Frymaster HC-P Service Manual

Service, Parts Manual for 4, 2-Slot and Narrow Models
UHC-P/HC-P
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
*8196044*
24-Hour Service Hotline
1-800-551-8633
Price: $6.00
819-6044
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
THE UHC-P IS NOT SUITABLE FOR OUTDOOR USE. WHEN OPERATING THIS UNIT, IT
MUST BE PLACED ON A HORIZONTAL SURFACE.
THE UHC-P IS NOT SUITABLE FOR INSTALLATION IN AN AREA WHERE A WATER JET CAN
BE USED. THIS APPLIANCE MUST NOT BE CLEANED WITH A WATER JET.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT OPERATE OR SERVICE THE UHC-P WITHOUT FIRST READING THIS MANUAL.
DO NOT OPERATE THE UHC-P UNLESS IT HAS BEEN PROPERLY INSTALLED AND
CHECKED.
DO NOT OPERATE THE UHC-P UNLESS ALL SERVICE AND ACCESS PANE LS ARE IN
PLACE AND PROPERLY SECURED.
DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONENT OF THE UHC-P UNLESS
ALL POWER TO THE UNIT HAS BEEN DISCONNECTED.
USE CAUTION WHEN SETTING UP, OPERATING, OR CLEANING THE UHC-P TO AVOID
CONTACT WITH HEATED SURFACES.
THIS PAGE INTENTIONALLY LEFT BLANK.
Table of Contents
Theory of Operation 1-1
Service Procedures 2-1
Re-addressing Cabinet 3-1
Troubleshooting 4-1
Illustrated Parts List 5-1
Wiring Diagram 6-1
UHC-P Service Procedures
1 Functional Description
Power switch
Menu key
Temperature Key
Timer key
Timer keys
Figure 1: UHC-P cabinet
1.2 Theory of Operation
The UHC-P operates on 208-250VAC 50 or 60 cycle single-phase power. The main switch activates a relay, which supplies line voltage to two distribution boards, two cooling fans and a 12-volt transformer, which supplies a power supply. The power supply provides 5VDC to the communication board and the distribution boards.
A ribbon cable connects the communication board to both distribution boards, connecting at J9. Ribbon cables, which carry 5V DC, also connect the distribution boards to the displays. The resistance of RTDs attached to the heater plates is monitored by the distribution boards. The board switches power through solid-state relays to the heater plates when the resistance, which is used as an indicator of temperature, falls out of the range for the product held in the cabinet.
The switch, transformer, communication board, cooling fans and power supply are mounted under the top of the unit. There is a small dark lens portal on the upper right side of the cabinet, which allows infrared communication between the cabinet and a Palm Pilot. The distribution boards are mounted on the left side (as viewed from the front).
The parameters for holding temperatures are transferred to the cabinet’s communication board via a Palm Pilot with special UHC-P software. All programming of the cabinet is done on the Palm.
IR port
Note: The illustrations for these service procedures are of the 4­slot full size UHC-P. The procedures are similar for the 2-slot and the narrow models.
1-1
UHC-P Service Procedures
1.3 Start Up Indicators and Test Points
Upon startup, the communication board beeps. On the distribution boards, an LED flashes rapidly for a few seconds and then slows to one flash every two seconds. The displays will show the version number of the cabinet’s firmware and then the slot’s status.
LED
1-2
2 Service Procedures
DANGER: Failure to disconnect the power supply before servicing could result in serious injury or death. The cabinet power switch DOES NOT disconnect all incoming power to the cabinet.
The top is held in place by screws behind the side panel.
The side panels are secured with two screws at the base.
UHC-P
Tab and screw securing top
Figure 2: Four sheetmetal tabs hold the top in place. Remove these screws at each corner and lift off the top.
Remove the bottom screw and loosen the top one to tilt out the front panel.
Figure 1: The side panels must be removed to access the component shelf.
2.1 Accessing the Electronic Components
1. The component shelf is accessed by removing two screws on each side of the unit. See figure 1.
2. Lift and remove the sides, which exposes screws that hold the top in place. See figure 2.
3. The front panel, which holds the switch and the IR lens, can be rotated forward by removing a screw on either side and loosening two others. See figure 3. With the removal of four more screws, the component shelf can then be slid forward if necessary.
Figure 3: Remove the screws which secure the component shelf, allowing the shelf to be pulled forward.
2-1
UHC-P
Fuses/MOV
Power supply
Transformer
Relay
Fans
Communication cable
Communication board
Switch
Figure 5: Component shelf
Heater leads
RTD leads
Communication cable
Display cable
5VDC power
Terminal block
Figure 6: The distribution boards are on the left side of the cabinet.
2-2
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