Frymaster FQGLA-T Owner’s Manual
FilterQuick™ FQGLA-T
Gas Fryer
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
FOR YOUR SAFETY
Do Not Store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
*8197423*
Part Number: FRY_IOM_8197423 06/2017
OriginalInstructions
CAUTION
READTHEINSTRUCTIONSBEFOREUSINGTHEFRYER.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN
UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED
SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE
VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES
INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN
Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs.
Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this
manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in
which the appliance is installed. For the United States and Canada these are the National Fuel Gas Code, ANSI Z233.1/NFPA
54, or the Natural Gas and Propane Installation Code, CSA B149.1. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this
manual for specifics.
The gas manifold of this appliance or of the battery of which it is a part must be connected to a gas appliance pressure
regulator adjusted for the manifold pressure marked on the rating plate.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of ½ psi (3.5 kPa/13.84 inches W.C.).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa/13.84 inches W.C.).
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may
not conform to onsite management operational procedures.
NOTICE
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device
may not cause harmful interference, and 2) This device must accept any interference received, including interference that
may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard
of the Canadian Department of Communications.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause
property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing
or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for
which it was originally configured.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. –
check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There
should be no smell of gas.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe
fitter.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connectors
or associated piping.
All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional
restraining cable must be connected at all times when the fryer is in use.
All fryers equipped with casters must be installed using a connector that complies with the Standard for Connectors for
Moveable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that complies with the Standard for QuickDisconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9.
CAUTION
No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is
only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession
conditions of this fryer should be avoided to ensure optimum performance.
DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot
oil.
DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent
location. This information can be obtained from the local gas company or gas supplier.
DANGER
When installed, this appliance must be electrically grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, the Canadian Electrical Code, CSA C22.2, or the appropriate national code of
the country in which installed.
DANGER
This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive
harm.
Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers,
crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State
of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other
reproductive harm.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying
operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels.
Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight
fit and should only be removed for cleaning.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the
hood, must be fully engaged and locked in its pin and sleeve socket.
NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI and Itto system. These
instructions may not be applicable to other bulk oil systems.
NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens, hospitals
and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
NOTICE
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.
DANGER
This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located
on the inside of the appliance door.
WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or
injury.
WARNING
Do not block the area around the base or under the fryers.
WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by
a person responsible for their safety. Do not allow children to play with this appliance.
WARNING
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a
similarly qualified person in order to avoid a hazard.
Section 1
Section 2
Section 3
Section 4
Section 5
Table of Contents
Warranty Statement ............................................................................................. i
Introduction ...................................................................................................... 1-1
Installation ........................................................................................................ 2-1
Operation Instructions ..................................................................................... 3-1
FQ4000 Controller Instructions ....................................................................... 4-1
Filtration Menu Operation ............................................................................... 5-1
Section 6
Section 7
Section A
Preventative Maintenance .............................................................................. 6-1
Operator Troubleshooting .............................................................................. 7-1
RTI (Bulk Oil) Instructions ............................................................................... A-1
4
FILTERQUICK™ FQGLA-T GAS FRYER
CHAPTER 1: INTRODUCTION
NOTE: The Frymaster FQGLA-T fryer requires a start-up, demonstration and training before
normal restaurant operations can begin.
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual
covers all configurations of models and FQGLA-T fryers. Models designated with FQGLA-T are equipped with
built-in filtration systems. The fryers in this model family have most parts in common, and when discussed as a
group, will be referred to as FQGLA-T fryers.
The FQGLA-T fryers feature a low oil volume frypot, top-off (manual or optional auto), automatic filtration and a
touch screen. The design incorporates a large round drain which ensures that fries and other debris will be
washed into the filter pan. The FQGLA-T fryers are controlled with an FQ4000 touchscreen controller. Fryers in
this series come in full- or split-vat arrangements, and can be purchased in batteries of up to five vats.
FQGLA-T high-efficiency gas fryers employ a unique infrared burner system that uses up to 43% less energy to
cook the same volume as conventional open-burner fryers.
FQGLA-T gas fryers are of an open-frypot design with no tubes, which makes cleaning the stainless frypot quick
and easy.
Heating is supplied by a pair of infrared burner assemblies mounted on each side of the frypot. A dedicated
blower mounted on the front of the frypot supplies combustion air for the burners. FQGLA-T Gas fryers can be
configured for natural gas or propane (LP) gas, as required by the customer.
Each frypot is equipped with a temperature probe for precise temperature control.
All fryers in this series require an external source of AC electrical power. Units can be configured for voltages
ranging from 100 VAC to 250 VAC.
FQGLA-T fryers are shipped completely assembled. All fryers are shipped with a package of standard
accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for shipment.
This appliance is only for professional use and shall be used by qualified personnel only, as defined in
Section 1.6.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this
manual, you will find notations enclosed in double-bordered boxes similar to the ones that follow.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
1-1
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Your fryer is equipped with automatic safety features:
1. High-temperature detection shuts off gas to the burner assembly should the controlling thermostat fail.
2. A safety circuit on units with filter systems prevents burner ignition with the drain valve open.
The controller is equipped with a lithium battery. Replace battery with Panasonic CR2032 3V lithium battery,
part number 8074674 only. Use of another battery may present a risk of fire or explosion. The battery can be
purchased from your Factory Authorized Servicer.
CAUTION
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
1.3 Information for the FQ4000 Touchscreen Controllers
FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generate, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications.
Operation of the equipment in a residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
The user is cautioned that any changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for additional
suggestions.
The user may find the following booklet prepared by the Federal Communications Commission helpful: "How
to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government
Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding equipment of this type.
Whenever a conflict exists between CE and non-CE standards, the information or instructions concerned are
identified by means of shadowed boxes.
1-2
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized
personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be
performed by qualified, certified, licensed, and/or authorized installation or service personnel, as
defined in Section 1.6.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this manual and
have familiarized themselves with the equipment functions, or who have had previous experience with the
operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person
or through a representative, are engaged in and are responsible for the installation of gas-fired appliances.
Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have
complied with all requirements of applicable national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to
be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for
Frymaster equipment. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster web-
site at www.frymaster.com. Failure to use qualified service personnel will void the Frymaster warranty on
your equipment.
1.7 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation
company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage, and ensure that this information is noted on the freight
bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded
and reported to the freight company or carrier immediately upon discovery. A concealed damage claim
must be submitted within 15 days of the date of delivery. Ensure that the shipping container is retained for
inspection.
Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1-3
1.8 Parts Ordering and Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized
Servicer (FAS). In order to assist you quickly, the Frymaster Authorized Servicer (FAS) or Service Department
representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Parts Manual. Parts orders may be
placed directly with your local FAS or distributor. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. If you do not have access to this list, contact the
Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711.
Service information may be obtained by contacting your local FAS/Distributor. Service may also be obtained by
calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at
fryservice@mtwfs.com. When requesting service or ordering parts, please have the following information
ready:
Model Number:
Serial Number:
Type of Gas or Voltage:
Item Part Number:
Quantity Needed:
In addition to the model number, serial number, and type of gas, please be prepared to describe the nature of
the problem and have ready any other information that you think may be helpful in solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-4
FILTERQUICK™ FQGLA-T GAS FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance.
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6 of this
manual, should perform all installation and service on Frymaster equipment.
Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.6 of this manual.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section 1.6 of this manual) to install, convert to another gas type or otherwise service this equipment will
void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or national codes or
regulations, installation and operation shall comply with the codes or regulations in force in the country
in which the equipment is installed.
Service may be obtained by contacting your local Frymaster Dean Factory Authorized Servicer.
DANGER
Building codes prohibit a fryer with its open tank of hot oil being installed beside an open
flame of any type, including those of broilers and ranges.
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Shipping Damage Claim Procedure in Section 1.7 of this manual.)
2.1.1 Clearance and Ventilation
The fryer(s) must be installed with a 6” (150 mm) clearance at both sides and back when installed adjacent to
combustible construction; no clearance is required when installed adjacent to noncombustible construction. A
minimum of 24” (600 mm) clearance should be provided at the front of the fryer.
WARNING
Do not block the area around the base or under the fryers.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1800-551-8633.
One of the most important considerations of efficient fryer operation is ventilation. Make sure the fryer is
installed so that products of combustion are removed efficiently, and that the kitchen ventilation system does
not produce drafts that interfere with burner operation.
2-1
The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have
its flue extended in a “chimney” fashion. An extended flue will change the combustion characteristics of the
fryer, causing longer recovery time. It also frequently causes delayed ignition. To provide the airflow necessary
for good combustion and burner operation, the areas surrounding the fryer front, sides, and rear must be kept
clear and unobstructed.
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of substances harmful to the health of personnel in the room
in which it is installed.
Fryers must be installed in an area with an adequate air supply and adequate ventilation. Adequate distances
must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank. Filters
should be installed at an angle of 45º. Place a drip tray beneath the lowest edge of the filter. For U.S.
installation, NFPA standard No. 96 states, “A minimum distance of 18 in. (450 mm) should be maintained
between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum
distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more
than 120,000 BTU per hour.
For installations in the United States, information on construction and installation of ventilating hoods can be
found in the NFPA standard cited above. A copy of the standard may be obtained from the National Fire
Protection Association, Battery March Park, Quincy, MA 02269.
2.1.2 National Code Requirements
The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer
door. Connect a fryer stamped “NAT” only to natural gas, those stamped “PRO” only to propane gas, and those
stamped “MFG” only to manufactured gas.
Installation shall be made with a gas connector that complies with national and local codes, and, where
applicable, CE codes. Quick-disconnect devices, if used, shall likewise comply with national, local, and, if
applicable, CE codes. In the absence of local codes, installation must conform to the national Fuel Gas Code,
ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation code, CSA B149.1, as applicable including:
1. The appliance and its individual shutoff valve must be disconnected form the gas supply piping system
during any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or
less than ½ psi (3.5 kPa).
2.1.3 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national and local
codes, and, where applicable, CE codes. In the absence of local codes, the appliance must be grounded in
accordance with National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as
applicable. All units (cord connected or permanently connected) should be connected to a grounded power
supply system. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the
inside of the fryer door for proper voltages.
2-2
DANGER
This appliance is equipped with a special (grounding) plug for your protection against electrical shock, and must be plugged directly into a properly grounded receptacle. Do not cut,
remove, or otherwise bypass the grounding prong on this plug!
DANGER
This appliance requires electrical power for operation. Place the gas control valve in the
OFF position in case of a prolonged power outage. Do not attempt to operate this
appliance during a power outage.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the
120-volt line, which powers the hood, must be fully engaged and locked in its pin and
sleeve socket.
2.1.4 Australian Requirements
To be installed in accordance with AS 5601, local authority, gas, electricity, and any other relevant statutory
regulations.
If casters are fitted, the installation must comply with AS5601 and AS1869 requirements.
2.2 Caster Installation
On an appliance with casters; the installation shall be made with a connector that complies with the Standard
for Moveable Gas Appliances, ANSI Z21.69 • CSA 6.16, and a quick disconnect device that complies with the
Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 • CSA 6.9.
The front right caster may be locked with setscrews that may need to be loosened to move into place. Once in
place, the caster setscrews can be locked with the caster wheel parallel to the fryer from front to back to ease
moving the fryer in and out of the hood for cleaning and preventing the caster from hitting the oil reservoir.
2.3 Pre-Connection Preparations
DANGER
DO NOT connect this appliance to the gas supply before completing each step in this
section.
After the fryer has been positioned under the exhaust hood, ensure the following has been accomplished:
1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line
connector and the quick-disconnect device or its associated piping to limit the appliance movement. If a
flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use. The
restraining cable and installation instructions are packed with the flexible hose in the accessories box that
was shipped with your unit.
2-3
DANGER
(1)
The appliance area must be kept free and clear of combustible material at all times.
2. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24
in. (600 mm) when the appliance consumes more than 120,000 BTU per hour.
3. Test the fryer electrical system:
a. Plug the fryer electrical cord(s) into a grounded electrical receptacle. NOTE: To ensure the safe and
efficient operation of the fryer and hood, the electrical plug for the 100 volt to120-volt line,
4. Refer to the data plate on the inside of the fryer door to determine if the fryer burner is configured for the
5. Verify the minimum and maximum gas supply pressures for the type of gas to be used in accordance with
which powers the hood, must be fully engaged and locked in its pin and sleeve socket.
b. Place the power switch in the ON position.
For fryers having controllers, verify that the display indicates the controller is on.
If the store is equipped with a hood interlock system, the hood exhaust fan should be on. If not,
the store hood interlock system is improperly wired and must be corrected.
c. Place the fryer power switch in the OFF position. Verify that the display indicates OFF. The hood
exhaust system should be off when all controllers display OFF.
proper type of gas before connecting the fryer quick-disconnect device or piping from the gas supply line.
the accompanying tables and the data plate on the inside of the fryer door.
Non-CE Standard for Gas Pressure
Fryer Model FQGLA-T
Gas Type Nat
(Natural)
Incoming Min Pressure
WC/kPa/mbar
Incoming Max Pressure
WC/kPa/mbar
Orifice Size (mm)
Number of Orifices
Burner Manifold Pressure
WC/kpa
6/1.49/14.93 11/2.74/27.37
14/3.48/34.84 14/3.48/34.84
3.18 2.10
2 2
3.00/0.73 8.25/2.5
(1) mbar = 10,2 mm H2O
Korea Standard for Gas Pressure
Fryer Model FQGLA-T
Gas Type LNG
(Natural)
Incoming Min Pressure
WC/kpa/mbar
Incoming Max Pressure
WC/kpa/mbar
Orifice Size (mm)
Number of Orifices
Burner Manifold Pressure
WC/kPa
4/1.00/10.00 9.2/2.30/23.00
10/2.50/25.00 13.2/3.30/33.00
3.18 2.10
2 2
3.00/0.73 8.25/2.5
mbar = 10,2 mm H2O
LP
(Propane)
LPG
(Propane)
CE Standard for Gas Pressure
Fryer Model FQGLA-T
Gas Type G20
Natural
Gas
Lacq
G25
Natural
Gas
Gro-
nique
Incoming Min Pressure
(mbar)
Incoming Max Pressure
(mbar)
Orifice Size (mm)
Number of Orifices
Regulator Pressure Full Vat
20 20 28/30 37
20 25 50 50
3.18 3.18 1.95 1.95
2 2 2 2
7 10 17 20.6
(mbar)
Regulator Pressure Dual Vat
8 11.2 17 20.6
(mbar)
Burner Manifold Pressure
(mbar) Full Vat
Burner Manifold Pressure
(mbar) Dual Vat
7 10 17 20.6
8 11.2 17 20.6
(1) mbar = 10,2 mm H2O
6. For fryers equipped with a built-in filtration system
(FQGLA-T models) plug the electrical cord(s) into a
power receptacle behind the fryer.
G30
Butane
/Propan
e
G31
Propane
2-4
2.4 Connection to Gas Line
DANGER
Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to
remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation.
DANGER
The appliance and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of the system at test pressures in excess of ½ PSI
(3.45 kPa, 13.84 inches W.C.) to avoid damage to the fryer’s gas tubes and gas valve(s).
DANGER
The appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ PSI (3.45 kPa, 13.84 inches W.C.)
DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always ensure
that cooking oil or water is in the frypot before firing the unit.
DANGER
All connections must be sealed with a joint compound suitable for the gas being used and
all connections must be tested with a solution of soapy water before lighting any pilots.
Never use matches, candles, or any other ignition source to check for leaks. If gas odors are
detected, shut off the gas supply to the appliance at the main shut-off valve and immediately contact the local gas company or an authorized service agency for service.
The size of the gas line used for installation is very important. If the line is too small, the gas pressure at the
burner manifold will be low. This may cause slow recovery and delayed ignition. The incoming gas supply line
should be a minimum of 1½” (38 mm) in
diameter. Refer to the chart below for the
minimum sizes of connection piping.
The FQGLA-T™ gas fryer has received the CE
mark for the countries and gas categories
indicated in the table on the following page.
NOTE: The nominal heat input (QN) is 21kW
except for AT, DE, LU and category 3P/B,
which is 23kW.
(Minimum incoming pipe size s hould be 1 1/2" (41 mm))
Gas Single Unit 2 - 3 Units
Natural
Propane 1/2" (15 mm) 3/4" (22 mm) 1" (28 mm)
Manufactured 1" (28 mm) 1 1/4" (36 mm) 1 1/2" (41 mm)
* For distances of more than 20 feet (6 m) and/or more than 4
fittings or elbows, increase the connection by one pipe size.
Gas Connection Pipe Sizes
3/4" (22 mm)
1" (28 mm) 1 1/4" (36 mm)
4 or more
units*
2-5
COUNTRIES CATEGORIES GAS PRESSURE (MBAR)
AUSTRIA (AT) II2H3B/P
BELGIUM (BE)
BULGARIA (BG),
CROATIA (HR), FINLAND
(FI), ROMANIA (RO),
SLOVENIA (SI), TURKEY
(TR)
ESTONIA (EE),
LATVIA (LV)
FRANCE (FR)
GERMANY (DE)
HUNGARY (HU) II2HS3B/P
CYPRUS (CY), CZECH
REPUBLIC (CZ),
GREECE (GR),
IRELAND (IE), ITALY (IT),
PORTUGAL (PT),
SLOVAKIA (SK),
SPAIN (ES),
UNITED KINGDOM (GB)
LUXEMBOURG (LU) II2E3B/P
NETHERLANDS (NL) II2L3B/P
ICELAND (IS)
MALTA (MT),
NORWAY (NO),
POLAND (PL) II2E3B/P
SWITZERLAND (CH)
DENMARK (DK),
SWEDEN (SE),
LITHUANIA (LT)
CE Approved Gas Categories by Country
I2E(R)B G20, G25 20, 25
II2H3B/P
II2Esi3+
II2Esi3P
II2ELL3B/P
II2H3+
II2H3+
II2H3B/P
II2H3B/P
I3+ G30, G31 28-30, 37
I2H G20 20
I3P G31 50
I3B/P G30, G31 30
I2H G20 20
G20 20
G30, G31 50
G20 20
G30, G31 30
G20, G25 20, 25
G30, G31 28-30, 37
G20, G25 20, 25
G31 50
G20, G25 20
G30, G31 50
G25 25
G30, G31 50
G20 20
G30, G31 28-30, 37
G20, G25 20
G30, G31 50
G25 25
G30, G31 30
G20, G25 20
G31 37
G20 20
G30, G31 28-30, 37
G20 20
G30, G31 50
G20 20
G30, G31 30
NOTICE- Australia Only
The air pressure switch on the combustion blower should read: Full Vat units-122pa (0.5
inches W.C.) and for Split Vat units-180pa (0.72 inches W.C.).
CE Standard
Required airflow for the combustion air supply is 2m3/h per kW.
1. Connect the quick-disconnect hose to the fryer quick-disconnect fitting under the front of the fryer and to
the building gas line.
2-6
NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected
to the gas supply line at the rear of the unit.
When using thread compound, use very small amounts on male threads only. Use a pipe thread
compound that is not affected by the chemical action of LP gases (Loctite™ PST56765 Sealant is one such
compound). DO NOT apply compound to the first two threads. Doing so may allow some of the
compound to enter the gas stream, resulting in clogging of burner orifices and/or the control valve.
2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap
solution should be used for this purpose.
3. Light the fryer following the procedures that are described in the “Lighting Instructions” found in Chapter 3
of this manual.
DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always ensure
that cooking oil or water is in the frypot before firing your unit.
4. The burner manifold pressure should be checked at this time by the local gas company or an authorized
service agent. The tables on page 2-4 list the burner manifold gas pressures for the various gas types that
can be used with this equipment. Also verify the pressures, on the rating plate, inside the fryer door
5. Check the programmed temperature thermostat setting by pressing the temperature button.
2.5 Converting to Another Gas Type
DANGER
This appliance was configured at the factory for a specific type of gas. Converting from one type of
gas to another requires the installation of specific gas-conversion components. Conversion instructions are included with conversion kits.
Switching to a different type of gas without installing the proper conversion components may
result in fire or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT
CONFIGURED!
Conversion of this appliance from one type of gas to another should only be performed by
qualified, licensed, and authorized installation or service personnel, as defined in Section 1.6 of this
manual.
FQGLA-T™ gas fryers manufactured for Non-CE countries use different burners for each type gas. The burners in
fryers built for propane gas have a special gray-colored coating on the burner tiles to enable them to withstand
the higher caloric value of the propane gas. Burners designed for use in propane units may be used in natural
gas applications, but not vice versa.
Non-CE Gas Conversion Kits
Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas
Full Vat: PN 826-2965 Full Vat: PN 826-2967
Dual Vat: PN 826-2966 Dual Vat: PN 826-2968
2-7
Non-CE Gas Conversion Kits for Australia
Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas
Full Vat: PN 826-2969 Full Vat: PN 826-2971
Dual Vat: PN 826-2970 Dual Vat: PN 826-2972
Units manufactured for export to CE countries are equipped with “universal” burners that may be used with
either Natural (G20, G25) gas or Butane (G30) and Propane (G31) gases.
CE Gas Conversion Kits for Units with Gas Valve 810-1715
G20 or G25 (Natural) to G30 or G31 Gas: G30 or G31 to G20 or G25 (Natural) Gas:
PN 826-2975 PN 826-2976
CE GAS CONVERSION INSTRUCTIONS
1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard
Burner Manifold Gas Pressure Chart.) Do not change the orifice.
2. Between a 2nd family (G20 or G25) and a 3rd family gas (G30 Butane or G31 Propane):
a. Change the orifices.
b. Adjust the manifold pressure.
3. Remove the old rating plate and return to Frymaster. Affix the new rating plate included with the
conversion kit in place of the old rating plate stating the gas has been converted.
4. If the destination language changes, replace the rating plate. Call your local service agency or KES for a
label kit. The language of reference will be on the corner of the label.
2.6 After Fryers are Positioned at the Frying Station
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the
frypot to verify that the unit is level, both side-to-side and front-to-back.
To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in the frying
station.
When the fryer is leveled in its final position, install the restraints provided by the KES to limit its movement
so that it does not depend on or transmit stress to the connection. Install the restraints in accordance with
the provided instructions. If the restraints are disconnected for service or other reasons, they must be reconnected before the fryer is used.
DANGER
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer
before attempting to move it to avoid spills, falls, and severe burns. Fryers may tip and cause personal injury
if not secured in a stationary position.
2-8
DANGER
Adequate means must be provided to limit the movement of this appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement.
2. Clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown Procedures in Chapter 3.)
2-9
FILTERQUICK™ FQGLA-T GAS FRYER
CHAPTER 3: OPERATING INSTRUCTIONS
FINDING YOU WAY AROUND THE FQGLA-T™ SERIES GAS FRYER
Basket Holder
Control Panel
(FQ4000 Controller
shown)
Bulk Dispose
Handle and Lock
Gas Valve
Filter Pan
TYPICAL CONFIGURATION (3FQGLA-T SHOWN)
NOTE: The appearance of your fryer may differ slightly from that
shown depending upon configuration and date of manufacture.
Pre-Filter Screen
JIB Behind Door (See
Sec. 3.4 Figure 1)
Flue
Cap
Top Cap
Bezel
3-1
3.1 Equipment Setup and Shutdown Procedures
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
CAUTION
Before lighting the fryer, make sure the fryer is OFF and the frypot drain valves are closed.
Remove the basket support rack(s), if installed, and fill the frypot to the bottom OIL-LEVEL
line. If solid shortening is being used, make sure it is packed down into the bottom of the
frypot.
3.1.1 Setup
WARNING
Never operate this appliance with an empty frypot. The frypot must be filled with water or
oil before lighting the burners. Failure to do so will damage the frypot and may cause a
fire.
DANGER
Remove all drops of water from the frypot before filling with oil. Failure to do so will cause
spattering of hot liquid when the oil is heated to cooking temperature.
WARNING
The FQGLA-T™ is not intended to use solid shortening without a solid shortening kit
installed. The use of solid shortening without a solid shortening kit will clog the top off oil
lines. The oil capacity of the FQGLA-T™ gas fryer is 32 lbs. (3.8 gallons/14.5 liters) at 70°F
(21°C) for a full-vat and 18 lbs. (2.2 gallons/8.33 liters) at 70°F (21°C) for each half of a
dual-vat.
Prior to filling frypots with oil, ensure all drains are closed.
1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot. This will allow
for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur
as heat expands the oil. If solid shortening is used, make sure it is packed down into the bottom of the frypot.
2. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the face of the
plug is flush with the outlet plate, with no portion of the prongs visible.
3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature.
3-2
3.1.2 Lighting the Fryer
1. Press the controller ON/OFF switch to the OFF position.
For CE Fryers
Placing the ON/OFF switch in the OFF
position also turns off the gas va lve. Wait five
minutes before continuing with Step 2, which
will a lso tu r n o n th e g a s valve.
After placing the ON/OFF switch in the OFF
posit i on, t ur n t he gas v al ve knob t o t he OFF
position. Wait 5 minutes, then turn the knob
to the ON postio n an d proceed with Step 2 .
For Non-CE Fryers
ON
Honeywell
OFF
ON
Honeywell
OFF
2. Press the controller ON/OFF switch to the ON position.
3. If the burners fail to light, press the ON/OFF switch to the OFF position and wait 60 seconds. Repeat step 2.
4. The fryer will automatically enter the melt cycle mode if the frypot temperature is below 180ºF (82ºC) and
will display MELT CYCLE IN PROGRESS. (NOTE: During the melt cycle, the burners will repeatedly fire for a
few seconds, then go out for a longer period.) If using solid shortening, the shortening must be stirred
occasionally during the heating process to ensure all the shortening in the drain and vat are liquified. When
the frypot temperature reaches 180ºF (82ºC), the unit will automatically switch to the heating mode and
PREHEAT is displayed until within 15°F (9°C) of setpoint. The burners will remain lit until the frypot
temperature reaches the programmed cooking temperature. Once the fryer reaches setpoint, the
controller display changes to START and the fryer is ready for use.
5. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports
located on each side of the combustion air blower.
Left Viewing Ports are
behind the motor
housings.
Right Viewing Ports
The optimum burn is a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, adjust the air gas mixture as follows: On the side of the blower housing opposite the motor is a plate
with one or two locking nuts. Loosen the nuts enough to allow the plate to be moved, then adjust the position
of the plate to open or close the air intake opening until a bright orange-red glow is obtained. Carefully hold
the plate in position and tighten the locking nuts.
3-3
3.1.3 Shutdown
For short-term shut down during the workday:
1. Place the controller ON/OFF switch in the OFF position and put the frypot covers in place.
When shutting the fryers down at closing time:
1. Place the controller ON/OFF switch in the OFF position to turn the fryer off.
For CE Fryers
Placi ng t he ON/OFF s wit ch in the OFF
position also turns off the gas valve.
After placi ng th e ON/OFF swit ch in the OFF
position, t urn the gas valve knob to the OFF
position.
For Non-CE Fryers
ON
Honeywell
OFF
ON
Honeywell
OFF
2. Filter the oil and clean the fryers (See Chapters 5 and 6).
3. Clean the filter pan and replace the filter paper. Do not leave solid shortening in the filter pan over night.
4. Place the frypot covers on the frypots.
3.2 Operation
This fryer is equipped with FQ4000 controllers (illustrated below). Refer to the FQ4000 Controller Operating Instructions in Chapter 4 for the controller programming and operating procedures.
FQ4000 CONTROLLER
Refer to Chapter 5 of this manual for operating instructions for the built-in filtration system.
3-4
3.3 Manual Top-Off Low Oil Volume Automatic Refill
The fryer can be configured for either manual
top off or for both manual and automatic depending on the hardware. When a vat is low,
press the manual top off (oil drop) button at
the bottom of the screen (see Figure 3) to top
off the vat. The controller displays PUSH
BUTTON TOP OFF? Press the YES (√) button.
START FILLING? is displayed. Press and hold
the button to start filling. Release the button
when the oil is at the top oil level line. Press the
NO (X) button to exit. If the unit has optional
auto top off, the frypot oil levels are continually
checked and topped off as necessary from a
reservoir in the cabinet.
The top off reservoir holds a 35 pound box of
oil. In a typical operation this will last approximately two days.
Components of the system are annotated at
the right (see Figure 1).
NOTE: The frypots will require manual filling
upon startup and after a clean (boil-out or cold
clean) unless a bulk fresh oil system is used.
3.4.1 Prepare the System for Use
Once the fryer is positioned under the hood
install the JIB (Jug In Box) basket shipped in the
Figure 2
accessories pack (see Figure 2). If using the
bulk oil option see Appendix A.
3.4.2 Install the oil reservoir or jug (JIB)
Remove the original lid from the oil container and foil liner. Replace with the provided cap, which has connected
suction hardware. Ensure the feeder tube from the cap reaches to the bottom of the oil container.
Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching
the suction hardware on the cabinet interior as the container is placed in the fryer.
The system is now ready for operation.
3.4.3 Changing the JIB (Jug In Box) oil
reservoir
When the oil reservoir level is low and displays
TOP OFF OIL EMPTY, (see Figure 3). Press the
check button to clear the screen. Once the
reservoir is refilled and/or replaced, press and
hold the orange reset button next to the oil
reservoir (see Figure 8 on the following page)
until the message in the lower corner is no
longer displayed. If using solid shortening see
Appendix B for instructions.
Top Off Oil Empty indicates that the oil reservoir is empty.
Figure 3
3-5
1. Open the cabinet and slide the JIB from the
cabinet (see Figure 4).
2. Remove the cap and pour any remaining oil in the container
into all fry vats equally (see Figure 5).
Figure 4
3. Place new JIB upright and remove the cap
and foil seal (see Figure 6).
Figure 6
Figure 5
4. Put the tube in the new full container (see Figure 7).
Figure 7
5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in
Figure 4).
WARNING
Do not add HOT or USED oil to a
JIB.
6. Press the JIB reset switch to clear the Top Off Oil Empty dis-
play on the FQ4000 controller (see Figure 8).
Figure 8
3.4.4 Bulk Oil Systems
Instructions for installing and using bulk oil systems are found in Appendix A located at the rear of this
manual.
3-6
FILTERQUICK™ FQGLA-T GAS FRYER
g
CHAPTER 4: FQ4000 CONTROLLER INSTRUCTIONS
4.1 FQ4000 General Information
Welcome to the FQ4000, an easy to use touch screen controller with the utility of 40-product menu capability.
One button push starts a cook cycle for a selected product. Just choose a menu item on a product button and
press the START button under the display showing the desired item. The controller can move seamlessly from
one product to another.
The FQ4000 will operate with electric and gas fryers, both full- and split-vat.
4.2 FQ4000 Button Description and Functions
4.2.1 Navigation Buttons
4.2.1.1 Main Menu Button Bar
The main menu button bar at the bottom of the
screen is used to navigate the various FQ4000
menus (see Figure 1).
Fi
ure 1
4.2.1.2 Home Button
The home button is used to switch to the home screen (see
Figure 2). The home screen has Crew Mode, Menus, Recipes,
Settings, Service, Change Language, Filter and Information
Statistics buttons.
Figure 2
4-1
4.2.1.3 Crew Mode Button
The crew mode button switches from the home screen to the
cooking mode (see Figure 3).
4.2.1.4 Menus Button
The menus button is used to set up multiple menus with specific
products such as fry station, chicken, other products, breakfast,
lunch or changeover menus (See Figure 4).
4.2.1.5 Recipes Button
The recipes button allows editing or adding of products (see
Figure 5).
4.2.1.6 Settings Button
The settings button allows access to edit the settings of the fryer
(see Figure 6).
4.2.1.7 Service Button
The service button allows access to service functions in the fryer
(see Figure 7).
During programming and other functions if no activity occurs
within one minute, the controller returns to the previous
operation mode.
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
4-2
4.2.1.8 Power Button
Pressing and holding the power button soft powers up the user interface and fryer. Pressing
the power button when the fryer is on turns the fryer off (see Figure 8).
4.2.1.9 Language Button
Pressing the language button switches between a primary language and a secondary language
if the feature is configured in manager settings (see Figure 9).
4.2.1.10 Filter Menu Button
Pressing the filter menu button provides access to the functions associated with filtering,
disposing, draining, filling as well as deep cleaning the vats (see Figure 10).
4.2.1.11 Temperature Button
Pressing the temperature button displays the actual vat temperature and the setpoint
temperature (see Figure 11).
4.2.1.12 Menu Button
Pressing the menu button allows switching between different menus if configured (see Figure
12).
4.2.1.13 Energy Saver Button
Pressing the energy saver button switches the fryer from a standard setpoint to a lower
temperature setpoint when the fryer is idle, to save energy costs (see Figure 13).
4.2.1.14 Information Statistics Button
Pressing the information statistics button provides information on filter statistics, oil statistics,
life statistics, usage statistics, recovery time, last load statistics, and software versions (see Figure
14).
4.2.1.15 Manual Oil Top Off Button
Pressing the manual oil top off button allows the user to manually top off the vat of oil (see
Figure 15).
4.2.1.16 Escape Menu Items
To escape or back out of MENUS and SUB-MENUS, press the Home or Back arrow button (see
Figure 16).
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
4-3
Figure 16
4.3 FQ4000 Menu Summary Tree
Reflected below are the major programming sections in the FQ4000 and the order in which submenu headings
will be found under the sections in the Installation and Operation Manual.
4-4
4.4 FQ4000 Information Summary Tree
Reflected below are the information statistics in the FQ4000 and the order in which submenu headings will be
found in the controller.
4-5
4.5 Basic Operation
Turn Fryer ON or OFF
Press and hold button to
switch on. Press button to
switch off. Select button on
desired side of a split vat. If
the vat is FULL press the
check YES button.
Changing a Product
Press and hold the product
button to change. The outline of
the button changes from green
to red and then to solid red.
Select another product.
Start a Cook Cycle
Press the product button to start a cook. The timer
will start counting down.
Home Button
(Settings, Recipes and
Information Statistics)
Information
Statistics
Cancel a Cook Cycle
Press the RED “X” button next to the
desired product.
Cancel Shake Alarm
Press button under active
display.
Cancel an end of Cook
(REMOVE) Alarm
Press REMOVE or CHECK
button under active display.
Check Temperature and Setpoint
Press temperature button.
Displays actual temperature and
setpoint temperature.
Change
Language
Filter
Menu
Temp
Menu
Energy
Saver
Manual Oil
Top Off
TPM
4-6
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