Frymaster GF14 Series, GF40 Series Operation Manual

GF14 and GF40 Series Gas Fryers
Installation & Operation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline
1-800-551-8633
* 8 1 9 5 8 8 7 *
MAR 2002
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured.
DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use.
DANGER The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier.
DANGER This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm.
Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter.
GF14 and GF40 SERIES GAS FRYERS
TABLE OF CONTENTS
CHAPTER 1: General Information
1.1 Parts Ordering and Service Information .............................................................. 1-1
1.2 Safety Information ............................................................................................... 1-2
1.3 Equipment Description ........................................................................................ 1-2
1.4 Installation, Operating, and Service Personnel....................................................1-3
1.5 Definitions............................................................................................................ 1-3
1.6 Shipping Damage Claim Procedure..................................................................... 1-4
CHAPTER 2: Installation Instructions
2.1 General Installation Requirements....................................................................... 2-1
2.2 Caster/Leg Installation.........................................................................................2-2
2.3 Pre-Connection Preparations ............................................................................... 2-2
2.4 Connection to Gas Line ....................................................................................... 2-3
2.5 Converting to Another Gas Type......................................................................... 2-4
CHAPTER 3: Operating Instructions
3.1 Start-Up Procedures............................................................................................. 3-1
3.2 Boiling Out the Frypot......................................................................................... 3-2
3.3 Filling with Cooking Oil or Shortening ............................................................... 3-3
3.4 Shutting the Fryer Down...................................................................................... 3-3
3.5 Thermostat Operation .......................................................................................... 3-3
3.6 Draining and Filtering.......................................................................................... 3-4
CHAPTER 4: Preventive Maintenance and Operator Troubleshooting
4.1 Daily Checks and Services................................................................................... 4-1
4.2 Quarterly Checks and Services ............................................................................ 4-1
4.3 Semi-Annual Checks and Services ...................................................................... 4-3
4.4 Operator Troubleshooting.................................................................................... 4-4
i
GF14 and GF40 SERIES GAS FRYERS
CHAPTER 1: GENERAL INFORMATION
1.1 Parts Ordering and Service Information
In order to assist you as quickly as possible, the Frymaster Factory Authorized Service Center (FASC) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. A typical data plate is illustrated below.
GF14SD 0201FM0208 AF NAT
1050 4.00 10000
1.65 000 .00
Parts orders must be placed directly with your local FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster FASCs. If you do not have access to this list, contact the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-1711.
When ordering parts, the following information is required:
Model Number: Serial Number: Type of Gas: Item Part Number: Quantity Needed:
Service information may be obtained by contacting your local FASC. Information may also be obtained by calling the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-
1711.
When requesting service, please have the following information ready:
Model Number: Serial Number: Type of Gas:
In addition to the model number, serial number, and type of gas, please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-1
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below.
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
CAUTION
Example of a CAUTION box.
WARNING boxes contain information about actions or conditions that may cause or result in dam-
age to your system, and which may cause your system to malfunction.
WARNING
Example of a WARNING box.
DANGER boxes contain information about actions or conditions that may cause or result in injury to
personnel, and which may cause damage to your system and/or cause your system to malfunction.
DANGER
Hot cooking oil or shortening causes severe burns. Never attempt to move a fryer
containing hot cooking oil/shortening or to transfer hot cooking oil/shortening from
one container to another.
1.3 Equipment Description
The GF14 and GF40 Series gas fryers are designed for all-purpose frying. Other than the capacity of the frypot, both fryers are virtually identical. The GF14 model holds up to 40 lbs. (20 liters) of cooking oil or shortening. GF40 fryers hold up to 50 lbs. (25 liters). Both models must be manually filtered or filtered with a portable filtration unit such as the Frymaster PF50 portable filter.
These fryers use a millivolt temperature control circuit, which requires no external power.
Both models use an open-pot design with no tubes and have a hand-sized opening into the deep cold zone, which makes cleaning the frypot quick and easy.
The fryers require installation of legs or optional casters at point of use. All fryers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for shipment.
Frypots are constructed of welded, heavy-gauge stainless steel or cold-rolled steel. Heat is supplied by a burner assembly having multiple gas jets, which are focused on deflectors (commonly referred to as “targets”) located around the lower side of the frypot. The deflectors concentrate the heat produced by the burners on the bottom of the frypot.
1-2
The burner assembly can be configured for natural gas, propane, or manufactured gas, as required by the customer. A drain is tapped into the center of the frypot, with a front-controlled manual ball valve.
Each fryer is equipped with a thermostat for precise temperature control. The thermostat is located near the centerline of the frypot for rapid response to changes in loads and to provide the most accurate temperature measurement.
A high temperature thermostat (hi-limit) shuts off gas to the burner assembly if the controlling thermostat fails.
1.4 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or au­thorized personnel only, as defined in Section 1.5.
All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and or/authorized installation or service personnel, as defined in Section 1.5.
1.5 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, or firms, corporations, or companies which, either in person or through a representative, are engaged in and are responsible for the installation of gas­fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those that are familiar with Frymaster equipment and who have been authorized by Frymaster to perform service on Frymaster equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals and stock a prescribed minimum amount of Frymaster equipment parts.
A list of Frymaster Factory Authorized Service Centers (FASC) is included with the fryer when it ships from the factory. Failure to use qualified service personnel will void the Frymaster
Warranty on your equipment.
1-3
1.6 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage, and ensure that this information is noted on
the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be
recorded and reported to the freight company or carrier immediately upon discovery. A concealed damage claim must be submitted within 15 days of the date of delivery. Ensure that the shipping container is retained for inspection.
Frymaster DOES NOT ASSUME
RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1-4
Loading...
+ 18 hidden pages