Fuji Electric FRENIC-HVAC Instruction Manual

Instruction Manual
Thank you for purchasing our FRENIC-H VAC series of inverters.
This product is designed to drive a three-phase induction motor. Read through this manual to become familiar with the handling procedure and correct use.
Improper handling might result in incorrect operation, short life cycle, or failure of this product as well as the motor.
Deliver this manual to the end user of this product. Keep this manual in a safe place until this product is discarded.
For instructions on how to use an optional device, refer to the instruction and installation manuals for that optional device.
Fuji Electric Co., Ltd. INR-SI47-1610f-E
Copyright © 2012-2016 Fuji Electric Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co., Ltd.
All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.
The information contained herein is subject to change without prior notice for improvement.

Preface

Thank you for purchasing our FRENIC-HVA C series of inverters. This product is designed to drive a three-phase induction motor.
This instruction manual is Translation of the original instructions and provides only minimum requisite information for wiring and operation of the product. Read through this manual before use.
For details about this product, refer to the FRENIC-H VAC User's Manual that contains the precautions, detailed functions and specifications, wiring, configuration and maintenance.
Related documentation
- FRENIC-HVAC User's Manual
These materials are subject to change without notice. Be sure to obtain the latest editions for use.
We plan to make the latest edition of the User's Manual available for download from the following URL:
(URL) https://felib.fujielectric.co.jp/download/login.htm?site=global&lang=en

Safety precautions

Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information indicated by this symbol ma y lead to dangerous conditions, possibly resulting in death or serious bodily injuries.
Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in minor or light bodily injuries and/or substantial property damage.
Failure to heed the information contained under the CAUTION title can also result in serious consequences. These safety precautions are of utmost importance and must be observed at all times.
Application
This product is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other purposes.
Fire or an accident could occur.
This product may not be used for a life-support system or other purposes directly related to the human safety.
Although product is manufactured under strict quality control, install safety devices for applications where serious accidents or property damages are foreseen in relation to the failure of it.
An accident could occur.
Installation
Install the inverter on a base made of metal or other non-flammable material.
Otherwise, a fire could occur.
Do not place flammable object nearby.
Doing so could cause fire.
i
Do not support the inverter by its front cover during transportation.
Doing so could cause a drop of the inverter and injuries.
Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat sink.
When changing the positions of the top and bottom mounting bases, use only the specified screws.
Otherwise, a fire or an accident might result.
Do not install or operate an inverter that is damaged or lacking parts.
Doing so could cause fire, an accident or injuries.
Wiring
If there isn’t zero-phase current (Earth leakage current) detective device, such as a ground-fault relay in the upstream power supply line, which is to avoid undesirable system shutdown, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) individually to break the individual inverter’s power supply line.
Otherwise, a fire could occur.
When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection) in the path of each pair of power lines to inverters. Use the recommended devices within the recommended current capacity.
Use wires in the specified size.
Tighten terminals with specified torque.
Otherwise, a fire could occur.
When there is more than one combination of an inverter and motor, do not use a multicore cable for the purpose of running their wirings together.
Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause a fir e.
Be sure to ground the inverter's grounding terminals
Otherwise, an electric shock or a fire could occur.
Qualified electricians should carry out wiring.
Be sure to perform wiring after turning the power OFF.
Otherwise, an electric shock could occur.
Be sure to perform wiring after installing the inverter unit.
Otherwise, an electric shock or injuries could occur.
Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected.
When using this product in combination with a PW M converter, refer to the instructions given in the FRENIC -HVAC User's Manual.
Otherwise, a fire or an accident could occur.
Do not connect the power supply wires to the inverter output terminals (U, V, and W).
Doing so could cause fire or an accident.
G.
ii
In general, sheaths of the control signal wires are not specifically designed to withstand a high voltage (i.e., reinforced insulation is not applied). Therefore, if a control signal wire comes into direct contact with a live conductor of the main circuit, the insulation of the sheath might break down, which would expose the signal wire to a high voltage of the main circuit. Make sure that the control signal wires will not come into contact with live conductors of the main circuit.
Doing so could cause an accident or an electric shock.
Before changing the switches, turn OFF the power and wait at least 10 minutes. Make sure that the charging lamp is turned OFF. Further, make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has dropped to the safe level (+25 VDC or below).
Otherwise, an electric shock could occur.
The inverter, motor and wiring generate electric noise. Be careful about malfunction of the nearby sensors and devices. To prevent them from malfunctioning, implement noise control measures.
Otherwise an accident could occur.
The leakage current of the EMC filter built-in type of inverters is comparatively large. Be sure to perform protective grounding.
Otherwise, an accident or an electric shock could occur.
Operation
Be sure to mount the front cover before turning the power ON. Do not remove the cover when the inverter power is ON.
Otherwise, an electric shock could occur.
Do not operate switches with wet hands.
Doing so could cause electric shock.
If the auto-reset function has been selected, the inverter may automatically restart and drive the motor depending on the cause of tripping. Design the machinery or equipment so that human safety is ensured at the time of restarting.
Otherwise, an accident could occur.
If the stall prevention function (current limiter), automatic deceleration (anti-regenerative control), or overload prevention control has been selected, the inverter may operate with acceleration/deceleration or frequency different from the commanded ones. Design the machine so that safety is ensured even in such cases.
The
key on the keypad is effective only when the keypad operation is enabled with function code F02 (= 0, 2 or 3). W hen the keypad operation is disabled, prepare an emergency stop switch separately for safe operations.
Switching the run command source from keypad (local) to external equipment (remote) by turning ON
the "Enable communications link" command LE disables the
key. To enable the key for an
emergency stop, select the STOP key priority with function code H96 (= 1 or 3).
If any of the protective functions have been activated, first remove the cause. T hen, after checking that all the run commands are set to OFF, release the alarm. If the alarm is released while any run commands are set to ON, the inverter may supply the power to the motor, running the motor.
Otherwise, an accident could occur.
iii
If you enable the "Restart mode after momentary power failure" (Function code F14 = 3 to 5), then the inverter automatically restarts running the motor when the power is recovered.
Design the machinery or equipment so that human safety is ensured after restarting.
If the user configures the function codes wrong without completel y understanding this Instruction Manual and the FRENIC-HVAC User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine.
An accident or injuries could occur.
Even if the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input terminals L1/R, L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.
Even if the motor is stopped due to DC braking, voltage is output to inverter output terminals U, V, and W.
An electric shock m ay occur.
The inverter can easily accept high-speed operation. When changing the speed setting, carefully check the specifications of motors or equipment beforehand.
Otherwise, injuries could occur.
Do not touch the heat sink because it becomes very hot.
Doing so could cause burns.
The DC brake function of the inverter does not provide any holding mechanism.
Injuries could occur.
Ensure safety before m odifying the function code settings.
Run commands (e.g., "Run forward" FWD, "FMS is switch to fire mode" FMS), stop commands (e.g.,
"Coast to a stop" BX), and frequency change commands can be assigned to digital input terminals. Depending upon the assignment states of those terminals, modifying the function code setting may cause a sudden motor start or an abrupt change in speed.
When the inverter is controlled with the digital input signals, switching run or frequency command sources with the related terminal commands (e.g., SS1, SS2, SS4, SS8, Hz2/Hz1, Hz/PID, IVS, LE and FMS) may cause a sudden motor start or an abrupt change in speed.
Ensure safety before modifying customizable logic related function code settings (U codes and related function codes) or turning ON the "Cancel customizable logic" terminal command CLC. Depending upon the settings, such modification or cancellation of the customizable logic may change the operation sequence to cause a sudden motor start or an unexpected motor operation.
If any abnormality is found in the inverter or motor, immediately stop it and perform troubleshooting, referring to the FRENIC-HVAC User's Manual.
An accident or injuries could occur.
iv
This icon indicates information which, if not heeded, can result in the inverter not operating to full eff accidents.
This icon indicates information that can prove handy when performing certain settings or operations. This icon indicates a reference to more detailed information.
Maintenance and inspection, and parts replacement
Before proceeding to maintenance or inspection, turn OFF the power and wait at least 10 minutes. Make sure that the charging lamp is turned OFF. Further, make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has dropped to the safe level (+25 VDC or below).
Otherwise, an electric shock could occur.
Always carry out the dail y and periodic inspections described in the user's manual. Use of the inverter for long periods of time without carrying out regular inspections could result in malfunction or damage, and an accident or fire could occur.
It is recommended that periodic inspections be carryout every one to two years, however, they should be carried out more frequently depending on the usage conditions.
It is recommended that parts for periodic replacement be replaced in accordance with the standard replacement frequency indicated in the user's manual. Use of the product for long periods of time without replacement could result in malfunction or damage, and an accident or fire could occur.
Contact outputs [30A/B/C] [Y5A/C] use relays, and may remain ON, OFF, or undetermined when their lifetime is reached. In the interests of safety, equip the inverter with an external protective function.
Continued use of a depleted backup battery may result in loss of data.
Otherwise, an accident or fire could occur.
Maintenance, inspection, and parts replacement should be made only by qualified persons.
Take off the watches, rings and other metallic objects before starting work.
Use insulated tools.
Otherwise, an electric shock or injuries could occur.
Never modify the inverter.
Doing so could cause an electric shock or injuries.
Disposal
Treat the inverter as an industrial waste when disposing of it.
Otherwise injuries could occur.
GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the covers and shields in the original state and observe the description in the manual before starting operation.
Icons
The following icons are used throughout this manual.
iciency, as well as information concerning incorrect operations and settings which can result in
v
Power supply
voltage
Power supply
0.75
FRN0.75AR1-2
6(IEC/EN 6026 9-2)
0.75
FRN0.75AR1-4
4(IEC/EN 60269-2)
1.5
FRN1.5AR1-2
10(IEC/EN 60269-2)
1.5
FRN1.5AR1-4
6(IEC/EN 60269-2)
2.2
FRN2.2AR1-2
16(IEC/EN 60269-2)
2.2
FRN2.2AR1-4
10(IEC/EN 60269-2)
3.7
FRN3.7AR1-2
3.7
(4.0)*
FRN3.7AR1-4
110
FRN110AR1S-4
160
FRN160AR1S-4
450 (IEC 60269-4)
FRN200AR1S-4
220
550 (IEC 60269-4)
FRN280AR1S-4
500
1250 (IEC 60269-4)
630
FRN630AR1S-4
710
FRN710AR1S-4
Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia)

Conformity to the Low Voltage Directive in the EU

If installed according to the guidelines given below, inverters marked with CE are considered as compliant with the Low Voltage Directive.
Compliance with European Standards
Adjustable speed electrical power drive systems (PDS).
Part 5-1: Safety requi rements. Electrical, thermal and energy. IEC/EN 61800-5-1
1. The ground terminal G should always be connected to the ground. Do not use only a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)* as the sole method of electric shock protection. Be sure to use ground wires of recommended size listed on page vii.
*With overcurrent protection.
2. To prevent the risk of hazardous accidents that could be caused by damage of the inverter, install the specified fuses in the supply side (primary side) according to the following tables.
- Breaking capacity: Min. 10 kA
- Rated voltage: Min. 500 V
kW rating
Inverter type
motor (kW)
Nominal applied
(4.0)*
FRN4.0AR1-2E
5.5 FRN5.5AR1 -2 35(IEC/EN 60269-2)
7.5 FRN7.5AR1 -2 50(IEC/EN 60269-2)
11 FRN11AR1-2 80(IEC/EN 60269-2)
15 FRN15A R1-2 100(IEC/EN 60269-2)
18.5 FRN18.5AR1-2 125(IEC/EN 60269-2)
22 FRN22A R1-2
Three-phase 200 V
30 FRN30A R1-2
37 FRN37A R1-2
45 FRN45A R1-2
55 FRN55AR1S-2
75 FRN75AR1S-2
90 FRN90AR1S-2
Fuse rating
(A)
25(IEC/EN 60269-2)
250(IEC 60269-4
350(IEC 60269-4)
500(IEC 60269 -4)
voltage
Nominal applied
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
Three-phase 400 V
132
200
280
315
355
400
* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E or FRN4.0AR1-4E. Note: A box () replaces an alphabetic letter depending on the enclosure.
A box () replaces an alphabetic letter depending on the shipping destination.
Inverter type
Fuse rating
motor (kW)
FRN4.0AR1-4E
FRN5.5AR1-4 20(IEC/EN 60269-2)
FRN7.5AR1-4 25(IEC/EN 60269-2)
FRN11AR1-4 35(IEC/EN 60269-2)
FRN15AR1-4 50(IEC/EN 60269-2)
FRN18.5AR1-4 63(IEC/EN 60269-2)
FRN22AR1-4 80(IEC/EN 60269-2)
FRN30AR1-4 100(IEC/EN 60269-2)
FRN37AR1-4 125(IEC/EN 60269-2)
FRN45AR1-4
FRN55AR1-4
FRN75AR1-4
FRN90AR1-4
FRN132AR1S-4
FRN220AR1S-4
FRN315AR1S-4
FRN355AR1S-4
FRN400AR1S-4
FRN500AR1S-4
16(IEC/EN 60269-2)
250(IEC 60269-4)
350(IEC 60269-4)
400 (IEC 60269-4)
500 (IEC 60269-4)
630 (IEC 60269-4)
900 (IEC 60269-4)
2000 (IEC 60269-4)
(A)
vi
1
FRN001AR1-2U
6(IEC/EN 60269-2)
1
FRN001AR1-5U
3(IEC/EN 60269-2)
2
FRN002AR1-2U
10(IEC/EN 60269-2)
2
FRN002AR1-5U
4(IEC/EN 60269-2)
5
FRN005AR1-2U
25(IEC/EN 60269-2)
5
FRN005AR1-5U
10(IEC/EN 60269-2)
10
FRN010AR1-2U
50(IEC/EN 60269-2)
10
FRN010AR1-5U
20(IEC/EN 60269-2)
20
FRN020AR1-2U
100(IEC/EN 60269-2)
20
FRN020AR1-5U
35(IEC/EN 60269-2)
25
FRN025AR1-2U
125(IEC/EN 60269-2)
25
FRN025AR1-5U
40(IEC/EN 60269-2)
40
FRN040AR1-2U
40
FRN040AR1-5U
80(IEC/EN 60269-2)
75
FRN075AR1S-2U
75
FRN075AR1-5U
250(IEC 60269-4)
125
FRN125AR1S-2U
125
FRN125AR1-5U
350(IEC 60269-4)
1
FRN001AR1-4U
4(IEC/EN 60269-2)
150
FRN150AR1-5U
350(IEC 60269-4)
3
FRN003AR1-4U
10(IEC/EN 60269-2)
250
FRN250AR1S-5U
450 (IEC 60269-4)
5
FRN005AR1-4U
16(IEC/EN 60269-2)
300
FRN300AR1S-5U
500 (IEC 60269-4)
7
FRN007AR1-4U
20(IEC/EN 60269-2)
10
FRN010AR1-4U
25(IEC/EN 60269-2)
20
FRN020AR1-4U
50(IEC/EN 60269-2)
40
FRN040AR1-4U
100(IEC/EN 60269-2)
60
FRN060AR1-4U
100
FRN100AR1-4U
125
FRN125AR1-4U
200
FRN200AR1S-4U
400 (IEC 60269-4)
350
FRN350AR1S-4U
550 (IEC 60269-4)
Note: A bo x () replaces an alphabetic letter
500
FRN500AR1S-4U
depending on the enclosure.
1000
FRN1000AR1S-4U
Conformity to the Low Voltage Directive in the EU (Continued)
HP rating
voltage
Power supply
Three-phase 230 V
Inverter type
motor (HP)
Nominal applied
3 FRN003AR1-2U 16(IEC/EN 60269-2) 3 FRN003AR1 -5U 6(IEC/EN 60269-2)
7 FRN007AR1-2U 35(IEC/EN 60269-2) 7 FRN007AR1 -5U 16(IEC/EN 60269-2)
15 FRN015AR1-2U 80(IEC/EN 60269-2) 15 FRN015AR1-5U 25(IEC/EN 60269-2)
30 FRN030AR1-2U
50 FRN050AR1-2U
60 FRN060AR1-2U 60 FRN060AR1-5U 250(IEC 60269-4)
100 FRN100AR1S-2U 100 FRN100AR1-5U 250(IEC 60269-4)
2 FRN002AR1-4U 6(IEC/EN 60269-2) 200 FRN200AR1S-5U 400 (IEC 60269-4)
15 FRN015AR1-4U 35(IEC/EN 60269-2)
25 FRN025AR1-4U 63(IEC/EN 60269-2)
30 FRN030AR1-4U 80(IEC/EN 60269-2)
50 FRN050AR1-4U 125(IEC/EN 60269-2)
75 FRN075AR1-4U
Fuse rating
(A)
250(IEC 60269-4
350(IEC 60269-4)
500(IEC 60269-4)
250(IEC 60269-4)
voltage
Power supply
Three-phase 575 V
Inverter type
motor (HP)
Nominal applied
30 FRN030AR1-5U 50(IEC/EN 60269-2)
50 FRN050AR1-5U 1 00(IEC/EN 60269-2)
Fuse rating
(A)
Three-phase 460 V
150 FRN150AR1S-4U
250 FRN250AR1S-4U 450 (IEC 60269-4)
300 FRN300AR1S -4U 500 (IEC 60269-4)
450 FRN450AR1S-4U 630 (IEC 60269-4)
600 FRN600AR1S-4U
800 FRN800AR1S-4U 1250 (IEC 60269-4)
900 FRN900AR1S-4U
350(IEC 60269-4)
900 (IEC 6 0269-4)
2000 (IEC 60269-4)
vii
Conformity to the Low Voltage Directive in the EU (Continued)
3. When used with the inverter, a molded case circuit breaker (MCCB), residual-current-operated protective
device (RCD)/earth leakage circuit breaker (ELCB) or magnetic contactor (MC) should conform to the EN or IEC standards.
4. When you use a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)
for protection from electric shock in direct or indirect contact power lines or nodes, be sure to install type B of RCD/ELCB on the input (primary) of the inverter.
5. The inverter should be used i n an environment that does not exceed Pollution Degree 2 requirements.
6. Install the inverter, AC reactor (ACR), input or output filter in an enclosure with minimum degree of
protection of IP2X (Top surface of enclosure shall be minimum IP4X when it can be easily accessed), to prevent human body from touching directly to live parts of these equipment.
Note: Does not apply to IP55 model.
7. Do not connect any copper wire directly to grounding terminals. Use crimp terminals with tin or equivalent
plating to connect them.
8. When you use an inverter at an altitude of more than 2000 m, you should apply basic insulation for the
control circuits of the inverter. The inverter cannot be used at altitudes of more than 3000 m.
viii
Power supply
voltage
Recommended wire size (mm2)
DC reactor connection
main
[L1/R,
L3/T] *1
Inverter’s
[ G] *1
0.75
FRN0.75AR1-2
1.5
FRN1.5AR1-2
2.2
FRN2.2AR1-2
3.7 (4.0) *
FRN3.7AR1-2
5.5
FRN5.5AR1-2
4
7.5
FRN7.5AR1-2
4 6 11
FRN11AR1-2
10
10
15
FRN15AR1-2
16
18.5
FRN18.5AR1-2
25
22
FRN22AR1-2
35
30
FRN30AR1-2
50
50
37
FRN37AR1-2
70
70
45
FRN45AR1-2
95
95
55
FRN55AR1S-2
50×2
95
70×2
70×2
75
FRN75AR1S-2
95×2
95
95×2
120×2
90
FRN90AR1S-2
120×2
120
120×2
150×2
0.75
FRN0.75AR1-4
1.5
FRN1.5AR1-4
2.2
FRN2.2AR1-4
3.7 (4.0)*
FRN3.7AR14 FRN4.0AR1-4E
5.5
FRN5.5AR1-4
7.5
FRN7.5AR1-4
11
FRN11AR1-4
4
15
FRN15AR1-4
4 6 18.5
FRN18.5AR1-4
6
22
FRN22AR1-4
10
30
FRN30AR1-4
16
37
FRN37AR1-4
25
45
FRN45AR1-4
35
55
FRN55AR1-4
35
50
75
FRN75AR1-4
70
70
90
FRN90AR1-4
95
95
110
FRN110AR1S-4
50×2
95
50×2
150
132
FRN132AR1S-4
70×2
95
70×2
95×2
160
FRN160AR1S-4
185
95
240
300
200
FRN200AR1S-4
300
150×2
220
FRN220AR1S-4
150×2
185×2
280
FRN280AR1S-4
185×2
185
315
FRN315AR1S-4
240×2
240
355
FRN355AR1S-4
300×2
300
300×2
400
FRN400AR1S-4
240×3
185×2
240×3
500
FRN500AR1S-4
300×3
240×2
240×4
630
FRN630AR1S-4
710
FRN710AR1S-4
Conformity to the Low Voltage Directive in the EU (Continued)
9. Use wires listed in IEC 60364-5-52.
■kW rating
Main terminal
motor (kW)
Nominal applied
Inverter type
Main power input
grounding
L2/S,
Inverter
outputs
[U, V, W]
*1
[P1, P(+)]
*1
Aux.
Aux
control
power
supply
[R0, T0]
power supply
[R1, T1]
Control
circuit
2.5
Built-in
DC reactor
-
0.75 2.5
FRN4.0AR1-2E
2.5 10
25
Three-phase 200 V
2.5
2.5 10
25
2.5
10
Built-in
DC reactor
-
0.75 2.5
Three-phase 400 V
300 150
240×2 300×2
300×4 300×2 300×4
* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E or FRN4.0AR1-4E.
Note: A box () replaces an alphabetic letter depending on the enclosure. A box () replaces an alphabetic letter depending on the s hipping destination.
Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia)
*1 The recommended wire size for main circuits is for the 70°C 600 V PVC wires used at an ambient temperature of 40°C.
ix
2.5
300×3
300×4
Power supply
voltage
Recommended wire size (mm2)
DC reactor connection
Aux main
Main power input
[L1/R,
L3/T] *1
Inverter’s
[ G] *1
1
FRN001AR1-2U
2
FRN002AR1-2U
3
FRN003AR1-2U
5
FRN005AR1-2U
7
FRN007AR1-2U
4
10
FRN010AR1-2U
4
6
15
FRN015AR1-2U
10
10
20
FRN020AR1-2U
16
25
FRN025AR1-2U
25
30
FRN030AR1-2U
35
40
FRN040AR1-2U
50
50
50
FRN050AR1-2U
70
70
60
FRN060AR1-2U
95
95
75
FRN075AR1S-2U
50×2
95
70×2
70×2
100
FRN100AR1S-2U
95×2
95
95×2
120×2
125
FRN125AR1S-2U
120×2
120
120×2
150×2
1
FRN001AR1-4U
2
FRN002AR1-4U
3
FRN003AR1-4U
5
FRN005AR1-4U
7
FRN007AR1-4U
10
FRN010AR1-4U
15
FRN015AR1-4U
4
20
FRN020AR1-4U
4
6
25
FRN025AR1-4U
6
30
FRN030AR1-4U
10
40
FRN040AR1-4U
16
50
FRN050AR1-4U
25
60
FRN060AR1-4U
35
75
FRN075AR1-4U
35
50
100
FRN100AR1-4U
70
70
125
FRN125AR1-4U
95
95
FRN150AR1S-4U
50×2
95
50×2
150
FRN200AR1S-4U
70×2
95
70×2
95×2
FRN250AR1S-4U
185
95
240
300
FRN300AR1S-4U
300
150×2
FRN350AR1S-4U
150×2
185×2
FRN450AR1S-4U
185×2
185
240×2
300×2
FRN500AR1S-4U
300×2
300
300×2
FRN600AR1S-4U
240×3
185×2
240×3
FRN800AR1S-4U
300×3
240×2
240×4
900
FRN900AR1S-4U
FRN1000AR1S-4U
Conformity to the Low Voltage Directive in the EU (Continued)
HP rating
Main terminal
Inverter
outputs
[U, V, W]
*1
[P1, P(+)]
Nominal applied
Inverter type
motor (HP)
L2/S,
grounding
Aux.
circuit
control
power
supply
[R0, T0]
power supply
[R1, T1]
Control
*1
2.5 10
2.5
25
Three-phase 230 V
2.5
2.5
10
10
25
Three-phase 460 V
150
200
250
300
350
450
500
600
800
1000
300 150
300×4 300×2 300×4
Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)
*1 The recommended wire size for main circuits is for the 70°C 600 V PVC wires used at an ambient temperature of 40°C.
x
Built-in
DC reactor
Built-in
DC reactor
300×3
300×4
-
0.75 2.5
2.5
-
0.75 2.5
2.5
Power supply
voltage
Recommended wire size (mm2)
DC reactor
Aux main
Main power input
[L1/R,
L3/T] *1
Inverter’s
[ G] *1
1
FRN001AR1-5U
2
FRN002AR1-5U
3
FRN003AR1-5U
5
FRN005AR1-5U
7
FRN007AR1-5U
10
FRN010AR1-5U
15
FRN015AR1-5U
4
20
FRN020AR1-5U
4
6
25
FRN025AR1-5U
6
30
FRN030AR1-5U
10
40
FRN040AR1-5U
16
50
FRN050AR1-5U
25
60
FRN060AR1-5U
35
75
FRN075AR1-5U
35
35
50
100
FRN100AR1-5U
70
70
70
125
FRN125AR1-5U
150
FRN150AR1-5U
200
FRN200AR1S-5U
120
120
150
250
FRN250AR1S-5U
150
300
FRN300AR1S-5U
185
Conformity to the Low Voltage Directive in the EU (Continued)
Main terminal
Inverter outputs
[U, V, W]
*1
connection
[P1, P(+)]
motor (HP)
Nominal applied
Inverter type
L2/S,
grounding
Aux.
circuit
control power supply
[R0, T0]
power
supply
[R1, T1]
Control
*1
2.5
10
25 25
2.5
10
Built-in
DC reactor
0.75 2.5
Three-phase 575 V
95
95
95
185 240
2.5
Note: A box (
) replaces an alphabetic letter depending on the enclosure.
Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)
*1 The recommended wire size for main circuits is for the 70°C 600 V PVC wires used at an ambient temperature of 40°C.
-
xi
10. The inverter has been tested with IEC/EN 61800-5-1 Short-circuit Test under the following conditions.
L
1
L
2
L3
PEN
L1/R L2/S L3/T
G
Inverter
TN-C system
Power supply
L1 L2 L3
N
L1/R
L2/S L3/T
Power Supply
TN-S system
PE
G
Inverter
L1 L
2
L3
N
L1/
R
L2/
S
L3/
T
Power supply
IT system
G
Inverter
L1 L2 L3
N
L
1/R
L2/
S
L3/
T
Power supply
TT system
(Earthed neutral)
G
Inverter
L1 L2 L3
L1/R
L2
/S
L3/T
Power supply
TT system
G
Inverter
Earthed condition
Can or cannot be used and caution
Non-earthed (isolated from earth) IT system
Available.
occurs.
Corner earthed / Phase-earthed
system of 400V (TT system)
Conformity to the Low Voltage Directive in the EU (Continued)
Short-circuit current in the supply: 10,000 A
240V or below (200V class series inverters of 18.5 kW (25HP) or below.) 230V or below (230V class series inverters of 22 kW (30HP) or above.) 480V or below (480V class series inverters)
600V or below (575V class series inverters)
11. Use this inverter at the following power supply s ystem.
200V type inverters can be used at IT or TT system.
Use 400V type inverters at the following IT or TT system.
*1) EMC filter : on
In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller
IT system which earthed neutral by an impedance
system by an impedance or earthed
directly (make connection using a supplementary insulation.) Use an earth fault detector able to disconnect the power within 5 s after the earth fault
Not availabl e.
xii
Earthed condition
Can or cannot be used and caution
note *3)
Non-earthed (isolated from earth) IT system
All models of 400V series
fault occurs.
Available.
supplementary insulation.)
Earthed condition
Can or cannot be used and caution
Non-earthed (isolated from earth) IT system
Available.
occurs.
Corner earthed / Phase-earthed
system of 575V (TT system)
*2)
EMC filter : off
Available. Restrict the input voltage at 440V+10% In this case the insulation between the control interface
IT system which earthed neutral by an impedance
Corner earthed / Phase-earthed system by an impedance or earthed system of 400V (TT system)
and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller directly (make connection using a supplementary insulation.)
Restrict the input voltage at 440V+10% In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller directly (make connection using a
Not availabl e.
*1,2)According to chapter 11.1.2.3 of User's manual, turn the E MC filter off. *3)"product ver." descripted in note Colum, means the alphabet symbol of SER.NO.'s end.
Use 575V type inverters at the following IT or TT system.
In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus do not connect SELV circuit from external controller
IT system which earthed neutral by an impedance
system by an impedance or earthed
directly (make connection using a supplementary insulation.) Use an earth fault detector able to disconnect the power within 5 s after the earth fault
Not availabl e.
product. 110kW or bigger models of product ver. earlier "G" : Use an earth fault detector able to disconnect the power within 5 s after the earth
90kW or smaller models of 400V series product. 110kW or bigger models of product ver. later "H"
110kW or bigger models of product ver. earlier "G"
xiii
Power
Supply
電源
BCP
遮断器
MCCB or
FUSE
L1/R
L2/S
L3/T
LNVEwTEw
MC
R0 T0
MCCB or FUSE
R1 T1

Conformity with UL standards and cUL-listed for Canada

UL/cUL-listed inverters are subject to the regulations set forth b y the UL standards and CSA standards (cUL-listed for Canada) by installation within precautions listed below.
1. Solid state motor overload protection (motor protection by electronic thermal overload relay) is provided in each model. Use function codes F10 to F12 to set the protection level.
2. Use 75ºC Cu wire only.
3. Use Class 1 wire only for control circuits.
4. Short circuit rating
"Suitable For Use On A Circuit Of Delivering Not More Than 100,000 rms Symmetrical Amperes, 240
Volts Maximum for 200V class input 18.5 kW (25HP) or less, 230 Volts Maximum for 200V class input 22 kW (30HP) or above when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100,000 rms Symmetrical Amperes, 240 Volts Maximum. Models FRN; rated for 200V or 230V class input.
"Suitable For Use On A Circuit Of Delivering Not More Than 100,000 rms Symmetrical Amperes, 480 Volts Maximum when protected by Class J Fuses or a Circuit B reaker having an interrupting rating not less than 100,000 rms Symmetrical Amperes, 480 Volts Maximum. Models FRN; rated for 400V or 460V class input.
"Suitable For Use On A Circuit Of Delivering Not More Than 100,000 rms Symmetrical Amperes, 600 Volts Maximum when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100,000 rms Symmetrical Amperes, 600 Volts Maximum. Models FRN; rated for 575V class input.
"Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes."
5. Field wiring connections must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.
6. All circuits with terminals L1/R, L2/S, L3/T, R0, T0, R1, T1 must have a common disconnect and be connected to the same pole of the disconnect if the terminals are connected to the power supply.
Terminals R0, T0 must be protected by Class J Fuses or a Circuit Breakers for all capacity in the figure below. Terminals R1, T1 must be protected by Class J Fuses or a Circuit Breakers in the figure below. (200V class series 55kW (75HP) only)
xiv
Type
Temperature
FRN_ _ _AR1L-□□ / FRN_ _ _ AR1U-□□
40 deg C
UL Open Type
FRN_ _ _AR1S-□□
FRN_ _ _AR1M-□□
FRN_ _ _AR1U-□□
NEMA/UL Type 12
Contact output
[30A/B/C]
Alarm relay output
When the inverter stops with an alarm, output is
Conformity with UL standards and cUL-listed for Canada (continued)
7. Environmental rating
Maximum Surrounding Air Temperature / Maximum ambient temperature.
The surrounding temperature and ambient temperature shall be lower than the values in the table below.
FRN_ _ _AR1S-□□ / FRN_ _ _AR1M-□□ 50 deg C
Atmosphere
For use in pollution degree 2 environments.
8. UL enclosure type
UL enclosed type formats are shown in the table below.
Enclosure Type Type
NEMA/UL Type 1
FRN_ _ _AR1L-□□
9. Plenum rated drives
UL Enclosed Type is suitable for installation in a compartment handling conditioned air.
10. Mounting the wiring plate
To use inverters with cable gland plate as standard intended for Europe and so on as UL compliant products, attach a separate conduit plate.
Please contact Fuji representative for the conduit plates.
11. Functional description of control circuit terminals
A power source for connection to the Integrated alarm output (30A, 30B, 30C) should be limited to overvoltage categor y II such as control circuit or secondary winding of power transformer.
Classification Terminal Symbol Terminal Name Functional description
generated on the relay contact (1C). Contact capacitance: 250 VAC 0.3A cosφ=1.0, 48 VDC 0.5 A
xv
kW
lb-in(N・m
0.75
FRN0.75AR1-2
5
2.2
FRN2.2AR1-2
15
15
3.7 (4.0)*
5.5
FRN5.5AR1-2
35
30
11
FRN11AR1-2
70
50
18.5
FRN18.5AR1-2
125
100
30
FRN30AR1-2
150 (*2)
200 (*2)
500
350
(48)
Fuse type
Made by Mersen
Made by Bussmann
Conformity with UL standards and cUL-listed for Canada (continued)
12. Install UL certified fuses or circuit breaker between the power supply and the inverter, referring to the table below. The tightening torque is as follows.
rating
Required torque
Inverter type
(kW)
Power supply voltage
Nominal applied motor
(A) *1
Class J fuse size
Main
Control
(A) *1
terminal
circuit
Aux. control
power supply
Aux. main
power supply
Circuit breaker trip size
1.5 FRN1.5AR1-2 10
FRN3.7AR1-2 FRN4.0AR1-2E
7.5 FRN7.5AR1-2 50 40
15 FRN15AR1-2 100 75
22 FRN22AR1-2
Three-phase 200V
37 FRN37AR1-2 175 (*2)
FRN45AR1-2
45
FRN55AR1S-2
55
FRN75AR1S-2
75
FRN90AR1S-2
90
10
25 20
100 (*2)
-
350 250
600 400
15.9
(1.8)
51.3
(5.8)
119 .4 (13.5)
238.9
(27)
424.7
6.1
(0.7)
10.6 (1.2)
* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E.
Note: A box () replaces an alphabetic letter depending on the enclosure. A b ox () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) S hipping destination: E (Europe) or A (Asia) or other code except “U”
*1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control power supply and aux.
main power supply.
*2 Protect the inverter by both a circuit breaker
Inverter type
FRN22AR1-2
FRN30AR1-2
FRN37AR1-2
FRN45AR1-2
A70QS250-4 FW P-250A
A70QS350-4 FW P-350A
and the fuse tabulated below connected in series.
-
10.6 (1.2)
xvi
lb-in(N・m
0.75
FRN0.75AR1-4
3
2.2
FRN2.2AR1-4
10
3.7 (4.0)*
5.5
FRN5.5AR1-4
20
15
11
FRN11AR1-4
35
30
18.5
FRN18.5AR1-4
60
30
FRN30AR1-4
100
75
100 (*2)
175 (*2)
350
250
500
350
-
Fuse type
Made by Mersen
Made by Bussmann
FRN45AR1-4
FRN55AR1-4
FRN75AR1-4
FRN90AR1-4
Conformity with UL standards and cUL-listed for Canada (continued)
Required torque
Inverter type
(kW)
Power supply voltage
Nominal applied motor
(A) *1
Class J fuse size
Main
(A) *1
terminal
Control
circuit
Circuit breaker trip size
Aux. control
power supply
Aux. main
power supply
10
5
15.9 (1.8)
1.5 FRN1.5AR1-4 6
FRN3.7AR1-4 FRN4.0AR1-4E
15
7.5 FRN7.5AR1-4 25 20
15 FRN15AR1-4 50 40
22 FRN22AR1-4 70
50
51.3 (5.8)
37 FRN37AR1-4 125 100
FRN45AR1-4
45
FRN55AR1-4
55
FRN75AR1-4
75
FRN90AR1-4
90
Three-phase 400V
110
132
160
200
220
280
315
355
400
500
630
710
FRN110AR1S-4
FRN132AR1S-4
FRN160AR1S-4
FRN200AR1S-4
FRN220AR1S-4
FRN280AR1S-4
FRN315AR1S-4
FRN355AR1S-4
FRN400AR1S-4
FRN500AR1S-4
FRN630AR1S-4
FRN710AR1S-4
150 (*2)
-
200 (*2)
400 300
600
500
600
-
800
-
­1200
-
- 1400
- 1600
119 .4
(13.5)
238.9 (27)
424.7 (48)
6.1
(0.7)
10.6
(1.2)
* 4.0 kW for the EU. The inverter type is FRN4.0AR1-4E.
Note: A box () replaces an alphabetic letter depending on the enclosure. A b ox () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia) or other code except “U”
*1
power supply.
*2 Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.
Inverter type
-
10.6 (1.2)
A70QS250-4 FW P-250A
A70QS350-4 FW P-350A
xvii
Wire size AWG (mm2)
necessary.
Conformity with UL standards and cUL-listed for Canada (continued)
Main terminal Cu wire
Inverter type
L1/RL2/SL3/T UVW
18
(0.8)
*1 *2
Control circuit
Aux. main power supply
Aux. control power supply
-
14
(2.1)
*1 *2
14
(2.1)
*1 *2
Power supply voltage
Nominal applied motor (kW)
0.75 FRN0.75AR1-2
1.5 FRN1.5A R1-2
2.2 FRN2.2A R1-2
3.7
FRN3.7AR1-2
(4.0) *
FRN4.0AR1-2E
5.5 FRN5. 5AR1-2
7.5 FRN7.5A R1-2
11 FRN11AR1-2 88.4)
15 FRN15AR1-2 613.3 6(13.3
18.5 FRN18.5AR1-2
Three-phase 200V
30 FRN30AR1-2 233.6
37 FRN37AR1-2
45 FRN45AR1-2
55 FRN55AR1S-2
75 FRN75AR1S-2
90 FRN90AR1S-2
75°C
Cu
wire
142.1) *1
105.3) *1
421.2
1/053.5
2/067.4 3/085
4/0107.2*3 4/0107.2*3
3/0×285×2 *3 3/0×285×2 *3
4/0×2(107.2×2*3 4/0×2(107.2×2*3
75°C
Cu
wire
142.1*1
123.3*1
105.3*1
88.4
233.6 22 FRN22AR1-2
1/053.5
* 4.0 kW for the EU. The inverter type is FRN4.0AR1-2E.
Note: A box (
) replaces an alphabetic letter depending on the enclosure.
A b ox () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (Asia) or other code except “U” Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.
*1 No terminal end treatment is required for connection.
*2 Use 75°C Cu wire only
*3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is
xviii
Wire size AWG (mm2)
Main terminal
12 (3.3)
4/0×2 (107.2×2)
400×2 (203×2)
500×3 (253×3)
Conformity with UL standards and cUL-listed for Canada (continued)
L1/RL2/SL3/T UVW
Inverter type
(kW)
Power supply voltage
Nominal applied motor
0.75 FRN0.75AR1-4
1.5 FRN1.5AR1-4
2.2 FRN2.2AR1-4
3.7
FRN3.7AR1-4
(4.0) *
FRN4.0AR1-4E
5.5 FRN5.5AR1-4
7.5 FRN7.5AR1-4
11 FRN11AR1-4
15 FRN15AR1-4
22 FRN22AR1-4
30 FRN30AR1-4 6 (13.3) 6 (13.3)
37 FRN37AR1-4
55 FRN55AR1-4
75 FRN75AR1-4
90 FRN90AR1-4
Three-phase 400V
110 FRN110AR1S-4
132 FRN132AR1S-4 2/0×2 (67.4×2) *3
160 FRN160AR1S-4
200 FRN200AR1S-4
220 FRN220AR1S-4
280 FRN280AR1S-4
315 FRN315AR1S-4 300×2 (152×2) *4 350×2 (177×2) *4
355 FRN355AR1S-4 400×2 (203×2) *4 400×2 (203×2) *4
400 FRN400AR1S-4
500 FRN500AR1S-4
630 FRN630AR1S-4
710 FRN710AR1S-4
* 4.0 kW for the EU. The inverter type is FRN4.0AR1-4E. Note: A box () replaces an alphabetic letter depending on the enclosure. A box () replaces an alphabetic letter depending on the shipping destination. Enclosure: M (IP21) or L (IP55) Shipping destination: E (Europe) or A (A si a) or other code except “U” Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.
*1 No terminal end treatment is required for connection. *2 Use 75°C Cu wire only. *3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is
necessary.
*4 It is showing the wire size for UL Open Type. See additional material INR-SI47-1365 for NEMA/UL Type 1 (Pack with TYPE1 kit).
75°C
Cu
wire
14 (2.1) *1
10 (5.3) *1
8 (8.4)
4 (21.2)
2 (33.6)
1/0 (53.5) 1/0 (53.5)
2/0 (67.4) 3/0 (8 5)
xix
*3
*3
*4
1/0×2 (53.5×2) *3
3/0×2 (85×2) *3
250×2 (127×2) *3
300×2 (152×2) *3
400×2 (203×2) *3
500×2 (253×2) *4
400×3 (203×3) *4
600×3 (304×3) *4
500×4 (253×4) *4
1/0×2 (53.5×2) *3
3/0×2 (85×2) *3
250×2 (127×2) *3
500×2 (253×2) *4
350×3 (177×3) *4
600×3 (304×3) *4
75°C
Cu
wire
14 (2.1) *1
*1
10 (5.3) *1
8 (8.4) 18.5 FRN18.5AR1 -4
2 (33.6) 45 FRN45AR1-4
18
(0.8)
*1 *2
Control circuit
Aux. control power
14
(2.1)
*1 *2
supply
supply
Aux. main power
-
14
(2.1)
*1 *2
lb-in(N・m
5
15
15
35
30
70
50
125
100
150 (*2)
200 (*2)
500
350
(48)
Fuse type
Made by Mersen
Made by Bussmann
FRN030AR1-2U
FRN040AR1-2U
FRN050AR1-2U
FRN060AR1-2U
Conformity with UL standards and cUL-listed for Canada (continued)
HP rating
Required torque
Inverter type
Power supply voltage
Nominal applied motor
1 FRN001AR1-2U
2 FRN002AR1-2U
3 FRN003AR1-2U
5 FRN005AR1-2U
7 FRN007AR1-2U
10 FRN010AR1-2U
15 FRN015AR1-2U
20 FRN020AR1-2U
25 FRN025AR1-2U
30 FRN030AR1-2U
40 FRN040AR1-2U
Three-phase 230V
50 FRN050AR1-2U
60 FRN060AR1-2U
75 FRN075AR1S-2U
100 FRN100AR1S-2U
125 FRN125AR1S-2U
(HP)
(A) *1
Class J fuse size
10
25 20
50 40
100 75
350 250
600 400
10
100 (*2)
­175 (*2)
Main
Control
(A) *1
terminal
circuit
Aux. control
power supply
Aux. main
power supply
Circuit breaker trip size
15.9
(1.8)
-
51.3
(5.8)
6.1
(0.7)
119 .4 (13.5)
238.9 (27)
424.7
10.6 (1.2)
10.6 (1.2)
Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)
*1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control power supply and aux.
main power supply.
Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.
*2
Inverter type
A70QS250-4 FW P-250A
A70QS350-4 FW P-350A
xx
lb-in(N・m
3
10
20
15
35
30
60
100
75
600
1600
Fuse type
Made by Mersen
Made by Bussmann
FRN060AR1-4U
FRN075AR1-4U
FRN100AR1-4U
FRN125AR1-4U
Conformity with UL standards and cUL-listed for Canada (continued)
Required torque
Inverter type
(HP)
Power supply voltage
Nominal applied motor
1 FRN001AR1-4U
2 FRN002AR1-4U
3 FRN003AR1-4U
5 FRN005AR1-4U
7 FRN007AR1-4U
10 FRN010AR1-4U
15 FRN015AR1-4U
20 FRN020AR1-4U
25 FRN025AR1-4U
30 FRN030AR1-4U
40 FRN040AR1-4U
50 FRN050AR1-4U
60 FRN060AR1-4U
75 FRN075AR1-4U
100 FRN100AR1-4U
125 FRN125AR1-4U
Three-phase 460V
150
200
250
300
350
450
500
600
800
900
1000
FRN150AR1S-4U
FRN200AR1S-4U
FRN250AR1S-4U
FRN300AR1S-4U
FRN350AR1S-4U
FRN450AR1S-4U
FRN500AR1S-4U
FRN600AR1S-4U
FRN800AR1S-4U
FRN900AR1S-4U
FRN1000AR1S-4U
(A) *1
Class J fuse size
6
15
10
25 20
50 40
70
50
125 100
100 (*2)
150 (*2)
­175 (*2)
200 (*2)
350 250
400 300
500 350
600
500
800
-
1200
1400
Main
(A) *1
terminal
Control
circuit
Circuit breaker trip size
5
15.9 (1.8)
51.3 (5.8)
119.4
(13.5)
6.1
(0.7)
238.9 (27)
424.7 (48)
Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)
power supply.
*2 Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.
Inverter type
Aux. control
power supply
10.6
(1.2)
Aux. main
power supply
-
10.6 (1.2)
A70QS250-4 FW P-250A
A70QS350-4 FW P-350A
xxi
lb-in(N・m
3
10
20
15
35
50
40
100
60
100 (*2)
150 (*2)
350
250
500
350
er supply and aux. main
Fuse type
Made by Mersen
Made by Bussmann
FRN060AR1-5U
FRN075AR1-5U
FRN100AR1-5U
FRN125AR1-5U
FRN150AR1-5U
Conformity with UL standards and cUL-listed for Canada (continued)
Required torque
Inverter type
(HP)
Power supply voltage
Nominal applied motor
1 FRN001AR1-5U
2 FRN002AR1-5U
3 FRN003AR1-5U
5 FRN005AR1-5U
7 FRN007AR1-5U
10 FRN010AR1-5U
15 FRN015AR1-5U
20 FRN020AR1-5U
25 FRN025AR1-5U
30 FRN030AR1-5U
40 FRN040AR1-5U
50 FRN050AR1-5U
Three-phase 575V
60 FRN060AR1-5U
75 FRN075AR1-5U
100 FRN100AR1-5U
125 FRN125AR1-5U
150 FRN150AR1-5U
200 FRN200AR1S-5U
250 FRN250AR1S-5U
300 FRN300AR1S-5U
(A) *1
Class J fuse size
Circuit breaker trip size
6
15
25 20
40
70 50
-
450 300
5
10
30
75 (*2)
125 (*2)
175 (*2)
Main
15.9
(1.8)
51.3
(5.8)
119.4
(13.5)
238.9 (27)
424.7 (48)
Control
circuit
6.1
(0.7)
(A) *1
terminal
Note: A box (
) replaces an alphabetic letter depending on the enclosure.
Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)
Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux. control pow
*1
power supply.
*2 Protect the inverter by both circuit breaker and the fuse tabulated below connected in series.
Inverter type
Aux. control
power supply
10.6 (1.2)
Aux. main
power supply
-
10.6 (1.2)
A70QS175-4 FW P-175A
A70QS250-4 FW P-250A
xxii
Wire size AWG (mm2)
1
FRN001AR1-2U
2
FRN002AR1-2U
3
FRN003AR1-2U
10(5.3
10
FRN010AR1-2U
6 (13.3)
6(13.3)
25
FRN025AR1-2U
30
FRN030AR1-2U
1/0(53.5)
1/0(53.5)
2/0(67.4)
3/0(85)
4/0(107.2) *3
4/0(107.2) *3
3/0×2(85×2) *3
3/0×2(85×2) *3
4/0×2(107.2×2) *3
4/0×2(107.2×2) *3
Conformity with UL standards and cUL-listed for Canada (continued)
Main terminal Cu wire
Inverter type
Power supply voltage
Nominal applied motor (HP)
5 FRN005AR1-2U
7 FRN007AR1-2U
15 FRN015AR1-2U
20 FRN020AR1-2U
40 FRN040AR1-2U
Three-phase 230V
50 FRN050AR1-2U
60 FRN060AR1-2U
75 FRN075AR1S-2U
100 FRN100AR1S-2U
125 FRN125AR1S-2U
L1/RL2/SL3/T UVW
75°C
Cu
wire
14 (2.1) *1
10 (5.3) *1
8 (8.4)
421.2
233.6
75°C
Cu
wire
142.1*1
123.3*1
*1
88.4
233.6
18
(0.8)
*1 *2
Control circuit
Aux. main power supply
Aux. control power supply
-
14
(2.1)
*1 *2
14
(2.1)
*1 *2
Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12) Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.
*1 No terminal end treatment is required for connection.
*2 Use 75°C Cu wire only.
*3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is
necessary.
xxiii
Wire size AWG (mm2)
Main terminal
3/0×2 (85×2)
250×2 (127×2)
500×2 (253×2)
350×3 (177×3)
500×3 (253×3)
Conformity with UL standards and cUL-listed for Canada (continued)
L1/RL2/SL3/T UVW
Inverter type
75°C
Power supply voltage
Cu
wire
Nominal applied motor (HP)
1 FRN001AR1-4U
2 FRN002AR1-4U
3 FRN003AR1-4U
5 FRN005AR1-4U
7 FRN007AR1-4U
10 FRN010AR1-4U
15 FRN015AR1-4U
20 FRN020AR1-4U
25 FRN025AR1-4U
30 FRN030AR1-4U
40 FRN040AR1-4U
50 FRN050AR1-4U
60 FRN060AR1-4U
75 FRN075AR1-4U
100 FRN100AR1-4U
125 FRN125AR1-4U 2/0 (67.4) 3/0 (85)
Three-phase 460V
150 FRN150AR1S-4U
200 FRN200AR1S-4U
250 FRN250AR1S-4U
300 FRN300AR1S-4U
350 FRN350AR1S-4U
450 FRN450AR1S-4U
500 FRN500AR1S-4U
600 FRN600AR1S-4U
800 FRN800AR1S-4U
900 FRN900AR1S-4U
1000 FRN1000AR1S -4U
Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12) Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.
*1 No terminal end treatment is required for connection. *2 Use 75°C Cu wire only. *3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is
necessary.
*4 It is showing the wire size for UL Open Type. See additional material INR-SI47-1365 for NEMA/UL Type 1 (Pack with TYPE1 kit).
14 (2.1) *1
10 (5.3) *1
8 (8.4)
6 (13.3)
4 (21.2)
2 (33.6)
1/0 (53.5) 1/0 (53.5)
1/0×2 (53.5×2) *3
*3
4/0×2 (107.2×2) *3
*3
400×2 (203×2) *3 400×2 (203×2) *3
400×2 (203×2) *4 400×2 (203×2) *4
*4
*4
*4
600×3 (304×3) *4
75°C
Cu
wire
14 (2.1) *1
12 (3.3) *1
10 (5.3) *1
8 (8.4)
6 (13.3)
2 (33.6)
1/0×2 (53.5×2) *3
2/0×2 (67.4×2) *3
3/0×2 (85×2) *3
250×2 (127×2) *3
300×2 (152×2) *3
500×2 (253×2) *4
400×3 (203×3) *4
600×3 (304×3) *4
500×4 (253×4) *4
18
(0.8)
*1 *2
Control circuit
Aux. main power supply
Aux. control power supply
-
14
(2.1)
*1 *2
14
(2.1)
*1 *2
xxiv
Wire size AWG (mm2)
Main terminal
Conformity with UL standards and cUL-listed for Canada (continued)
L1/RL2/SL3/T UVW
Inverter type
Power supply voltage
75°C
Cu
wire
75°C
Cu
wire
Control circuit
Nominal applied motor (HP)
1 FRN001AR1-5U
2 FRN002AR1-5U
3 FRN003AR1-5U
5 FRN005AR1-5U
7 FRN007AR1-5U
10 FRN010AR1-5U
15 FRN015AR1-5U
20 FRN020AR1-5U
25 FRN025AR1-5U
30 FRN030AR1-5U
40 FRN040AR1-5U
50 FRN050AR1-5U
Three-phase 575V
60 FRN060AR1-5U
75 FRN075AR1-5U
100 FRN100AR1-5U
125 FRN125AR1-5U
150 FRN150AR1-5U
200 FRN200AR1S-5U
250 FRN250AR1S-5U
300 FRN300AR1S-5U
14 (2.1) *1
12 (3.3) *1
10 (5.3)
8 (8.4)
4(21.2)
1/0(53.5) 1/0(53.5)
1/0×2(53.5×2) *3 1/0×2(53.5×2) *3
2/0×2(67.4×2) *3
14 (2.1) *1
12 (3.3) *1
10 (5.3) *1
8 (8.4)
6 (13.3)
4(21.2)
2/0×2(67.4×2) *3
3/0×2(85×2) *3
18
(0.8)
*1 *2
14
(2.1)
*1 *2
Note: A box () replaces an alphabetic letter depending on the enclosure. Enclosure: M (NEMA/UL Type1) or L (NEMA/UL Type12)
Note: The inverter’s grounding wire size must be provided in accordance with the National Electrical Code.
*1 No terminal end treatment is required for connection. *2 Use 75°C Cu wire only. *3 The wire size of UL Open Type and NEMA/UL Type 1 are common. Please contact us if UL Open Type exclusive wire is
Aux. main power supply
Aux. control power supply
-
14
(2.1)
*1 *2
xxv

Table of Contents

Preface ............................................................................ i
Safety precautions .............................................................. i
Conformity to the Low Voltage Directive in the EU ............... vi
Conformity with UL standards and cUL-listed for Canada .. xiv
Product Warranty ............................................................ xxvii
Chapter 1 BEFORE USE ................................................ 1-1
1.1 Acceptance Inspection and
Appearance of Product .......................................... 1-1
1.2 Precautions for Using Inverters .............................. 1-2
1.3 Usage environment and Strage enviroment ........... 1-3
1.3.1 Usage environment ....................................... 1-3
1.3.2 Strage environment ....................................... 1-5
Chapter 2 MOUNTING AND WIRI NG THE INVERTER .. 2-1
2.1 Installing the Inverter.............................................. 2-1
2.2 Wiring .................................................................... 2-1
2.2.1 Removing and mounting the front cover
and the wiring plate ....................................... 2-1
2.2.2 Recommended wire sizes ............................. 2-5
2.2.3 Terminal arrangement diagrams and screw
specifications................................................. 2-5
2.2.4 Terminal functions and wiring order ............. 2-12
2.2.5 Connection diagrams .................................. 2-16
2.2.6 Switching connectors .................................. 2-20
2.2.7 Setting the switches .................................... 2-25
2.2.8 Mounting and connecting the keypad
to the panel ................................................. 2-25
Chapter 3 NAMES AND FUNCTIONS OF KEYPAD
Chapter 4 RUNNING THE MOTOR FOR A TEST ........... 4-1
Chapter 5 TROUBLESHOOTING ................................... 5-1
Chapter 6 MAINTENANCE AND INSPECTION .............. 6-1
Chapter 7 SPECIFICATIONS .......................................... 7-1
Chapter 8 CONFORMITY WITH STANDARDS .............. 8-1
COMPONENTS .............................................. 3-1
4.1 Checking Prior to Powering ON ............................. 4-1
4.2 Powering ON and Checking................................... 4-1
4.3 Configuring the Function Code Data
Before Test Run ..................................................... 4-2
4.4 Running the Inverter for Motor Operation Check ... 4-2
4.5 Preparation for Practical Operation ........................ 4-3
5.1 Alarm Codes .......................................................... 5-1
6.1 Daily Inspection ..................................................... 6-1
6.2 Periodic Inspection ................................................ 6-1
6.3 List of Periodic Replacement Parts ........................ 6-2
6.4 Inquiries about Product and Guarantee ................. 6-3
6.4.1 When making an inquiry ................................ 6-3
6.4.2 Product warranty ........................................... 6-3
7.1 Standard Model ...................................................... 7-1
7.2 External Dimensions .............................................. 7-9
8.1 Compliance with European Standards ................... 8-1
8.2 Conformity to the Low Voltage Directive
in the EU ................................................................ 8-1
8.3 Compliance with EMC Standards .......................... 8-2
8.3.1 General ......................................................... 8-2
8.3.2 Recommended installation procedure ........... 8-2
8.3.3 Leakage current of the EMC filter.................. 8-3
8.4 Harmonic Component Regulation in the EU .......... 8-7
8.4.1 General comments ........................................ 8-7
8.4.2 Compliance with IEC/EN 61000-3-2 .............. 8-7
8.4.3 Compliance with IEC/EN 61000-3-12 ............ 8-7
8.5 Compliance with UL Standards and
cUL-listed for Canada ............................................ 8-7
8.5.1 General ......................................................... 8-7
8.5.2 Considerations when using FRENIC-HVAC
in systems to be certified by UL and
cUL-listed for Canada ................................... 8-7
xxvi

Product Warranty

To all our customers who purchase Fuji Electric products included in this documentation:
Free of charge warranty period and warranty range
Free of charge warranty period
(1) The product warranty period is ''1 year from the date of purchase'' or 24 months from the
manufacturing date imprinted on the name place, whichever date is earlier.
(2) However, in cases where the installation environment, conditions of use, frequency or use and times
used, etc., have an effect on product life, this warrant y period may not apply.
(3) Furthermore, the warranty period for parts repaired by Fuji Electric's Service Department is ''6 months
from the date that repairs are completed.''
Warranty range
(1) In the event that breakdown occurs during the product's warranty period which is the responsibility of
Fuji Electric, Fuji Electric will replace or repair the part of the product that has broken down free of charge at the place where the product was purchased or where it was delivered. However, if the following cases are applicable, the terms of this warranty may not apply.
The breakdown was caused by the installation conditions, environment, handling or methods of
use, etc. which are not specified in the catalog, operation manual, specifications or other relevant documents.
The breakdown was caused by the product other than the purchased or delivered Fuji's product. The breakdown was caused by the product other than Fuji's product, such as the customer's
equipment or software design, etc.
Concerning the Fuji's programmable products, the breakdown was caused by a program other
than a program supplied by this company, or the results from using such a program.
The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric. The breakdown was caused by improper maintenance or replacement of replaceable items, etc.
specified in the operation manual or catalog, etc.
The breakdown was caused by a science or technical or other problem that was not foreseen
when making practical application of the product at the time it was purchased or delivered.
The product was not used in the manner the product was originally intended to be used. The breakdown was caused by a reason which Fuji Electric is not responsi ble, such as lightning or
other disaster.
(2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered product
alone.
(3) The upper limit for the warranty range shall be as specified in item (1) above and any damages
(damage to or loss of machinery or equipment, or lost profits from the same, etc.) consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty.
{ RD "HVAC_IM_cp01_E_50HP.doc" \f }{ RD "HVAC_IM_cp02_E_50HP.doc" \f }{ RD "HVAC_IM_cp03_E_50HP.doc" \f }
{ RD "HVAC_IM_cp04_E_50HP.doc" \f }{ RD "HVAC_IM_cp05_E_50HP.doc" \f }{ RD "HVAC_IM_cp06_E_50HP.doc" \f }
{ RD "HVAC_IM_cp07_E_50HP.doc" \f }{ RD "HVAC_IM_cp08_E_50HP.doc" \f }
xxvii
In this manual, inverter types are denoted as "FRN_ _ _AR1-4." The boxes and  replace alphabetic letters depending on the enclosure and shi pping destination, respectively.

Chapter 1 BEFORE USE

1.1 Acceptance Inspection and Appearance of Product

Unpack the package and check the following:
(1) An inverter and the following accessories are contained in the package.
Accessories: Instruction manual (this book) and CD-ROM manual
(2) The inverter has not been damaged during transportation—there should be no dents or parts missing.
(3) The inverter is the type you ordered. You can check the type and specifications on the main nameplate. (A
total of four nameplates and warning plates are attached to the inverter as shown below.)
kW rating
1-1
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