Frymaster GPC Installation Manual
Installation and Operation Manual
Gas Pasta Cooker
"Pasta Magic"
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline
1-800-551-8633
NOVEMBER 2011
*8196556A*
DANGER
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING, AND SERVICE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
DANGER
FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DANGER
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER
SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
THIS EQUIPMENT IS TO BE INSTALLED IN COMPLIANCE WITH THE BASIC PLUMBING CODE OF THE
BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL, INC. (BOCA ) AND THE FOOD
SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION.
COMPUTERS
FCC
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and 2) This device must accept any interfere nce
received, including interference that may cause undesired operation. While this device is a verified Class
A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the
ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CA LIFORNIA TO CAUSE CANCER
AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
Operation, installation, and servicing of this product could expose you to airborne particles of glasswool
or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool
or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is
known to the State of California to cause birth defects or other reproductive harm.
FRYMASTER FRYERS EQUIPPED WITH LEGS ARE FOR PERMANENT INSTALLATION. FOR MOVEABLE
OR PORTABLE INSTALLATION, FRYMASTER OPTIONAL EQUIPMENT CASTERS MUST BE USED.
QUESTIONS??? CALL 1-800-551-8633.
NOTICE
The commonwealth of Massachusetts requires any and all gas products to be installed by a licensed
plumber and/or gasfitter
Do not use deliming solution to clean water bath units. Use of deliming solution will damage all stainless
steel parts.
PASTA MAGIC GAS COOKERS
INSTALLATION AND OPERATION MANUAL
TABLE OF CONTENTS
CHAPTER 1: General Information
1.1 Parts Ordering and Service Information ............................................................................ 1-1
1.2 Safety Information ............................................................................................................. 1-2
1.3 Equipment Description ...................................................................................................... 1-2
1.4 Installation, Operating, and Service Personnel .................................................................. 1-3
1.5 Definitions .......................................................................................................................... 1-3
1.6 Shipping Damage Claim Procedure ................................................................................... 1-4
CHAPTER 2: Installation Instructions
2.1 General Installation Requirements ..................................................................................... 2-1
2.2 Caster/Leg Installation ....................................................................................................... 2-3
2.3 Pre-Connection Preparations ............................................................................................. 2-4
2.4 Connection to Gas Line ..................................................................................................... 2-5
2.5 Converting to Another Gas Type ....................................................................................... 2-7
CHAPTER 3: Operating Instructions
3.1 Introduction ........................................................................................................................ 3-1
3.2 Controller ........................................................................................................................... 3-2
3.3 Operating Instructions ........................................................................................................ 3-3
3.4 Shutting the Cooker Down ................................................................................................. 3-5
CHAPTER 4: Preventive Maintenance
4.1 Daily Preventive Maintenance ........................................................................................... 4-1
4.2 Cleaning the Gas Valve Vent Tube ................................................................................... 4-2
4.3 Cleaning and Adjusting the Combustion Air Blower ........................................................ 4-2
4.4 Adjusting the Burner Gas Pressure .................................................................................... 4-4
4.5 Measuring Flame Current .................................................................................................. 4-5
4.6 Controller Simmer Mode Adjustment ............................................................................... 4-5
CHAPTER 5: Operator Troubleshooting
5.1 Introduction ........................................................................................................................ 5-1
5.2 Operator Troubleshooting Guides ...................................................................................... 5-2
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PASTA MAGIC GAS COOKERS
INSTALLATION AND OPERATION MANUAL
CHAPTER 1: GENERAL INFORMATION
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE
This appliance is only for professional use and shall be used by qualified personnel only, as
defined in Section 1.5.
1.1 Parts Ordering and Service Information
In order to assist you quickly, the Frymaster Factory Authorized Servicer (FAS) or Service Department representative requires certain information about your equipment. Most of this information is
printed on data plate affixed to the inside of the cooker door. Part numbers are found in the Installation, Operation, Service, and Parts Manual. Parts orders may be placed directly with your local FAS
or distributor. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster
website at www.frymaster.com. If you do not have access to this list, contact the Frymaster Service
Department at 1-800-551-8633 or 1-318-865-1711.
When ordering parts, the following information is required:
Model Number:
Serial Number:
Type of Gas or Voltage:
Item Part Number:
Quantity Needed:
Service information may be obtained by contacting your local FAS/Distributor. Service may also be
obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711. When
requesting service, please have the following information ready:
Model Number:
Serial Number:
Type of Gas:
In addition to the model number, serial number, and type of gas, please be prepared to describe the
nature of the problem and have ready any other information that you think may be helpful in solving
your problem.
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1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered Caution, Warning, and
Danger boxes similar to the ones below.
CAUTION
Caution boxes contain information about actions or conditions that may cause or result in a malfunc-
tion of your system.
WARNING
Warning boxes contain information about actions or conditions that may cause or result in damage to
your system, and may cause your system to malfunction.
DANGER
Danger boxes contain information about actions or conditions that may cause or result in injury to
personnel, and may cause damage to your system and/or cause your system to malfunction.
You will also find information boxes like the one below containing valuable information regarding
the safe operation of the unit. The following is an example:
Standard for Incoming Gas Pressures
Gas Minimum Maximum
Natural
Propane
6.0" WC
1.62 kPa
16.19 mbar
11" WC
2.74 kPa
27.37 mbar
14" WC
3.48 kPa
34.87 mbar
14" WC
3.48 kPa
34.87 mbar
1.3 Equipment Description
Frymaster
Pasta Magic gas cookers are specifically designed to deliver high volumes of cooked or
blanched food automatically. All models feature a unique infrared burner system that delivers 80,000
BTUs (23.4 kW – 84.4, megajoules) to cook 7.22 pounds (3.25kg) of dry pasta per bulk basket. The
unit can cook 30 pounds of dry pasta per hour, the equivalent of 136 eight-ounce servings. It can
also retherm 12 individual servings of pasta, or other vacuum-sealed foods, at a time. The cookpot
measures 18 x 24 x 8 inches (457 x 610 x 203 mm) and holds 12.7 gallons (48-liters) of water.
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Model Comparison:
GPCRB/GPCR: The “Gas Pasta Magic System” consists of a gas cooker and rinse tank
combination. The unit is equipped with a programmable controller, which controls water
temperature, water level, and cooking times. A swing-away water faucet is standard.
GPCRB units are equipped with a programmable basket lift system, which lowers and raises
bulk or individualized portions of pasta.; GPCR units are not equipped with a basket lift
system. The cookpot is safeguarded against over filling and boilover by a large overflow
drain. “SD” following the model designation indicates a stainless steel cookpot and door,
and enameled cabinet. “SC” following the model designation indicates all stainless steel
components.
GPCB/GPC: These standalone cookers are essentially the same as the GPCRB, but without
the built-in rinse tank. GPCB models have an automatic basket lift, automatic water filling,
and optional starch skimming. GPC models have no basket lifts. The cookpot in both is
safeguarded against over filling and boilover by a large overflow drain. “SD” following the
model designation indicates a stainless steel cookpot and door, and an enameled cabinet.
“SC” following the model designation indicates all stainless steel components.
All Models: All units are equipped with automatic water filling (Autofill). The Autofill
feature maintains the cookpot water level approximately 1-inch (32mm) below the overflow
drain.
The optional Autoskim feature adds eight gallons at the top of the cooker over a three minute
interval. This causes the water to swirl, moving surface starch to the overflow drain. The
Autoskim feature eliminates the need for manual skimming.
1.4 Installation, Operating, and Service Personnel
All installation and service on Frymaster equipment must be performed by qualified, certified,
licensed, and/or authorized installation or service personnel, as defined in Section 1.5.
1.5 Definitions
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either
in person or through a representative, are engaged in and are responsible for the installation of
gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas
precautions involved, and have complied with all requirements of applicable national and local
codes.
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QUALIFIED OPERATING PERSONNEL
Qualified operating personnel are those who have carefully read the information in this manual and
have familiarized themselves with the equipment functions, or who have had previous experience
with the operation of the equipment covered in this manual.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have been
authorized by Frymaster Corporation to perform service on Frymaster equipment. All authorized
service personnel are required to be equipped with a complete set of service and parts manuals, and
to stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. Failure to use
qualified service personnel will void the Frymaster Warranty on your equipment.
1.6 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon its acceptance of the
equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage, and ensure that this information is noted on
the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be rec-
orded and reported to the freight company or carrier immediately upon discovery. A concealed
damage claim must be submitted within 15 days of the date of delivery. Ensure that the shipping
container is retained for inspection.
FRYMASTER DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1-4
PASTA MAGIC GAS COOKERS
INSTALLATION AND OPERATION MANUAL
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.5 of this manual, should perform all installation and service on Frymaster equipment.
Conversion of this appliance from one type of gas to another should only be performed by
qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.5
of this manual.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as
defined in Section 1.5 of this manual) to install, convert to another gas type, or otherwise
service this equipment will void the Frymaster warranty and may result in damage to the
equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or
national codes or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.
Upon arrival, inspect the cooker carefully for visible or concealed damage. (See Shipping Damage
Claim Procedure in Chapter 1.)
CLEARANCE AND VENTILATION
The cooker(s) must be installed with 6 inches (150mm) clearance at both sides and back when
installed adjacent to combustible construction; no construction; no clearance is required when
installed adjacent to noncombustible construction. A minimum of 24 inches (600mm) clearance
should be provided at the front of the cooker. To provide the airflow necessary for good combustion
and burner operation, the areas surrounding the cooker front, sides, and rear must be kept clear and
unobstructed.
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of substances harmful to the health of personnel in
the room in which it is installed.
One of the most important considerations of efficient cooker operation is ventilation. Cookers must
be installed in an area with an adequate air supply and adequate ventilation. Make sure the cooker is
2-1
installed so that products of combustion are removed efficiently, and that the kitchen ventilation system does not produce drafts that interfere with proper burner operation.
The cooker flue opening must not be placed close to the intake of the exhaust fan, and the cooker
must never have its flue extended in a “chimney” fashion. An extended flue will change the
combustion characteristics of the cooker, causing longer recovery time. It also frequently causes
delayed ignition.
When installed beneath a ventilation hood, adequate distance must be maintained from the flue
outlet of the cooker to the lower edge of the ventilation filter bank. Filters should be installed at an
angle of 45° with a drip tray placed beneath the lowest edge of the filter. For U.S. installation,
NFPA standard No. 96 states, “A minimum distance of 18 inches (450mm) should be maintained
between the flue outlet and the lower edge of the filter.”
For installations in other than the United States, installers should contact the appropriate local or
national agency for information on the construction and installation of ventilating hoods.
CAUTION
DO NOT install this appliance directly over a drain opening.
ELECTRICAL GROUNDING REQUIREMENTS
All electrically operated appliances must be grounded in accordance with all applicable national and
local codes. A wiring diagram is located on the inside of the cooker door. Refer to the rating plate
on the inside of the cooker door for the proper voltages.
DANGER
If this appliance is equipped with three-prong (grounding) plug, it must be plugged
directly into properly grounded receptacle. Do not cut or remove the grounding
prong from the plug.
DANGER
This equipment requires electrical power for operation.
Place the gas control valve in the OFF position in case of a prolonged power outage.
Do not attempt to use the equipment during a power outage.
NATIONAL CODE REQUIREMENTS
Pasta Magic cookers are manufactured to use the type of gas specified on the rating plate. The
rating plate is attached to the inside of the cooker door. Connect a cooker only to the type of gas
indicated on the rating plate.
Installation shall be made with a gas connector that complies with the national and local codes or
regulations in force in the country in which the appliance is being installed. Quick-disconnect
devices, if used, shall likewise comply with the national and local codes or regulations in force in the
country in which the appliance is being installed
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