Fuji Electric FRENIC-Eco User Manual

Variable Torque Load Inverters for Fans and Pumps

MEH532a

Variable Torque AC Drives for Fans and Pumps!

Enhanced Energy Savings

!

Optimizing Energy-Savings for the complete system

In addition to optimizing the control of the applied motor for Energy-Savings, FRENICEco series drives also optimizes power consumption of the drive for maximizing EnergySavings for the complete system. With regulations expected to call for a reduction of 1% or more in annual energy consumption, Fuji Electric is aiming to optimize energysavings as a complete system approach and not focusing only on reducing energy consumed by the motor.

supply

Optimum

motor control

Way of thinking about the power used

Optimum control of overall system

Power

supply

Using this new system, energy savings is several percent improved over that of the previous models.

Kyoto Agreement, which was studied at the Conference on Prevention of Global Warming (COP3), was ratified by Russia in October 2004, and thereby put into effect on February 16,

2005. In the future, the related regulations are calling for a reduction in energy consumption of 1% or more each succeeding year, and therefore, we are aiming to build energy saving features into equipment as a whole.

FRENIC-Eco is the inverter equipped with

the industry's highest level of efficiency (low power loss).

Power Monitor

Power-related data can be checked via the inverter unit's keypad.

Items

Power (kW)

Cumulative power (kWh)

Cumulative power rates ($/kWh)

* Cumulative values can be reset. Cumulative power rates are shown with the power rate set at

so much per kWh (display coefficient). Rates in other currency can also be displayed.

New control system (FRENIC-Eco)

■

Energy saving effect compared with Fuji's previous models

110

100

90

Characteristic curve achieved by controlling a damper or valve

80

70

60

50

40

Power consumption P (%)

30

Inverter control

20

(V/f control)

10

0

10 20 30 40 50 60 70 80 90 100

(The effect varies dependent on the motor's characteristics.)

Energy savings

Air volume or flow rate Q (%)

Long life design that meets your expectation

effect

(Optimal minimum

Previous auto energy

saving control

New auto energy

saving control

power control)

!

Built with longer lasting replaceable components to give a longer service life!

The design life of replaceable components in each inverter model has been extended to capacitors is measured and temperature compensation carried out to

2

match the cumulative operating time of the electrolytic capacitors on the printed circuit board.

10 years

. In addition, the capacity of the main circuit

Life-limited component name Designed life

Main circuit capacitors

Electrolytic capacitors on printed circuit board

Cooling fan

Note: 7 years for 50HP or larger models [Conditions] Ambient temperature: 40˚C (104˚F), Load factor: 80% of inverter's rated current

•

The life may be shorter depending on surrounding conditions.

(Note)

10 years

Saves energy and cuts costs.

Inverter cover

Maintenance is simplified for both the drive and equipment

Cooling fan cover

Keypad

Cooling fan

Inverter body

!

Specifications

Functions

Protective

External

Dimensions

Wiring

Diagram

Terminal

Functions

The service life information for replaceable inverter components is displayed.

Main circuit capacitor capacity

Printed circuit board electrolytic

capacitor cumulative operating time

(with temperature compensation)

Simple replacement of replaceable components

Cooling fan replacement procedure

●20HP model ●60HP model

Cooling cover can be removed with one touch.

The inverter's mounting screws and power connector can be removed from the front.

Industry first

Information is displayed with equipment maintenance in mind.

In addition to maintenance information for the inverter unit, information related to equipment maintenance is also displayed.

Cooling fan cumulative operating time

(with cooling fan ON/OFF control compensation)

Inverter operating time

Item

The cumulative operating time of the equipment the inverter is

Motor cumulative

operating time

(hours)

used with is calculated.

Example of Use

If the inverter is used for fan control, this time can be used as a criterion for replacing the belts used on pulleys.

Purpose

Keypad

Operations

Settings

Function

Peripheral Equipment

Connection Diagrams

OptionsWarranty

Disconnect the power connector and change the cooling fan cartridge.

The cooling fan cartridge can be replaced by sliding the holder out to the front

Number of starts

(times)

The number of times the inverter is run and stopped can be counted.

Example of Use

The number of times the equipment is started and stopped is recorded, so this can be used as a criterion for replacing parts in equipment where starting and stopping is a burden on the machine.

3

Equipped with the optimum functions for HVAC (Air conditioning systems)

!

Operation is continued even after the momentary power failure thanks to the auto-restart function.

Even if a momentary power failure occurs, load inertia of a fan or blower, etc. is used to maintain the motor's operation while the motor's operating speed gradually drops, and enables the motor to restart operation without stopping. (The motor may stop on occasion due to the load's inertia.)

2kV

Power supply

voltage

Momentary power failure time: 825 ms

1500r/min

Motor

speed

20A

Output

current

1s

Inverter : FRN007F1S-2U Motor : 7.5HP

Tripless operation through regenerated current avoidance control

Deceleration time is controlled to match the internal energy level generated in the inverter, and so deceleration and stopping is accomplished without tripping due to overload.

Motor

speed

DC link

circuit

voltage

Torque

Output current

1500r/min

Deceleration time : 3.00s

600V

100%

20A

A pick-up function provides smooth starts.

If you desire to run a fan which the

Motor speed

1500r/min

Coast-to-stop speed: 750 r/min

inverter is not currently running and which is turning free. This function will pick up on its motion regardless of the direction it is turning and take operation. Momentary switching is performed in the inverter from the commercial power supply and provides a convenient function when starting motors, etc.

Torque

Output

current

100%

20A

2.5s

Even greater energy savings through the low water volume stop function

When there is pump operation accompanying "pressure drop" that occurs due to pressure loss or leakage, etc. in the piping, etc., or at times when the pump runs repeatedly to obtain a small volume of water, this function controls the pump's operation, preventing it from being driven with the water volume below a predetermined level, and thus reducing wasteful pump operation and saving even more energy.

Time for which pump is stopped

Output frequency (PID output)

Frequency level for low water volume

stop operation (Function Code: J15)

Low water volume stop signal

(PID-SIP)

0 Time

due to low level

(Function Code: J16)

t

Starting frequency:

(Function Code: J17)

The equipment's operating condition is determined by the low torque detection function.

The inverter determines the load state of the connected motor and if it drops below a predetermined level, it judges that a "Low Torque" state exists and outputs a signal to that effect. In this way, any trouble that occurs in the equipment (such as a belt on a pulley breaking) can be detected by the inverter.

Belt

breakage

Calculated torque

Low torque

detection level

Do(U-TL)

t

Power

0

Time

supply

occurs!

M

Also avoids operation signal trouble through the command loss detection function.

If the frequency signals (0 to 10V, 4 to 20mA, multi-step speed operation signals, communications, etc.) that are connected to the inverter are lost, signals are output as a "command loss," indicating that a frequency command was lost. In addition, output frequency when the command loss occurred can be set in advance, so even if a frequency signal line to equipment is broken due to machine vibration, etc., machine operation can be continued uninterrupted.

Analog frequency command

Command loss detection (REF OFF)

Output frequency

400ms

f1

f1 x 0.1

f1

f1 x E65

f1 x 0.1

f1 x E65

ON

Proper frequency setting

Time

4

Simple circuit configuration using the commercial line switching sequence

Continuous equipment operation through overload avoidance control

Inverters are equipped with the commercial line start function that enables switching between the commercial line and the inverter by an external sequence. In addition, inverters are equipped with two types of built-in sequence for operation with commercial line; i.e., Fuji's standard sequence and the automatic switching

If the load on a fan or pulley increases due some foreign object overloading around the shaft, etc., and the inverter's internal temperature rises suddenly or the ambient temperature rises to an abnormal level, etc., causing an inverter overload state, the motor's speed is lowered, reducing the load and enabling operation to continue.

sequence to the commercial line activated when the inverter alarm occurs.

Note: The latter sequence differs from the one for forcible switching to the commercial line during inverter breakdown.

Load state

Inverters are equipped with full PID control functions.

Low water level stop function, deviation alarm and absolute value alarm outputs have been added to the PID regulator which performs such tasks as temperature, pressure and flow rate control. In addition, an anti-reset windup function that prevents PID control overshoot as well as a PID output limiter and integral hold/reset signal provide easy-to-adjust PID control functions.

Simple Sequences through Universal DI/DO

Signals can be transmitted to a higher level controller or PC by connecting digital signals to an inverter from different types of sensors, such as a float switch used to judge the level in a water storage tank, which serve as peripheral devices to the inverter. In the case of small-scale equipment, even if a programmable logic controller (PLC) is not used, information can be sent to a higher-level system easily.

Power supply

Communications

Di, Do information

M PUMP

Do

Di

Using the display coefficient of signals from devices such as flow rate or temperature sensors in air conditioning equipment, these signals can be converted into physical values such as temperature and pressure and displayed on the inverter's keypad without making the use of exclusive flow meters or air flow meters.

Inverter

temperature

Output frequency

Elimination of display devices by use of the analog input monitor

OH Trip

0

Display of flow rate

Power supply

Time

M

Sensor

Ai

2472ft3/min (70.0m3/min)

PUMP

Improved capability for handling regenerated energy

When the inverter slows down and stops the motor, if the braking energy regenerated by the motor exceeds the braking capacity of the inverter's main circuit capacitor, the inverter will trip. At such a time, if even a little excess energy trips the inverter, using this function you may be able to absorb the excess braking energy without connecting to a braking resistor.

Other convenient functions

●Motor condensation prevention function

Prevents condensation of the motor from occurring in cases where the surrounding temperature changes suddenly while the motor is stopped.

●Motor speed display with percent

The inverter's keypad displays the operating frequency (Hz) or

Braking energy during deceleration

Motor loss

Inverter single unit

:

H71"0" (Disable)

: H71"1" (Enable)

the motor's rotational speed (r/min), but it can also display the maximum speed as 100%, so it is easy to get a grasp of the equipment's operating state.

5

Dynamic Rotation of Pump Motors

●With a fixed inverter-driven motor

This configuration consists of a motor driven by the inverter (M0) and motors driven by commercial power (M1 to M4). The inverter-driven motor is fixed at M0 and is controlled for variable speed. When the inverter-driven motor M0 alone cannot sustain the desired discharge flowrate, the inverter starts one or more motors driven by commercial power as necessary.

Pressure Sensor

Pressure Command

Accl/Decel Controller

M1_L M2_L M3_L M4_L

U V W

M0

M1

M2

Pump

Inverter-driven Motor

Commercial Power-driven Motors

Profile of Motor Operation

M0

M4

M3

M2

Mount (M2_L: ON)

Mount (M4_L: ON)

Mount (M3_L: ON)

Feedback

L1/R L2/S L3/T

Inverter

PID Cont.

Pump Controller

M3

M4

Pump

M1

Mount (M1_L: ON)

●With a floating inverter-driven motor

In this configuration, all the motors can be driven by the inverter or commercial power. At the start of operation, each motor is driven by the inverter and is controlled for varying speed. When the first motor alone cannot sustain the desired discharge flowrate, it is switched to commercial-power operation, and the inverter drives the second motor.

Pressure Sensor

Feedback

Pressure Command

L1/R L2/S L3/T

Inverter

PID Cont.

Pump Controller

Accl/Decel Controller

M1_I M1_L M2_I M2_L M3_I M3_L

U

U V

V W

Discharge

M3

Flowrate

M1

Pump

M2

Profile of Motor Operation

Inverter-driven

Commercial

Power-driven

Discharge Flowrate

Commercial

Power-driven

M2

M3

M1

Pump

6

Consideration of the surrounding environment and panel design

!

Side-by-side installation saves space!

If multiple inverter units are to be used in a panel and the panel is designed accordingly, it is possible to mount these inverters side-byside horizontally, so the panel can be designed to take up less space. (5HP for 208V,7.5HP for 460V or smaller capacity inverters)

10.24 (260)

5.91 (150) 5.91 (150)

5.91 (150)

Units: inch (mm) Example: 3-phase 230V,

7.5HP devices are shown.

Built-in charging resistors (in rush current suppressing resistors) help reduce peripheral equipment sizing!

When the FRENIC-Eco series (Fuji's FRENIC-Mini Series and 11 Series) is used, the charging resistors (in rush current suppressing resistors) built into the inverter as standard equipment suppress in rush current when motors are started, so compared to operation of motors with direct input, peripheral equipment with reduced capacity can be selected.

Cooling outside the panel is made possible by an external cooling attachment!

Use of the external cooling attachment (optional on 30HP for 208V, 40HP for 460V or smaller inverters and standard on 40HP for 208V, 50HP for 460V or larger inverters) to cool the inverter outside the panel makes it possible to install a simple cooling system outside the panel.

7

Operator-friendly features

!

A multi-function keypad is available as standard.

● Includes an easier to see LCD with backlight.

● It has a large 7-segment, 5-digit LED display.

●

It is possible to add and delete quick setup items.

● A remote/local key has been added.

Copying up to 3 sets of data is possible.

●

Personal computer loader software

A keypad that enables remote operation is standard equipment.

The standard keypad has a decorative cover on the bottom that can be slid sideways and removed. A LAN cable can be used to connect the panel, making it possible to use it as a remote operation keypad.

Store, manage and verify settings data.

Monitoring Real-time tracing

Network compatibility

● RS-485 communication is standard. Selectable from Modbus-RTU, Metasys-N2, FLN P1.

● It is compatible with the following networks by inserting the option card.

• Device Net

• LONWORKS Network

• PROFIBUS-DP

• BACnet (available soon)

!

Maintenance Information

Global compatibility

European Union North America/Canada

● Compliance with standards

● Synk/source switchable

● Wide voltage range

●

Multi-function keypad displaying multiple languages (Japanese, English, German, French, Spanish, Italian)

Operation

!

UL Standards (cUL certified)EC Regulation (CE mark)

8

Model Variations

Model List

Applicable

motor rating

(HP)

1

2

3

5

7.5

10

15

20

25

30

40

50

60

75

100

125

150

200

250

300

350

400

450

500

600

700

800

900

Standard type

Three-phase 208V Three-phase 460V

FRN001F1S-2U

FRN002F1S-2U

FRN003F1S-2U

FRN005F1S-2U

FRN007F1S-2U

FRN010F1S-2U

FRN015F1S-2U

FRN020F1S-2U

FRN025F1S-2U

FRN030F1S-2U

FRN040F1S-2U

FRN050F1S-2U

FRN060F1S-2U

FRN075F1S-2U

FRN100F1S-2U

FRN125F1S-2U

FRN001F1S-4U

FRN002F1S-4U

FRN003F1S-4U

FRN005F1S-4U

FRN007F1S-4U

FRN010F1S-4U

FRN015F1S-4U

FRN020F1S-4U

FRN025F1S-4U

FRN030F1S-4U

FRN040F1S-4U

FRN050F1S-4U

FRN060F1S-4U

FRN075F1S-4U

FRN100F1S-4U

FRN125F1S-4U

FRN150F1S-4U

FRN200F1S-4U

FRN250F1S-4U

FRN300F1S-4U

FRN350F1S-4U

FRN400F1S-4U

FRN450F1S-4U

FRN500F1S-4U

FRN600F1S-4U

FRN700F1S-4U

FRN800F1S-4U

FRN900F1S-4U

How to read the model number

FRN 007 F 1 S - 2 U

Code

FRN

Code

001 002 003 005 007 010 015 020

~

700 800 900

Code

F

Code1Developed inverter series

Caution

Series name

FRENIC series

Applicable motor rating [HP]

1HP 2HP 3HP 5HP

7.5HP 10HP 15HP 20HP

~

700HP 800HP 900HP

Application range

Fans and pumps

(For variable torque load)

1

Use the contents of this catalog only for selecting product types and models. When using a product, read the Instruction Manual beforehand to use the product correctly.

Code

U

Code

2 4

Code

S

Standard type(IP20/IP00)

Version/Manual

USA/English

Input power supply

3-phase 208V 3-phase 460V

Structure

9

Energy Savings with an Inverter

How does using an inverter save me energy?

●

If you run a fan or pump and you have damper (valve) control or control it with an inverter, the relation between the air flow (flow rate) and the required power, as well as the relation between the power supply frequency fs (Hz) and operating frequency with the inverter fINV (Hz) are as shown in the table at right.

●

If the air flow rate is low, the energy saving effect is particularly great.

Formula (theoretical) for calculating the energy savings effect achieved by an inverter

■

Item

Air flow or flow rate Q [m3/min]

Head H (m) or pressure H [Pa]

Shaft power or power consumption P [W]

Note 1: Power supply frequency fs (Hz); operating frequency with the inverter fINV (Hz) Note 2: When fs = 50 (Hz)

Relation between fs (Hz) and fINV (Hz) (Note 1)

fINV

Q ∝

( )

fS

fINV

H ∝

( )

fS

fINV

P ∝

( )

fS

Examples with actual numbers (Note 2)

f

INV=

45[Hz] (10%DOWN) f

45

Q =

•

Q = 0.9

•

2

•

H = 0.81

3

•

P =

0.729

Q

•

H

•

P

50

2

45

H =

( )

50

3

45

P =

( )

50

INV=

30[Hz] (40%DOWN)

30

Q =• Q = 0.6

H =• H = 0.36

( )

P =

( )

•

50

2

30 50

3

30

•

P =

0.216

50

Q

•

H

•

P

●Fan equipment

[%]

100

Air flow rate control using a damper

Energy

50

Power consumption (motor capacity)

Damper reduction rate B

0

■Energy savings effect in monetary terms: Ms ($/year)

Power charges

=-

[$/year] at the time the damper was used

■Power charges when a damper is used: Mo [$/year]

= (P × (1 - B) × Q + P × B) × × D × H × M

■Power charges when an inverter is used: MINV [$/year]

( ( ) )

P: Motor capacity (kW) B: Damper reduction rate (%) Q: Air flow (%)

RUN

: Inverter operating frequency (Hz)

F

s

: Power supply frequency (Hz)

F

(Note 1) The air flow rate Q (%) shows the air flow when the damper is closed (%). The operating

frequency fRUN (Hz) when using an inverter is being proportional to the air flow Q (%), so decide on a fRUN (Hz) value so that the relationship Q (%) = frun (Hz)/fs (Hz) is established.

For example, if air flow Q: 60 (%) = Power supply frequency fs: 50 (Hz) Q (%) = f 60 (%) = frun (Hz) / 50 (Hz) → frun (Hz) = 50 (Hz) x 0.6 = 30 (Hz)

(Note 2) The air flow rate Q (%)does not show the damper's opening angle, but rather the air flow (%) at

the point when the opening angle is adjusted from the damper's fully open state. Depending on the type of damper, there may not be a proportional relation between the opening angle and the air flow, so exercise caution.

3

fRUN

fS

run (Hz) / fs (Hz)

1

η

M

savings

effect

Air flow rate control with an inverter

Operation frequency

RUN

[Hz]

f

Frequency (Air flow rate Q)

Power supply frequency

s

[Hz]

f

[Hz] ([%])

Power charges MINV when an inverter is used [$/year]

1

η

M

1

η

INV

D

: Annual operating days (day/year) H: Operating hours per day (h/day) M: Power charge unit price ($/kWh)

ηM

: Motor efficiency (%)

ηINV

: Inverter efficiency (%)

●Pump equipment

[%]

100

Air flow rate control using a valve

Energy

savings

50

Power consumption (Motor capacity)

Valve reduction rate B

0

Actual head rate A

(Ineffective portion due

to the actual head)

■Monetary amount of energy savings effect: Ms [$/year]

Power charge Mv ($/year) when a valve

=

is used

■Power charge when a valve is used: Mv [$/year]

Frequency (Air flow rate Q)

-

= (P × (1 - B) × Q + P × B) × × D × H × M

■Power charge when an inverter is used: MINV [$/year]

= P - P × A × +P×A × × × D × H × M= P × × × × D × H × M

(( ) ( ) )

P: Motor capacity (kW) A: Actual head rate (%) B: Valve reduction rate (%) Q: Flow rate (%)

RUN

: Inverter operating frequency (Hz)

F

s

: Power supply frequency (Hz)

F

(Note 1) The actual head rate A (%) is determined by the pump's load characteristics and is a rate that the power

consumption (motor capacity) is multiplied by. See the following calculation formula.

Actual head rate A (%) = Loss head (m)

(Note 2) The flow rate Q (%) value shows a volume (%) when the flow rate is restricted by the closing of the valve.

The operating frequency when an inverter is used f on a f

RUN

(Hz) so that the relationship Q (%) = f For example, if the flow rate Q: 50 (%) and the power supply frequency f 60 (%) = f

run

(Note 3) The flow rate Q (%) does not show the valve's opening angle, but rather the flow rate (%) at the point when

(Hz) / 50 (Hz) → f

the opening angle is adjusted from the valve's fully open state. Depending on the type of valve, there may not be a proportional relation between the opening angle and the flow rate, so exercise caution.

3

fRUN

fS

Actual head (m)

RUN

(Hz) = 50 (Hz) x 0.6 = 30 (Hz)

effect

Air flow rate control using an inverter

Operation frequency

fRUN [Hz]

Power supply frequency

fs [Hz]

[Hz] ([%])

Power charge MINV [$/year] when an inverter is used

1

η

M

1

η

M

s

is 50Hz, Q (%) = f

1

INV

RUN

(Hz) / fs (Hz)

η

D: Annual operating days (day/year) H: Operating hours per day (h/day) M: Power charge unit price ($/kWh)

ηM

: Motor efficiency (%)

ηINV

: Inverter efficiency (%)

RUN

(Hz) is proportional to the flow rate Q (%), so decide

run

(Hz) / fs (Hz) can be established.

Energy Savings effect of replacing damper (valve) control with inverter control

Example: The energy savings effect on an office's air conditioning equipment if the operating pattern is as follows: Air flow: 85% for 2,000 hrs, and 60% for 2,000 hrs.Total 4,000 hrs/year. Motor output is 15kW x 1 unit.

10

●

Under damper (valve) control,

(15kW x 91% x 2,000 hrs.) + (15kW x 76% x 2,000 hrs.) =

Air flow rate 85% Air flow rate 60%

●

If an inverter is used

(15kW x 61% x 2,000 hrs.) + (15kW x 22% x 2,000hrs.) =

Air flow rate 85% Air flow rate 60%

●

The power saving effect

and the motor's rotational speed is controlled, the required power is as follows:

when the power charges are $0.087/kWh is

25,200kWh x $0.087 =

●

The amount of time it takes to amortize the equipment cost if the inverter's cost is $2,348 is

$2,348 / $2,192 =

●

Also, if we let the CO2 emissions coefficient be 0.12 kg/kWh (environmental statistics from the Environmental Department of

the Environmental Agency)

,

the annual CO2 reduction

25,200kWh x 0.12 kg/kWh =

the required power is as follows:

50,100kWh

24,900kWh

$2,192/year

1.1 years

amounts to

3,024kg/year

50,100kWh

Damper (valve) control Inverter control

Energy savings effect

50,100kWh - 24,900kWh =

24,900kWh

25,200kWh/year

Examples of measurements with actual equipment

■Exhaust fan (generating variable torque load)

●Motor capacity and inverter capacity

•

Motor capacity : 30HP

•

Inverter model : FRN030F1S-2U

•

DC REACTOR : DCR2-22A

●Power reduction rate and energy saving effect amount

Item Inverter-controlled operation

Operation frequency (Hz)

Average power use (kW)

Power reduction rate (%)

Annual power charge ($)

Annual amount ($) of energy saving effect

Annual CO2 reduction volume (kg/year)

●Operating conditions

•

Annual operating days : 310 (days/year)

•

Working hours per day : 24 (hrs/day)

•

Power charge unit price : $0.087/kWh

■Cooling tower (generating variable torque load)

●Motor capacity and Inverter capacity

•

Motor capacity : 7.5HP

•

Inverter model : FRN007F1S-2U

•

DC REACTOR : DCR2-5.5

●Power reduction rate and energy saving effect amount

Item

Operation frequency (Hz)

Average power use (kW)

Power reduction rate (%)

$

Annual power charge (

Annual amount ($) of energy savings effect

Annual CO2 reduction volume (kg/year)

)

Operation using commercial power

50

17.2

-

11,133

-

Operation using commercial power

60

5.18

-

2,703

-

45

13.1

▲30.7

8,479

2,653

3,660

Inverter-controlled operation

45

2.31

▲55.4

1,205

1,506

2,066

40

9.10

▲47.1

5,890

5,242

7,232

40

1.63

▲68.5

850

1,851

2,556

35

6.23

▲63.8

4,032

7,096

9,794

35

1.10

▲78.8

574

769

2,938

●Operating conditions

•

Annual operating days : 300 (days/year)

•

Working hours per day : 20 (hrs/day)

•

Power charge unit price : $0.087/kWh

■Mist collector (generating variable torque load)

●Motor capacity and Inverter capacity

•

Motor capacity : 5HP

•

Inverter Model : FRN005F1S-2U

•

DC REACTOR : DCR2-3.7

●Power reduction rate and energy saving effect amount

Item

Operation frequency (Hz)

Average power use (kW)

Power reduction rate (%)

Annual power charge ($)

Annual amount ($) of energy savings effect

Annual CO2 reduction volume (kg/year)

Operation using commercial power

60

3.27

-

1,479

-

Inverter-controlled operation

45

1.44

▲56.0

651

827

1,142

40

0.99

▲69.7

447

1,029

1,423

35

0.69

▲78.9

312

1,166

1,610

●Operating conditions

•

Annual operating days : 260 (days/year)

•

Working hours per day : 20 (hrs/day)

•

Power charge unit price : $0.087/kWh

Conduct a search. You can study energy savings with the following types of equipment.

Fan systems

• Air conditioning fans

•

Dust collectors

•

Exhaust fans

•

AHU

•

Mist -collectors

Pump systems

• Package air conditioners, etc.

•

Cooling water pumps

•

Cleaning pump

•

Coolant pumps

•

Circulating pumps

•

Roots blowers

• Water cooler pumps, etc.

11

Standard specifications

■ Three-phase 208V

Item Specifications



Type (FRN

Nominal applied motor [HP]

Rated capacity [kVA]

Rated voltage [V]

Rated current [A]

Overload capability

Output ratings

Rated frequency

Phases, voltage, frequency

Voltage/frequency variations

Input ratings

Rated current [A]

Required power supply capacity [kVA]

Torque [%]

DC injection braking

Braking

DC reactor (DCR)

Applicable safety standards

Enclosure (IEC60529)

Cooling method

Mass [lbs(kg)]

*1 Standard 4-pole motor

2

Rated capacity is calculated by assuming the output rated voltage as 208V for three-phase 208V.

*

3

Output voltage cannot exceed the power supply voltage.

*

4

An excessively low setting of the carrier frequency may result in the higher motor temperature or tripping of the inverter by its overcurrent limiter setting. Lower the continuous load or maximum load

* instead. (When setting the carrier frequency (F26) to 1kHz, reduce the load to 80% of its rating.)

5

Use [R1,T1] terminals for driving AC cooling fans of an inverter powered by the DC link bus, such as by a high power factor PWM converter. (In ordinary operation, the terminals are not used.)

*

6

Calculated under Fuji-specified conditions.

*

7

Obtained when a DC reactor (DCR) is used.

*

8

Average braking torque (Varies with the efficiency of the motor.)

*

9

*

Voltage unbalance (%) = x 67 (IEC61800-3 (5.2.3))

 If this value is 2 to 3%, use an AC reactor (ACR).

F1S-2U )

Main power supply

Auxiliary control power input

Auxiliary fan power input

(with DCR)

6

*

(without DCR)

Max. voltage (V) - Min. voltage (V)

Three-phase average voltage (V)

003

005

007

010

015

020

025

030

040

050

060

075

75

76

211

199

-

72

Standard

90

(41)

100

273

270

90

(41)

001

002

1

1.6

7.1

4.6

3.1

5.1

1.2

2

2.7

7.5

5.8

9.1

2.2

Fan cooling

7.3

(3.3)

3

3.8

10.6

8.7

12.9

3.2

7.3

(3.3)

5

7.5

10

15

20

25

30

40

6.0

9.0

11

16

21

27

31

41

16.7

25

31

47

60

75

88

114

Three-phase, 200 to 220V, 50Hz Three-phase, 200 to 230V, 60Hz

Single-phase, 200 to 230V, 50/60Hz

9

, Frequency: +5 to -5%

14.5

20.6

27.5

41.3

55.1

68.8

82.6

109

21.5

30.8

40.8

59.4

76.6

94.0

110

144

5.3

7.5

10

15

20

25

30

20.0 10 to 15

IP00, UL open type

7.5

13

(3.4)

(5.8)

15

(6.0)

(6.9) 21 (9.7) 21 (9.7)

25

(11.5) 51 (23)

60

50

60

51

169

143

Single-phase, 200 to 220V, 50Hz Single-phase, 200 to 230V, 60Hz

134

160

179

215

40

49

58

73

75

(33)

(34)

1

*

2

*

Three-phase, 200V to 240V (With AVR function) Three-phase, 200V to 230V (With AVR function)

3

*

4

*

120% of rated current for 1min.

50, 60 Hz

Three-phase, 200 to 240V, 50/60Hz

Single-phase, 200 to 240V, 50/60Hz

5

None

*

Voltage: +10 to -15% (Voltage unbalance 2% or less) *

7

*

8

*

Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 60%

Option

UL508C, C22.2 No.14, EN50178-1997

IP20, UL open type

Natural cooling

(3.2)

98

-

98

125

123

343

333

-

120

UL508C C22.2 No.14

265

(120)

12

■ Three-phase 460V

●1 to 75HP

Item Specifications



Type (FRN

Nominal applied motor [HP]

Rated capacity [kVA]

Rated voltage [V]

Rated current [A]

Overload capability

Output ratings

Rated frequency

Phases, voltage, frequency

Input ratings

Voltage/frequency variations

Rated current [A]

Required power supply capacity [kVA]

Torque [%]

DC injection braking

Braking

DC reactor (DCR)

Applicable safety standards

Enclosure (IEC60529)

Cooling method

Mass [lbs(kg)]

●100 to 900HP

Type (FRN

Nominal applied motor [HP]

Rated capacity [kVA]

Rated voltage [V]

Rated current [A]

Overload capability

Output ratings

Rated frequency

Phases, voltage, frequency

Voltage/frequency variations

Input ratings

Rated current [A]

Required power supply capacity [kVA]

Torque [%]

DC injection braking

Braking

DC reactor (DCR)

Applicable safety standards

Enclosure (IEC60529)

Cooling method

Mass [lbs(kg)]

*1 Standard 4-pole motor

2

*

Rated capacity is calculated by assuming the output rated voltage as 460V for three-phase 460V.

*3 Output voltage cannot exceed the power supply voltage.

4

*

An excessively low setting of the carrier frequency may result in the higher motor temperature or tripping of the inverter by its overcurrent limiter setting. Lower the continuous load or maximum load

instead. (When setting the carrier frequency (F26) to 1kHz, reduce the load to 80% of its rating.)



F1S-4U )

Item

F1S-4U )

Main power supply

Auxiliary control power input

Auxiliary fan power input

(with DCR)

6

*

(without DCR)

Main power supply

Auxiliary control power input

Auxiliary fan power input

(with DCR)

6

*

(without DCR)

001 003 005 010002 007 015 020 025 030 040 050 060

1

*

2

*

Three-phase, 380 to 480V (With AVR function)

3

*

4

*

120% of rated current for 1min.

50, 60 Hz

Three-phase, 380 to 480V, 50/60Hz

Single-phase, 380 to 480V, 50/60Hz

5

None

*

Voltage: +10 to -15% (Voltage unbalance 2% or less) *9, Frequency: +5 to -5%

7

*

8

*

Starting frequency: 0.0 to 60.0Hz, Braking time:0.0 to 30.0s, Braking level: 0 to 60%

Option

UL508C, C22.2 No.14, EN50178-1997

IP20, UL open type

Natural cooling

(3.1)

1

*

2

*

3

Three-phase, 380 to 480V (With AVR function)

*

4

*

120% of rated current for 1min.

50, 60 Hz

Three-phase, 380 to 440V, 50Hz Three-phase, 380 to 480V, 60Hz

Single-phase, 380 to 480V, 50/60Hz

Single-phase, 380 to 440V/50Hz

5

Single-phase, 380 to 480V/60Hz

*

Voltage: +10 to -15% (Voltage unbalance 2% or less)

7

*

8

*

Starting frequency: 0.0 to 60.0Hz, Braking time:0.0 to 30.0s, Braking level: 0 to 60%

Standard

UL508C, C22.2 No.14, EN50178-1997

IP00, UL open type

Fan cooling

2

1

2.9

1.9

3.7

2.5

1.3

4.8

2.5

2.0

1.1

7.1

(3.2)

125

133

168

140

-

112

Fan cooling

6.8

100

110

139

113

-

91

75

(34) 93 (42) 99 (45)

3

4.3

5.5

3.8

6.9

3.1

7.3

(3.3)

150

161

203

169

135

5

7.1

9.0

6.2

10.8

5.0

7.5

(3.4)

200

191

240

222

-

177

139

(63)

60

50

40

30

25

20

15

10

7.5

67

57

47

35

29

23

18

13

9.9

85

72

59

44

37

30

23

16.5

12.5

Three-phase, 380 to 440V,50Hz Three-phase, 380 to 480V,60Hz

8.9

11.8

17.7

23.7

29.6

35.5

46.8

57.0

68.4

14.5

19.1

27.7

36.0

43.6

50.9

64.0

78.5

93.7

7.1

10

15

19

24

29

38

46

55

20 10 to 15

IP00, UL open type

7.5

13

(3.4)

(6.0)

13

(6.0) 15 (6.9)

22

(9.9)

(9.9) 25(11.5) 51(23) 53(24)

Specifications

300

250

240

302

275

-

220

212

(96)

*5

Use [R1,T1] terminals for driving AC cooling fans of an inverter powered by the DC link bus, such

as by a high power factor PWM converter. (In ordinary operation, the terminals are not used.)

6

Calculated under Fuji-specified conditions.

*

7

*

Obtained when a DC reactor (DCR) is used.

8

*

Average braking torque (Varies with the efficiency of the motor.)

9

Voltage unbalance (%) = x 67 (IEC61800-3(5.2.3))

*

If this value is 2 to 3%, use an AC reactor (ACR).

350

300

350

286

330

360

415

*9, Frequency: +5% to -5%

382

330

-

305

263

10 to 15

212

216

(96)

(98)

(162)

400

450

500

400

450

500

380

414

517

477

520

650

440

495

545

-

351

395

435

UL508C, C22.2 No.14

357

529

(162)

(240)

Max. voltage (V) - Min. voltage (V)

Three-phase average voltage (V)

600

589

740

652

-

520

529

(240)

700

669

840

756

-

603

783

(355)

075

75

83

105

Single-phase, 380 to 440V/50Hz, Single-phase, 380 to 480V/60Hz

85.7

118

69

73

(33)

800

900

800

900

764

828

960

1040

869

981

-

693

782

794

(360)

Specifications

13

Common specifications

Item Explanation

Maximum frequency

Base frequency

Starting frequency

Carrier frequency

Setting range

Accuracy (Stability)

Setting resolution

Output frequencyControl

Control method

Voltage/freq. characteristic

(Non-linear V/f setting)

Torque boost

(Load selection)

Starting torque

Start/stop

Frequency command source

Acceleration/ deceleration time

Frequency limiter

Bias frequency

Gain for frequency setting

Jump frequency setting

Restart after momentary power failure

Current limit

Line/inverter switching

PID control

25 to 120Hz

0.1 to 60.0Hz

• 0.75 to 15kHz (208V/460V: 1 to 25HP for 208V and 1 to 30HP for 460V)

• 0.75 to 10kHz (208V/460V: 30 to 100HP for 208V and 40 to 100HP for 460V)

• 0.75 to 6kHz (208V/460V: 125HP for 208V and 125 to 900HP for 460V)

• Analog setting: ±0.2% of maximum frequency (at 25±10

• Keypad setting: ±0.01% of maximum frequency (at -10 to +50˚C (14 to 122˚F))

• Analog setting: 1/1000 of maximum frequency (ex. 0.06Hz at 60Hz, 0.12Hz at 120Hz)

• Keypad setting: 0.01Hz (99.99Hz or less), 0.1Hz (100.0Hz or more)

• Link setting: Selectable from 2 types

эээээ эээээ

V/f control

Possible to set output voltage at base frequency and at maximum output frequency (common spec.). AVR control can be turned ON or OFF.

1 point (Arbitrary voltage and frequency can be set.)

Torque boost can be set with the function code F09.

Select application load type with the function code F37. 0: Variable torque load 1: Variable torque load (for high starting torque) 2: Auto-torque boost 3: Auto-energy-saving operation (variable torque load in acceleration/deceleration) 4: 5: Auto-energy-saving operation (auto-torque boost in acceleration/deceleration)

50% or over

Keypad operation External signals : Forward (reverse) rotation, stop command(capable of 3-wire operation), (7 digital inputs)

Link operation: Operation through RS-485 communication and Field Bus communication (option)

Operation command switching: Remote/local switch, link switch, second operation command switch

Keypad operation: Can be set with / keys.

External potentiometer(1 to 5k

Analog input Can be set with external voltage/current input.

Multistep frequency :

UP/DOWN operation : The frequency rises or lowers while the digital input signal is turned on.

Link operation : Can be set with RS-485 communications and field bus communications (option).

Frequency setting change :

Auxiliary frequency : Inputs at terminal [12],[C1] or [V2] can be added to the main setting

setting

Inverse operation the normal and inverse operations.

0 to 3600s

• Acceleration and deceleration pattern can be selected from 4 types: Linear, S-curve (weak), S-curve (strong), Curve (constant output max. capacity).

• Shutoff of the operation command coasts the motor to decelerate and stop. High and low limiters can be set (setting range: 0 to 120Hz)

Bias of set frequency and PID command can be set in the range between 0 and ±100%.

The analog input gain can be set in the range from 0 to 200%.

Three operation points and their common jump hysteresis width (0 to 30Hz) can be set.

• The inverter restarts upon recovery from power failure without stopping the motor.

• In the "operation continuation mode," recovery of the power supply is waited for while the output frequency slightly drops.

• Selection can be made among starting at 0Hz, starting at the frequency immediately before the momentary power failure, and starting at the frequency specified in the starting mode after power recovery.

Keeps the current under the preset value during operation.

•

Line/inverter switching (starting at line frequency) can be made with a digital input signal (SW50, SW60).

•

A built-in line/inverter switching sequence performs sequence control with a digital input signal (ISW50, ISW60) to

output a signal (SW88, SW52-1, SW52-2) for controlling an external magnetic contactor (MC). As a built-in sequence, two types can be selected, including the one switching automatically to the line upon an inverter alarm.

Capable of PID regulator control for process

• Key operation (UP and DOWN keys): 0 to 100%

• Analog input (terminal [12],[V2]): 0 to +10V DC/0 to 100%

• Analog input (terminal [C1]): 4 to 20mA DC/0 to 100%

• UP/DOWN (digital input): 0 to 100%

• Communication (RS-485, bus option): 0 to 20,000/0 to 100%)



• 1/20000 of maximum frequency (ex. 0.003Hz at 60Hz, 0.006Hz at 120Hz)



• 0.01Hz (fixed)

Auto-energy-saving operation (variable torque load (for high starting torque) for acceleration/deceleration)

Start and stop with / and keys.

second operation command,coast-to-stop command, external alarm, alarm reset, etc.

Ω, 1/2W) : Prepared by users

0 to +10V DC (0 to +5V DC)/0 to 100% (terminal [12],[V2]) 4 to 20mA DC/0 to 100% (terminal [C1])

Selectable from 8 steps (step 0 to 7)

Two types of frequency settings can be switched with an external signal (digital input). Changeover

between remote and local (keypad operation) or frequency setup through communication is also possible.

as auxiliary frequency settings.

: The digital input signal and function code setting sets or switches between

• +10 to 0V DC/0 to 100%(Terminal [12], [V2])

• 20 to 4mA DC/0 to 100%(Terminal [C1])

Process commands

C (77±50˚F))

˚

The carrier frequency may drop automatically according to the ambient temperature or output current to protect the inverter. This protective operation can be canceled by function code H98.

Setting with / keys

Three-phase 208V: 80 to 240V Three-phase 460V: 160 to 500V

Three-phase 208V: 0 to 240V/0 to 120Hz Three-phase 460V: 0 to 500V/0 to 120Hz

Set when 0, 1, 3, or 4 is selected at F37.

Connected to analog input terminals

Ķ13ķ, Ķ12ķ, Ķ11ķ.

E.g. : 0 to 5 VDC/1 to 5 VDC is applicable with bias/gain for analog input.

Selection can be made between continuation of operation and stopping at frequencies equal to or smaller than the lower limit.

Voltage signals (terminal [12],[V2]) and current signal (terminal [C1]) can be set independently.

Remarks

F03

F04

F23

F26, F27, H98

F03 to F05

H50, H51

F09, F37

F02

E01 to E05

E98, E99 H30, y98

F01, C30

F18, C50, C32 to C34, C37 to C39, C42 to C44

C05 to C11

F01, C30

H30, y98

F01, C30

E61 to E63

C53

F07, F08 H07

H11 F15, F16 H63

F18, C50 to C52 C32, C34, C37, C39, C42, C44

C01 to C04

F14

H13 to H16, H92, H93

F43, F44

J22

E61 to E63

J01 to J06

J10 to 0J19

14

Item Explanation

PID control

Auto search for idling motor's speed

Automatic deceleration

Deceleration characteristic

Automatic energy-saving operation

Overload protection control

ControlIndication

Auto-tuning

Cooling fan ON/OFF control

Pump control

Running/stopping

Lifetime early warning

Cumulative run time

Output

Trip error code

Trip history

Feedback value

• Analog input (terminal [12],[V2]) :0 to +10V DC/0 to 100%

• Analog input (terminal [C1]) : 4 to 20mA DC/0 to 100%

Accessory functions

• Alarm output (absolute value alarm, deviation alarm) • Normal operation/inverse operation

• Sleep function эээээээээ • Anti-reset wind-up function

• PID output limiter • Integration reset/hold

Starting at the preset frequency, the inverter automatically searches the idling motor speed to be harmonized and starts to drive it without stopping it.

Upon a DC link voltage exceeding the overvoltage limit level during deceleration, the deceleration time automatically extends to avoid an trip.

The motor loss increases during deceleration to reduce the load energy regenerating at the inverter to avoid an trip upon mode selection.

The output voltage is controlled to minimize the total sum of the motor loss and inverter loss at a constant speed.

The output frequency is automatically reduced to suppress the overload protection trip of the inverter caused by an increase in the ambient temperature or motor load, or by other operating conditions.

The motor parameters are automatically tuned.

Detects inverter internal temperature and stops cooling fan when the temperature is low.

An inverter controls multiple driving pumps at a time combining with driving sources of the inverter and commercial power. The inverter’s integrated PID controller controls them in the flowrate, pressure and so on. The inverter controls each member of pump control sequences issuing the power source switching signal between the inverter output and commercial power. Two control modes are available. One is a fixed motor-driving mode where the inverter exclusively controls the single pump. Another is a cyclic motor-driving mode where the inverter cyclically controls a member of pumps.

• Fixed motor-driving mode : Pumps under control = one inverter driven + four commercial power driven

• Cyclic motor-driving mode : Pumps under control = three inverter /commercial power driven (In this mode,

a relay output card option (OPC-F1S-RY) is required.)

Furthermore, this control features a periodic switching function, an average time drive-switching function, a

cumulative pump run time monitor, a cumulative relay activating times monitor and so on.

• Speed monitor, output current [A], output voltage [V], torque calculation value, input power [kW],PID reference value, PID feedback value, PID output, load factor, motor output

• Slect the speed monitor to be displayed from the following. Output frequency [Hz], motor speed [r/min.], load shaft speed [r/min.], % indication

Shows the lifetime early warnings of the electrolytic capacitors on the printed circuit boards, the DC link bus capacitor, and the cooling fan.

Shows the cumulative running hours of the motor and inverter, and the input watt-hour.

Transistor outputs - quantity 3

Relay outputs - quantity 1 from C and quantity 1 from A

Voltage output - 0 - 10 Vdc

Current output - 4-20 mA

Displays the cause of trip by codes.

•

(Overcurrent during acceleration)

• (Grounding fault) • (Input phase loss) • (Undervoltage)

• (Output phase loss) •

•

(Overvoltage at constant speed)

• (Inverter overheat) •

• (Inverter overload) • (Blown fuse) •

• (Memory error) •

•

(Optional communication error)

• (Tuning error) •

•

(RS-485 communication error (option))

Saves and displays the last 4 trip codes and their detailed description.

•

(Overcurrent during deceleration)

(Overvoltage during acceleration)

•

(Overheating of the heat sink) (Motor protection (PTC thermistor))

(Keypad communication error)

• (Option error) • (RS-485 communication error) • (Data save error due to undervoltage)

• (LSI error)

•

(Overcurrent at constant speed)

•

(Overvoltage during deceleration)

• (External alarm)

• (Motor overload) (Charging circuit fault)

• (CPU error) (Option action error)

Remarks

An external output is issued in a transistor or relay output signal.

An external output can be issued in a transistor or relay output signal.

E61 to E63, J01 to J06, J10 to J19

H69, F08

H71

F37,F09

P04

H06

E43

E48

E52

Specifications

15

Common specifications

Item Explanation

Overcurrent protection

Short-circuit protection

Grounding fault protection

Overvoltage protection

Surge protection

Undervoltage

Input phase loss

Output phase loss

Overheating

Overload

ProtectionEnvironment

Electronic thermal

PTC thermistor

Overload early warning

Motor protection

Stall prevention

Momentary power failure protection

Retry function

Command loss detection

Installation location

Ambient temperature

5 to 95% (nocondensation)

Altitude

Vibration

Amb. temp

Amb. humidity

Storage

The inverter is stopped upon an overcurrent caused by an overload.

The inverter is stopped upon an overcurrent caused by a short-circuit in the output circuit.

The inverter is stopped upon an overcurrent caused by a grounding fault in the output circuit.

An excessive DC link circuit voltage is detected to stop the inverter.

The inverter is protected against surge voltages intruding across the main circuit power cable and ground.

Stops the inverter by detecting voltage drop in DC link circuit.

Stops or protects the inverter against input phase loss.

Detects breaks in inverter output wiring at the start of running and during running, stopping the inverter output.

The temperature of the heat sink of the inverter or that inside the inverter unit is detected to stop the inverter, upon a failure or overload of the cooling fan.

The inverter is stopped upon the temperature of the heat sink of the inverter or the temperature of the switching element calculated from the output current.

The inverter is stopped upon an electronic thermal function setting to protect the motor.

A PTC thermistor input stops the inverter to protect the motor.

Warning signal can be output based on the set level before the inverter trips.

The output frequency decreases upon an output current exceeding the limit during acceleration or constant speed operation, to avoid overcurrent trip.

• A protective function (inverter stoppage) is activated upon a momentary power failure for 15msec or longer.

• If restart upon momentary power failure is selected, the inverter restarts upon recovery of the voltage within the set time.

When the motor is tripped and stopped, this function automatically resets the tripping state and restarts operation.

A loss (broken wire, etc.) of the frequency command is detected to output an alarm and continue operation at the preset frequency (set at a ratio to the frequency before detection

Shall be free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight. [Pollution degree 2 (IEC60664-1)] Indoor use only.

o

-10 to +50

-10 to +40

C (14 to 122˚F)

o

C (14 to 104˚F) (IP54 series)

5 to 95% (no condensation)

Altitude [ft (m)] Lower than 3300 (1000) 3301 to 6600 (1001 to 2000) 6601 to 9800 (2001 to 3000)

[Smaller than 100HP] 3mm (vibration width) : 2 to less than 9Hz,

9.8m/s 2m/s 1m/s

2

-25 to +65 oC (-13 to 149˚F)

5 to 95%RH (no condensation)

Output derating None Decreases Decreases*

: 9 to less than 20Hz : 20 to less than 55Hz : 55 to less than 200Hz

Remarks

3-phase 208V / 400VDC 3-phase 460V / 800VDC

3-phase 208V / 200VDC 3-phase 460V / 400VDC

The protective function can be canceled with function code 98.

Thermal time constant can be adjusted (0.5 to 75.0min.).

Waiting time before resetting and the number

of retry times can be set.

-10 to 40 oC (14 to 104˚F) when inverters are installed side-by-side without clearance.

* If the altitude exceeds 6600ft (2000m), insulate the interface circuit from the main power supply to conform to the Low Voltage Directives.

[125HP or more]3mm (vibration width) : 2 to less than 9Hz 2m/s 1m/s

2

: 9 to less than 55Hz : 55 to less than 200Hz

F14

H98

H43

F10 to F12, P99

H26, H27

F10, F12, E34, E35, P99

H12

H13 to H16, F14

H04, H05

E65

16

Protective Functions

Function

Overcurrent protection Short-circuit protection Ground

fault protection

Overvoltage protection

Undervoltage protection

Input phase loss protection

Output phase loss protection Overheating

protection

Overload protection External alarm input

Blown fuse Abnormal condition in charging circuit

Electronic thermal overload

PTC thermistor

Overload early

Motor protection

warning

Stall prevention

Alarm relay output (for any fault)

Memory error detection Keypad communications

error detection CPU error detection Option communications error detection Option error detection Operation

error detection

Tuning error detection RS-485 communications

error detection Data save error during undervoltage RS-485 communications

error detection LSI error detection (Power PCB) Retry

Surge protection Command loss

detected Protection against

momentary power failure Overload prevention control

Stops the inverter output to protect the inverter from an overcurrent resulting from overload. Stops the inverter output to protect the inverter from overcurrent due to a short-circuiting in the output circuit.

Stops the inverter output to protect the inverter from overcurrent due to a ground fault in the output circuit.This protection is effective only during startup of the inverter. If you turn ON the inverter without removing the ground fault, this protection may not work. (Applicable to inverters of 75HP for 208V, 100HP for 460V or below (3-phase 208 V) or 350HP or below (3-phase 460 V))

Upon detection of zero-phase current in the output power, this function stops the inverter output to protect the inverter from overcurrent due to a ground fault in the output circuit. (Applicable to inverters of 125HP for 208V and 125HP for 460V or above (3-phase 208 V) or 450HP or above (3-phase 460 V))

The inverter stops the inverter output upon detection of an overvoltage condition (400 VDC for 3-phase 208V, 800 VDC for 3-phase 460V) in the DC link bus. This protection is not assured if extremely large AC line voltage is applied inadvertently.

Stops the inverter output when the DC link bus voltage drops below the undervoltage level (200 VDC for 3-phase 208V, 400 VDC for 3-phase 460 V). However, if data "3, 4, or 5" is selected for F14, no alarm is output even if the DC link bus voltage drops.

Detects input phase loss, stopping the inverter output. This function prevents the inverter from undergoing heavy stress that may be caused by input phase loss or inter-phase voltage unbalance and may damage the inverter. If connected load is light or a DC reactor is connected to the inverter, this function will not detect input phase loss if any.

Detects breaks in inverter output wiring at the start of running and during running, stopping the inverter output.

- Stops the inverter output upon detecting excess heat sink temperature in case of cooling fan failure or overload.

- Detects a failure of the internal air circulation DC fan and alarm-stops the inverter (For models of 50HP or above in 208 V, 75HP or above in 460 V) Stops the inverter output upon detecting an excessively high ambient temperature inside the inverter caused by a failure or an overload condition of the cooling fan. Stops the inverter output if the Insulated Gate Bipolar Transistor (IGBT) internal temperature calculated from the output current and temperature of inside the inverter is over the preset value.

Places the inverter in alarm-stop state upon receiving digital input signal (THR).

Upon detection of a fuse blown in the inverter's main circuit, this function stops the inverter output. (Applicable to 125HP or above (for both 3-phase 208 V and 3-phase 460 V))

Upon detection of an abnormal condition in the charging circuit inside the inverter, this function stops the inverter output. (Applicable to 50HP or above (3-phase 208 V) or 75HP or above (3-phase 460 V))

In the following cases, the inverter stops running the motor to protect the motor in accordance with the electronic thermal overload protection setting.

• Protects general-purpose motors over the entire frequency range (F10 = 1.)

• Protects inverter motors over the entire frequency range (F10 = 2.) * The operation level and thermal time constant can be set by F11 and F12.

A PTC thermistor input stops the inverter output for motor protection. Connect a PTC thermistor between terminals [V2] and [11] and set the function codes and slide switch on the control PCB accordingly.

Outputs a preliminary alarm at a preset level before the motor is stopped by the electronic thermal overload protection for the motor.

Operates when instantaneous overcurrent limiting is active.

• Instantaneous overcurrent limiting: Operates if the inverter's output current exceeds the instantaneous overcurrent limit level, avoiding tripping of the inverter (during constant speed operation or during acceleration).

The inverter outputs a relay contact signal when the inverter issues an alarm and stops the inverter output.

•

< Alarm reset > The alarm stop state is reset by pressing the key or by the digital input signal (RST). < Saving the alarm history and detailed data > The information on the previous 4 alarms can be saved and displayed.

The inverter checks memory data after power-on and when the data is written. If a memory error is detected, the inverter stops.

The inverter stops by detecting a communications error between the inverter and the keypad during operation using the keypad.

If the inverter detects a CPU error or LSI error caused by noise or some other factors, this function stops the inverter

Upon detection of an error in the communication between the inverter and an optional card, stops the inverter output.

When an option card has detected an error, this function stops the inverter output.

STOP key priority

Start check function

During tuning of motor parameters, the tuning has failed or has aborted, or an abnormal condition has been detected in the tuning result, the inverter stops its output.

When the inverter is connected to a communications network via the RS-485 port designed for the keypad, detecting a communications error stops the inverter output and displays an error code .

If the data could not be saved during activation of the undervoltage protection function, the inverter displays the alarm code.

When the inverter is connected to a communications network via RS-485 communications card, detecting a communications error stops the inverter output and displays an error code .

When an error occurred in the LSI on the power printed circuit board (power PCB), this function stops the inverter. (Applicable to: 208 V 50HP or above, and 460 V 75HP or above)

When the inverter has stopped because of a trip, this function allows the inverter to automatically reset itself and restart. (You can specify the number of retries and the latency between stop and reset.)

Protects the inverter against a surge voltage which might appear between one of the power lines for the main circuit and the ground.

Upon detecting a loss of a frequency command (because of a broken wire, etc.), this function issues an alarm and continues the inverter operation at the preset reference frequency (specified as a ratio to the frequency just before the detection).

Upon detecting a momentary power failure lasting more than 15 ms, this function stops the inverter output. If restart after momentary power failure is selected, this function invokes a restart process when power has been restored within a predetermined period.

In the event of overheating of the heat sink or an overload condition (alarm code: or ), the output frequency of the inverter is reduced to keep the inverter from tripping.

Pressing the key on the keypad forces the inverter to decelerate and stop the motor even if the inverter is running by any run command given via the terminals or communications link. After the motor stops, the inverter issues alarm .

The inverter prohibits any run operations and displays on the 7-segment LED monitor if any run command is present when:

•

• "Enable communications link (LE)" has been activated and the run command is active in the linked source.

Powering up An alarm is released (the key is turned ON or an alarm reset (RST) is input.)

Description

indication

During acceleration

During deceleration

During running at

constant speed

During acceleration During deceleration During running at constant

speed (when stopped)

Note : The item indicated with in the alarm output (30A, B, C) column may not be issued according to some function code settings.

LED

Alarm output

(30A, B, C) Note)

F14

H98

H43, H98

E01 to E05 E98, E99

F10

F11,F12

H26,H27

E34,E35

H12

E20,E27 E01 to E05 E98, E99

F02

H96

P04

H04,H05

E65

F14 H13 to H16

H70

Specifications

Functions

Protective

17

External Dimensions

Inverter Outline (5HP for 208V, 7.5HP for 460V or smaller)

0.28 (7)

(7)

0.28

9.69 (246)

10.24 (260)

5.91 (150)

5.35 (136)

2 x 0.24 ( 6)

0.28 (7)

6.42 (163)

4.00 (101.5)

2.42 (61.5)

0.20 (5)

Unit:inch (mm)

(7)

0.28

0.93 (23.5)

0.24 (6)

1.18 (30)1.18 (30)

1.78 (45)

Power supply

voltage

Three-phase

PULL

3 x ¯1.06 ( 27)

208V

Type

FRN001F1S-2U FRN002F1S-2U FRN003F1S-2U FRN005F1S-2U FRN001F1S-4U FRN002F1S-4U FRN003F1S-4U FRN005F1S-4U FRN007F1S-4U

3.90 (98.9)

Three-phase

460V

Inverter Outline (7.5HP to 30HP for 208V, 10HP to 40HP for 460V)

A

2 x B

0.47 (12)

D

D1 D2

0.44

(11.2)

Power supply

voltage

Three-phase

208V

Three-phase

460V

Type

FRN007F1S-2U FRN010F1S-2U

FRN015F1S-2U

FRN020F1S-2U FRN025F1S-2U FRN030F1S-2U FRN010F1S-4U FRN015F1S-4U

FRN020F1S-4U

FRN025F1S-4U FRN030F1S-4U FRN040F1S-4U

W

8.66

(220)

9.84

(250)

8.66

(220)

9.84

(250)

W1

7.72

(196)

8.90

(226)

7.72

(196)

8.90

(226)

W2

2.50

(63.5)

2.64 (67)

-

2.50

(63.5)

2.64 (67)

-

W3

1.83

(46.5)

2.28 (58)

-

1.83

(46.5)

2.28 (58)

-

Dimensions [inch (mm)]

W4 H

1.83

10.24

(46.5)

2.28 (58)

1.83

(46.5)

2.28 (58)

9.37

(260)

(238)

15.75

14.88

(400)

(378)

-

10.24

9.37

(260)

(238)

15.75

14.88

(400)

(378)

-

0.43

H

0.43

0.47 (12)

(11)

H1

(11)

H2 H3

W

W1

2 x 0.39 ( 10)

0.39 (10)

W2 W3 W4

PULL

Unit:inch (mm)

H1

H2

5.58

(141.7)

5.38

(136.7)

6.54

(166.2)

-

5.58

(141.7)

5.38

(136.7)

6.54

(166.2)

-

H3

0.63 (16)

0.83 (21)

0.08 (2)

-

0.63

(16)

0.83

(21)

0.08 (2)

-

D

8.46

(215)

8.46

(215)

D1

4.67

(118.5)

3.35 (85)

4.67

(118.5)

3.35 (85)

D2

3.80

(96.5)

5.12

(130)

3.80

(96.5)

5.12

(130)

A

1.06 (27)

1.34 (34)

-

1.06 (27)

1.34 (34)

-

B

1.34 (34)

1.65 (42)

-

1.34 (34)

1.65 (42)

-

18

Inverter Outline 40HP to 125HP for 208V, 50HP to 900HP for 460V

M

H

H1

W

W1

N

D3

D

D2

D1

Power supply

voltage

Three-phase

208V

Three-phase

460V

Type

FRN040F1S-2U FRN050F1S-2U

FRN060F1S-2U FRN075F1S-2U FRN100F1S-2U

FRN125F1S-2U FRN050F1S-4U

FRN060F1S-4U FRN075F1S-4U

FRN100F1S-4U FRN125F1S-4U

FRN150F1S-4U FRN200F1S-4U FRN250F1S-4U

FRN300F1S-4U FRN350F1S-4U FRN400F1S-4U FRN450F1S-4U FRN500F1S-4U FRN600F1S-4U FRN700F1S-4U FRN800F1S-4U FRN900F1S-4U

W

12.6

(320)

13.98 (355)

26.77 (680)

12.60 (320)

13.98 (355)

20.87 (530)

26.77 (680)

34.65 (880)

W1

9.45 (240)

10.83 (275)

22.83 (580)

9.45

(240)

10.83 (275)

16.93 (430)

22.83 (580)

30.71 (780)

Dimensions [inch (mm)]

H

H1

21.65

20.87

(550)

(530)

24.21

23.43

(615)

(595)

29.13

28.35

(740)

(720)

34.65

33.46

(880)

(850)

21.65

20.87

(550)

(530)

24.21

23.43

(615)

(595)

29.13

28.35

(740)

(720)

29.13

27.95

(740)

(710)

39.37

38.19

(1000)

(970)

39.37

38.19

(1000)

(970)

55.12

53.94

(1400)

(1370)

D

10.04 (255)

10.63 (270)

15.55 (395)

10.04 (255)

10.63 (270)

11.81 (300)

12.40 (315)

14.17 (360)

14.96 (380)

17.32 (440)

D1

4.53

(115)

10.04 (255)

4.53

(115)

5.71

(145)

5.31

(135)

7.09

(180)

7.87

(200)

10.24 (260)

Unit:inch (mm)

D2

D3

5.51

(140)

0.18

(4.5)

6.10

(155)

5.51

0.24

(140)

(6)

5.51

(140)

0.18

(4.5)

6.10

(155)

6.10

(155)

7.09

0.24

(180)

(6)

7.09

(180)

7.09

0.24

(180)

(6)

M

2x 0.39 (2x 10)

3x 0.59 (3x 15)

2x 0.39 (2x 10)

3x 0.59 (3x 15)

4x 0.59 (4x 15)

N

0.39 (10)

0.59 (15)

0.39 (10)

0.59 (15)

Multi-function keypad (TP-G1) (standard accessory)

0.37

3.15 (80)

0.72 (18.2)

0.58

2.40 (61)

(14.615)

2xM3

(9.5)

0.54 (13.775)

0.41 (10.5)

Unit:inch (mm)

5.06 (128.5)

0.67

(16.98)

2.12 (53.8)

0.46

(11.68)

0.45

(11.4)

0.6

(15.24)

0.32 (8.1)

A

0.59 (15.08)

Inside panel

0.18

(4.5)

0.41 (10.5)

4.12 (104.6)

0.37 (9.5) 2.40 (61)

Backside view

3.15 (80)

2.28 (58)

Panel cut part

2 x 0.16 ( 4)

0.32 (8.17)

(1)

0.04

0.91 (23)

4.12 (104.6)

5.06 (128.5)

External

Dimensions

Dimensions of panel cutting (viewed from “A”)

19

Wiring Diagram

The following diagram is for reference only. For detailed wiring diagrams, refer to the Instruction Manual.

Keypad operation

Power supply Three-phase

200 to 240 V

50/60 Hz

or three-phase

380 to 480 V

50/60 Hz

Aux. power input for control circuits

DCR

: DC Reactor

GFCI : Ground Fault Circuit

Interrupter MC : Magnetic Contactor MCCB: Molded Case Circuit Breaker

(Note 2) MCCB or GFCI

(Note 4)

DCR (Note 1)

(Note 3)

MC

Aux. power input for AC fan s

Grounding terminal

Analog output

L1/R

L2/S

L3/T

R0

T0 R1 T1

[13]

[12] [11]

[V2]

Analog inputs

[C1] [11]

[FMA]

[FMI]

[FWD] [REV] [CM]

[X1] [X2] [X3]

Digital inputs

[X4] [X5] [CM]

[PLC]

P1

(Note 5)

G

P(+) N(-)

SINK

SOURCE

30

[30C] [30B] [30A]

[Y5C]

[Y5A]

[DX+] [DX- ]

[SD ]

[DX+] [DX- ]

[SD ]

[Y1] [Y2] [Y3]

[CMY]

W

Main circuit

U

V

G

Grounding terminal

Control circuit

Motor

M

Alarm relay output (for any fault)

Relay output

RS-485 Communication

Transistor outputs

Run/Stop operation and frequency setting on the keypad

[Wiring procedure]

(1) Wire the inverter main power circuit.

[Operation method]

(1) Run/Stop : Press or key on the keypad. (2) Setting frequency : Set the frequency with or key. (Note 1) When connecting a DC reactor (DCR), first remove the jumper

between terminals [P1] and [P+]. A DCR is optional for inverters below 75HP for 208V, 100HP for 460V but standard for inverters of 75HP for 208V,100HP for 460V or above. For inverters of 75HP for 208V, 100HP for 460V or above, be sure to connect a DCR.

(Note 2) To protect wiring, insert a molded case circuit breaker (MCCB) or a

ground fault circuit interrupter (GFCI) (with overcurrent protection) of the type recommended for the inverter between the commercial power supply and the inverter. Do not use a circuit breaker with a capacity exceeding the recommended capacity.

(Note 3) In addition to an MCCB or GFCI, insert, if necessary, a magnetic

contactor (MC) of the type recommended for the inverter to cut off the commercial power supply to the inverter. Furthermore, if the coil of the MC or solenoid comes into close contact with the inverter, install a surge absorber in parallel.

(Note 4) To put the inverter on standby by making the control circuit only active

with the main circuit power supply being opened, connect this pair of wires to terminals [R0] and [T0]. Without connecting this pair of wires to these terminals, you can still run the inverter as long as the main wires of the commercial power supply to the main circuit are properly connected.

(Note 5) Normally no need to connect. Use these terminals when the inverter is

equipped with a high power factor PWM converter with a regenerative facility.

20

Operation by external signal inputs

DCR (Note 1)

L1/R

L2/S

L3/T

R0

T0 R1 T1

[13]

[12] [11]

[V2]

[C1] [11]

[FMA]

[FMI]

[FWD] [REV] [CM]

[X1] [X2] [X3] [X4] [X5] [CM]

[PLC]

P1

(Note 5)

G

P(+) N(-)

30

SINK

SOURCE

[30C] [30B] [30A]

[Y5C]

[Y5A]

[DX+] [DX- ]

[SD ]

[DX+] [DX- ]

[SD ]

[Y1] [Y2] [Y3]

[CMY]

Main circuit

U

V

W

G

Control circuit

Grounding terminal

Alarm relay output (for any fault)

Relay output

(Note 2) MCCB or

Aux. power input for control circuits

(Note 6)

Power supply for

Voltage input for

setting 0 to 10 VDC

Voltage input for

setting 0 to 10 VDC

Analog inputs

Current input for

setting 4 to 20 mA DC

Interrupter

GFCI

potentiometer

Analog meter

Power supply Three-phase

200 to 240 V

50/60 Hz

or three-phase

380 to 480 V

50/60 Hz

DCR

: DC Reactor

GFCI : Ground Fault Circuit

MC : Magnetic Contactor MCCB: Molded Case Circuit Breaker

(Note 4)

(Note 3)

MC

Aux. power input for AC fan s

Grounding terminal

3 2

1

(+)

(-)

(+)

(-)

Digital inputs

(Note 7)

Motor

M

RS-485 Communication

Transistor outputs

Run/Stop operation and frequency setting through external signals

[Wiring procedure]

(1) Wire both the inverter main power circuit and control circuit. (2) Set (external signal) at function code . Next, set (voltage input (terminal

12) (0 to +10VDC)), (current input (terminal C1) (+4 to 20mADC)), or other value at function code .

[Operation method]

(1) Run/Stop : Operate the inverter across terminals FDW and CM short-

circuited, and stop with open terminals.

Frequency setting

(2)

When connecting a DC reactor (DCR), first remove the jumper between terminals [P1]

(Note 1)

: Voltage input (0 to +10VDC), current input (+4 to 20mADC)

and [P+]. A DCR is optional for inverters below 75HP for 208V, 100HP for 460V but standard for inverters of 75HP for 208V, 100HP for 460V or above. For inverters of 75HP for 208V, 100HP for 460V or above, be sure to connect a DCR.

(Note 2)

To protect wiring, insert a molded case circuit breaker (MCCB) or a ground fault

circuit interrupter (GFCI) (with overcurrent protection) of the type recommended for the inverter between the commercial power supply and the inverter. Do not use a circuit breaker with a capacity exceeding the recommended capacity.

(Note 3)

In addition to an MCCB or GFCI, insert, if necessary, a magnetic contactor (MC) of the type recommended for the inverter to cut off the commercial power supply to the inverter. Furthermore, if the coil of the MC or solenoid comes into close contact with the inverter, install a surge absorber in parallel.

(Note 4)

To put the inverter on standby by making the control circuit only active with the main circuit power supply being opened, connect this pair of wires to terminals [R0] and [T0]. Without connecting this pair of wires to these terminals, you can still run the inverter as long as the main wires of the commercial power supply to the main circuit are properly connected.

(Note 5)

Normally no need to connect. Use these terminals when the inverter is equipped with a high power factor PWM converter with a regenerative facility.

(Note 6)

You can select the frequency command source either electronically by supplying a DC voltage signal (within the range of 0 to 10 V, 0 to 5 V, or 1 to 5 V) between terminals [12] and [11], or manually by connecting a frequency command potentiometer to terminals [13], [12], and [11].

(Note 7)

For the wiring of the control circuit, use shielded or twisted wires. When using shielded wires, connect the shields to earth. To prevent malfunction due to noise, keep the control circuit wires as far away as possible from the main circuit wires (recommended distance: 4 inch(10 cm) or longer), and never put them in the same wire duct. Where a control circuit wire needs to cross a main circuit wire, route them so that they meet at right angles.

Terminal Functions

Symbol Terminal name Functions Remarks

Division

L1/R,L2/S,L3/T R0,T0 R1,T1

U,V,W

Main circuitFrequency settingDigital input

P(+),P1 P(+),N(-) G 13 12

C1

V2

11

X1 X2 X3 X4 X5 FWD REV

(FWD)

(REV)

(SS1) (SS2) (SS4)

(HLD)

(RST)

(THR)

(Hz2/Hz1)

(DCBRK)

(SW50) (SW60)

(DOWN)

(WE-KP)

(Hz/PID)

(U-DI) (STM)

(STOP) (PID-RST) (PID-HLD)

(LOC)

(DWP)

(ISW50)

(ISW60)

(FR2/FR1)

(FWD2)

(REV2)

PLC CM

Power input Auxiliary control power input Auxiliary fan power

input Inverter output For DC REACTOR For DC bus connection Grounding Potentiometer power supply Voltage input

(Inverse operation)

(PID control) (Frequency aux. setting) (Analog input monitor)

Current input

(Inverse operation)

(PID control) (Frequency aux. setting) (Analog input monitor)

Analog setting voltage input

(Inverse operation)

(PID control)

(For PTC thermistor) (Frequency aux. setting) (Analog input monitor)

Analog common

Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Forward operation command Reverse operation command Forward operation command Reverse operation command Multistep freq.

selection

3-wire operation stop command

(BX)

Coast-to-stop command Alarm reset Trip command (External fault) Freq. set 2/Freq. set 1 DC braking command Line/inverter switch(50Hz) Line/inverter switch(60Hz)

(UP)

UP command DOWN command Write enable for KEYPAD PID cancel

(IVS)

Inverse mode changeover

(IL)

Interlock

(LE)

Link enable (RS-485, Bus)

Universal DI Starting characteristic selection Forcible stop PID differentiation / integration reset PID integral hold Local (keypad) command selection

(RE)

Operation permission Dew prevention

Line/inverter switching sequence(50Hz)

Line/inverter switching sequence(60Hz)

Operation command 2/1 Forward rotation/stop command 2 Reverse operation/stop command 2 PLC terminal Common

Connect a three-phase power supply. Connect a single-phase power supply. There is no need to connect during normal operation. Use these terminals for applications combined

with a high power-factor PWM converter with power regeneration function or the like. Connect a three-phase motor. Connect the DC reactor (DCR). Used for DC bus connection. Terminal for inverter grounding

Two terminals are provided. Used for frequency setting device power supply (variable resistance: 1 to 5kΩ) (10V DC 10mA DC max.) Used as a frequency setting voltage input.

0 to +10V DC/0 to 100% (0 to +5V DC/0 to 100%) +10 to 0V DC/0 to 100% Used for setting signal (PID process command value) or feedback signal.

Input impedance: 22kΩ

Maximum input: +15V DC

Used as additional auxiliary setting to various frequency settings. The peripheral analog signal can be displayed on the keypad. (Displaying coefficient: valid) Used as a frequency setting current input. 4 to 20mA DC/0 to 100%

20 to 4mA DC/0 to 100%

Input impedance: 250Ω

Maximum input: 30mA DC

Used for setting signal (PID process command value) or feedback signal. Used as additional auxiliary setting to various frequency settings. The peripheral analog signal can be displayed on the keypad. (Displaying coefficient: valid) Used as a frequency setting voltage input.

0 to +10V DC/0 to 100% (0 to +5V DC/0 to 100%) +10 to 0V DC/0 to 100%

Input impedance: 22kΩ

Maximum input: +15V DC

Used for setting signal (PID process command value) or feedback signal. Connects PTC thermistor for motor protection. Used as additional auxiliary setting to various frequency settings. The peripheral analog signal can be displayed on the keypad. (Displaying coefficient: valid) Common terminal for frequency setting signals (12, 13, C1, V2, FMA)

The following functions can be set at terminals X1 to X5, FWD and REV for signal input. <Common function>

• Sink and source are changeable using the built-in sliding switch.

• ON timing can be changed between short-circuit of terminals X1 and CM and open circuits of them. The same setting is possible between CM and any of the terminals among X2, X3, X4, X5, FWD, and REV.

The motor runs in the forward direction upon ON across (FWD) and CM.The motor decelerates and stops upon OFF. The motor runs in the reverse direction upon ON across (REV) and CM.The motor decelerates and stops upon OFF. 8-step operation can be conducted with ON/OFF signals at (SS1) to (SS4).

Used for 3-wire operation. ON across (HLD) and CM: The inverter self-holds FWD or REV signal. OFF across (HLD) and CM: The inverter releases self-holding.

ON across (BX) and CM: The inverter output is shut off immediately and the motor coasts to a stop. ON across (RST) and CM: Faults are reset. OFF across (THR) and CM: The inverter output is shut off immediately and the motor coasts-to-stop.

Isolated from terminals CM and CMY.

Two terminals are provided.

ON state

Source current: 2.5 to 5mA

Voltage level: 2V

OFF state

Allowable leakage current:

Smaller than 0.5mA

Voltage: 22 to 27V

This function can be set only for the

terminals FWD and REV.

Digital input

No alarm signal will be output.

Alarm reset signal width: 0.1(s) or more

Alarm signal will be output. ON across (Hz2/Hz1)and CM: Freq. set 2 is effective. ON across (DCBRK) and CM: Starts DC braking action. OFF across (SW50) and CM: Starts at 50Hz. OFF across (SW60) and CM: Starts at 60Hz The output frequency rises while the circuit across (UP) and CM is connected. The output frequency drops while the circuit across (DOWN) and CM is connected. The function code data can be changed from the keypad only when (WEE-KP) is ON. PID control can be canceled when the circuit across (Hz/PID) and CM is connected. (Operation proceeds

according to the selected frequency setting method such as the multi-step frequency, keypad and analog input.) The frequency setting or PID control output signal (frequency setting) action mode switches

between normal and inverse actions when the circuit across (IVS) and CM is connected. Connect an auxiliary contact of a switch installed between the inverter and motor. This signal is input upon

momentary power failure to detect momentary power failure, and the inverter restar ts upon power recovery. Operation proceeds according to commands sent via RS-485 communication

or field bus (option) when the circuit across (LE) and CM is connected. An arbitrary digital input signal is transmitted to the host controller. ON across (STM) and CM: Starting at the pick-up frequency becomes valid. OFF across (STOP) and CM: The inverter is forcibly stopped in the special deceleration time. ON across (PID-RST) and CM: Resets differentiation and integration values of PID. ON across (PID-HLD) and CM: Holds integration values of PID. ON across (LOC) and CM: The operation commands and frequency settings given at the keypad become valid. After an operation command is input, operation starts upon activation of (RE). ON across (DWP) and CM: A current flows through the motor to avoid motor

temperature drop during inverter stoppage so that condensation will not occur. OFF across (ISW50) and CM: Line operation starts according to the switching

sequence built in the inverter. (For 50Hz commercial line) OFF across (ISW60) and CM: Line operation starts according to the switching

sequence built in the inverter. (For 60Hz commercial line) ON across (FR2/FR1) and CM: The operation command switches to (FWD2) (REV2) side. Forward operation upon ON across (FWD) and CM. Deceleration and stop upon OFF. (Second operation command) Reverse operation upon ON across (REV) and CM. Deceleration and stop upon OFF. (Second operation command) Connect to PLC output signal power supply. Common for 24V power. Common terminal for digital input signal

+24V 50mA max.

Isolated from terminals 11 and

CMY .Two terminals are provided.

(SS1)

(SS2) (SS4)

0

ON

-

Multistep frequency

1

2

ON

-

ON

-

F18 C32 to C34 E61

F18 C37 to C39 E62

F18 C42 to C44 E63

E01 E02

Wiring

Diagram

Terminal

Functions

E03 E04 E05 E98 E99

3

4

ON

-

ON

C05 to C11

7

5

6

ON

-

ON

F01, F30 F20 to F22

F01, C30 J02 F00 J01 to J06

J10 to J19 C50, J01

F14

H30, y98

H17, H09 H56 J01 to J06 J10 to J19

J21 F21, F22

J22

F02

21

Terminal Functions

Symbol Terminal name Functions Remarks

Division

FMA

Analog output

FMP

Pulse output

(PLC) Y1 Y2 Y3

(RUN)

(RUN2)

(FAR) (FDT)

(LV) (IOL) (IPF)

(OL)

(RDY)

(SW88) (SW52-2) (SW52-1)

(AX)

(FAN)

Transistor output

(TRY)

(U-DO)

(OH)

(LIFE)

(REF OFF)

(OLP)

(ID)

(PID-ALM)

(PID-CTL)

(PID-STP)

(U-TL)

(RMT)

(AX2)

(ALM) CMY Y5A,Y5C

30A,30B,30C

Contact output

Communication

Analog monitor

Pulse monitor

Transistor output power Transistor output 1 Transistor output 2 Transistor output 3 Inverter running (speed exists) Inverter output on Speed/freq. arrival Speed/freq. detection

Undervoltage detection Inverter output limit (limit on current) Auto-restarting Overload early warning (motor) Operation ready output Line-to-inverter switching Line-to-inverter switching Line-to-inverter switching AX terminal function Cooling fan ON/OFF control Retry in action Universal DO Heat sink overheat early warning Lifetime alarm Command loss detection Overload preventive control Current detection PID alarm output Under PID control PID stop upon small water flow Low torque detection In remote mode

Operation command input Alarm relay output (for any fault) Transistor output common General-purpose relay

output Alarm relay output (for

any fault)

RJ45 connector for connection with the keypad

The output style can be selected between DC voltage (0 to 10V) and DC current (4 to 20mA). One of the following items can be output in the selected output style.

•

Output frequency. • Output current. • Output voltage. • Output torque. • Load factor.

•

Input power. • PID feedback value. • DC link circuit voltage. • Universal AO.

•

Motor output. • Analog output test. • PID command. • PID output

One of the following items can be output in a pulse frequency.

•

Output frequency. • Output current. • Output voltage. • Output torque. • Load factor.

•

Power consumption. • PID feedback value. • DC link circuit voltage. • Universal AO.

•

Motor output. • Analog output test. • PID command. • PID output

• Power supply for a transistor output load.(24Vdc 50mAdc Max.)(Note: Same terminal as digital input PLC terminal)

The following functions can be set at terminals Y1 to Y3 for signal output.

• The setting of "short circuit upon active signal output" or "open upon active signal output" is possible.

•

Sink/source support (switching unnecessary)

An active signal is issued when the inverter runs at higher than the starting frequency.

A signal is issued when the inverter runs at smaller than the starting frequency or when DC braking is in action.

An active signal is issued when the output frequency reaches the set frequency.

An active signal is issued at output frequencies above a preset detection level. The signal is deactivated if the output frequency falls below the detection level.

The signal is output when the inverter stops because of undervoltage.

The signal is output when the inverter is limiting the current.

The signal is output during auto restart operation (after momentary power failure and until completion of restart).

The signal is output when the electronic thermal relay value is higher than the preset alarm level.

A signal is issued if preparation for inverter operation is completed.

The magnetic contactor on the line side of line-to-inverter switching is controlled.

The magnetic contactor on the inverter output side (secondary side) of line-to-inverter switching is controlled.

The magnetic contactor on the inverter input side (primary side) of line-to-inverter switching is controlled.

The electromagnetic contactor on the inverter input side (primary side) is controlled.

The ON/OFF signal of the cooling fan is issued.

The signal is output during an active retry.

The signal transmitted from the host controller is issued.

An early warning signal is issued before the heat sink trips due to an overheat.

Outputs alarm signal according to the preset lifetime level.

A loss of the frequency command is detected.

The signal is output when the overload control is activated.

The signal is output when a current larger than the set value has been detected for the timer-set time.

An absolute value alarm or deviation alarm under PID control is issued as a signal.

The valid state of PID control is issued as a signal.

A signal is issued if operation is stopped due to a small water flow under PID control. (The inverter is stopped even if the operation command is issued.)

A signal is issued if the torque falls below the preset low torque detection level for a set time.

A signal is issued in the remote mode. A signal is issued if there is an operation command input and operation ready is completed.

An alarm relay output (for any fault) signal is issued as a transistor output signal.

Common terminal for transistor output

• Multi-purpose relay output; signals similar to above-mentioned signals Y1 to Y3 can be selected.

• An alarm output is issued upon either excitation or no excitation according to selection.

•

A no-voltage contact signal (1c) is issued when the inverter is stopped due to an alarm.

•

Multi-purpose relay output; signals similar to above-mentioned signals Y1 to Y3 can be selected.

•

An alarm output is issued upon either excitation or no excitation according to selection.

One of the following protocols can be selected.

• Modbus RTU

• Protocol exclusively for keypad (default selection)

• Fuji's special inverter protocol

• SX protocol for PC loader

In the case of voltage output, up to two analog voltmeters (0 to 10Vdc, input impedance: 10kΩ) can be connected. In the case of current output, analog ammeters (up to 500Ω) can be connected. Gain adjustment range: 0 to 200%

Up to two analog voltmeters (0 to 10Vdc, input impedance: 10kΩ) can be connected. (Driven at average voltage) Gain adjustment range: 0 to 200%

Short circuit across terminals CM and CMY to use.

Max. voltage: 27Vdc, max. current: 50mA, leak current: 0.1mA max., ON voltage: within 2V (at 50mA)

Detection width (fixed): 2.5 (Hz)

Hysteresis width (fixed): 1.0 (Hz)

The terminal is isolated from terminals 11 and CM.

Contact capacity: 250 V AC, 0.3A, cos =0.3 +48 V DC, 0.5A

Power (+5V) is supplied to the keypad.

F29 to F31

F33 to F35

E20

E21

E22

E31

F43, F44

F14

F10 to F12

H06

H04, H05

H42, H43, H98

E65

H70

E34, E35

J11 to J13

J15 to J17

E80, E81

E24

E27

H30 y01 to y20 y98, y99

22

Terminal Arrangement

Main circuit terminals

Power supply

Three-phase

voltage

208V

460V

Applicable motor rating (HP)

1 2

3 5 7 10 15 20 25 30 40 50 60 75 100 125 1 2 3 5 7 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 900

Inverter type Reference

FRN001F1S-2U FRN002F1S-2U FRN003F1S-2U FRN005F1S-2U FRN007F1S-2U FRN010F1S-2U FRN015F1S-2U FRN020F1S-2U FRN025F1S-2U FRN030F1S-2U FRN040F1S-2U FRN050F1S-2U FRN060F1S-2U FRN075F1S-2U FRN100F1S-2U FRN125F1S-2U FRN001F1S-4U FRN002F1S-4U FRN003F1S-4U FRN005F1S-4U FRN007F1S-4U FRN010F1S-4U FRN015F1S-4U FRN020F1S-4U FRN025F1S-4U FRN030F1S-4U FRN040F1S-4U FRN050F1S-4U FRN060F1S-4U FRN075F1S-4U FRN100F1S-4U FRN125F1S-4U FRN150F1S-4U FRN200F1S-4U FRN250F1S-4U FRN300F1S-4U FRN350F1S-4U FRN400F1S-4U FRN450F1S-4U FRN500F1S-4U FRN600F1S-4U FRN700F1S-4U FRN800F1S-4U FRN900F1S-4U

Fig. A

Fig. B

Fig. C

Fig. D

Fig. E

Fig. G

Fig. J

Fig. A

Fig. B

Fig. C

Fig. D

Fig. E

Fig. F

Fig. G

Fig. H

Fig. I

Fig. K

Fig. L

Fig. M

Fig. A

R0

T0

L1/R L2/S L3/T P1 P(+) N(-) U V W

Fig. B

T0R0

Charging Lamp

L1/R L2/S L3/T P1 P(+) N(-) U V W

G

Fig. C

L1/R L2/S L3/T P1 P(+) N(-) U V W

G

Fig. D

L1/R L2/S L3/T P1 P(+) N(-)

G G

Fig. E

L1/R L2/S L3/T

G G

Fig. F

L1/R L2/S L3/T

G G

Fig. G

G G

UVW

T0R0

P1 P(+) N(-)

Charging Lamp

T0R0

P1 P(+) N(-)

Charging Lamp

T0R0

Charging Lamp

G

R0

T0

Charging Lamp

G

Charging Lamp

UVW

R1 T1

UVW

R1 T1

Fig. H

L1/R L2/S L3/T

G

Fig. I

L1/R L2/S L3/T

G

Fig. J

Fig. K

G

Fig. L

L1/R

G

Fig. M

L1/R

G

T0R0

R0 T0

R1 T1

L2/S L3/T

L1/R

GG

R0 T0

R1 T1

L2/S L3/T

L1/R

R0 T0

R1 T1

L2/S L3/T U

L2/S L3/T

P1 P(+) N(-)

R0 T0

R1 T1

L2/S L3/T U

L2/S L3/T

P1

P(+) N(-)

T0R0

Charing Lamp

P1

U

Charing Lamp

P1

Charging Lamp

U

Charing Lamp

P1

Charing Lamp

U

R1 T1

UVW

P1 P(+) N(-)

R1 T1

Charging Lamp

U

VW

P(+)P1

V W

P(+) N(-)

V W

U

P(+) N(-)

V W

VW

G

N(-)

G

Terminal

Functions

G

Control circuit terminals (common to all models)

L1/R L2/S L3/T

Screwdriver to be used

(Head style)

Flat head (0.6 x 3.5mm)

UVW

P1 P(+) N(-)

G G

X1 X2 X330B Y5A Y5C Y3 FMICMY V2 11 FMA X4 X5

PLC PLC FWD30A 30C Y1 Y2 PLCC1 11 12 13 REV CM

Screw size: M3 Tightening torque: 4.4 to 5.3lb-in(0.5 to 0.6 (N.m))

Control Circuit Terminals

Dimension of openings in the control circuit terminals

Allowable wire size

AWG26 to AWG16 (0.14 to 1.5 mm

Bared wire length

2

)

0.28 inch (7 mm)

CM

0.10 (W) x 0.11 (H) inch (2.75 (W) x 2.86 (H) mm)

23

Keypad Operations

■ Multi-function keypad

7-segment LED monitor

LED indicator indexes

RUN key (forward)

24

LCD Monitor

Program key

Shift key

Reset key

UP key

DOWN key

Item Functions

LED/LCD

Monitor

Keypad

Operation

Key

Run

Operation

Key

LED

Indicator

Monitor, LED

indicator or Key

LED indicator

indexes

SHIFT

RESET

and

FUNC

DATA

FWD

REV

REM LOC

LED

FWD

REV

Five-digit, 7-segment LED monitor which displays the following according to the operation mode:

■ In Running Mode:

■ In Programming Mode:

■ In Alarm Mode:

LCD monitor which displays the following according to the operation modes:

■ In Running Mode:

■ In Programming Mode:

■ In Alarm Mode:

In running mode, display the unit of the number displayed on the LED monitor and the running status information shown on the LCD monitor. For details,see next page.

Switches the operation modes of the inverter.

Shifts the cursor to the right when entering a number.

Pressing this key after removing the cause of an alarm will switch the inverter to Running Mode.

Used to reset a setting or screen transition.

UP and DOWN keys. Used to select the setting items or change the function code data displayed on the LED monitor.

Function/Data key. Switches the operation as follows:

■ In Running Mode:

■ In Programming Mode:

■ In Alarm Mode:

Starts running the motor (forward rotation).

Starts running the motor (reverse rotation).

Stops the motor.

Pressing this toggle key for more than 1 second switches between Local and Remote modes.

Lights while a run command is supplied to the inverter.

Running status information (e.g., output frequency, current, and voltage) same as above Alarm code, which identifies the cause of alarm if the protective function is activated.

Running status information Menus, function codes and their data Alarm code, which identifies the cause of alarm if the protective function is activated.

Pressing this key switches the information to be displayed concerning the status of the inverter (output frequency (Hz), output current (A), output voltage (V), etc.).

Pressing this key displays the function code and confirms the data you have entered. Pressing this key displays the details of the problem indicated by the alarm code that has come up on the LED monitor.

Function/Data key

Remote/Local key

Type Item

Unit of

Number

Displayed

on LED

Monitor

Operating

Status

Source of Operation

LED indicator

RUN key (reverse)

STOP key

Description (information, condition, status)

Output frequency, frequency command

Hz

Output current

A

Output voltage

V

Calculated torque, load factor, speed

%

r/min

m/min

kW

X10

min

sec

PID

FWD

REV

STOP

REM

LOC

COMM

JOG

HAND

Motor speed, set motor speed, load shaft speed, set load shaft speed

Line speed, set line speed (Not applicable to FRENIC-Eco)

Input power, motor output

Data greater than 99,999

Constant feeding rate time, constant feeding rate time setting (Not applicable to FRENIC-Eco)

Timer

PID process value

Running (forward rotation)

Running (reverse rotation)

No output frequency

Remote mode

Local mode

Communication enabled (RS-485 (standard, optional), field bus option)

Jogging mode (Not applicable to FRENIC-Eco)

Keypad effective (lights also in local mode)

Function Settings

■ Function Settings

●F codes: Fundamental Functions

Code

Data Protection

Name Data setting range

0 : Disable data protection

(Function code data can be edited.)

Incre-

ment

-

1 : Enable data protection

Frequency Command 1

0 : Enable / keys on keypad

-

1 : Enable voltage input to terminal [12] (0 to 10 VDC)

Run Command

2 : Enable current input to terminal [C1] (4 to 20 mA DC) 3 : Enable sum of voltage and current inputs to terminals [12] and [C1] 5 : Enable voltage input to terminal [V2] (0 to 10 VDC) 7 : Enable terminal command (UP) / (DOWN) control 0 : Enable / / keys on keypad

REV

FWD

-

(Motor rotational direction from digital terminals [FWD] / [REV])

Maximum Frequency Base Frequency Rated Voltage at Base Frequency

Acceleration Time 1

1 : Enable terminal command (FWD) or (REV) 2 : Enable / keys on keypad (forward) 3 : Enable / keys on keypad (reverse)

FWD

REV

25.0 to 120.0

0 : Output a voltage in proportion to input voltage

80 to 240V: Output a voltage AVR-controlled (for 3-phase 208 V series) 160 to 500V: Output a voltage AVR-controlled (for 3-phase 460 V series)

0.00 to 3600

0.1

0.1 1

0.01

Note: Entering 0.00 cancels the acceleration time, requiring external soft-start.

Deceleration Time 1

0.00 to 3600

0.01

Note: Entering 0.00 cancels the deceleration time, requiring external soft-start.

Torque Boost

Electronic Thermal Overload Protection for Motor

(Select motorcharacteristics)

(Overload detection level)

0.0 to 20.0 (Percentage of the rated voltage at base frequency (F05)) Note: This setting is effective when F37 = 0, 1, 3, or 4.

1 : For general-purpose motors with built-in self-cooling fan 2 : For inverter-driven motors or high-speed motors with forced-ventilation fan

0.00: Disable

0.1

-

0.01

1 to 135% of the rated current (allowable continuous drive current) of the motor

(Thermal time constant)

Restart Mode after Momentary Power Failure

(Mode selection)

Frequency Limiter

Bias (Frequency command 1) DC Braking

(Braking start frequency)

(High)

(Braking level)

(Braking time) Starting Frequency Stop Frequency Motor Sound

(Carrier frequency)

0.5 to 75.0

0 : Disable restart (Trip immediately)

Disable restart (Trip after a recovery from power failure)

1 : 3 : Enable restart (Continue to run, for heavy inertia or general loads)

Enable restart (Restart at the frequency at which the power failure occurred, for general loads)

4 : 5 : Enable restart (Restart at the starting frequency, for low-inertia load)

0.0 to 120.0

(Low)

0.0 to 120.0

-100.00 to 100.00

*1

0.0 to 60.0 0 to 60 (Rated output current of the inverter interpreted as 100%)

0.00 : Disable 0.01 to 30.00

0.1 to 60.0

0.75 to 15 (208 V : 25 HP or below, 460 V : 30 HP or below)

0.75 to 10 (208 V : 30 HP or above, 460 V : 40 HP to 100 HP)

*3

0.1

-

0.1

0.01

0.1 1

0.01

0.1

0.1 1

0.75 to 6 (125 HP or above)

0 : Level 0 (Inactive)

(Tone)

-

1 : Level 1 2 : Level 2 3 : Level 3

Analog Output [FMA]

(Mode selection)

(Output adjustment)

Analog Output [FMA]

(Function)

0 : Output in voltage (0 to 10 VDC) 1 : Output in current (4 to 20 mA DC)

0 to 200 Select a function to be monitored from the followings.

0 : Output frequency

-

1

-

2 : Output current

Reserved

*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display. (Example) If the setting range is from -200.00 to 200.00, the incremental unit is as follows: "1" for -200 to -100, "0.1" for -99.9 to -10.0, "0.01" for -9.99 to -0.01, "0.01" for 0.00 to 99.99, and "0.1" for 100.0 to 200.0 *2 Symbols used in the data copy column: Y: Copied Y1: Not copied if the inverter capacity differs. Y2: Not copied if the voltage series differs. N: Not copied *3 When setting the carrier frequency at 1kHz or below, lower the maximum motor load to 80% of the rated load. *4 F33 is displayed, but it is reserved for particular manufacturers. Unless otherwise specified, do not access this function code. <Changing, setting, and saving data during operation> : No data change allowed : Change with key, and set and save with key. : Change and set with key, and save with key.

*4

3 : Output voltage 4 : Output torque 5 : Load factor 6 : Input power 7 : PID feedback value (PV) 9 : DC link bus voltage

10 : Universal AO 13 : Motor output 14 : Test analog output 15 : PID process command (SV) 16 : PID process output (MV) (Pulse rate at 100% output)

-

Unit

-

Hz Hz

V

s

%

-

A

min

-

Hz Hz

%

Hz

%

s Hz Hz

kHz

-

%

-

Data

copying

Y

Y Y

Y2

Y

Y1 Y2

Y

Y Y Y Y Y Y Y Y Y

Y

Y Y

Y

*2

Default setting

0

60.0

Refer to

table below

20.0

0.0

1

Refer to

table below

Refer to

table below

0

70.0

0.0

0.00

0.0 0

0.00

0.5

0.2

2

0

100

0

1440

Keypad

Function

25

Operations

Settings

Function Settings

■ Function Settings

●F codes: Fundamental Functions

Code

Terminal [FMI]

Load Selection/ Auto Torque Boost/ Auto Energy Saving Operation

Current Limiter

Name Data setting range

(Output adjustment)

(Function)

(Mode selection)

0 to 200: Voltage output adjustment

Select a function to be monitored from the followings.

0 : Output frequency 2 : Output current 3 : Output voltage 4 : Output torque 5 : Load factor 6 : Input power 7 : PID feedback value (PV) 9 : DC link bus voltage

10 : Universal AO 13 : Motor output 14 : Test analog output 15 : PID process command (SV) 16 : PID process output (MV)

0 : Variable torque load increasing in proportion to square of speed

Variable torque load increasing in proportion to square of speed (Higher startup torque required)

1 : 2 : Auto-torque boost

Auto-energy saving operation(Variable torque load increasing in proportion to square of speed)

3 : 4 :

Auto-energy saving operation(Variable torque load increasing in proportion to square of speed (Higher startup torque required)) Note:Apply this setting to a load with short acceleration time.

5 : Auto-energy saving operation(Auto torque boost)

Note: Apply this setting to a load with long acceleration time.

0 : Disable (No current limiter works.)

Enable at constant speed (Disabled during acceleration and deceleration)

1 : 2 : Enable during acceleration and at constant speed

(Level)

20 to 120 (The data is interpreted as the rated output current of the inverter for 100%.)

Incre-

ment

1

-

1

Unit

%

-

%

Data

copying*

Y

2

Default

setting

100

0

1

0

110

26

●E codes: Extension Terminal Functions

Code

Command Assignment to: [X1] [X2] [X3] [X4] [X5]

*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display. (Example) If the setting range is from -200.00 to 200.00, the incremental unit is as follows: "1" for -200 to -100, "0.1" for -99.9 to -10.0, "0.01" for -9.99 to -0.01, "0.01" for 0.00 to 99.99, and "0.1" for 100.0 to 200.0 *2 Symbols used in the data copy column: Y: Copied Y1: Not copied if the inverter capacity differs. Y2: Not copied if the voltage series differs. N: Not copied <Changing, setting, and saving data during operation> : No data change allowed : Change with key, and set and save with key. : Change and set with key, and save with key.

Name Data setting range

Selecting function code data assigns the corresponding function to terminals [X1] to [X5] as listed below. Setting the value of 1000s in parentheses ( ) shown below assigns a negative logic input to a terminal. 0 (1000) : (SS1) 1 (1001) : Select multistep frequency (SS2) 2 (1002) : (SS4) 6 (1006) : Enable 3-wire operation (HLD) 7 (1007) : Coast to a stop (BX) 8 (1008) : Reset alarm (RST) 9 (1009) : Enable external alarm trip (THR) 11 (1011) : Switch frequency command 2/1 (Hz2/Hz1) 13 : Enable DC brake (DCBRK) 15 : Switch to commercial power (50 Hz) (SW50) 16 : Switch to commercial power (60 Hz) (SW60) 17 (1017) : UP (Increase output frequency) (UP) 18 (1018) : DOWN (Decrease output frequency) (DOWN) 19 (1019) : Enable write from keypad (Data changeable) (WE-KP) 20 (1020) : Cancel PID control (Hz/PID) 21 (1021) : Switch normal/inverse operation (IVS) 22 (1022) : Interlock (IL) 24 (1024) : 25 (1025) : Universal DI (U-DI) 26 (1026) : Select starting characteristics (STM) 30 (1030) : Force to stop (STOP) 33 (1033) : Reset PID integral and differential components (PID-RST) 34 (1034) : Hold PID integral component (PID-HLD) 35 (1035) : Select local (keypad) operation (LOC) 38 (1038) : Enable to run (RE) 39 : Protect motor from dew condensation (DWP) 40 : 41 : 50 (1050) : Clear periodic switching time (MCLR) 51 (1051) : Enable pump drive (motor 1) (MEN1) 52 (1052) : Enable pump drive (motor 2) (MEN2) 53 (1053) : Enable pump drive (motor 3) (MEN3) 54 (1054) : Enable pump drive (motor 4) (MEN4) 87 (1087) : Switch run command 2/1 (FR2/FR1) 88 : Run forward 2 (FWD2) 89 : Run reverse 2 (REV2) Note: In the case of (THR) and (STOP), data (1009) and (1030) are for normal logic, and "9" and "30" are for negative logic, respectively.

Enable communications link via RS-485 or field bus (option)

Enable integrated sequence to switch to commercial power (50 Hz) Enable integrated sequence to switch to commercial power (60 Hz)

(ISW50) (ISW60)

Incre-

ment

-

(LE)

Unit

-

Data

copying*

Y Y Y Y Y

2

Default

setting

6 7

8 11 35

●E codes: Extension Terminal Functions

Code

Signal Assignment to:

(Relay contact signal)

Frequency Detection (FDT) (Detection level) (Hysteresis width) Overload Early Warning /Current Detection

PID Display Coefficient A PID Display Coefficient B LED Monitor

LCD Monitor

LED Monitor

Coefficient for Speed Indication Display Coefficient for Input Watt-hour Data Keypad

Name Data setting range

(Transistor signal)

[30A/B/C]

Selecting function code data assigns the corresponding function to terminals

[Y1]

[Y1] to [Y3], [Y5A/C], and [30A/B/C] as listed below.

[Y2]

Setting the value of 1000s in parentheses ( ) shown below assigns a negative

[Y3]

logic input to a terminal.

[Y5A/C]

0 (1000) : Inverter running (RUN) 1 (1001) : Frequency arrival signal (FAR) 2 (1002) : Frequency detected (FDT) 3 (1003) : Undervoltage detected (Inverter stopped) (LU) 5 (1005) : Inverter output limiting (IOL) 6 (1006) : Auto-restarting after momentary power failure (IPF) 7 (1007) : Motor overload early warning (OL)

10 (1010) : Inverter ready to run (RDY) 11 : (For MC on commercial line) (SW88) 12 : (For primary side) (SW52-2) 13 : (For secondary side) (SW52-1) 15 (1015) : Select AX terminal function (For MC on primary side) (AX) 25 (1025) : Cooling fan in operation (FAN) 26 (1026) : Auto-resetting (TRY) 27 (1027) : Universal DO (U-DO) 28 (1028) : Heat sink overheat early warning (OH) 30 (1030) : Service life alarm (LIFE) 33 (1033) : Command loss detected (REF OFF) 35 (1035) : Inverter output on (RUN2) 36 (1036) : Overload prevention control (OLP) 37 (1037) : Current detected (ID) 42 (1042) : PID alarm (PID-ALM) 43 (1043) : Under PID control (PID-CTL) 44 (1044) : 45 (1045) : Low output torque detected (U-TL) 54 (1054) : Inverter in remote operation (RMT) 55 (1055) : Run command activated (AX2) 56 (1056) : Motor overheat detected (PTC) (THM) 59 (1059) : Terminal C1 off signal (C1OFF) 60 (1060) : Mount motor 1, inverter-driven (M1_I) 61 (1061) : Mount motor 1, commercial-power-driven (M1_L) 62 (1062) : Mount motor 2, inverter-driven (M2_I) 63 (1063) : Mount motor 2, commercial-power-driven (M2_L) 64 (1064) : Mount motor 3, inverter-driven (M3_I) 65 (1065) : Mount motor 3, commercial-power-driven (M3_L) 67 (1067) : Mount motor 4, commercial-power-driven (M4_L) 68 (1068) : Periodic switching early warning (MCHG) 69 (1069) : Pump control limit signal (MLIM) 99 (1099) : Alarm output (for any alarm) (ALM)

Switch motor drive source between commercial power and inverter output

Motor stopping due to slow flowrate under PID control (PID-STP)

0.0 to 120.0

(Level)

0: (Disable)

Current value of 1 to 150% of the inverter rated current

(Timer)

0.01 to 600.00

*1

-999 to 0.00 to 999

(Item selection)

0: Speed monitor (Select by E48.) 3: Output current 4: Output voltage 8: Calculated torque 9: Input power

10: PID process command (Final) 12: PID feedback value 14: PID output 15: Load factor 16: Motor output 17: Analog input

(Item selection)

(Language selection)

0: Running status, rotational direction and operation guide

Bar charts for output frequency, current and calculated torque

1: 0: Japanese 1: English 2: German 3: French 4: Spanish

(Contrast control)

(Speed monitor item)

5: Italian

0 (Low) to 10 (High)

0: Output frequency 3: Motor speed in r/min 4: Load shaft speed in r/min

(Menu display mode)

7: Display speed in %

0.01 to 200.00

0.000: (Cancel/reset) 0.001 to 9999

0: Function code data editing mode (Menus #0, #1 and #7)

*1

1: Function code data check mode (Menus #2 and #7) 2: Full-menu mode (Menus #0 through #7)

Incre-

ment

-

0.1

0.01

-

1

-

0.01

0.001

-

Unit

-

Hz Hz

A

s

-

copying*

Y Y Y Y Y

Y

Y Y1 Y2

Y

setting

0 1

2 15 99

60.0

1.0

Refer to

table below

10.00 100

0.00 0

0

1

5 0

30.00

0.010 0

Settings

Function

Default

Data

2

27

Function Settings

■ Function Settings

●E codes: Extension Terminal Functions

Code

Analog Input for

Saving Digital Reference Frequency

Command Loss Detection (Level) Detect Low Torque

Command Assignment to:

Name Data setting range

(Extension function selection)

[12]

[C1]

[V2]

(Detection level)

(Timer)

[FWD]

[REV]

Selecting function code data assigns the corresponding function to terminals [12], [C1] and [V2] as listed below.

0 : None 01 : Auxiliary frequency command 1 02 : Auxiliary frequency command 2 03 : PID process command 1 05 : PID feedback value

20 : Analog input monitor 0 : Auto saving (at the time of main power turned off) 1 : Saving by pressing key 0 : Decelerate to stop 20 to 120 999: Disable 0 to 150

0.01 to 600.00 Selecting function code data assigns the corresponding function to terminals [FWD] and [REV] as listed below. Setting the value of 1000s in parentheses ( ) shown below assigns a negative logic input to a terminal. 0 (1000) : (SS1) 1 (1001) : Select multistep frequency (SS2) 2 (1002) : (SS4)

6 (1006) : Enable 3-wire operation (HLD) 7 (1007) : Coast to a stop (BX) 8 (1008) : Reset alarm (RST) 9 (1009) : Enable external alarm trip (THR)

11 (1011) : Switch frequency command 2/1 (Hz2/Hz1) 13 : Enable DC brake (DCBRK) 15 : Switch to commercial power (50 Hz) (SW50) 16 : Switch to commercial power (60 Hz) (SW60) 17 (1017) : UP (Increase output frequency) (UP) 18 (1018) : DOWN (Decrease output frequency) (DOWN) 19 (1019) : Enable write from keypad (Data changeable) (WE-KP) 20 (1020) : Cancel PID control (Hz/PID) 21 (1021) : Switch normal/inverse operation (IVS) 22

(1022) 24 (1024) : 25 (1025) : Universal DI (U-DI) 26 (1026) : Select starting characteristics (STM) 30 (1030) : Force to stop (STOP) 33 (1033) : Reset PID integral and differential components (PID-RST) 34 (1034) : Hold PID integral component (PID-HLD) 35 (1035) : Select local (keypad) operation (LOC) 38 (1038) : Enable to run (RE) 39 : Protect motor from dew condensation (DWP) 40 : Enable integrated sequence to switch to commercial power (50 Hz) (ISW50) 41 : Enable integrated sequence to switch to commercial power (60 Hz) (ISW60) 50 (1050) : Clear periodic switching time (MCLR) 51 (1051) : Enable pump drive (motor 1) (MEN1) 52 (1052) : Enable pump drive (motor 2) (MEN2) 53 (1053) : Enable pump drive (motor 3) (MEN3) 54 (1054) : Enable pump drive (motor 4) (MEN4) 87 (1087) : Switch run command 2/1 (FR2/FR1) 88 : Run forward 2 (FWD2) 89 : Run reverse 2 (REV2) 98 : Run forward (FWD) 99 : Run reverse (REV) Note: In the case of (THR) and (STOP), data (1009) and (1030) are for normal logic, and "9" and "30" are for negative logic, respectively.

*1

: Interlock (IL)

Enable communications link via RS-485 or field bus (option) (LE)

Incre-

ment

-

1 1

0.01

-

Unit

-

% %

s

-

Data

copying*

Y Y Y

Y

Y Y Y Y Y

2

Default setting

0 0 0

0

999

20

20.00 98 99

28

*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display. (Example) If the setting range is from -200.00 to 200.00, the incremental unit is as follows: "1" for -200 to -100, "0.1" for -99.9 to -10.0, "0.01" for -9.99 to -0.01, "0.01" for 0.00 to 99.99, and "0.1" for 100.0 to 200.0 *2 Symbols used in the data copy column: Y: Copied Y1: Not copied if the inverter capacity differs. Y2: Not copied if the voltage series differs. N: Not copied <Changing, setting, and saving data during operation> : No data change allowed : Change with key, and set and save with key. : Change and set with key, and save with key.

●C codes: Control Functions of Frequency

Code

Jump Frequency 1 2 3

Multistep Frequency 1 2 3 4 5 6 7 Frequency Command 2

Analog Input Adjustment for [12]

Analog Input Adjustment for [C1]

Analog Input Adjustment for [V2]

Bias Reference Point Bias for PID command 1

Selection of Normal/ Inverse Operation

Name Data setting range

0.0 to 120.0

0.0 to 30.0

(Band)

(Gain)

(Filter time constant)

(Gain reference point)

(Gain)

(Filter time constant)

(Gain reference point)

(Gain)

(Filter time constant)

(Gain reference point)

(Frequency command 1)

(Bias value)

(Bias reference point)

(Frequency command 1)

0.00 to 120.00

0 : Enable / keys on keypad 1 : Enable voltage input to terminal [12] (0 to 10 VDC) 2 : Enable current input to terminal [C1] (4 to 20 mA DC) 3 : Enable sum of voltage and current inputs to terminals [12] and [C1] 5 : Enable voltage input to terminal [V2] (0 to 10 VDC)

7 : Enable terminal command (UP) / (DOWN) control

0.00 to 200.00

0.00 to 5.00

0.00 to 100.00

0.00 to 200.00

0.00 to 5.00

0.00 to 100.00

0.00 to 200.00

0.00 to 5.00

0.00 to 100.00

0.00 to 100.0

-100.0 to 100.00

0.00 to 100.00

0 : Normal operation 1 : Inverse operation

*1

Incre-

ment

0.1

0.01

-

0.01

-

Unit

Hz

Hz Hz

-

%

s % %

s % % % %

-

Data

copying*

Y Y Y Y Y Y Y Y Y Y Y Y

Y Y Y Y Y Y Y Y Y Y Y Y Y

2

Default

setting

0.0

3.0

0.00

0.00 2

100.0

0.05

100.0

0.05

100.0

0.05

100.0

0.00

0.00 0

●P codes: Motor Parameters

Code

Motor

Motor Selection

Name Data setting range

(No. of poles)

(Rated capacity)

(Rated current)

(Auto-tuning)

(No-load current)

2 to 22

0.01 to 1000 (where, the data of function code P99 is 0, 3, or 4.)

0.01 to 1000 (where, the data of function code P99 is 1.)

0.00 to 2000

0 : Disable 1 : Enable (Tune %R1 and %X while the motor is stopped.) 2 : Enable (Tune %R1 and %X while the motor is stopped, and no-load

current while running.)

0.00 to 2000

0.00 to 50.00

(%R1)

0.00 to 50.00

(%X)

0 : Characteristics of motor 0 (Fuji standard motors, 8-series) 1 : Characteristics of motor 1 (HP-rated motors) 3 : Characteristics of motor 3 (Fuji standard motors, 6-series) 4 : Other motors

●H codes: High Performance Functions

Code

Data Initialization

Auto-resetting

Cooling Fan ON/OFF Control Acceleration/Deceleration Pattern

Select Starting Characteristics

Deceleration Mode

Instantaneous Overcurrent Limiting

Name Data setting range

0 : Disable initialization 1 : Initialize all function code data to the factory defaults 2 : Initialize motor parameters

0 : Disable

(Times)

(Reset interval)

(Auto search for idling

motor speed)

1 to 10

0.5 to 20.0

0 : Disable (Always in operation) 1 : Enable (ON/OFF controllable) 0 : Linear 1 : S-curve (Weak) 2 : S-curve (Strong) 3 : Curvilinear

0 : Disable 3 : Enable (Follow Run command, either forward or reverse.) 4 : Enable (Follow Run command, both forward and reverse.) 5 : Enable (Follow Run command, inversely both forward and reverse.)

0 : Normal deceleration 1 : Coast-to-stop 0 : Disable 1 : Enable

Incre-

ment

2

0.01

-

0.01

-

Incre-

ment

-

1

0.1

-

Unit

Pole

kW HP

A

-

A % %

-

Unit

-

Times

s

-

Data

copying*

Y1 Y2 Y1 Y2

Y1Y2

N

Y1Y2 Y1Y2 Y1Y2 Y1Y2

Data

copying

N

Y

Y Y

Y

Default

2

setting

4

Refer to table below

0

Refer to table below Refer to table below Refer to table below

1

Default

setting

0

5.0 0

0

1

Function

29

Settings

Function Settings

■ Function Settings

●H codes: High Performance Functions

Code

Restart Mode after Momentary Power Failure

Select Starting Characteristics PTC Thermistor

Communications Link Function

Capacitance of DC Link Bus Capacitor Cumulative Run Time of Cooling Fan Initial Capacitance of DC Link Bus Capacitor Cumulative Run Time of Capacitors on the Printed Circuit Board Select Starting Characteristics Non-linear V/f Pattern

Deceleration Time for Forced Stop Low Limiter

Automatic Deceleration

Overload Prevention Control

Deceleration Characteristics

Gain for Suppression of Output Current Fluctuation for Motor Reserved.

Reserved. Reserved. Motor overload memory retention

Reserved. C1 disconnection detection time

Continue to Run

Cumulative Run Time of Motor DC Braking

STOP Key Priority/ Start Check Function

Clear Alarm Data Protection/ Maintenance Function

Name Data setting range

(Restart time)

(Frequency fall rate)

(Continuous running level)

(Allowable momentary power failure time)

(Frequency for idling motor speed)

(Mode selection)

(Auto search time for idling motor speed)

(Frequency)

(Voltage)

(Mode selection)

(Lower limiting frequency)

(Frequency drop rate)

*5

(PID control feedback line)

(P-component: gain)

(I-component: time)

(Braking response mode)

0.1 to 10.0

0.00 : Set deceleration time 0.01 to 100.00 999 : Follow the current limit command 208V series: 200 to 300 460V series: 400 to 600

0.0 to 30.0 999: The longest time automatically determined by the inverter

0.0 to 120.0 999: Harmonize at the maximum frequency 0 : Disable

Enable (Upon detection of (PTC), the inverter immediately trips and stops with displayed.)

1 : 2 :

Enable (Upon detection of (PTC), the inverter continues running while outputting alarm signal (THM).)

0.00 to 5.00

(Level)

Frequency command Run command

0 : F01/C30 F02 1 : RS-485 link F02 2 : F01/C30 RS-485 link 3 : RS-485 link RS-485 link 4 : RS-485 link (Option) F02 5 : RS-485 link (Option) RS-485 link 6 : F01/C30 RS-485 link (Option) 7 : RS-485 link RS-485 link (Option) 8 : RS-485 link (Option) RS-485 link (Option)

Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) Indication of cumulative run time of cooling fan for replacement Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) Indication for replacing capacitors on printed circuit board (0000 to FFFF: Hexadecimal). Resettable.

0.0 to 10.0

0.0 : Cancel

0.1 to 120.0 0 to 240: Output a voltage AVR-controlled (for 208 V series) 0 to 500: Output a voltage AVR-controlled (for 460 V series)

0.00 to 3600 0 : Limit by F16 (Frequency Limiter: Low) and continue to run 1 : If the output frequency lowers less than the one limited by F16 (Frequency Limiter: Low), decelerates to stop the motor.

0.0 (Depends on F16 (Frequency Limiter: Low))

0.1 to 60.0

0 : Disable 3 : Enable (Control DC link bus voltage at a constant.)

0.00: Follow deceleration time specified by F08

0.01 to 100.00 999: Disable

0 : Disable 1 : Enable

0.00 to 0.40

0 to 2

25.0 to 120.0 0 to 3,999 0 : Inactive

1 : Active

0,1

0.0 : Disable

0.1 to 60.0 : Detection time

0.000 to 10.000,999

0.010 to 10.000,999

Change or reset the cumulative data

0 : Slow 1 : Quick

Data

0

1

2

3

Setting H97 data to "1" clears alarm data and then returns to zero. 0 to 63: Display data on the keypad's LED monitor in decimal format (In each bit, "0" for disabled, "1" for enabled.) Bit 0 : Lower the carrier frequency automatically Bit 1 : Detect input phase loss Bit 2 : Detect output phase loss Bit 3 : Select life judgment criteria of DC link bus capacitor Bit 4 : Judge the life of DC link bus capacitor Bit 5 : Detect DC fan lock

*1

STOP key priority

Disable Enable

Disable

Enable Enable

Start check function

Disable

Enable

Incre-

ment

0.1

0.01

1

0.1

-

0.01

-

1

-

0.1

1

0.01

-

0.1

-

0.01

-

0.01

1

0.1 1

-

0.1

0.001

-

Unit

s

Hz/s

V

s

Hz

-

V

-

s

Hz

V

s

-

Hz

-

Hz/s

-

Hz

-

s

Times

s

-

Data

copying*

Y1 Y2

Y

Y2

Y Y Y

Y Y

N N N N Y Y

Y2

Y Y

Y

Y1 Y2

Y N Y

Y Y

Y1 Y2 Y1 Y2

N Y

Y

N Y

Default

2

setting

Refer to table below

999

235 470 999 999

0

1.60 0

-

Set at factory shipping

-

0.0

0

20.0 0

2.0

0

999

0

Refer to table below

25.0 0 1

0

0.0

999

1

3

0

19

(Bits 4, 1,

0 = 1

Bits 5, 3,

2 = 0)

30

●J codes: Application Functions

Code

PID Control

Name Data setting range

(Mode selection)

0 : Disable 1 : Enable (normal operation)

Incre-

ment

-

Unit

-

copying*

2 : Enable (inverse operation)

(Remote process command)

0 : Enable / keys on keypad

-

1 : PID process command 1 3 : Enable terminal command (UP) / (DOWN) control

P (Gain)

I (Integral time)

D (Differential time)

(Feedback filter)

(Anti reset windup)

(Select alarm output)

4 : Command via communications link

0.000 to 30.000

0.0 to 3600.0

0.00 to 600.00

0.0 to 900.0 0 to 200 0 : Absolute-value alarm

*1

0.001

0.1

0.01

0.1 1

-

Times

s s s

%

1 : Absolute-value alarm (with Hold) 2 : Absolute-value alarm (with Latch) 3 : Absolute-value alarm (with Hold and Latch) 4 : Deviation alarm 5 : Deviation alarm (with Hold) 6 : Deviation alarm (with Latch) 7 : Deviation alarm (with Hold and Latch)

1

(Upper limit alarm (AH))

(Lower limit alarm (AL))

(Stop frequency for slow flowrate)

(Slow flowrate level stop latency)

(Starting frequency) (Upper limit of PID process output) (Lower limit of PID process output)

Dew Condensation Prevention

(Duty)

Commercial Power Switching Sequence

0 to 100 0 to 100 0: Disable 1 to 120 1 to 60 0 : Disable 1 to 120 1 to 120 999: Depends on setting of F15 1 to 120 999: Depends on setting of F16 1 to 50 0 : Keep inverter operation (Stop due to alarm)

%

1

%

1

Hz

1

s

1

Hz

1

Hz

1

Hz

1

%

-

1 : Automatically switch to commercial-power operation

-

Pump Control

(Mode selection)

0 : Disable 1 : Enable (Fixed, inverter-driven)

-

2 : Enable (Floating, inverter-driven)

-

Motor 1 Mode

0 : Disable (Always OFF)

1 : Enable 2 : Force to run by commercial power

-

Motor 2 Mode Motor 3 Mode Motor 4 Mode Motor Switching Order

0 : Fixed

-

1 : Automatically (Constant run time)

-

Motor Stop Mode

0 : Stop all motors (inverter- and commercial power-driven)

1 : Stop inverter-driven motor only (excl. alarm state) 2 : Stop inverter-driven motor only (incl. alarm state)

0.1

Periodic Switching Time for Motor Drive

0.0 : Disable switching

0.1 to 720.0: Switching time range

h

999 : Fix to 3 minutes

Periodic Switching Signaling Period Mount of Commercial Power-driven Motor

(Frequency)

0.00 to 600.00 0 to 120 999: Depends on setting of J18 (This code is used to judge whether or not to mount a commercial

0.01

s

1

Hz

power-driven motor by checking the output frequency of the inverter-driven motor.)

Unmount of Commercial Power-driven Motor

(Frequency)

(Duration)

0.00 to 3600 0 to 120 999 : Depends on setting of J19 (This code is used to judge whether or not to unmount a commercial

Variable

s

Hz

1

power-driven motor by checking the output frequency of the inverter-driven motor.)

Contactor Delay Time

(Duration)

Switching Time for Motor Mount

0.00 to 3600

0.01 to 2.00

0.00 : Depends on the setting of F08, 0.01 to 3600

Variable

0.01

Variable

s s s

(Decl. time)

Switching Time for Motor Unmount

0.00 : Depends on the setting of F07, 0.01 to 3600

Variable

s

(Accl. time)

1

Motor Mount/Unmount Switching Level Switching Motor Mount/ Unmount

*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display. (Example) If the setting range is from -200.00 to 200.00, the incremental unit is as follows: "1" for -200 to -100, "0.1" for -99.9 to -10.0, "0.01" for -9.99 to -0.01, "0.01" for 0.00 to 99.99, and "0.1" for 100.0 to 200.0 *2 Symbols used in the data copy column: Y: Copied Y1: Not copied if the inverter capacity differs. Y2: Not copied if the voltage series differs. N: Not copied

(Dead band)

0 to 100

0.0 : Disable

0.1 to 50.0

0.1

% %

*5 H86, H87, H88 and H90 are displayed, but they are reserved for particular manufacturers. Unless otherwise specified, do not access these function codes.

<Changing, setting, and saving data during operation> : No data change allowed : Change with key, and set and save with key. : Change and set with key, and save with key.

Data

Y

Y Y Y Y Y Y

Y Y Y Y Y Y Y Y Y

Y

Y Y Y Y

Y

Y Y

Y Y Y

Y

Y Y

2

Default

setting

0

0.100

0.0

0.00

0.5

200

0

100

0 0

30

0 999 999

1

0

0.0

0.10 999

0.00 999

0.00

0.10

0.00

0

0.0

Settings

Function

31

Function Settings

●J codes: Application Functions

Code

PID Control Startup Frequency

Signal Assignment to: (For relay output card)

Cumulative Run

Maximum Cumulative Number of Relay ON Times

Name Data setting range

0: Disable 1 to 120 999: Depends on the setting of J36 Selecting function code data assigns the corresponding function to

[Y1A/B/C]

[Y2A/B/C]

[Y3A/B/C]

Time of Motor

(Motor 0) (Motor 1) (Motor 2) (Motor 3) (Motor 4)

[Y1A/B/C] to [Y3A/B/C]

[Y1], [Y2], [Y3]

[Y5A], [30A/B/C]

terminals [Y1A/B/C], [Y2A/B/C], and [Y3A/B/C]. 100: Depends on the setting of E20 to E22 60 (1060) : Mount motor 1, inverter-driven (M1_I) 61 (1061) : Mount motor 1, commercial-power-driven (M1_L) 62 (1062) : Mount motor 2, inverter-driven (M2_I) 63 (1063) : Mount motor 2, commercial-power-driven (M2_L) 64 (1064) : Mount motor 3, inverter-driven (M3_I) 65 (1065) : Mount motor 3, commercial-power-driven (M3_L) 67 (1067) : Mount motor 4, commercial-power-driven (M4_L) 68 (1068) : Periodic switching early warning (MCHG) 69 (1069) : Pump control limit signal (MLIM) Indication of cumulative run time of motor for replacement

Indication of the maximum number of ON times of relay contacts on the relay output card or those built in inverter Display of 1.000 means 1000 times. For relay output card For built-in mechanical contacts

Incre-

ment

1

-

1

1 1 1 1 1

1 1

Unit

Hz

-

h

h h h h

Times

Times Times

Data

copying*

Y

Y Y Y Y Y

Y Y

2

Default

setting

999

100

-

●y codes: Link Functions

Code

RS-485 Communication(Standard)

(No-response error detection time)

*2 Symbols used in the data copy column: Y: Copied Y1: Not copied if the inverter capacity differs. Y2: Not copied if the voltage series differs. N: Not copied <Changing, setting, and saving data during operation> : No data change allowed : Change with key, and set and save with key. : Change and set with key, and save with key.

Name Data setting range

(Station address)

(Communications error

processing)

(Error processing timer)

(Transmission speed)

(Data length)

(Parity check)

(Stop bits)

(Response latency time)

(Protocol selection)

1 to 255

0 : Immediately trip and alarm 1 : Trip and alarm after running for the period specified by timer y03 2 : Retry during the period specified by timer y03. If retry fails, trip and alarm . If it succeeds, continue to run. 3 : Continue to run

0.0 to 60.0 0 : 2400 bps 1 : 4800 bps 2 : 9600 bps 3 : 19200 bps 4 : 38400 bps 0 : 8 bits 1 : 7 bits 0 : None 1 : Even parity 2 : Odd parity 0 : 2 bits 1 : 1 bit 0 (No detection), 1 to 60

0.00 to 1.00 0 : Modbus RTU protocol 1 : FRENIC Loader protocol (SX protocol) 3 : Metasys-N2

FLN P1

4 :

Incre-

ment

1

-

0.1

-

1

0.01

-

Unit

-

s

-

s

-

Data

copying*

Y

Y Y

Y

Y Y

2

Default

setting

1

0

2.0 3

0

0.01 1

32

●y codes: Link Functions

Code

RS-485 Communication (Optioon)

Bus Link Function

Loader Link Function

Name Data setting range

(Station address)

(Communications error

processing)

(Error processing timer)

(Transmission speed)

(Data length)

(Parity check)

(Stop bits)

(No-response error

detection time)

(Response latency time)

(Protocol selection)

(Mode selection)

■ 208V Default setting

Inverter type FRN001F1S-2U FRN002F1S-2U FRN003F1S-2U FRN005F1S-2U FRN007F1S-2U FRN010F1S-2U FRN015F1S-2U FRN020F1S-2U FRN025F1S-2U FRN030F1S-2U FRN040F1S-2U FRN050F1S-2U FRN060F1S-2U FRN075F1S-2U FRN100F1S-2U FRN125F1S-2U

460V Default setting

■

Inverter type

FRN001F1S-4U FRN002F1S-4U FRN003F1S-4U FRN005F1S-4U FRN007F1S-4U FRN010F1S-4U FRN015F1S-4U FRN020F1S-4U FRN025F1S-4U FRN030F1S-4U FRN040F1S-4U FRN050F1S-4U FRN060F1S-4U FRN075F1S-4U FRN100F1S-4U FRN125F1S-4U FRN150F1S-4U FRN200F1S-4U FRN250F1S-4U FRN300F1S-4U FRN350F1S-4U FRN400F1S-4U FRN450F1S-4U FRN500F1S-4U FRN600F1S-4U FRN700F1S-4U FRN800F1S-4U FRN900F1S-4U

F05

208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208

460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460

F11

3.16

6.16

8.44

13.60

20.19

27.42

40.44

53.98

65.49

79.06

100.20

126.60

150.80

191.50

248.80

295.60

F11

1.50

2.90

4.00

6.30

9.30

12.70

18.70

24.60

30.00

36.20

45.50

57.50

68.70

86.90

113.00

134.00

169.00

231.00

272.00

323.00

375.00

429.00

481.00

534.00

638.00

F12

5.0

10.00

F12

5.0

10.00

E34

3.16

6.16

8.44

13.60

20.19

27.42

40.44

53.98

65.49

79.06

100.20

126.60

150.80

191.50

248.80

295.60

E34

1.50

2.90

4.00

6.30

9.30

12.70

18.70

24.60

30.00

36.20

45.50

57.50

68.70

86.90

113.00

134.00

169.00

231.00

272.00

323.00

375.00

429.00

481.00

534.00

638.00

1 to 255

0 : Immediately trip and alarm 1 : Trip and alarm after running for the period specified by timer y13. 2 : Retry during the period specified by timer y13. If retry fails, trip and alarm . If it succeeds, continue to run. 3 : Continue to run.

0.0 to 60.0 0 : 2400 bps 1 : 4800 bps 2 : 9600 bps 3 : 19200 bps 4 : 38400 bps 0 : 8 bits 1 : 7 bits 0 : None 1 : Even parity 2 : Odd parity 0 : 2 bits 1 : 1 bit 0 : (No detection), 1 to 60

0.00 to 1.00 0 : Modbus RTU protocol

Metasys-N2

3 : 4 : FLN P1

Frequency command Follow H30 data

0:

Via field bus option

1:

Follow H30 data

2:

Via field bus option

3:

Frequency command Follow H30 and y98 data

0:

Via RS-485 link (Loader)

1:

Follow H30 and y98 data

2:

Via RS-485 link (Loader)

3:

P02

P03

3.16

6.16

8.44

13.60

20.19

27.42

40.44

53.98

65.49

79.06

100.20

126.60

150.80

191.50

248.80

295.60

P03

1.50

2.90

4.00

6.30

9.30

12.70

18.70

24.60

30.00

36.20

45.50

57.50

68.70

86.90

113.00

134.00

169.00

231.00

272.00

323.00

375.00

429.00

481.00

534.00

638.00

P06

1.39

2.53

3.23

4.32

5.63

7.91

11.49

8.32

15.10

17.91

12.30

16.91

18.81

25.86

33.82

26.95

P06

0.77

1.40

1.79

2.39

3.12

4.37

6.36

4.60

8.33

9.88

6.80

9.33

10.40

14.30

18.70

14.90

45.20

81.80

41.10

45.10

68.30

80.70

85.50

99.20

140.00

1.00

2.00

3.00

5.00

7.50

10.00

15.00

20.00

25.00

30.00

40.00

50.00

60.00

75.00

100.00

125.00

P02

1.00

2.00

3.00

5.00

7.50

10.00

15.00

20.00

25.00

30.00

40.00

50.00

60.00

75.00

100.00

125.00

150.00

200.00

250.00

300.00

350.00

400.00

450.00

500.00

600.00

700.00

800.00

900.00

P07

4.61

5.04

3.72

3.99

3.18

2.91

2.48

2.54

2.11

2.29

2.22

2.34

1.57

1.67

1.31

1.28

P07

3.96

4.29

3.15

3.34

2.65

2.43

2.07

2.09

1.75

1.90

1.82

1.92

1.29

1.37

1.08

1.05

0.96

0.72

0.71

0.53

0.99

1.11

0.95

1.05

0.85

P08

10.32

9.09

24.58

28.13

34.70

36.89

34.92

35.90

38.01

39.31

30.83

30.27

32.85

32.97

28.97

27.93

P08

8.86

7.74

20.81

23.57

28.91

30.78

29.13

29.53

31.49

32.55

25.32

24.87

26.99

27.09

23.80

22.90

21.61

20.84

18.72

18.44

19.24

18.92

19.01

18.39

18.38

Run command Follow H30 data Follow H30 data Via field bus option Via field bus option Run command Follow H30 and y98 data Follow H30 and y98 data Via RS-485 link (Loader) Via RS-485 link (Loader)

H13

H80

0.20

0.10

H80

0.20

0.10

H86

0 0 0 0 0 0 0 0 0 0 0 2 2 2 2 2

0 0 0 0 0 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

0.5

1.0

1.5

H13

0.5

1.0

1.5

2.0

2.5

4.0

5.0

Incre-

ment

1

-

0.1

-

1

0.01

-

Unit

-

s

-

s

-

Data

copying*

Y

Y Y

Y

Y Y

Y

N

2

Default

setting

1

0

2.0 3

0

0.01 0

0

Function

33

Settings

Peripheral Equipment Connection Diagrams

34

Extension cable for

Remote keypad (Standard equipment)

Use an extension cable to perform remote operation.

Multi-function keypad TP-G1

This multi-function keypad has a large 5-digit 7segment LED with backlit LCD.

Arrestor



CN232

Used to absorb lightning surges that come in from the power supply to protect all the equipment that is connected to the power supply. [Handled by Fuji Electric Technica Co., Ltd.]

Power

supply

MCCB

or

GFCI

3

STR

V WU

remote operation

This cable is used if remote operation is to be performed.

* Connector type: RJ-45

Radio noise reducing zero phase reactor ACL-40B, ACL-74B, F200160

This is used to reduce noise. For the most part, control effects can be obtained in frequency band of 1MHz or higher. Since the frequency band where effects can be obtained is broad, it is effective as a simple countermeasure against noise. If the wiring distance between a motor and the inverter is short (66ft (20m) is a good guideline), it is recommended that it be connected to the power supply side, and if the distance exceeds 66ft (20m), connect it to the output side.

EMC compliant filter



EFL-

This is an exclusive filter used to comply with European regulations in the EMC Directives (emissions). For details, make connections in accordance with the "Installation Manual."

Power filter

-

RNF

This filter can be used for the same purpose as the "EMC compliant filter" described above, but it does not comply with the EMC Directives.

Output circuit filter

-

OFL-

This filter is connected to the output circuits of low noise type inverters (carrier frequency 8kHz to 15kHz, 6kHz or greater in 40HP or higher inverter) and is used for the following purposes.

• Suppresses fluctuation of motor terminal voltages. Prevents damage to motor insulation due to surge voltage in 460V series inverters.

• Suppresses leak current in output side wiring. Reduces leak current when multiple motors are run side by side or when there is long distance wiring.

• Suppresses radiation noise and induction noise from output side wiring. If the wiring length in a plant, etc. is long, it is effective as a countermeasure for noise reduction.

* When this filter is connected, be sure to set the carrier

frequency (F26) at 8kHz or higher (6kHz or higher for 40HP or larger model).



OFL-

This filter is connected to the inverter output circuit for the following purposes.

• Suppresses fluctuation of motor terminal voltages.

• Suppresses radiation noise and induction noise

*This filter is not limited by carrier frequency. Also, motor tuning

Surge suppression unit SSU-

Prevents the motor insulation from being damaged by the surge current of the inverter.

Surge absorber S2-A-O: For magnetic contactors S1-B-O: For mini control relays, timers

Absorbs external surges and noise and prevents malfunction of magnetic contactors, mini control relays and timers, etc. [Handled by Fuji Electric Technica Co., Ltd.]

-4A

Prevents damage to motor insulation due to surge voltage in 460V series inverters.

from output side wiring. If the wiring length in a plant, etc. is long, it is effective as a noise reduction countermeasure.

can be carried out with this option in the installed state.

-

TA-NS

Magnetic contacto

L2 L3L1

L2' L3'L1'

STR

r

V WU

Y1 Z1X1

Y2 Z2X2

STR G

M

3

Motor

Keypad connector

L1/R L2/S L3/T P1 P

Filter capacitor for radio noise reduction



NFM

Used to reduce noise. It is effective in the AM radio frequency band.

* Do not use this in the inverter output side.

[Made by NIPPON CHEMI-CON, handled by Fuji Denki Technica Co., Ltd.]

Surge killer FLS-323

Absorbs external surges and noise, preventing malfunction of electronic devices used in control panels, etc.

Length [ft (m)]

Model

16 (5)

CB-5S

9.8 (3)

CB-3S

3.3 (1)

CB-1S

Option board

Control circuit terminal base

(-)

(+)

N

UVW

(+)

P1 P

Other inverters

M315KPD



Analog frequency meter (1.77, 2.36inch square (45, 60mm square)) TRM-45, FM-60

[Handled by Fuji Denki Technica Co., Ltd.]

Frequency setting VR

RJ-13, WAR3W-1kΩ [Handled by Fuji Denki Technica Co., Ltd.]

Inverter loader software for Windows

This software is used to set function codes in the inverter from a personal computer, to manage data, etc.

USB-RS-485 converter, USB cable

[Handled by System Sacom Sales Corp.].

USB-RS-485

converter

Personal computer

■ Interface card

DeviceNet card OPC-F1-DEV

PROFIBUS card OPC-F1-PDP

LONWORKS card OPC-F1-LNW

BACnet card OPC-F1-BAC(available soon)

Relay output card OPC-F1-RY

This option card is used to convert the transistor outputs from the FRENIC Eco's terminals Y1 to Y3 into the relay outputs. Caution: FRENIC Eco's terminals Y1 to Y3 cannot be used while this card is installed.

• Relay output: Built-in three circuits

• Signal type: SPDT contact

• Contact capacity: 250V AC, 0.3A cos

48V DC, 0.5A (resistance load)

GG

DC Reactor

-

DCR

(For power supply coordination)

1) Used when the power supply's transformer capacity is 500kVA or higher and is 10 or more times the rated capacity of the inverter.

2) Used in cases where a thyristor converter is connected as a load on the same transformer.

* If a commutating reactor is not used in the thyristor converter,

it is necessary to connect an AC reactor on the inverter's input side, and so be sure to verify that this is done.

3) Used to prevent tripping in cases where an inverter overvoltage trip is caused by opening and closing of the phase advancing capacitor in the power supply system

4) Used when there is a phase unbalance of 2% or greater in the power supply voltage.

(For improving input power factor, reducing harmonics)

• Used to reduce the input harmonics current (or

improve power factor).

* Concerning reduction effects, please refer to the accompanying guidelines.

NEMA1kit ĦNEMA1-

NEMA1 kit, when fitted to the FRENIC-Eco series, protects the inverter body with the structure the conforms to the NEMA1 standard TYPE1).

Panel-mount adapter

This adapter makes the latest inverters interchangeable with older inverter models manufactured by Fuji Electric.

MA-F1-5.5 MA-F1-15 MA-F1-30

Mounting adapter for external cooling

This is an adapter for relocating the inverter's cooling fan to the outside of the control panel.

PB-F1-5.5 PB-F1-15 PB-F1-30



FRN007P11S-2/4U FRN007F1S-2/4U FRN020P11S-2/4U FRN020F1S-2/4U FRN040P11S-2/4U FRN040F1S-2/4U

FRN001F1S-2/4U~FRN007F1S-2/4U FRN010F1S-2/4U FRN025F1S-2/4U

φ

F1-ħ

(approved as UL

~FRN020F1S-2/4U ~FRN040F1S-2/4U

=0.3

Options

DC REACTOR

D

D1

W1

W

4-G Mounting hole

Fig. A

W1

W

D2

Fig. D

H

4-G Mounting hole

MAX. D2D3

D1

D

MAX.18.90(480)[H]

Terminal hole

0.59 ( 15)

W1

W

MAX.7.87 (200)[D2]

Terminal

MAX. D2 D3

MAX. H

4-G Mounging hole

Fig. B

D1

D

Fig. F

Terminal

MAX. D2 D3

MAX. H

W1

4-G

W

Mounting hole

Fig. C

D3 D2

H

W1

W

-G

4 Mounting hole

D1

D

D1

D

2-Terminal (4- 0.59( 15) hole)

1.5 8

(40)

Fig. E

Power supply

voltage

3-phase

208V

3-phase

460V

Applicable

motor rating

(HP)

1 2 3 5 7 10 15 20 25 30 40 50 60 75 100 125 1 2 3 5 7 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800

900

Inverter

type

FRN001F1S-2U FRN002F1S-2U FRN003F1S-2U FRN005F1S-2U FRN007F1S-2U FRN010F1S-2U FRN015F1S-2U FRN020F1S-2U FRN025F1S-2U FRN030F1S-2U FRN040F1S-2U FRN050F1S-2U FRN060F1S-2U FRN075F1S-2U FRN100F1S-2U FRN125F1S-2U FRN001F1S-4U FRN002F1S-4U FRN003F1S-4U FRN005F1S-4U FRN007F1S-4U FRN010F1S-4U FRN015F1S-4U FRN020F1S-4U FRN025F1S-4U FRN030F1S-4U FRN040F1S-4U FRN050F1S-4U FRN060F1S-4U FRN075F1S-4U FRN100F1S-4U FRN125F1S-4U FRN150F1S-4U FRN200F1S-4U FRN250F1S-4U FRN300F1S-4U FRN350F1S-4U FRN400F1S-4U FRN450F1S-4U FRN500F1S-4U FRN600F1S-4U FRN700F1S-4U FRN800F1S-4U

FRN900F1S-4U

REACTOR

type

DCR2-1.5

DCR2-2.2

DCR2-3.7 DCR2-7.5 DCR2-11 DCR2-15 DCR2-18.5 DCR2-24U DCR2-30B DCR2-37B DCR2-45B DCR2-55B

DCR2-75C

DCR2-110C DCR4-0.75 DCR4-1.5 DCR4-2.2 DCR4-3.7 DCR4-5.5 DCR4-7.5 DCR4-11 DCR4-15 DCR4-18.5 DCR4-22A DCR4-30B DCR4-37B DCR4-45B DCR4-55B DCR4-75C DCR4-90C DCR4-110C DCR4-132C

DCR4-200C

DCR4-220C

DCR4-280C

DCR4-355C DCR4-400C DCR4-450C DCR4-500C

DCR4-560C

Fig.

A

A A A A A A B B B C

D

D A A A A A A A A A A B B B B D D D D

D

E E E E

F

5.71 (145)[W1]

10.63 (270)[W]

W

2.6(66)

3.39(86)

4.37(111)

5.75(146)

5.98(152)

6.73(171)

7.48(190)

10.04(255)

11.81(300)

2.6(66)

3.39(86)

4.37(111)

5.75(146)

5.98(152)

6.73(171)

10.04(255)

10.08(256)

12.05(306)

14.06(357)

13.78(350)

15.75(400)

17.52(445)

17.32(440)

17.52(445)

10.63(270)

W1

2.20(56)

2.80(71)

3.74(95)

4.88(124)

3.54(90)

4.33(110)

6.30(160)

8.86(225)

10.43(265)

2.20(56)

2.80(71)

3.74(95)

4.88(124)

3.54(90)

4.33(110)

8.86(225)

10.43(265)

12.20(310)

13.58(345)

15.16(385)

15.35(390)

5.71(145)

4- 0.55 ( 14)

Long hole

3.54(90)

3.94(100)

4.72(120)

6.14(156)

5.94(151)

6.54(166)

5.16(131)

4.17(106)

4.57(116)

3.54(90)

3.94(100)

4.72(120)

6.18(157)

5.91(150)

6.50(165)

6.69(170)

4.17(106)

4.57(116)

4.96(126)

5.55(141)

5.75(146)

6.34(161)

6.14(156)

5.71(145)

5.91(150)

6.50(165)

8.19(208)

D

6.69 (170)[D1]

8.19 (208)[D]

D1

2.83(72)

3.15(80)

3.78(96)

4.57(116)

4.33(110)

4.92(125)

3.54(90)

3.39(86)

3.54(90)

2.83(72)

3.15(80)

3.78(96)

4.53(115)

4.33(110)

4.92(125)

5.12(130)

3.39(86)

3.78(96)

3.54(90)

3.94(100)

4.45(113)

4.65(118)

5.24(133)

5.04(128)

4.61(117)

4.80(122)

5.39(137)

6.69(170)

Dimensions [inch (mm)]

D2

0.79(20)

0.39(10)

0.79(20)

0.91(23)

0.94(24)

0.59(15)

0.98(25)

4.53(115)

4.72(120)

3.94(100)

5.71(145)

7.28(185)

0.79(20)

0.59(15)

0.79(20)

0.94(24)

0.59(15)

0.98(25)

3.94(100)

4.33(110)

4.92(125)

5.12(130)

5.51(140)

5.91(150)

6.50(165)

7.28(185)

8.27(210)

7.87(200)

8.39(213)

8.46(215)

8.66(220)

7.87(200)

D3

-

3.07(78)

2.95(75)

3.39(86)

2.56(65)

2.09(53)

2.28(58)

-

3.07(78)

2.95(75)

3.23(82)

3.35(85)

2.09(53)

2.28(58)

2.48(63)

2.78(70.5)

2.87(73)

3.17(80.5)

3.07(78)

2.85(72.5)

2.95(75)

3.25(82.5)

-

H

3.70(94)

4.33(110)

5.12(130)

5.39(137)

7.09(180)

5.12(130)

5.91(150)

8.27(210)

5.71(145)

6.30(160)

3.70(94)

4.33(110)

5.12(130)

6.73(171)

5.12(130)

5.91(150)

5.71(145)

6.10(155)

6.30(160)

7.48(190)

8.86(225)

9.65(245)

18.90(480)

Mounting

hole

0.2x0.31(5.2x8)

0.24x0.43(6x11)

0.28x0.43(7x11)

0.31(8)

0.24(6)

M8

0.20x0.31(5.2x8)

0.24x0.35(6x9)

0.28x0.43(7x11)

0.31(8)

0.24(6)

0.31(8)

0.39(10)

M10

M10 M10 M10 M10

0.55( 14) long hole

Unit:inch (mm)

Terminal

hole

M4

M4 M5 M6 M6 M8 M8 M8

M8 M10 M12

M12

M4

M5

M6

M8

M8 M10 M12 M12 M12

M12

M16

-

0.59( 15)

Mass

[lbs(kg)]

3.5(1.6)

4.0(1.8)

5.7(2.6)

8.4(3.8)

9.5(4.3) 13(5.9) 16(7.4) 17(7.5)

26(12) 31(14) 35(16) 35(16)

25(11.4)

37(17)

3.1(1.4)

3.5(1.6)

4.4(2.0)

5.7(2.6)

9.3(4.2)

9.5(4.3) 13(5.9) 16(7.2) 16(7.2)

29(13) 33(15) 40(18)

44(20) 27(12.4) 32(14.7) 41(18.4)

49(22)

65(29.5)

72(32.5)

79(36)

104(47) 115(52) 132(60) 154(70)

154(70)

Peripheral Equipment

Connection Diagrams

Options

35

Options

●Interface card

DeviceNet card (OPC-F1-DEV)

Use this interface card to enter or monitor operation commands or frequency or to change or check the settings of function codes necessary for operation at the master station of DeviceNet.

●Number of connectable nodes: Max. 64 (including the master)

●MAC ID: 0 to 63

●Insulation: 500V DC (by photocoupler)

●Transmission speed: 500kbps/250kbps/125kbps

●Network power consumption: Max. 50mA at 24V DC

BACnet card (OPC-F1-BAC)

Available soon

Relay output card (OPC-F1-RY)

Use this option card to convert the transistor outputs issued from the terminals Y1 to Y3 of the main body of FRENIC-Eco into relay outputs.

Note: FRENIC-Eco's terminals Y1 to Y3 cannot be used while this card is installed.

●Relay outputs: Built-in three circuits

●Contact: SPDT contact

●Contact capacity: 250V AC, 0.3A cosφ=0.3

48V DC, 0.5A (resistance load)

PROFIBUS card (OPC-F1-PDP)

With this interface card, you can do the following operations from the PROFIBUS-DP master: issuing the inverter operation command, issuing the frequency command, monitoring the operating status, and changing the settings in all the function codes of FRENIC-Eco.

●Transmission speed: 9.6kbps to 12Mbps

●Transmission distance: Max. 3900ft (1200m)

●Connector: 6-pole terminal base

●

Extension cable for remote operation (CB-S)

This straight cable is used to connect the inverter and the remote keypad.

8 1

Optional type CB-5S CB-3S CB-1S

L

Connector type: RJ-45

Length (ft (m))

16 (5)

9.8 (3)

3.3 (1)

LONWORKS interface card (OPC-F1-LNW)

With use of this interface card, the peripheral devices (including a master) linked through L This allows you to issue an operation command or a frequency setting command from the master.

●No. of network variables: 62

●No. of connectable devices: 24

●Transmission speed: 78kbps

●

Mounting adapter for external cooling (PB-F1-

ONWORKS can be connected to FRENIC-Eco.



Use this adapter to shift the heat sink to the outside of the control panel. For 50HP or larger inverters, the head sink can be extended, without using this adapter, by simply relocating the mounting base.

Mounting adapter for external cooling

Panel front

Inverter

Control panel

Optional type PB-F1-5.5

PB-F1-15

PB-F1-30

Applicable inverter type FRN001F1 *-2U FRN002F1 *-2U FRN003F1 *-2U FRN005F1 *-2U FRN001F1 *-4U FRN002F1 *-4U FRN003F1 *-4U FRN005F1 *-4U FRN007F1 *-4U FRN007F1 *-2U FRN010F1 *-2U FRN015F1 *-2U FRN010F1 *-4U FRN015F1 *-4U FRN020F1 *-4U FRN020F1 *-2U FRN025F1 *-2U FRN030F1 *-2U FRN025F1 *-4U FRN030F1 *-4U FRN040F1 *-4U

)

36

■ NEMA1 kit (NEMA1-



F1-



)

NEMA1 kit, when fitted to the FRENIC-Eco series, protects the inverter body with the structure the conforms to the NEMA1 standard (approved as UL TYPE1).

●Combination between F1S Series Inverter and NEMA1 Cover

Dimensions [inch(mm)]

6.42

(163)

8.47

(215)

8.47

(215)

8.47

(215)

8.47

(215)

10.04 (255)

10.63 (270)

11.81 (300)

12.40 (315)

15.55 (395)

14.17 (360)

14.96 (380)

17.32 (440)

-

1.18 (30)

ý

----

ý

3.94

(100)

4.92

(125)

7.48 (190)

3.54

(90)

3.74 (95)

14.02 (356)

5.12

(130)

9.65

(245)

9.95

(240)

9.95

(240)

-

3.57

(90.7)

ý

7.21

(183.2)

4.35

(110.5)

4.35

(110.5)

4.35

(110.5)

5.53

(140.5)

5.24

(133)

10.04 (255)

7.01

(178)

5.58

(141.6)

7.94

(201.6)

7.94

(201.6)

-

6.55

(166.4)

ý

8.07

(205)

12.73

(323.4)

14.11

(358.4)

14.11

(358.4)

14.11

(358.4)

21.00

(533.4)

26.90

(683.2)

21.00

(533.4)

26.94

(684.2)

26.94

(684.2)

34.81

(884.2)

Conduit dia Ļpcs

-

ý

-

ý

-

ý

5.90

(150)

8.47

(215)

4.53

(115)

4.72

(120)

5.12

(130)

15.16 (385)

6.50

(165)

11.02 (280)

10.83 (275)

1.06(27)Ļ1

1.06(27)Ļ/

1.34(34)Ļ0

1.34(34)Ļ/

1.65(42)Ļ0

1.34(34)Ļ/

1.65(42)Ļ0

1.34(34)Ļ/

1.89(48)Ļ0

1.89(48)Ļ/

2.52(64)Ļ1

1.89(48)Ļ/

3.03(77)Ļ1

1.89(48)Ļ/

2.52(64)Ļ1

1.89(48)Ļ/

2.52(64)Ļ1

1.89(48)Ļ/

2.52(64)Ļ1

1.89(48)Ļ/

3.54(90)Ļ1

1.89(48)Ļ/

4.33(110)Ļ1

1.89(48)Ļ/

4.33(110)Ļ1

1.89(48)Ļ/

5.63(14)Ļ1

1.89(48)Ļ/

5.63(14)Ļ1

Optional type

NEMA1-5.5F1-24

NEMA1-11F1-24

NEMA1-15F1-24

NEMA1-22F1-24

NEMA1-30F1-24

NEMA1-45F1-24

NEMA1-75F1-2

NEMA1-75F1-4

NEMA1-110F1-4

NEMA1-132F1-4

NEMA1-110F1-2

NEMA1-220F1-4

NEMA1-280F1-4

NEMA1-400F1-4

NEMA1-560F1-4

Inverter type

FECOA W H D A B C E

FRN001 to 005F1S-2U FRN002 to 007F1S-4U FRN007 to 010F1S-2U FRN010 to 015F1S-4U FRN015F1S-2U FRN020F1S-4U FRN020 to 025F1S-2U FRN025 to 030F1S-4U FRN030F1S-2U FRN040F1S-4U FRN040F1S-2U FRN050 to 060F1S-4U

FRN050 to 60F1S-2U

FRN075 to 100F1S-2U

FRN075F1S-4U

FRN100F1S-4U

FRN125 to 150F1S-4U

FRN200F1S-4U

FRN125F1S-2U

FRN250 to 300F1S-4U FRN350F1S-4U

FRN400 to 450F1S-4U

FRN500F1S-4U FRN600F1S-4U FRN700F1S-4U FRN800F1S-4U FRN900F1S-4U

5.91

(150)

8.66

(220)

8.66

(220)

9.84

(250)

9.84

(250)

12.60 (320)

13.98 (355)

20.87 (530)

26.77 (680)

20.87 (530)

26.77 (680)

34.65 (880)

10.24 (260)

15.75 (400)

21.65 (550)

24.21 (615)

29.13 (740)

21.65 (550)

24.21 (615)

29.13 (740)

34.65 (880)

39.37

(1000)

39.37

(1000)

55.12

(1400)

55.12

(1400)

Outside figure

A

B

A

C

D

Fig. A

Fig. C

Fig. B

W

H

W

HA

C

D

B

Fig. D

W

H

A

C

W

H

A

C

D

Options

B

D

E

B

37

Options

■ Required torque and wire size

Required torque

Power supply

voltage

Three-phase

208 V

Three-phase

460 V

*1: Select the rated current of a fuse or a circuit breaker which is suitable to the connecting wire size.

Inverter type

FRN001F1S-2U FRN002F1S-2U FRN003F1S-2U FRN005F1S-2U FRN007F1S-2U FRN010F1S-2U FRN015F1S-2U FRN020F1S-2U FRN025F1S-2U FRN030F1S-2U FRN040F1S-2U FRN050F1S-2U FRN060F1S-2U FRN075F1S-2U FRN100F1S-2U

FRN125F1S-2U

FRN001F1S-4U FRN002F1S-4U FRN003F1S-4U FRN005F1S-4U FRN007F1S-4U FRN010F1S-4U FRN015F1S-4U FRN020F1S-4U FRN025F1S-4U FRN030F1S-4U FRN040F1S-4U FRN050F1S-4U FRN060F1S-4U FRN075F1S-4U FRN100F1S-4U FRN125F1S-4U FRN150F1S-4U FRN200F1S-4U FRN250F1S-4U FRN300F1S-4U FRN350F1S-4U FRN400F1S-4U FRN450F1S-4U FRN500F1S-4U FRN600F1S-4U FRN700F1S-4U FRN800F1S-4U FRN900F1S-4U

Main

terminal

15.9 (

)

1.8

33.6 (

)

3.8

51.3

(

)

5.8

119.4 (

)

13.5

238.9 (27)

424.7 (48)

15.9 (

)

1.8

33.6 (

)

3.8

51.3 (

)

5.8

119.4

(

)

13.5

238.9 (27)

424.7 (48)

Ib-in (N

Aux.

Control

Power Supply R0, T0

10.6

(

1.2

10.6

(

1.2

-

m)

Control

circuit

Europe

type

Main

terminal

block

14

12

8

4

3 2

1/0

3/0 4/0

300

2/0x2

4/0x2

14

12 10

8

6 4 2 1

1/0

3x2

4/0

250

2/0x2

500

4/0x2 300x2 350x2 400x2 300x3 350x3 300x4 350x4 400x4

)

(

4.4

0.5

4.4

0.5

)

Wire size

AWG

Aux.

Control

Power Supply R0, T0

14

Aux. Fan

Power Supply R1, T1

-

14

-

14

Control

circuit

Europe

type

terminal

block

20

(A)

Class J fuse size (A)

Circuit breaker trip size

10

15

20

30

35 60

50

70

100

125

150

175

200

225 225

300

350

400

6 10 15 15 20 20 30

30

40

50

70

80

100

125

125 150

150

175

200

225

300

400

450

500

600

700

1000

1200

1600

38

Warranty

To all our customers who purchase

Fuji Electric FA Components & Systems' products:

Please take the following items into consideration when placing your order.

When requesting an estimate and placing your orders for the products included in these materials, please be aware that any items such as specifications which are not specifically mentioned in the contract, catalog, specifications or other materials will be as mentioned below. In addition, the products included in these materials are limited in the use they are put to and the place where they can be used, etc., and may require periodic inspection. Please confirm these points with your sales representative or directly with this company. Furthermore, regarding purchased products and delivered products, we request that you take adequate consideration of the necessity of rapid receiving inspections and of product management and maintenance even before receiving your products.

1. Free of Charge Warranty Period and Warranty Range

1-1 Free of charge warranty period

(1) The product warranty period is ''1 year from the date of purchase'' or 24 months from the manufacturing date imprinted on

the name place, whichever date is earlier.

(2) However, in cases where the installation environment, conditions of use, use frequency and times used, etc., have an

effect on product life, this warranty period may not apply.

(3) Furthermore, the warranty period for parts restored by Fuji Electric's Service Department is ''6 months from the date that

repairs are completed.''

1-2 Warranty range

(1) In the event that breakdown occurs during the product's warranty period which is the responsibility of Fuji Electric, Fuji

Electric will replace or repair the part of the product that has broken down free of charge at the place where the product was purchased or where it was delivered. However, if the following cases are applicable, the terms of this warranty may not apply.

1) The breakdown was caused by inappropriate conditions, environment, handling or use methods, etc. which are not specified in the catalog, operation manual, specifications or other relevant documents.

2) The breakdown was caused by product other than the purchased or delivered Fuji product.

3) The breakdown was caused by product other than Fuji product, such as the customer's equipment or software design, etc.

4) Concerning the Fuji's programmable products, the breakdown was caused by a program other than a program supplied by this company, or the results from using such a program.

5) The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric.

6) The breakdown was caused by improper maintenance or replacement using consumables, etc. specified in the operation manual or catalog, etc.

7) The breakdown was caused by a chemical or technical problem that was not foreseen when making practical application of the product at the time it was purchased or delivered.

8) The product was not used in the manner the product was originally intended to be used.

9) The breakdown was caused by a reason which is not this company's responsibility, such as lightning or other disaster.

(2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered product alone. (3) The upper limit for the warranty range shall be as specified in item (1) above and any damages (damage to or loss of

machinery or equipment, or lost profits from the same, etc.) consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty.

1-3. Trouble diagnosis

As a rule, the customer is requested to carry out a preliminary trouble diagnosis. However, at the customer's request, this company or its service network can perform the trouble diagnosis on a chargeable basis. In this case, the customer is asked to assume the burden for charges levied in accordance with this company's fee schedule.

2. Exclusion of Liability for Loss of Opportunity, etc.

Regardless of whether a breakdown occurs during or after the free of charge warranty period, this company shall not be liable for any loss of opportunity, loss of profits, or damages arising from special circumstances, secondary damages, accident compensation to another company, or damages to products other than this company's products, whether foreseen or not by this company, which this company is not be responsible for causing.

3. Repair Period after Production Stop, Spare Parts Supply Period (Holding Period)

Concerning models (products) which have gone out of production, this company will perform repairs for a period of 7 years after production stop, counting from the month and year when the production stop occurs. In addition, we will continue to supply the spare parts required for repairs for a period of 7 years, counting from the month and year when the production stop occurs. However, if it is estimated that the life cycle of certain electronic and other parts is short and it will be difficult to procure or produce those parts, there may be cases where it is difficult to provide repairs or supply spare parts even within this 7-year period. For details, please confirm at our company's business office or our service office.

4. Transfer Rights

In the case of standard products which do not include settings or adjustments in an application program, the products shall be transported to and transferred to the customer and this company shall not be responsible for local adjustments or trial operation.

5. Service Contents

The cost of purchased and delivered products does not include the cost of dispatching engineers or service costs. Depending on the request, these can be discussed separately.

OptionsWarranty

6. Applicable Scope of Service

Above contents shall be assumed to apply to transactions and use of the country where you purchased the products. Consult the local supplier or Fuji for the detail separetaly.

39

When running general-purpose motors

• Driving a 460V general-purpose motor

When driving a 460V general-purpose motor with an inverter using extremely long cables, damage to the insulation of the motor may occur. Use an output circuit filter (OFL) if necessary after checking with the motor manufacturer. Fuji's motors do not require the use of output circuit filters because of their reinforced insulation.

•

Torque characteristics and temperature rise

When the inverter is used to run a general-purpose motor, the temperature of the motor becomes higher than when it is operated using a commercial power supply. In the low-speed range, the cooling effect will be weakened, so decrease the output torque of the motor. If constant torque is required in the low-speed range, use a Fuji inverter motor or a motor equipped with an externally powered ventilating fan.

• Vibration

When the motor is mounted to a machine, resonance may be caused by the natural frequencies, including that of the machine. Operation of a 2-pole motor at 60Hz or more may cause abnormal vibration. * Study use of tier coupling or dampening rubber. * It is also recommended to use the inverter jump

frequency control to avoid resonance points.

• Noise

When an inverter is used with a general-purpose motor, the motor noise level is higher than that with a commercial power supply. To reduce noise, raise carrier frequency of the inverter. High-speed operation at 60Hz or more can also result in more noise.

When running special motors

• High-speed motors

When driving a high-speed motor while setting the frequency higher than 120Hz, test the combination with another motor to confirm the safety of highspeed motors.

• Explosion-proof motors

When driving an explosion-proof motor with an inverter, use a combination of a motor and an inverter that has been approved in advance.

• Submersible motors and pumps

These motors have a larger rated current than general-purpose motors. Select an inverter whose rated output current is greater than that of the motor. These motors differ from general-purpose motors in thermal characteristics. Set a low value in the thermal time constant of the motor when setting the electronic thermal facility.

• Brake motors

For motors equipped with parallel-connected brakes, their braking power must be supplied from the primary circuit (commercial power supply). If the brake power is connected to the inverter power output circuit (secondary circuit) by mistake, problems may occur. Do not use inverters for driving motors equipped with series-connected brakes.

• Geared motors

If the power transmission mechanism uses an oil-

NOTES

lubricated gearbox or speed changer/reducer, then continuous motor operation at low speed may cause poor lubrication. Avoid such operation.

• Synchronous motors

It is necessary to use software suitable for this motor type. Contact Fuji for details.

• Single-phase motors

Single-phase motors are not suitable for inverterdriven variable speed operation. Use three-phase motors. * Even if a single-phase power supply is available, use a three-phase motor as the inverter provides three-phase output.

Environmental conditions

• Installation location

Use the inverter in a location with an ambient temperature range of -10 to 50˚C (14 to 122˚F). The inverter and braking resistor surfaces become hot under certain operating conditions. Install the inverter on nonflammable material such as metal. Ensure that the installation location meets the environmental conditions specified in "Environment" in inverter specifications.

Combination with peripheral devices

•

Installing a molded case circuit

breaker (MCCB)

Install a recommended molded case circuit breaker (MCCB) or a ground-fault circuit interrupter (GFCI) in the primary circuit of each inverter to protect the wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity.

• Installing a magnetic contactor (MC) in the output (secondary) circuit

If a magnetic contactor (MC) is mounted in the inverter's secondary circuit for switching the motor to commercial power or for any other purpose, ensure that both the inverter and the motor are fully stopped before you turn the MC on or off. Remove the surge killer integrated with the MC.

• Installing a magnetic contactor (MC) in the input (primary) circuit

Do not turn the magnetic contactor (MC) in the primary circuit on or off more than once an hour as an inverter fault may result. If frequent starts or stops are required during motor operation, use FWD/REV signals.

• Protecting the motor

The electronic thermal facility of the inverter can protect the motor. The operation level and the motor type (general-purpose motor, inverter motor) should be set. For high-speed motors or water-cooled motors, set a small value for the thermal time constant to protect the motor. If you connect the motor thermal relay to the motor with a long cable, a high-frequency current may flow into the wiring stray capacitance. This may cause the relay to trip at a current lower than the set value for the thermal relay. If this happens, lower the carrier frequency or use the output circuit filter (OFL).

•

Discontinuance of power-factor correcting capacitor

Do not mount power factor correcting capacitors in the inverter (primary) circuit. (Use the DC REACTOR to improve the inverter power factor.) Do

not use power factor correcting capacitors in the inverter output circuit (secondary). An overcurrent trip will occur, disabling motor operation.

• Discontinuance of surge killer

Do not mount surge killers in the inverter output (secondary) circuit.

• Reducing noise

Use of a filter and shielded wires are typical measures against noise to ensure that EMC Directives

ý

areýmet.

• Measures against surge currents

If an overvoltage trip occurs while the inverter is stopped or operated under a light load, it is assumed that the surge current is generated by open/close of the phase-advancing capacitor in the power system. We recommend connecting a DC REACTOR to the inverter.

• Megger test

When checking the insulation resistance of the inverter, use a 500V megger and follow the instructions contained in the Instruction Manual.

Wiring

• Wiring distance of control circuit

When performing remote operation, use the twisted shield wire and limit the distance between the inverter and the control box to 65.6ft (20m).

• Wiring length between inverter and motor

If long wiring is used between the inverter and the motor, the inverter will overheat or trip as a result of overcurrent (high-frequency current flowing into the stray capacitance) in the wires connected to the phases. Ensure that the wiring is shorter than 164ft (50m). If this length must be exceeded, lower the carrier frequency or mount an output circuit filter (OFL).

• Wiring size

Select cables with a sufficient capacity by referring to the current value or recommended wire size.

• Wiring type

Do not use multicore cables that are normally used for connecting several inverters and motors.

• Grounding

Securely ground the inverter using the grounding terminal.

Selecting inverter capacity

• Driving general-purpose motor

Select an inverter according to the applicable motor ratings listed in the standard specifications table for the inverter. When high starting torque is required or quick acceleration or deceleration is required, select an inverter with a capacity one size greater than the standard.

• Driving special motors

Select an inverter that meets the following condition: Inverter rated current > Motor rated current.

Transportation and storage

When transporting or storing inverters, follow the procedures and select locations that meet the environmental conditions that agree with the inverter specifications.

Fuji Electric Corp. of America

47520 Westinghouse Drive Fremont, CA 94539, U.S.A. Tel.+1-510-440-1060 Fax.+1-510-440-1063

Information in this catalog is subject to change without notice.

http://www.fujielectric.com

Printed on recycled paper

Printed in Japan 2008-6 (F08a/E08) CM 30 FIS

Fuji Electric FRENIC-Eco User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual