy the safet y standards because of software intervention. Use safety relay units complying with EN ISO13849-1 PL=d Cat.3 or higher to activate mechanical brakes.

- The safety shutdown circuit between terminal [EN1] and [EN2] input sections and inverter's output shutdown section is dual-configured (redundant circuit) so that an occurrence of a single fault does not detract the Safe Torque Off (STO).

If a single fault is detected in the safety shutdown circuit, the inverter coasts the motor to a stop even with

the [EN1]-[PLC] and [EN2]-[PLC] states being ON, as well as outputting an alarm to external equipment. Note that the alarm output function is not guaranteed to all single faults. It is compliant with EN ISO13849-1 PL=d Cat. 3.

- The Safe Torque Off (STO) function does not completely shut off the power supply to the motor electrically. Before starting wiring or maintenance jobs, be sure to disconnect the input power to the inverter and wait at least 5 minutes.

3) Test of Safe Torque Off (STO) functional safety function

- In application where no regular activation of the Safe Torque Off (STO) function is guaranteed, check at least once a year that the Safe Torque Off (STO) function works correctly.

4) At power up

- At power up ensure that the terminals [EN1] and [EN2] are not short circuited to PLC (or +24VDC). This allows executing a diagnostic of the functional safety function circuit.

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8.5.3 EN ISO13849-1 PL=d

European Standard EN ISO13849-1 PL=d (Safety of machinery–Safety related parts of control systems) prescribes the basic safety requirements for machinery categorized according to the requirement level. Category 3 represents the requirements that the machinery shall be designed with redundancy so that a single fault does not lead to the loss of the safety function. Ta ble 8.6 shows an outline of the category levels and their safety requirements. For detailed requirements, refer to EN ISO13849-1 PL=d.

Table 8.6

well as their components, shall be designed,

standards so that they can withstand the expected influences. Basic safety principles shall be used.

tried components and wellprinciples shall be used.

well-tried safety principles shall apply. Safety function shall be checked at suitable intervals by the machine control system.

well-tried safety principles shall apply. Safetyrelated parts shall be designed, so that

- a single fault in an y of these parts does not lead to the loss of the safety function, and

- whenever reasonably practicable, the single

well-tried safety principles shall apply. Safetyrelated parts shall be designed, so that

- a single fault in an y of these parts does not lead to a loss of the safety function, and

- the single fault is detected at or before the next demand upon the safety function, but if this detection is not possible, an accumulation of undetected faults shall not lead to the loss of the safety function.

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loss of the safety function.

loss of the safety function but the probability of occurrence is lower than

loss of the safety function between the checks. The loss of safety function is detected by the check.

function is always performed. Some, but

Accumulation of undetected faults can lead to the loss of the safety function.

function is always performed. Detection of accumulated faults reduces the probability of the loss of the safety function (high DC). The faults will be detected in time to prevent the loss of the safety function.

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8.5.4 Inverter output state when Safe Torque Off (STO) is activated

Turning the emergency stop button ON, switches OFF EN1 and EN2 inputs, bringing the inverter into the Safe Torque Off (STO). This activates a waiting time provided by the H16 parameter; this time can be modified using the standard keypad: AUTO (100 ms as default mode), from 0.0 (equivalent to 0.1s) to 30.0 seconds. Once the H16 waiting time has elapsed, the STO diagnosis is executed. The STO diagnosis requires less than one second to be completed.

Figure 8.7 shows the timing scheme to apply when the emergenc y stop button is turned OFF with the inverter being stopped. Input to the EN1 and EN2 comes ON, making the inverter ready to run.

Figure 8.7 Inverter Output State when the Emergency Stop Button is Turned OFF with the Inverter being

Stopped

Figure 8.8 shows the timing scheme to apply when the emergency stop button is turned ON with the inverter running. Input to the EN1 and EN2 goes OFF, bringing the inverter into the Safe Torque Off (STO) state and coasting the motor to a stop.

Figure 8.8 Inverter Output State when the Emergency Stop Button is Turned ON with the Inverter Running

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8.5.5 ECF alarm (caused by logic discrepancy) and inverter output state

Turning the emergency stop button ON turns EN1 and EN2 inputs OFF and brings the inverter into the Safe Torque Off (STO) state. When a discrepancy of EN1 and EN2 i nputs occurs during a time longer than 50 ms, the inverter interprets it as a logic discrepancy outputting an ECF alarm on the screen of the standard keypad; if it is shorter than 50 ms, no alarm occurs. The alarm can be reset by removing power of the inverter.

Figure 8.9 shows the timing scheme when the signals of EN1 and EN2 inputs are not simultaneous so that an alarm ECF occurs.

Figure 8.9 ECF Alarm (Caused by Logic Discrepancy) and Inverter Output State

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Safety relay unit complying with EN ISO13849

Emergency stop button

Power sup

Gate driver

"Enable"

input

[L1/R] [L2/S] [L3/T]

[FWD] [X1] [PLC]

[PLC] [EN1] [EN2]

[Do+]

[Do

Reset

Output transistor

FRENIC -HVAC or FRENIC-AQUA

8.5.6 Prevention of restarting

To prevent the inverter from restarting just by turning the emergency stop button OFF, configure the Enable input circuit as shown in Figure 8.10. Figure 8.11 shows the timing scheme for prevention of restarting.

HLD ("Enable 3-wire operation") must be assigned to any digital input terminal; for example, setting the E01 data to "6" sets up the HLD function at the [X1] terminal.

After the FWD comes ON with the HLD function being ON, even turning the FWD OFF keeps the inverter running due to the HLD function. Turning the emergency stop button ON under the condition causes the motor to coast to a stop. After that, turning the emergency stop button OFF no longer starts the inverter to run. To run the inverter, turn the FWD ON again.

-1 PL=d Cat. 3 or higher

ply

[U]

[V]

[W]

-] *3

CPU

*1 Digital input terminal (e.g., [X1])

*2 If SW1 is in the SOURCE mode, [PLC] applies; if in the SINK mode, [CM] applies

*3 Transistor output terminals (e.g., [Y1]-[CMY], DECF (Function code data=1101))

Figure 8.10 Connection Diagram and Internal Circuit Configuration

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Figure 8.11 Prevention of Restarting

8.6 Compatibility with Revised EMC Directive and Low Voltage Directive

In the revised EMC Directive and Low Voltage Directive, it is necessary to clearly state the name and the address of

manufacturers and importers to enhance traceability. Importers shall be indicated as follows when exporting products

from Fuji Electric to Europe.

(Manufacturer)

Fuji Electric Co., Ltd

5520, Minami Tamagaki-cho, Suzuka-city, Mie 513-8633, Japan

(Importer in Europe)

Fuji Electric Europe GmbH

Goethering 58, 63067 Offenbach / Main, Germany

●Not all Fuji Electric products in Europe are necessarily imported by the above importer. If any Fuji

Electric products are exported to Europe via another importer, please ensure that the importer is clearly

stated by the customer.

8.7 Compliance with UL Standards and cUL-listed for Canada

8.7.1 General

Originally, the UL standards were established by Underwriters Laboratories, Inc. as private criteria for inspections/investi gations pertaining to fire/accident insurance in the USA. The UL marking on Fuji products is related to the UL Standard UL508C.

cUL certification means that UL has given certification for products to clear CSA Standards. cUL certified products are equivalent to those compliant with CSA Standards. The cUL marking on Fuji products is related to the CSA Standard C22.2 No. 14.

8.7.2 Considerations when using FRENIC-HVAC in systems to be certified by UL and cUL-listed for Canada

If you want to use the FRENIC-HVAC series of inverters as a part of UL Standards or CSA Standards (cUL certified) certified product, refer to the related guidelines described on pages xiii to xxiv.

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Instruction Manual

First Edition, February 2012

7th Edition, May 2016

Fuji Electric Co., Ltd.

The purpose of this instruction manual is to provide accurate information in handling, setting up and operating of the FRENIC-HVAC series of inverters. Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual.

In no event will Fuji Electric Co., Ltd. be liable for any direct or indirect damages resulting from the application of the information in this manual.

Page 100

Fuji Electric Co., Ltd.

Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan

Phone: +81 3 5435 7058 Fax: +81 3 5435 7420

URL

http://www.fujielectric.com/

Fuji Electric FRENIC-HVAC Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

 Safety precautions

Conformity to the Low Voltage Directive in the EU

Conformity with UL standards and cUL-listed for Canada

Table of Contents

Product Warranty

Chapter 1 BEFORE USE

1.1 Acceptance Inspection and Appearance of Product

1.2 Precautions for Using Inverters

1.3 Usage environment and Strage enviroment

1.3.1 Usage environment

1.3.2 Strage environment

Chapter 2 MOUNTING AND WIRING THE INVERTER

2.1 Installing the Inverter

2.2 Wiring

2.2.1 Removing and mounting the front cover and the wiring plate

2.2.2 Recommended wire sizes

2.2.3 Terminal arrangement diagrams and screw specifications

2.2.4 Terminal functions and wiring order

2.2.5 Connection diagrams

2.2.6 Switching connectors

(b) 400 V class series i nverters of 160 kW (250HP) or above 575 V ones of 200 HP or above

2.2.7 Setting the switches

2.2.8 Mounting and connecting the keypad to the panel

Chapter 3 NAMES AND FUNCTIONS OF KEYPAD COMPONENTS

Chapter 4 RUNNING THE MOTOR FOR A TEST

4.1 Checking Prior to Powering ON

4.2 Powering ON and Checking

4.3 Configuring the Function Code Data Before Test Run

4.4 Running the Inverter for Motor Operation Check

4.5 Preparation for Practical Operation

Chapter 5 TROUBLESHOOTING

5.1 Al arm Codes

Chapter 6 MAINTENANCE AND INSPECTION

6.1 Daily Inspection

6.2 Periodic Inspection

6.3 List of Periodic Replacement Parts

6.4 Inquiries about Product and Guarantee

6.4.1 When making an inquiry

6.4.2 Product warranty

Chapter 7 SPECIFICATIONS

7.1 Standard Model

7.2 External Dimensions

Chapter 8 CONFORMITY WITH STANDARDS

8.1 Compliance with European Standards

8.2 Conformity to the Low Voltage Directive in the EU

8.3 Compliance with EMC Standards

8.3.1 General

8.3.2 Recommended installation procedure

8.3.3 Leakage current of the EMC filter

8.4 Harmonic Component Regulation in the EU

8.4.1 General comments

8.4.2 Compliance with IEC/EN 61000-3-2

8.4.3 Compliance with IEC/EN 61000-3-12

8.5 Functional Safety Function description

8.5.1 General

8.5.2 Notes for compliance to Functional Safety Standard

8.5.3 EN ISO13849-1 PL=d

8.5.4 Inverter output state when Safe Torque Off (STO) is activated

8.5.5 ECF alarm (caused by logic discrepancy) and inverter output state

8.5.6 Prevention of restarting

8.6 Compatibility with Revised EMC Directive and Low Voltage Directive

8.7 Compliance with UL Standards and cUL-listed for Canada

8.7.1 General

8.7.2 Considerations when using FRENIC-HVAC in systems to be certified by UL and cUL-listed for Canada