Freud Tools FT3000VCE User Manual

OPERATING INSTRUCTIONS

FT3000VCE 31/4 HP Router

WARNING: To reduce the risk of injury, the user must read and understand the operating instructions before using this product.

English

TABLE OF CONTENTS

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

General Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Additional Safety Rules for Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Functional Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 7

Parts and Feature Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Assembly and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Prior to Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installing and Removing Router Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Adjusting Depth of Cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mounting Template Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Powering the Tool On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Variable Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cutting Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance & Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Tool Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Ventilation Openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspect Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspect Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Service Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Power Tool Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1

Français

TABLE DES MATIÈRES

Sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Règles générales de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Règles additionnelles de sécurité pour toupie. . . . . . . . . . . . . . . . . . . . . . 24

Description fonctionnelle et spécifications . . . . . . . . . . . . . . . . . . . . . . . . 26

Diagramme des pièces et caractéristiques . . . . . . . . . . . . . . . . . . . . . . . . 26 Symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Spécifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Assemblage et utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Avant l’utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Installation et retrait du couteau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Réglage de la profondeur de coupe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Montage des guides pour gabarit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Instructions d’utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Mise en marche et arrêt de l’outil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Réglage de la vitesse de rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Applications de coupe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Montage sur table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Maintenance et inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Cordon d’alimentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Lubrification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Ouvertures d’aération. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Roulements à bille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Inspection des accessoires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Inspection des vis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Accessoires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Accessoires standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Accessoires en option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Points de service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Garantie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2

Español

TABLA DE CONTENIDOS

Seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Normas generales de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Normas adicionales de seguridad para las fresadoras . . . . . . . . . . . . . . . 42

Descripción de funciones y especificaciones. . . . . . . . . . . . . . . . . . . . . . 44

Diagrama de piezas y dispositivos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Símbolos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Especificaciones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Ensamblaje y Operación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Antes de operar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Instalación y desmontaje de las brocas. . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Regulación de la profundidad de corte . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Montaje de plantillas guía . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Instrucciones de operación. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Encendido y apagado de la herramienta . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Control de la velocidad variable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Tipos de cortes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Montaje en mesa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Mantenimiento e inspección. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Servicio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Cordón de suministro eléctrico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Lubricación de la herramienta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Aberturas para ventilación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Rodamientos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Inspección de accesorios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Inspección de tornillos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Accesorios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Accesorios estándar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Accesorios opcionales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Centros de servicio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Garantía de la herramienta eléctrica . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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SAFETY

WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock,fire, and/or serious personal injury.

SAVE THESE INSTRUCTIONS

GENERAL SAFETY RULES

1.Work Area

a)Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents which could result in personal injury.

b)Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust of fumes.

c)Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

2.Electrical Safety

a)Double Insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system.

b)Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

c)Do not expose power tools to rain. Do not use power tools in damp or wet locations. Water entering a power tool will increase the risk of electric shock.

d)Do not abuse the cord. Never carry the tool by the cord or yank the cord to pull the plug from a receptacle. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

e)When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock.

3.Personal Safety

a)Stay alert, watch what you are doing and use common sense when operating a power tool. Do not operate a tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

b)Dress properly. Do not wear loose clothing or jewelry. Wear protective hair covering to contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors.

c)Avoid unintentional starting. Be sure switch is off before plugging in. Do not carry tools with your finger on the switch or plug in tools that have the switch turned on.

d)Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

e)Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in any situation.

f)Use safety equipment. Always wear protective glasses. Also use a face or dust mask if cutting operation is dusty.

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4.Tool Use and Care

a)Secure your work. Use clamps or a vise to secure and support the work piece to a stable platform. Securing the work with a clamp or vise frees both hands to operate the tool. Holding the work by hand or against your body is unstable and may lead to loss of control.

b)Do not force tool. The power tool will do the job better and safer at the rate for which it was intended.

c)Use the correct tool for your application. Do not use tools for purposes for which they were not intended.

d)Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. Have defective switches replaced by an authorized Freud service center.

e)Disconnect the plug from the power source when not in use, before servicing, and when changing accessories such as blades, bits, and cutters. Such preventive safety measures reduce the risk of starting the tool accidentally and causing personal injury.

f)Store idle tools when not in use. Tools should be stored in a dry, high, or locked-up place and out of the reach of children.

g)Maintain tools with care. Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have repaired by and authorized Freud service center. Inspect extension cords regularly and replace if damaged. Keep handles dry, clean, and free from oil or grease. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.

h)Check for damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully inspected to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, mounting, and other conditions that may affect the operation of the tool. A guard or other part that is damaged should be properly repaired or replaced by an authorized Freud service center unless otherwise indicated elsewhere in this instruction manual.

i)Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used with another tool.

5.Service

a)Tool service must be performed only by an Freud authorized service center. Service or maintenance performed by unqualified personnel could result in a risk of injury.

b)When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

ADDITIONAL SAFETY RULES FOR ROUTERS

•WARNING! Do not rout material containing amianthus. Working with materials containing amianthus/asbestos and/or silica stones produces a dust which is harmful to health. Protect yourself from inhaling this dust, in compliance with regulations on accident prevention.

•Tighten collet nut securely to prevent bit from slipping.

•Provide clearance under work piece for router bit when through-cutting.

•Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may result in personal injury.

•Never tighten collet nut without a bit installed.

•Avoid "Climb-Cutting" (see applications section) this will increase the chance for loss of control resulting in possible personal injury.

•Do not overreach. Keep footing and balance at all times. This enables better control of the

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English

power tool in unexpected situations.

•Do not pierce the motor housing as this could damage the double insulation (use adhesive labels).

•Always unplug the tool before working on it.

•Always stop the tool by using the on/off switch, not by unplugging it.

•WARNING! Before each use, inspect the plug and cord. Should they need replacing, have this done by an authorized Freud service technician.

•Always keep the tool cord and extension cord clear of the working range of the tool.

•Only plug in the tool with the switch in the OFF position.

•Hold the tool firmly in both hands and in a stable position or mounted to a router table.

•Adjust the speed for different diameter bits. The larger the bit the slower the speed.

•Router bits should be handled and kept with the utmost care, in accordance with the manufacturer's instructions.

•Check the bit carefully before use to make sure it is not damaged or cracked. Replace cracked or damaged bits immediately.

•Make sure the bits are chucked in the collet in accordance with the manufacturer's instructions.

•Check that the bit has been properly fitted and secured before using the tool. Start the tool with no load and run for a few seconds in a safe position. If you notice serious vibration or any other defect, turn off the tool immediately.

•Use only Freud approved collets and collet nuts to chuck bits.

•Ensure that the material to be worked on is firmly secured before beginning any routing.

•Beware of shavings that fly off during operation. Hold the tool so that chips fly away from you.

•When working on woods that irritate skin, eyes or respiration, use dust extraction equipment and wear a mask.

•When working with the tool, always wear safety glasses and hearing protection. Other personal protection equipment such as dust masks, apron, and non-slip footwear should also be worn.

•Make sure the tool's air vents are clear of dust and debris. If they require cleaning, first unplug the tool and vacuum. Do not use metal objects to clean the air vents or you may damage the tool's internal parts.

•Do not touch the bits when rotating.

•WARNING! The bit keeps moving for a long time after the switch is turned off. Be sure the bit has stopped rotating before putting the tool down or changing accessories.

DOUBLE INSULATION

To ensure safer operation of this tool, Freud has adopted a double insulation design. "Double Insulation" means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator.

To keep the double insulation system effective, follow these precautions:

•Be careful not to pierce the motor housing as this could damage the efficiency of the double insulation system.

•Only Freud Authorized Service Centers should disassemble or assemble this power tool, and only genuine Freud replacement parts should be installed.

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DESCRIPTIONS & SPECIFICATIONS

FUNCTIONAL DESCRIPTION

A - Depth Adjustment Knob	F -	Coarse Adjustment Knob
B - Variable Speed Control	G - Arrow Indicator
C - Micro Adjustment Knob	H - Turret Stop Rod Locking
D - Turret Stop Rod		Screw
E - Side Handles	I -	Depth Stop Turret

	A	B
		C
		D
		E
		F
		G

K H

I

L

J

L - Above Table Height Adjustment
Access	P
M - Depth Adjustment Wrench
N - Collet & Collet Nut
O - On/Off Trigger Switch
P - Plunge Locking Lever

Q - 22mm Collet Nut Wrench

R - Above Table Spindle Lock Access

J - Spindle

K - Spindle Lock (Shaft Lock)

M

R

N

O

Q

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SPECIFICATIONS

	Power Source	Single-Phase, 120V, AC 60Hz
	Amps	15
	Watts	1900
	No-Load Speed	8,000-21,000 RPM
	Collet	1/4 Inch & 1/2 inch
	Max Bit Diameter*	3-1/2 inch (88.9 mm)
	Weight	13.1 lbs

*Router bits over 1-1/2” diameter should be used only with the router mounted in a router table. The router base plate must be removed to to accept bits larger 21/2” diameter. Consult the router table’s user manual for maximum bit diameter that can be used in the router table

SYMBOLS

Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

	Symbol	Name	Designation/Explanation
	V	Volts	Voltage (potential)
	A	Amperes	Current
	Hz	Hertz	Frequency (cycles per second)
	W	Watt	Power
	no	No load speed	Rotational speed, at no load
	.../min	Revolutions or reciprocation per minute	Revolutions, strokes, surface speed,
			orbits, etc. per minute
		Class II construction	Designates double insulated construction
			tools
		Alternating current	Type or a characteristic of current
		Safety Alert	Precautions that involve your safety

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ASSEMBLY & OPERATION

PRIOR TO OPERATION

1.Check Power Supply

Ensure that the power source to be utilized conforms to the power source requirements specified on the tool nameplate. Ensure the receptacle being used accepts the plug tightly. If a faulty receptacle is used, it may cause overheating, resulting in a serious hazard.

2.Check Work Area

Confirm that the work site is placed under appropriate conditions conforming to precautions prescribed in the safety section of this manual.

3.Before Plugging in the Tool

Ensure that the power tool switch is in the OFF position to prevent the tool from accidental start up, which could cause serious injury.

INSTALLING AND REMOVING THE ROUTER BIT (2 Options)

WARNING: Disconnect tool from power source. Make sure the correct collet is selected to match the bit shank diameter and that the collet is securely “snapped” into the collet nut before proceeding.

(Option 1)

a)Insert the Depth Adjustment Wrench (M) into the Height Adjustment Access (L) and turn counter clockwise until the collet and collet nut (N) extend fully through the base.– Fig 1

(It may be necessary to rotate the Depth Stop Turret to the flat surface without any stops (see area marked with “X”- Fig. 11) to allow the collet to fully extend through the base.)

b)Insert the Depth Adjustment Wrench (M) into the Above Table Spindle Lock Access (R) and rotate clockwise until it stops turning. Rotate Spindle (J) until the Spindle Lock (K) pin engages. When the Spindle Lock pin is correctly engaged, you will not be able to rotate the spindle. – Fig 2

c)Using the included 22mm Collet Nut Wrench (Q), turn the collet nut counter clockwise to loosen the collet. If a bit is already in the collet the collet nut will loosen for approximately 1 turn and then become tight again. Continue turning the nut counter clockwise with the wrench until the nut is loose again. At this point the bit should be released and easy to remove from the collet– Fig 3

d)Insert the router bit and rotate the collet nut with the 22mm wrench clockwise to tighten the collet. Always be sure that at least 80% of the router bit shank is inserted in the collet but never allow the bit shank to “bottom out” in the collet. – Fig 4

e)Insert the Depth Adjustment Wrench (M) into the Above Table Spindle Lock Access (R) and rotate counter clockwise until it stops turning. – Fig 5a

f)Turn the height adjustment knob clockwise until the router bit returns fully inside the base.

– Fig 5b

g)Before operating the router, follow directions in the section in this manual titled "Adjusting Depth of Cut" to properly set the depth of cut.

h)To remove a router bit from the collet, follow steps a, b, and c and then remove the router bit.

WARNING: Failure to disengage the spindle lock or remove the wrench before operating this power tool could result in injury or damage to the tool.

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Fig. 1

Fig. 3

Fig. 2

Fig. 4

Router bits over 1-1/2" diameter should be used only with the router mounted in a router table.

Fig. 5a

Fig. 5b

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(Option 2)

Fig. 6

a)Release the plunge lock lever (P) and turn the depth adjustment knob (A) counter clockwise to raise the router motor to its highest position. – Fig. 6

b)Next, position the router on its side or stand it upside down on its cap before continuing.

c)While pressing the spindle lock button (K), rotate the spindle (J) until the spindle lock pin engages the spindle. When the spindle lock pin engages, you will not be able to turn the spindle.

d)While pressing the spindle lock button, use the 22 mm wrench to rotate the collet

(N) counter clockwise to loosen the collet.
If a bit is already in the collet the collet nut	Fig. 7
will loosen for approximately 1 turn and
then become tight again. Continue turning	2
the nut counter clockwise with the wrench
until the nut is loose again. At this point
the bit should be released and easy to
remove from the collet – Fig. 7
e) Insert the router bit inside the collet
making sure that at least 80% of the
router bit shank is inside the collet but
never allow the bit shank to “bottom out”
in the collet.
f) While pressing the spindle lock button (H),
rotate the spindle (J) until the spindle lock	1
pin engages the spindle. Using the 22 mm
wrench, turn the collet clockwise until the
collet is tight. – Fig. 8
g) Before operating the router, follow the
directions in the section of this manual	Fig. 8
titled "Adjusting Depth of Cut" to properly
set your depth of cut.
h) To remove a router bit, follow steps a, b,	2
c, and d and then remove the router bit.

WARNING: Failure to disengage the spindle lock or remove the wrench before operating this power tool could result in injury or damage to the tool.

1

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Adjusting Depth of Cut

WARNING! Disconnect tool from power source.

There are two methods for adjusting the depth of cut on the FT3000 Router. The Depth Adjustment Knob (A) is best for non plunging

operations. The Depth Stop Turret (I) and Turret Stop Rod (D) is best for operations where there are repeatable depth settings or two or more depth settings may be needed.

1)Depth Adjustment Knob: –Fig 9.

When Plunge Locking Lever (P) is released, the Depth Adjustment Knob (A) may be used to raise and lower the router motor. Turn the knob clockwise to increase the depth of cut and counter-clockwise to reduce the depth of cut. Once the desired depth of cut is reached, push up on the Plunge Locking Lever (P) to lock the setting. Always

be sure that the Plunge Locking Lever (P) has been released and the Turret Stop Rod (D) cannot hit a stop on the Turret (I) before using the Depth Adjustment Knob (A). If router is mounted in a router table, insert the Depth Adjustment Wrench (M) into the Above Table Height Adjustment Access (L) to raise and lower the router motor. Turn the wrench counter-clockwise to increase the depth of cut and clockwise to reduce the depth of cut.

Note: The Depth Adjustment Wrench (M) can be inserted into the Depth Adjustment Knob (A) and used to adjust the depth of cut.

2)Depth Stop Turret and Turret Stop Rod:

–Fig 10. The Depth Stop Turret (I) and Turret Stop Rod (D) allow you to preset up to three cut depths. For maximum plunge action, the Depth Adjustment Knob (A) must be turned counter-clockwise until the motor is at the top of the rods. For fine adjustment of the cutting depth, there are three stops attached to the Depth Stop Turret (I) on the Base of the FT3000. The Depth Stop Turret turns so that each of the three stops can be positioned under the Turret Stop Rod (D). The Turret Stop Rod (D) has a Course Adjustment Knob (F) that raises or lowers the Turret Stop Rod to make large

Fig. 9

C A

E

E

P

Fig. 10

A

D

F

E E

I

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adjustments quickly. The icro Adjustment knob (C) allows for fine adjustment of the Turret Stop Rod. You can set three different depths of cut for the same bit using the Turret and stops –Fig 11. Adjust the height of the three stop screws as necessary so that the difference in height is equal to the amount of material to be removed with each cut.

Fig. 11

3 Turret Stop

Positions:

1

X

3)Setting the Router to Zero Plunge Depth:

Rotate the turret (I) so that stop 3 is directly under the Turret stop Rod – Fig 12. Loosen turret stop rod locking screw (H) and raise turret stop rod (D) to its highest position using the course Adjustment Knob (F) – Fig 13. Release plunge locking lever (P) and gently plunge the router motor until the router bit barely touches the work surface. Lock the plunge locking lever – Fig 14. Rotate the coarse adjustment knob (F) to move the turret rod downward until it contacts stop 3. Raise the Turret Stop Rod until the arrow indicator is aligned with the closest large increment on the scale (i.e., 1⁄4", 1⁄2", 3⁄4", 1", etc.) – Fig 15. Turn the micro adjustment knob (C) until the turret stop rod contacts the stop screw. Tighten the stop rod locking screw – Fig 16. Your router is now set to zero plunge depth. Release the plunge locking level to allow the router’s motor to return to its maximum height. To adjust the router to your required cutting depth, rotate the coarse Adjustment screw to raise the Turret Stop Rod until the measurement on the scale is equal to the amount required for your final depth of cut.

2

3

Fig. 12

Fig. 13

D

H

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English

Fig. 14

P

Fig. 16

Fig. 15

Adjust Turret Rod to nearest scale number as shown below.

F

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Mounting Template Guides

WARNING! Disconnect tool from power source.

For template routing the Freud FT3000 accepts standard template guides which are available separately. To use template guides an optional adapter ring (Freud FT1100) must be attached to the base plate using the two slotted screws provided. Remove the slotted screws from the base plate, insert the adapter ring with the flat side toward the router body. Install and tighten the screws to secure the adapter ring. - Fig. 17

The base plate has been centered at the factory, however, if the base plate has been removed and remounted some adjustment may be necessary to center the template guides to the router bit. To adjust, loosen the four base plate screws that secure the base plate to the router, reposition the base plate and tighten the screws.

OPERATING INSTRUCTIONS

WARNING: Make sure that the voltage from the power supply matches the voltage specified on the tool. Before plugging in the tool ensure that the bit is properly inserted and tightened and that it spins freely.

1.Powering the Tool On and Off

a)Plug in the tool with the Trigger Switch in the OFF position and the lock button released.

b)Hold the router firmly by both handles with the bit away from you and positioned so that the bit is not in contact with the wood or any part of your body or clothing.

c)Start the tool by depressing the Trigger Switch. - Fig 18

d)Lock the tool in the run position by depressing the Locking Button with your thumb while the Trigger Switch is on. Release the Locking Button by momentarily depressing the Trigger Switch and releasing.

e)Turn off the tool by releasing the Trigger Switch.

	Fig. 17
Base Plate	Base Plate
Screw	Screw
	Adapter Ring
	Screws
Base	Base
Plate Screw	Plate Screw

Fig. 18

ON OFF

Locking

Button

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2. Variable Speed Control

WARNING: Always unplug the router before making any speed adjustment.

Fig. 19

The Freud FT3000 is equipped with an electronic variable speed control feature.

This speed control has an infinite number of speeds from 8,000 to 21,000 RPM. The speed is adjusted by turning the speed control knob (B)- Fig 19. Consult the router bit manufacturer for recommended bit speed.

The electronic speed control keeps constant speed at all levels. If the motor speed decreases in use you may be exceeding the load capacity of the tool. This could cause damage to the motor by overheating. Reducing the depth of cut so that more passes are required and/or slowing the rate of feed will reduce the power requirements on the router.

FT3000 Router Speed Dial Settings

RPM

21,000

18,000

16,000

13,000

10,000

8,000

0 1 2 3 4 5 6

Dial Settings

Recommended Maximum Speeds for Freud router bits

	Bit Diameter	Max RPM
	1"	24,000
	1-1/4"	18,000
	2-1/4"	16,000
	3-1/2"	12,000

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CUTTING APPLICATIONS

WARNING! Always clamp your work piece securely before making any cuts.

1) Edge Cutting - Fig. 20 & Fig. 21

Consider the material that you are cutting and the amount of material that will be removed before using the tool. Make sample cuts on scrap wood before cutting the actual work piece. The router bit rotates in a clockwise direction when viewed from the top of the router. On external edge treatments move the router counter clockwise from left to right. For internal cutting move the router clockwise from right to left.

WARNING! Avoid climb cutting (moving the router clockwise with the rotation of the bit). Climb cutting increases the potential of losing control of the router and the risk of possible injury. - Fig. 22

2) Plunge Cutting-Fig. 9 & Fig. 10

To make a plunge cut, grasp the router by both handles (E), position the router over the area to be routed, turn the power on, release the Plunge Locking Lever (P) and push down on the Router Handles (E). When the Turret Stop Rod (D) contacts stop 1 on the Depth Stop Turret (I), tighten the Plunge Locking Lever (P), and begin routing. Always allow the router to reach full speed before you begin the plunge. After the first cut is complete, release the Plunge Locking Lever (P), allow the Router Motor to return to the top of the rods, TURN THE POWER OFF AND WAIT FOR THE BIT TO COME TO A COMPLETE STOP, and move the Turret to stop 2, Repeat the plunge operation as you did for the first cut. The third cut is completed using the same steps with stop 3.

TABLE MOUNTING

The Freud FT3000 can also be mounted to a router table. To mount the router, please follow the instruction included with the router table. The FT3000 includes a pattern for drilling the mounting screw holes and for drilling the Above Table Height Adjustment Access hole.

Fig. 20

CORRECT

Fig. 21

Tip: When creating an edge treatment on all four edges, begin with the end grain of the board first. If tear out occurs at the end of this cut it will be removed when the cut is made along the edge or with the grain.

INCORRECT

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