Frymaster H14, H22, H17 User Manual

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NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/DEAN Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.
NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.
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DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips or contact with the hot cooking oil/shortening.
DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED
SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS
ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,
DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY
OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY
MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE
CENTER.
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H14/H17/H22 Series Electric Fryers
Installation and Operation Manual
TABLE OF CONTENTS
Page
Chapter 1: Introduction 1-1
Chapter 2: Installation Instructions 2-1
Chapter 3: Operating Instructions 3-1
Chapter 4: Filtration Instructions 4-1
Chapter 5: Preventive Maintenance 5-1
Chapter 6: Operator Troubleshooting 6-1
i
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H14/H17/H22 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.1 General
This manual covers all configurations of models H14/H17/H22, including filtration options and triac-equipped (solid-state relays) models. H14, H17 and H22 fryers have many parts in common, and when discussed as a group, will be referred to as “Common Electric” fryers.
Common Electric fryers feature deep cold-zones and easy to clean, open frypots with tilt-up elements. Control options available for these fryers include Computer Magic III (CM III) computers, basket lift timers, digital controllers, and solid state (analog) controllers. Fryers in this series may be configured as full- or split-pot, and can be purchased as single units or grouped in batteries of up to six fryers.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below.
DANGER Hot cooking oil causes severe burns. Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another.
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Fryers in this series are equipped with these automatic safety features:
1. Two high-temperature detection features shut off power to the elements should the temperature
controls fail.
2. A safety switch built into the drain valve prevents the elements from heating with the drain valve
even partially open.
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1.3 Computer Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a difference exists between CE and non-CE standards, the information or instructions concerned are identified by means of shadowed boxes similar to the one below.
CE Standard
Example of box used to distinguish CE and
Non-CE specific information.
1.5 Shipping Damage Claim Procedure
What to do if your equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory. The freight company assumes full responsibility for safe delivery upon acceptance of the equipment.
1. File Claim for Damages Immediately—Regardless of extent of damage.
2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed
by the person making the delivery.
3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the freight company or carrier immediately and file a concealed damage claim. This should be done within 15 days of date of delivery. Be sure to retain container for inspection.
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1.6 Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Service Center (FASC). Service information may also be obtained by calling the Frymaster Technical Services Department (1-800-24FRYER). The following information will be needed in order to assist you efficiently:
Model Number _________________________
Serial Number _________________________
Voltage _______________________________
Nature of the Problem ___________________
_____________________________________
_____________________________________
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
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H14/H17/H22 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Any unauthorized alteration of this equipment will void the Frymaster warranty.
If this equipment is wired directly into the electrical power supply, a means for
disconnection from the supply having a contact separation of at least 3-mm in all
poles must be incorporated in the fixed wiring.
This equipment must be positioned so that the plug is accessible unless other
means for disconnection from the power supply (e.g., a circuit breaker) is provided.
NOTICE
NOTICE
NOTICE
If this appliance is permanently connected to fixed wiring, it must be connected by
means of copper wires having a temperature rating of not less than 75°C (167°F).
NOTICE
If the electrical power supply cord is damaged, it must be replaced by a
Frymaster/Dean Factory Authorized Service Center technician or a similarly qualified
person in order to avoid a hazard.
DANGER
This appliance must be connected to a power supply having the same voltage and
phase as specified on the rating plate located on the inside of the appliance door.
DANGER
All wiring connections for this appliance must be made in accordance with the
wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s)
affixed to the inside of the appliance door when installing or servicing this
equipment.
DANGER
Frymaster appliances equipped with legs are for stationary installations. Appliances
fitted with legs must be lifted during movement to avoid damage to the appliance
and bodily injury. For movable installations, optional equipment casters must be
used. Questions? Call 1-800-551-8633.
2-1
DANGER
Do not attach an apron drainboard to a single fryer. The fryer may become unstable,
tip over, and cause injury. The appliance area must be kept free and clear of
combustible material at all times.
All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. Service may be obtained by contacting your local Factory Authorized Service Center.
2.2 Power Requirements
MODEL VOLTAGE PHASE WIRE
SERVICE
H14 208 3 3 6 (16) 39 39 39 H14 240 3 3 6 (16) 34 34 34 H14 480 3 3 8 (10) 17 17 17 H14 220/380 3 4 6 (16) 21 21 21 H14 240/415 3 4 6 (16) 20 20 21 H14 230/400 3 4 6 (16) 21 21 21 ALL
EPH14
SERIES
(SOLID STATE)
H17 208 3 3 6 (16) 48 48 48 H17 240 3 3 6 (16) 41 41 41 H17 480 3 3 6 (16) 21 21 21 H17 220/380 3 4 6 (16) 26 26 26 H17 240/415 3 4 6 (16) 24 24 24
` 230/400 3 4 6 (16) 25 25 25
ALL 208 3 3 6 (16) 48 48 48
EPH17
SERIES
(SOLID STATE)
208 3 3 6 (16) 39 39 39
240 3 3 6 (16) 34 34 34 220/380 3 4 6 (16) 21 21 21 240/415 3 4 6 (16) 20 20 20
240 3 3 6 (16) 41 41 41 220/380 3 4 6 (16) 26 26 26 240/415 3 4 6 (16) 24 24 24
MIN.
SIZE
AWG
(mm2)
AMPS PER LEG
L1 L2 L3
2-2
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DANGER
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted
with legs must be lifted during movement to avoid damage and possible bodily
injury. For a moveable or portable installation, Frymaster optional equipment
casters must be used. Questions? Call 1-800-551-8633
1. Position the fryer at the frying station.
2. Using a carpenter’s level placed across the top of the frypot, level the fryer left to right and front to back.
To level fryers equipped with legs, the bottom of the legs can be screwed out up to one inch (20 mm) for leveling. The legs should be adjusted so that the fryer(s) are at the proper height in the frying station.
For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryers are installed must be level.
3. For single fryers, attach restraints to prevent tipping of the fryer.
4. Plug the fryer’s power cords into appropriate electrical outlets, ensuring that the face of the plug is flush against the face of the receptacle.
5. Follow the start-up procedures in Section 3.1 of this manual.
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H14/H17/H22 SERIES ELECTRIC FRYERS
CHAPTER 3: OPERATING INSTRUCTIONS
3.1 Start-Up Procedure
WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.
1. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the
face of the plug is flush with the outlet plate, with no portion of the prongs visible.
2. If this is the first time the fryer is being used after installation, carry out the procedures in
Section 3.2, Boiling-Out the Frypot before continuing with Step 3.
3. Fill the frypot with oil to the bottom OIL LEVEL line located on the rear of the frypot. This will
allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur as heat expands the oil.
If solid shortening is used, first raise the elements, then pack solid shortening into the bottom of the frypot. Lower the elements, and then pack solid shortening around and over the elements.
DANGER Never set a complete block of solid shortening on top of the heating elements.
When using solid shortening, always pre-melt the shortening before adding it to the frypot. If the shortening is not pre-melted, it must be packed down between the elements and the fryer must be started in the melt-cycle mode.
Never cancel the melt-cycle mode when using solid shortening. Doing so will result in damage to the elements and increase the potential for a flash fire.
4. Ensure that the oil is at the top OIL LEVEL line when the oil is at frying temperature. It may be
necessary to add oil or shortening to bring the level up to the proper mark, after the oil or shortening has reached frying temperature.
5. Place the fryer into operation.
For units equipped with solid state (analog) controllers, place Power Switch and the Melt Cycle switch in the ON position. Set the temperature control knob to the desired cooking temperature, referred to as the setpoint.
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