Frymaster/Dean, a member of the Commercial Food Equipment Service Association,
recommends usi ng CFE S A Ce r tifie d T ec hnic ia ns.
24-Hour Service Hotline 1-800-551-8633
Price: $28.00
819-5981
JUNE 2003
Please read all sections of this manual and retain for future reference.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of
this manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE TO U.S. CUSTOMERS
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COM PUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept
any interference received, including interference that may cause undesired operation. While
this device is a verified Class A device, it has been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set
out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODI S
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
Ultimate Electric Series Fryers
Service & Parts Manual
TABLE OF CONTENTS
Page #
1. SERVICE PROCEDURES 1-1
1.1 General 1-1
1.2 Replace Computer/Controller 1-1
1.3 Replace Interface Board 1-2
1.4 Replace Transformer 1-3
1.5 Replace Temperature Probe 1-3
1.6 Replace Heating Element 1-6
1.7 Replace High-Limit 1-9
1.8 Replace Frypot 1-10
1.9 Replace Contactor (Latching or Heating) 1-11
1.10 Built-in Filter System Service Procedures 1-11
1.11 Basket Lift Service Procedures 1-13
1.12 Electric Interface Board Diagnostic Chart 1-17
1.13 Probe Resistance Chart 1-18
1.14 Element Wattage/Amperage Calculation Charts 1-18
1.15 Wiring Diagrams, Main 1-19
1.15.1 480V 18UE and EH1721 1-19
1.15.2 208V 18UE and EH1721 1-20
1.15.3 KSCFH218E 1-21
1.15.4 BIH1721 1-22
1.16 Wiring Diagrams, Basket Lifts 1-23
1.16.1 Modular Basket Lifts 1-23
1.16.2 Bell Crank Style Basket Lifts 1-23
1.17 Wiring Diagrams, Built-in Filtration 1-24
1.17.1 480V Systems 1-25
1.17.2 208V Systems 1-26
1.17.3 115/230V KFC Systems 1-27
Ultimate Electric Series Fryers
Service & Parts Manual
TABLE OF CONTENTS (CONT.)
Page #
2. PARTS LIST 2-1
2.1 Accessories 2-1
2.2 Basket Lift Assembly (Modular) and Related Components 2-2
2.3 Cabinetry and Related Components 2-5
2.3.1 EH1721 & 18UE Electric2-5
2.3.2 KFC18E Electric2-8
2.3.3 Door Components – Spring-Loaded Door Pins 2-10
2.3.4 Top Caps and Tilt Housing Components 2-11
2.4 Computer and Related Components 2-12
2.5 Contactor/Wireway Box and Related Components 2-14
2.6.3 Under Fryer Filter (UFF) – Filter-Leaf/Suction Tube Assembly 2-19
2.6.4 Single Under Fryer Filter (SUFF) – BIH1721 & 18UE 2-20
2.7 Frypot and Drain Valve Components 2-21
2.8 Oil Drain Flush Components 2-22
2.9 Oil Drain Manifold Components 2-23
2.10 Oil Return Manifold, Motor and Pump Components 2-24
2.11 Oil Return Line Assemblies 2-27
2.12 Probes, High-Limits, Elements and Related Components 2-29
2.13 Tilt Safety Switch Components 2-32
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Before performing any maintenance on your Frymaster/Dean Ultimate Electric fryer, you must
disconnect the electrical power supply.
When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate reassembly.
DANGER
Hot cooking oil or shortening will cause severe burns. Never attempt to move this appliance
when filled with hot cooking oil or shortening, or to transfer hot cooking oil or shortening
from one container to another.
DANGER
This equipment should be unplugged when servicing, except when electrical circuit tests are
required. Use extreme care when performing such tests.
This appliance may have more than one electrical power supply connection point.
Disconnect all power cords before servicing.
Inspection, testing and repair of electrical components should be performed by an
authorized service agent only.
1.2 Replace Computer/Controller
1. Unscrew and remove two control panel
screws on control panel front. Swing the
panel open from the top.
2. Unplug wiring harness at plug on back of
controller (arrow). Unplug controller ground
wire from controller (circle).
3. Remove the control panel/controller by lifting
the assembly from the hinged slots in the
control-panel frame.
4. Reverse procedures to install new controller.
Wire harness/connector and ground wire on controller
back.
1-1
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.3 Replace Interface Board
1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.
2. Unplug wire harness from the interface board
(arrow). Remove all wiring from the
terminals of the interface board, ensuring that
each wire is marked for reattachment.
3. Remove the nuts from each corner of the
interface board and slide the board from the
studs. Unplug connectors J1 and J2, mark
and unplug all other wiring on rear of the
interface board. Ensure that standoffs remain
in place on studs, prior to installing new
interface board. Install the new interface
board by reversing the previous procedures.
Ensure that wire harnesses are connected to
back of interface board prior to securing
interface board. Also, ensure that wiring and
wire harnesses are connected to the proper
terminals.
Wire harness/connector.
Nuts securing interface board (arrows).
1-2
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.4 Replace Transformer
1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.
2. Remove all wiring from the terminals of the
transformer to be replaced (arrows).
3. Remove the screws that secure the
transformer to the component box.
4. Install the new transformer by reversing the
preceding procedures. Make sure you
reconnect the wiring to the proper terminals
and the harnesses to the correct connectors.
Mark and disconnect wiring from the transformer
being replaced.
1.5 Replace Temperature Probe
1. Unplug fryer from the electrical source.
2. Drain the cooking oil from the frypot.
3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer.
4. Remove the screws from the back cover(s).
Set the cover(s) and screws aside.
5. After removing back(s), remove two
remaining screws securing the tilt housing
cover (arrows). Remove the tilt housing.
Note: Early production model shown.
Current production units have a one-piece
back panel (remove all screws securing back
panel). Older units have a three-piece back
panel.
Screws securing back cover and tilt housing.
Remove two tilt-housing screws (arrows) after
removing all other screws and back panel(s).
1-3
p
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.5 Replace Temperature Probe (cont.)
6. Disconnect the wire harness containing the
probe wiring (arrows). It may be necessary
to remove the wire ties.
7. Use a pin-pusher (P/N 806-4855 or P/N 8070928—see Section 1.7) to remove the red and
white probe wires from the connector. Note
probe pin location in plug. Pull the probe
wires out of the insulation.
8. Remove the screw(s) securing the probe
bracket to the element. Remove the metal
wraps securing the probe to the element.
9. Remove the probe bracket and the securing
components from the probe bulb and element.
Thread the probe wire through the hole
(arrow) in the tilt plate assembly and remove
the probe.
Use a pin-pusher to remove probe wires from
connector (arrows).
Remove probe bracket screw and bracket to remove
robe.
Probe Bulb
Bracket Screw
Probe Bracket
Pull old probe wire through grommet to remove
probe.
1-4
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.5 Replace Temperature Probe (cont.)
10. Thread the new probe wire through the hole
in tilt plate. Place the new temperature probe
assembly onto the element and secure with
the bracket and screws removed earlier. Clip
the probe onto the rear of the element (arrow)
in two places. The temperature probe
assembly should be oriented in the same
manner as the probe being replaced.
11. Thread the probe wires into the harness
insulation. Note the pin positions and insert
pins in the connector. Reconnect the harness
and secure with a wire-tie.
12. Lower the element into the frypot with the lift
handle.
13. Place the tilt housing cover over the tilt
housing assembly and secure with screws.
Slightly raising the elements will facilitate
tilt-housing installation.
14. Install back cover(s) and secure with screws
Secure probe bulb to the element back in two places
with metal wire wrap (arrow).
Install tilt housing and cabinet backs after probe
installation is complete.
1-5
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.6 Replace Heating Element
1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.
2. Unplug the element connectors for the
element being removed (right element- 6-pin
harness connector; left element- 9-pin harness
connector). Remove the element wires from
the connector. Press down on either side of
the connector while pulling up on the top
portion. The connector will open from the
top. Note wiring configuration in connector
before removing element wire pins. Pull all
wires from the connector.
3. Remove the screws securing the temperature
probe bracket from the element. Remove the
probe clamp (metal wire-wrap). Set the
temperature probe and probe-securing
components aside.
NOTE: Temperature probe removal is not
required if the left element is being replaced.
4. Disconnect the element springs from the tilt
brackets.
Push in on tabs to release
Remove metal wire wrap (arrow), and screws
securing probe bracket to element (inset, arrow).
Harness
Connector
Closed
top portion
Harness
Connector
Open
Top Portion
Disconnect element springs here.
1-6
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.6 Replace Heating Element (cont.)
5. Remove the element clamps and hardware
before removing mounting-screws and nuts
on the defective element. Remove all wireties securing element wiring, and then
remove element from frypot.
6. Install the replacement element in the frypot
and secure with the mounting hardware
removed in Step 5.
7. Reinstall the temperature probe and probe-
bracket components onto the replacement
element.
8. Route the element leads (terminals) to the
rear of the fryer. Ensure the element-harness
insulation is in place prior to installing
connectors.
9. Secure element wiring with wire-ties.
Element mounting screws on tilt-plate front. (Inset:
element mounting plate on tilt-plate back.)
Ensure element wire insulation is installed and that
the wires are properly routed to prevent wire chaf ing.
Use wire-ties (arrows) to secure ele ment wiring.
1-7
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.6 Replace Heating Element (cont.)
10. When replacing the left element (as viewed
from the rear of the fryer), use the 9-pin
connector, inserting the leads from the
replacement element. Ensure the pin
numbers match the numbers of the defective
element wires. When all pin terminals have
been fully inserted, close the connector by
sliding the halves together until the tabs snap
back into place (reverse procedure in this
section, Step 2). Check wire numbers to
ensure correct wiring of the replacement
element.
When replacing the right element (as viewed
from the rear of the fryer), follow the above
procedure, inserting pin terminals into the
corresponding holes in the 6-pin connector.
11. Connect the connectors, ensuring the latches
lock in place (arrow).
12. Install the temperature probe wires (marked
for re-assembly) in the corresponding pin
locations.
13. Reconnect the element springs. Older models
have turnbuckles (arrow) to allow adjustment
of the spring tension.
14. Place the tilt housing cover over the tilt
housing assembly and secure with screws.
15. Install back covers and secure with screws.
16. Position fryer under exhaust hood.
Left Element—
9-Pin Connector
Right Element—
Connector
6-Pin
Ensure the connection is complete and the latches
(arrow) are locked in place.
Older units have turnbuckles to adjust spring tension.
Current production models are not adjustable.
1-8
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.7 Replace High-Limit
1. Perform Procedure 1.5, Replace Temperature
Probe, Steps 1-4.
2. Disconnect the wire harness containing the
high-limit wires.
3. Use a pin-pusher (P/N 806-4855 or P/N 807-
0928) to remove the two high-limit wires
from the wire harness connector (arrows).
Note pin location in connector before
removing wires.
4. Remove the high-limit from the frypot using
an open-end wrench or other suitable tool.
5. Apply Loc-Tite PST 567 sealant to the
replacement high-limit threads.
6. Screw the replacement high-limit into the
frypot and tighten to 170-180 inch-pounds
torque. DO NOT OVERTIGHTEN.
7. Insert the replacement high-limit wires into
the connector, ensuring each wire is in the
correct hole..
8. Reconnect the high-limit wire-harness
connector.
9. Install and secure the back cover(s).
10. Return fryer to operation.
Using a pin-pusher, remove two high-limit wires
(arrows) from connector.
Pin Pusher— P/N 807-0928
Place wrench here when rem oving and ins ta ll ing
high-limit.
1-9
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.8 Replace Frypot
1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.
connected to the contactor terminals (circles)
inside the component box. Tape wire-pairs
together and mark each wire-set or wire for
reassembly.
3. Remove contactor-mounting screws (arrow)
and remove the contactor.
4. Install the new contactor and connect the
wiring removed in Step 2.
Remove contactor-mounting screws after removing
all wiring from the contactor (circles).
1.10 Built-in Filter System Service Procedures
Troubleshooting Built-In Filtration Systems
One of the most common errors is placing the filter paper on the bottom of the filter pan rather than
over the filter screen.
CAUTION
Ensure that the paper support screen is in place prior to filter paper placement and
filter pump operation. Improper screen placement is the major cause of filter system
malfunction.
Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the supply line connection are present and in good condition.
Missing or worn O-rings allow the pump to take in air, decreasing its efficiency. In addition, oil
leaks into the fryer and on the floor each time a frypot is filtered.
1-11
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.10 Built-in Filter System Service Procedures (cont.)
If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker
is reset. If the pump motor does not start, press the white reset button located under the component
box, inside the cabinet.
If the pump starts after resetting the breaker, then something is causing the motor to overheat. A
major cause of overheating is when several frypots are filtered sequentially, thus overheating the
pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation, and
allow time for the motor to cool between sequential frypot filtering.
Pump overheating can be caused by:
• Solidified shortening in the pan or filter lines,
or
• Attempting to filter unheated oil or shortening.
Cold oil and shortening are more viscous, causing the pump motor to load up and overheat. Always
filter with the oil or shortening at operating temperature [~350°F (177°C)].
If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or
installed paper/pads will allow food particles and sediment to pass through the filter pan and into the
pump. When sediment enters the pump, the gears bind, causing the motor to overload, again
tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize,
with the same result.
A pump seized by debris or hard shortening must be disassembled, cleaned, and then reassembled
before continuing use. Use the following procedure:
1. Disconnect power to the filter system.
2. Remove the front cover of the pump to access the gears inside (see illustration below- 8-GPM
pump shown), if the pump is accessible while still inside the cabinet.
Remove bolts to remove
pump cover.
1-12
Remove debris or harden ed
shortening to free gears.
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.10 Built-in Filter System Service Procedures (cont.)
3. If the front cover is not accessible, the pump must be removed from the pump motor (remove
input/output plumbing from the pump prior to removing pump). Remove three setscrews from
the pump-shaft housing to disengage the pump from the motor. Remove the gears and
thoroughly clean all internal components. Ensure the inside of the pump housing is free of any
debris or hardened shortening before reassembling. Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly.
Filter paper/pads that are the wrong size or installed incorrectly will also allow food particles and
sediment to pass through and clog the suction tube in the bottom of the filter pan. Particles large
enough to block the suction tube may indicate that the crumb tray is not being used.
1.11 Basket Lift Service Procedures
Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure
uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.
A modular basket lift (illustrated) consists
of a toothed rod to which the basket lift arm
is attached, a reversible-drive gear motor
and a pair of roller-activated microswitches.
The gear motor engages the teeth in the rod,
moving it up or down, depending upon the
direction of rotation of the motor.
Microswitches at the upper and lower limits
of movement stop the motor when the
basket is in the full up or full down position.
Timing circuitry in the controller initiates
and stops basket lift operation depending
upon the variables programmed by the
operator. When the product button is
pressed, or the manual control is activated,
the timing circuitry activates a coil in the
basket lift relay to supply power to the lower
microswitch. The microswitches stop the
motor at the lift’s upper and lower travel
limits and reverse the direction of current
flow thus reversing the motor direction.
Modular Basket Lift Assembly (Typical).
1-13
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.11 Basket Lift Service Procedures (cont.)
Simplified Schematic
H
5
1 or 4
3
To computer/controller via
interface board
Basket Lif t
Relay
Normally Open Upper-limi t
Microswitch
M
Normally Closed Lower-lim it
Microswitch
N
6
When the product button is pushed on the computer/controller, current flows through a coil in the
basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the
normally open upper-microswitch. When the lower normally closed microswitch is opened by the
downward moving lift rod, power to the motor ceases to flow. When the computer/controller timesout, the current to the relay coil is interrupted, allowing the upper circuit to be activated. The basket
lift then raises and closes the lower microswitch. When the basket lift rod clears the upper
microswitch, the microswitch opens, and power to the circuit is interrupted, stopping the motor.
Pushing the product button or activating the manual control (if equipped) restarts the cycle.
Problems with the modular basket lift design can be grouped into three categories:
● Binding/jamming problems
● Motor and gear problems
● Electronics problems
1-14
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.11 Basket Lift Service Procedures (cont.)
BINDING/JAMMING PROBLEMS
Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate
bushings to correct the problem.
With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just
enough slack to be rotated slightly.
or similar lightweight white grease to the rod and
MOTOR AND GEAR PROBLEMS
With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.
If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. The motor must be replaced.
If power is reaching the motor but the motor fails to run, the motor is burned out and must be
replaced.
ELECTRONICS PROBLEMS
Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.
Troubleshooting the electronics of a modular-type basket lift is simply a process of verifying current
flow through the individual components up to and including the motor. Using a multimeter set to the
250 VAC range, check the connections on both sides of the component for the presence of the
applied line voltage. The accompanying simplified wiring diagrams identify the components and
wiring connection points.
1-15
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.11 Basket Lift Service Procedures (cont.)
Ultimate Electric Series fryers, used to cook large
amounts of bone-in chicken in a single drop, are
equipped with bell-crank style basket lifts.
Two components, a cam and bell crank, are
connected to the basket lift arm by a flat metal
link. The cam is attached to a drive motor. The
motor rotates the cam, thus raising or lowering
the lift arm linked to the bell crank. A rolleractivated microswitch is used to limit travel.
When the roller in the microswitch is in contact
with the cam, the motor is energized. As the cam
rotates, the roller loses contact with the cam and
the motor power circuit is broken, de-energizing
the motor.
Bell-crank style basket lift.
Timing circuitry in the controller initiates and stops basket lift operation. When the product button is
pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor. The
microswitch stops the motor at the lift’s lower travel limit and the switch contacts are reversed. At
the end of the programmed cooking time, the timing circuit activates the coil once more and the lift
rises until the microswitch again loses contact with the cam, opening the motor power circuit and
stopping the motor. A typical bell-crank wiring diagram is shown below.
REFERENCES TO LEFT & RIGHT ARE FROM REAR OF
FRYER
M
LH SIDE
ALL RELAYS
12VDC COIL
N.O.
N.C.
RED
BLU
132
NC
54
21
B.L.COM 2
COM
NO
654
WHT
COM
3
1
21
NC
NO
5
4
FUSE
5AMP
LINE LOAD
LINE COM
B.L. LH
WHT
RH SIDE
COM
3
2
NO
NC
5
4
321
GRD
B.L. COM
M
BLK
COM
3
1
2
NC
NO
5
4
B.L. RH
PUR
ORG
N.O.
N.C.
1-16
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.12 Electric Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using
only a multimeter.
1
23
6
5
4
8
7
9
12
11
10
13
15
14
K1
K2
K3K4
Note: The sealed relays
are not replaceable. If a
relay fails, the interface
board must be replaced.
Diagnostic LED Legend
CMP indicates power from 12V transforme r
24 indicates power from 24V transformer
HI (RH) indicates output (closed) from right latch
relay
HI (LH) not applicable to Ultimate Electric fryers
HT (RH) indicates output from right heat relay
HT (LH) not applicable to Ultimate Electric fryers
AL (RH) indicates output (open) from right latch
relay
AL (LH) not applicable to Ultimate Electric fryers
4
7
10
11
12
1
5
8
2
6
9
3
4
1
7
10
5
2
8
11
6
3
9
12
Meter Setting Test Pin Pin Results
12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC
24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC
*Probe Resistance R X 1000 OHMS 11 of J212 of J2 See Chart
Hi-Limit Continuity R X 1 OHMS 7 of J2 4 of J2 0 - OHMS
Latch Contactor Coil R X 1 OHMS 8 of J2 Chassis 3-10 OHMS
Heat Contactor Coil R X 1 OHMS 9 of J2 Chassis 18-25 OHMS
*Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
1-17
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.13 Probe Resistance Chart
Use the chart below when testing temperature probes and probe circuits for proper operation.
1 106-1724SP Cover Assembly, Dump Station Front
2 200-1254 Guard, Rear Wire- Top
3 200-1255 Guard, Rear Right Center Wire, Side
4 200-1263 Channel, Bus Electric
5 200-1284 Channel, Vessel- Outer Back Panel
6 200-1285 Channel, Vessel- Outer Back Panel
7 200-1331 Shield, Burner- Heat
8 200-1675 Bracket, Lower Hinge
9 200-2308 Post, Door
10 200-2493
* 200-2534 Channel, Front & Rear- 3-Battery With Dump Station
CHAPTER 2: PARTS LIST
Channel, Front & Rear- Single and 2-Battery With
Dump Station
11 200-2526 Channel, Base
12 200-3215 Frame, Base- 1721 Systems
* 200-3491 Frame, Base- BIH1721
13 200-3264 Base, Cabinet Lower Frame- 1721 Systems
* 200-3494 Base, Cabinet Lower Frame- BIH1721
14 200-3242 Guard, Center Rear Wire
15 200-2842 Cover, Structural Back- Lower
16 201-3216 Panel, Inner-Left Side
17 201-2533 Side, Cabinet- Left (With Hole)
18 201-2552 Gusset, Side Panel- Lef t
19 202-3216 Panel, Inner- Right Sid e
20 202-2533 Side, Cabinet- Right (With Hole)
21 202-2552 Gusset, Side Panel- Rig ht
22 210-2756 Duct, Door Access
23 210-2848 Bracket, Cabinet Batter
24 211-2532 Side, Cabinet- Left Side
25 212-2532 Side, Cabinet- Right Side
26 823-3248 Support, Leg
27 823-3458 Wireway, Control Panel
* Not Illustrated
2-6
ULTIMATE ELECTRIC SERIES FRYERS
2.3.1 EH1721 & 18UE (cont.)
Item Part Number Description
28 823-3468 Channel, Leg Support
29 823-3559 Slide, Filter Pan Su pport
30 200-3240 Bottom, Bus Channel
31 823-3688 Cover, Bus Channel (With Bracket)
32 106-0855SP
33 200-1185 Panel, Door- Inner
34 200-1301 Door Pin
35 210-1271 Panel, Door- Outer
36 810-0180 Handle, Door
CHAPTER 2: PARTS LIST
Door Assembly (Door Pin Not Included) See Section
2.3.3 For Additional Door Components
* Not Illustrated
* 809-0918Screw, 10-24 x ½" Slotted Head (Use With 810-2105)
* 809-0191Washer, ¼ Spring-Lock (Use With 810-2105)
37 810-0066 Magnet, Door
38 200-1252 Back, Upper Cabinet
39 200-1283 Cover, Vent- Cabinet Back
2-7
2.3.2 KFC18E Electric
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
32
30
31
29
35
34
24
25
28
18
1
19
3
26
22
21
20
33
14
27
2
23
17
16
15
8
67
5
4
910
11
1213
2-8
ULTIMATE ELECTRIC SERIES FRYERS
2.3.2 KFC18E Electric (cont.)
Item Part # Description
1 201-1299 Side Panel, Painted, LH
2 202-1299 Side Panel, Painted, RH
3 810-0378Caster, Stationary- 5" Rigid
4 806-5043 Leg
0 823-3180 Support, Channel- Leg/Caster
6 201-1182 Gussets, L/H
7 202-1182 Gussets, R/H
8 200-1675 Lower Hinge Bracket (Door)
9 200-1185 Door Panel, Inner
10 210-1271SP Door Panel, Outer
* 106-0855SP
11 810-1105 Magnetic Door Catch
12 810-0180 Handle, Door
* 809-0918Screw, 10-24 x ½" Slotted Head (Use With 810-2105)
* 809-0191Washer, ¼ Spring-Lock (Use With 810-2105)
13 200-1301 Door Pin
14 210-1262 Top Cap
15 210-1806 Slide, UFF Filter Pan- Front (Long)
16 210-2128 Slide, UFF Filter Pan- Rear (Short)
17 200-1331 Shield, Heat
18 200-1297 Base, Lower Frame
19 200-1198 Channel, Base
20 200-2134 Plate, Mounting (UFF)
21 200-1611 Base, Upper
22 200-1263 Channel, Bus
23 200-1471Cover, Access Duct
24 202-1245 Panel, Inner- Right Sid e
25 201-1245 Panel, Inner- Left Side
26 200-2308 Post, Door
27 210-1278 Guard, Wire- Center
28 200-1254 Guard, Wire- Top
29 200-1255 Guard, Wire- Right Side Center
30 200-1252 Back, Cabinet
* 200-3362 Closure, Lower Structural Back (Single Fryers)
* Not Illustrated
CHAPTER 2: PARTS LIST
Door Assembly (Door Pin Not Included) See Section
2.3.3 For Additional Door Components
2-9
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.2 KFC18E Electric (cont.)
Item Part # Description
31 200-1283 Cover, Back Vent
* 809-0360Screw, Hex Slotted Head – With Washer- #8 x 3/8"
32 823-3551 Housing, Tilt
33 210-1288 Joiner Strip
34 810-2092 Hanger, Basket
35 809-0171Thumbscrew, ¼ x 1-3/8" Nickel-Plated
* Not Illustrated
2.3.3 Door Components – Spring-Loaded Door Pins
Item Part # Description
* Not Illustrated
4
5
6
2
1
3
1 824-1146 Panel, Door- Outer (Current Production UE Only)
2 200-4610 Liner, Door (Current Production UE Only)
3 810-0180
4 810-1105Magnet, Door (Offset)
5 106-0554SPPin, Door Slotted (With Keeper)
6 810-0275 Spring, Door Hinge
Handle, Door (See Section 2.3.1 and 2.3.2 for
connecting hardware)
2-10
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.4 Top Cap and Tilt Housing Components
1
4
7
23
5
8
9
6
10
Item Part Number Description
* Not Illustrated
1 106-1722SP
2 106-1723SP Tilt Housing - EH1721 W/Dump Station
3 823-3551 Tilt Housing, 2-Batter y EH1 721
4 824-0946 Tilt Housing, 3-Batter y EH1 721 W/Dump Station
5 823-3855Tilt Housing, BIH/EH1721- Single
6 824-0944 Top Cap, 4-Battery EH1721
7 824-0945 Top Cap, 3-Battery EH1721
8 823-3436 Dump Station, EH1721
* 823-2335 Strainer (Screen), Dump Station Drain
9 803-0310 Grid, Dump Station
10 106-1724SP Cover Assy, Dump Station- Front
Tilt Housing (With Nutsert), 2-Battery EH1721 W/Dump
Station
2-11
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.4 Computers, Controllers and Related Components
12
12345678
4
1
9
0
CM4-S
3
5
6
7
8
2-12
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.4 Computers, Controllers and Related Components (cont.)
2.6.4 Single Under Fryer Filter (SUFF) – BIH1721 and 18UE
10
6
9
7
5
4
1
3
2
8
Item Part Number Description
1 106-2225SP Filter Pan, SUFF 60 BIH1721 and 18UE
2 810-2141 Caster, 2"-Swivel
3 809-0823Nut, Nylock ¼-20
4 813-0679Plug, 1/8" SS Square Head
* Not Illustrated
* 813-0684 Plug, Hex Socket, 3/8" NPT
5 823-3769Support Grid (Bottom Pan Screen)- SUFF 60 BIH1721
6 803-0289Paper, Filter- 22 x 34"
7 823-3768 Hold-Down Ring, Weighted- SUFF 60 BIH1721
8 823-3736 Crumb Basket
9 823-3766 Filter Pan Cover, Front
10 823-3767 Filter Pan Cover, Bac k
2-20
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.7 Frypot and Drain Valve Components
1
High-Limit Location
3
4
5
6
7
Included with Drain Valve
2
Included with Drain Valve
8
Item Part Number Description
1 823-3235 Frypot- EH1721, 18UE & 18E
* 823-4290 Frypot- EH1721 With 3 Oil-Level Lines
2 823-4233
* 823-4187
Handle, Drain Valve- Filter Units Only
Handle, Drain Valve- Single Fryers Only
* Not Illustrated
* 816-0547Cap, Drain Valve Handle- Red
3 200-1257Retainer, Drain Valve Nut
4 816-0220 Insulation, Microswitch
5 807-2104Microswitch (Domestic and CE)
6 210-1269 Guard, Drain Valve Microswitch
7 809-0237 Nut, 4-40 Keps Hex- With External Teeth
8 823-3236Drain Valve- 1-½" Full Port W/ Microswitch Bracket
2-21
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.8 Oil Drain Flush Components
10
11
8
23
4
6
1
7
9
5
Item Part Number Description
1 813-0686Bell Reducer, 1-½ x ½"
2 813-0165Elbow, Street- ½ x ½" 90°
3 810-1668Adapter, Male- 5/8 O.D. x ½"
4 810-1069Flexline, 5/8 x 29-½"
5 813-0051 Coupling, Full- ½" NPT BM
6 900-1958Bracket, Flush Line Support
7 813-0022Nipple, ½" x Close NPT BM
8 813-0460Nipple, ½ x 3" NPT BM
* 823-3481Handle, Oil Flush Valve
* 816-0549Cap, Oil Flush Valve Handle- Blue
* 807-1419Heater Strip- 240V/45W 36" L
* Not Illustrated
2-22
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.9 Oil Drain Manifold Components
To Dump Station
11
10
7
To Drain
9
Valve
5
To Drain
Valve
1
2
4
6
8
3
Item Part Number Description
1 823-3221Elbow, with Bracket (Drain Valve Handle)
2 823-3558Drain Pipe, Left Side
3 210-2311 Clamp, Center- Drain Pipe
4 823-3441Drain Pipe, Right Side
5 813-0722Tee, 1-½" NPT Male x 5-½" Long
2.10 Oil Return Manifold, Motor and Pump Components (cont.)
Item Part Number Description
23 823-4220 Handle, Drain Flush Valve
* 816-0549Handle, Vinyl- Blue (Drain Flush/R ins e/D ispos e Va l ve )
24 807-2104Microswitch (Same as Item #4)
25 810-2144 Spacer, Microswitch
26 200-5056 Bracket, Microswitch- Drain Flush
27 210-5057 Bracket, Main Mount- Microswitch Drain Flush
28 200-1341Bracket, Microswitch Rod
29 813-0022Nipple, ½" x Close NPT BM
30 813-0087Nipple, ½ x 1-½" NPT BM
31 809-0885Washer, 3/8 x 1 x .083"