Frymaster MF-90U-80 Operators Manual

MF90 Series Portable
Installation & Operation Manual
Filtration Systems
MF90-80, -80LP & -110 Models
"U" & "AU" CONFIGURATIONS
PARTS LIST
PARTS LIST
PARTS LIST PARTS LIST
INCLUDED
INCLUDED
INCLUDEDINCLUDED
24-Hour Service Hotline 1-800-551-8633
Price: $12.00
SEPTEMBER 2003
819-5934
Please read all sections of this manual and retain for future reference.
Installation, maintenance, and repairs should be performed by your Frymaster/Dean
Factory Authorized Service Agency.
WARNING
Safe and satisfactory operation of your equipment depends on its proper installation.
Installation MUST
MUST conform to local codes, or in the absence of local codes, with the
MUSTMUST
latest edition of the National Electric Code, N.F.P.A. 70.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
This filter is equipped with a three-prong, grounded plug for your protection against
shock hazard and should be plugged directly into a properly grounded, three-hole
receptacle. Do not cut off, remove or otherwise bypass the grounding prong on this
plug.
If it is necessary to use an extension cord, it MUST
MUST be a three-conductor, grounded
MUSTMUST
cord of 16 gauge or greater.
DANGER
Do not filter more than one fry tank at a time.
Hot fluid – Do not fill above a point 1-½ inches below the OIL CONTAINER RIM.
WARNING
This filter unit is not suitable for outdoor use. When operating this unit, it MUST
MUST be
MUSTMUST
placed on a horizontal surface.
WARNING
This filter unit is not suitable for installation in an area where a water jet can be used,
and this appliance MUST
MUST NOT
MUSTMUST
NOT be cleaned with a water jet.
NOTNOT
NOTICE:
If this filter unit is cleaned with water, disconnect the unit from power source before
cleaning and thoroughly dry the filter unit before reconnecting to electrical power
source.
DANGER
The crumb tray (if equipped) in portable filter systems must be emptied into a fireproof
container at the end of frying operations each day. Some food particles can
spontaneously combust if left soaking in certain shortening material.
NOTICE:
Drawings and photos used in this manual are intended to illustrate operational, cleaning
and technical procedures and may not conform to on-site management operational
procedures.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED
SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS
ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,
DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY
OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY
MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE
CENTER.
MF90 Series Portable Filtration Systems
PAGE #
1.
1.1
1.2
1.3
1.4
1.5
1.5.1
2.
2.1
2.2
2.3
2.4
3.
3.1
3.1.1
4.
4.1
4.2
4.3
4.4
4.5
5.
5.1
5.2
5.3
5.4
6.
6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
6.3.4
7.
7.1
7.2
INTRODUCTION Parts Ordering/Service Information Service Information After Purchase Safety Information Service Personnel
Definitions
IMPORTANT INFORMATION General Rating Plate Pre-Installation Unpacking the Filter System FILTER PREPARATION Assembling the Filter System
Filter Paper Configurat io n
FILTER OPERATION General Filtering Tools Filtering Preparation Changing Filter Paper Unit Operation PREVENTATIVE MAINTENANCE General Each Filter Use Daily- Close of Business Weekly TROUBLESHOOTING Operating Problems General Troubleshooting Wiring Diagrams
MF90U 120V Wiring MF90U 230V Wiring MF90AU 120V Wiring MF90AU 230V Wiring
PARTS LIST Main Components Plumbing, Oil-Return Components and Accessories
TABLE OF CONTENTS
1–1 1–1 1–1 1–2 1–2 1–3 1–3 2–1 2–1 2–2 2–2 2–3 3–1 3–1 3–1 4–1 4–1 4–2 4–2 4–2 4–6 5–1 5–1 5–1 5–2 5–2 6–1 6–1 6–1 6–3 6–3 6–3 6–4 6–5 7–1 7–1 7–4
MF90 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.1 Parts Ordering/Service Information
Place parts orders directl y with your local Frymaster/Dean Factor y Authorized Service Center. A list of FASCs was included with the filter when shipped from the factory. If you do not have access to this list, please contact the Frymaster/Dean service department at 1-800-551-8633 or 1 318-865­1711, or go to Frymaster/Dean’s website at: www.frymaster.com.
To help speed your order, the following information is required:
Model Number Type Serial Number Optional Features
Item Part Number Quantity Needed
1.2 Service Information
Call the 1-800-551-8633 or (318) 865-1711 Service Hotline number for the location of your nearest Factory Authorized Service Center. Always give the model and serial numbers of your filter unit. Also, identify if your unit is supplied with or without a heater.
To assist you more efficiently, the following information will be needed:
Model Number Type Serial Number
Optional Features
Nature of Problem:
Additional information (i.e. oil temperature at filter time, time of day and other pertinent information) may be helpful in solving your service problem.
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MF90 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.3 After Purchase
In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment.
Authorized Service Technician/FASC Address
Telephone/Fax Model Number Serial Number
1.4 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction.
1-2
MF90 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.5 Service Personnel
1.5.1 Definitions
A. Qualified and/or Authorized Operating Personnel
1. Qualified/authorized operating personnel are those who have carefull y read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual.
B. Qualified Installation Personnel
1. Qualified installation personnel are individuals, or firms, corporations, or companies that,
either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
C. Qualified Service Personnel
1. Qualified service personnel are those who are familiar with Dean equipment and have been authorized by Dean to perform service on Dean equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Dean equipment. A list of Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Dean warranty on your equipment.
1-3
MF90 SERIES PORTABLE FILTRATION SYSTEMS
y)
CHAPTER 2: IMPORTANT INFORMATION
2.1 General
MF-90 portable filters can be used with a variety of Dean fryers, as well as other manufacturers’ equipment. Oil capacity ranges from 80 to 110 pounds of oil, depending on the model. Unit len gth, width, height and tank height dimensions for all units are listed in the table below.
Model Unit Height
(inches)
MF-90/80 24 17 ¾ 24 ¾ 10 ¾ 80
MF-90/80 LP 24 18 33 ½ 9 105
MF-90/110 26 ¼ 17 ¾ 24 ¾ 12 ¾ 110
Unit Width
(inches)
Unit Length
(inches)
Tank Height
(inches)
Oil Capacity
(pounds)
Unit Height
Tank Height
Unit Width
Unit Length
MF90 Series filter unit dimensions (unit and tank heights are measured from bottom of casters to top of unit and tank, respectivel
.
2-1
MF90 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.1 General (cont.)
The used oil may be drained by gravity from the fryer into the filter pan (MF90 "U" models), or removed from the fryer by use of a suction/return hose (MF90 "AU" models). On "AU" models, the oil is pumped back into the frypot using the same suction/return hose.
Oil or shortening is filtered through filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering.
All units are shipped completely assembled with accessories packed inside the filter pan. All units are adjusted, tested and inspected at the factory before shipment.
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of
the inherent dangers of operating a hot oil filter system, particularly the aspects of
oil filtration, and draining/cleaning procedures.
A 7-amp (115V-domestic) or 5-amp (230V-international) circuit breaker installed on the filter unit switches the power OFF if an overload occurs.
NOTE: If the circuit breaker is triggered, depress the reset button to activate the circuit after the
failure has been detected and repaired.
2.2 Rating Plate
Information on the rating plate includes model and serial numbers, as well as electrical requirements. The rating plate is located on the back housing, near the electrical receptacle. Have the rating plate information handy when communicating with the factory about a unit or requesting special parts or information. Without this information
, proper identification of the unit cannot be confirmed.
2.3 Pre-Installation
NOTE: Failure to use qualified service personnel will void the Dean warranty.
A. Standards: Use of this filter unit must be in accordance with all applicable state and local
codes.
B. Electrical Connections: Domestic MF90 filter units require a 115V 60 Hz., 15 amp electrical
supply. International/CE units require 230V 50 Hz., 7 amp electrical supply. Units are equipped with a grounded male receptacle for u se with a 16-3 SJT power cord set. If an extension cord is required, it must be a three-conductor, grounded power cord of at least 16 gauge.
2-2
MF90 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.4 Unpacking the Filter System
Ensure the container is upright. Unpack the filter carefully and remove all accessories from the carton. Do not discard or misplace parts and/or accessories; they will be n eeded for filter setup and operation. Any accessories or starter kits included with the unit will be packaged inside the filter tank.
After unpacking, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, contact the carrier and file the appropriate freight claims. Do not contact the factory, as the responsibility of shipping damage is between the carrier and dealer or end-user.
If your equipment arrives damaged: a. File claim for damages immediately – Regardless of extent of damage. b. Visible loss or damage – Be sure this is noted on the freight bill or express receipt and is
signed by the person making the delivery.
c. Concealed loss or damage – If damage is unnoticed until equipment is unpacked, notify
freight company or carrier immediately, and file a concealed damage claim. This should be done within 15 days of date of delivery. Retain the shipping container for inspection.
NOTE: Dean does not assume responsibility for damage or loss incurred in transit.
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