> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
Description of Revisions:
> Columbia
> Condor
> Business Class M2
This service bulletin replaces the previous version dated February 2005. It has been updated to include
all valid service bulletins published before February 28, 2005. Service bulletin 60-65 is no longer valid.
Group 00, General Information
SB/WI No.DateService Bulletin Title
SB 00-2Mar03Service Publications Price List
SB 00-6Oct02Freightliner Courtesy Engineering Policy
SB 00-7Jan92Counterfeit Bolts
SB 00-8Feb92California Roadside Smoke Inspection
SB 00-10May92Pipe Thread Sealant
SB 00-11May93Vehicle Specs Not In Vehicles
SB 00-12May93Orientation Icons In Service Literature Illustrations
SB 00-13Mar94Serial Number Identification For Freightliner Vehicles Assembled in Mexico
SB 00-14Jul94Approved Carriers For Returns
SB 00-17Jun96Century Class Lift Brackets
SB 00-18Aug03Vehicle Model Designations
SB 00-21Sep97Freightliner Service Updates
SB 00-22Aug97New Synthetic Oil Supplier for Transmission and Rear Axle(s)
SB 00-23Aug97Dealer Product Report
SB 00-25
SB 00-26Nov00Drilling Caution Tape
SB 00-27Nov01Eaton Roadranger Service Literature Updates Available
SB 00-28May02Allison TechnicalAssistance Center
*
New or revised SB or WI since the last published Validity List.
SB 01-3Jan92Vehicles Equipped With Fuel Heaters and Electronic Engine Controls
SB 01-6Feb96Oil Fill Tube Leakage Repair, Caterpillar 3176 Engine
SB 01-7Aug93Jake Brake Model C–317 Control Module Lockup
SB 01-8Jan92Cummins NTC–444 Engine Overheating
SB 01-12Jan93Alternator Belt Wear, DDE 60 With Right-Hand Mounted A/C Compressor
SB 01-14Jun93ECM Moisture Damage on CAT 3176 Engines
SB 01-15Jul92Oil Dipstick Calibration, DDE Series 60 Engines
SB 01-16Jul98Rear Engine Mounts
SB 01-22Mar93Electronic Engine Troubleshooting Guidelines
SB 01-24Jun93Pro-Link Diagnostic Connector
SB 01-26Nov93Pro-Link 9000 Cartridge for DDEC III: New Part Number
SB 01-27Jan94Cruise Control Dash Switch Breakage
SB 01-28Mar94Leakage With Low-Sulphur Fuel
SB 01-29Apr94DDEC III
SB 01-33Jan95Dipstick Installation
SB 01-34Jan95Engine Data Plate Horsepower Rating
Freightliner Service Bulletin, March 2005Page 1
®
Reprogramming For Jake Brake
®
Page 2
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 01-35Mar95CELECT
SB 01-36May95TFH Spinner II Mounting Bracket Change
SB 01-38May95Cummins C8.3 Engine Damper Refit
SB 01-39May95Noise Panels Discontinued, CAT 3406
SB 01-40Jul95New Dipstick, DDC 60 Engines
SB 01-41Jul95Injection Pump Replacement, OM 366LA
SB 01-42Nov95CFE Belt Damage
SB 01-43Nov96CAT 3176B V-Belt Tensioner
SB 01-44Apr02Engine Oil Fill Capacities
SB 01-45Feb9731-Pin Diagnostic Breakout Tee
SB 01-47Feb98Hewitt Road Speed Governor Testing and Adjusting
SB 01-48Jul98Bencon Oil Reservoir Mounting
SB 01-49Nov98Caterpillar 3406E Serpentine Belt Premature Wearing
SB 01-50Apr99Caterpillar Adem III
SB 01-51May99Exhaust Odors from 1998 Detroit Diesel Series 60 Engines
SB 01-52Feb00Exhaust Brake Installation on MBE900 Replacement Engine
SB 01-53Feb00Flexplate Installation on MBE900 Replacement Engine
SB 01-54Jan01New Unit Pump O-Rings, MBE900 Engine
SB 01-55Nov01MBE900 Engine RPM Limited at Start
SB 01-56Dec00Standoff Bracket Installation on Caterpillar Engines With Thermos-Style Oil Dipstick
SB 01-57Nov02Caterpillar Engine Drive Belt Noise
SB 01-58Feb01Oil Fill Tube Clamp
SB 01-59Dec00Cummins ISX Engine Oil Check and Fill
SB 01-60Feb02New Oil Fill Tube for Caterpillar C-15 and C-16 Engines
SB 01-61Feb01Vendor Change for Cummins ISM Dipstick
SB 01-62May01Remote Throttle Installation, MBE900 Engine with PTO
SB 01-63Oct01MBE900 Engine Oil Fill Capacity
SB 01-64Mar02MBE Engine Support Information
SB 01-65Apr02Butterfly-Hood Dipstick Installation
SB 01-66Mar03Caterpillar Serpentine Main Drive Belt Retention
SB 01-67Nov02Exhaust Brake Influence on ISC Carryover
SB 01-68Nov02Replacing Neutral-Safety and Backup Switches
SB 01-69Jan03Incorrect Wiring, MBE 900 Series Engine Exhaust Brake Switch
SB 01-70Jun03Caterpillar 3126 Engine Parameter Programming
SB 01-71Jun03Replacing the Detroit Diesel ProDriver
SB 01-72Jul03Breather Tube Replacing, Detroit Diesel Series 60 and MBE4000 Engines
SB 01-73Aug03Shimming Fan Hub Bolts on Caterpillar 3126 and C9 Engines
SB 01-74Nov03Grid Heater Relay Assembly Relocation
SB 01-75Oct03Replacing Drive Belts on MBE4000 Engines
SB 01-76Jan04Detroit Diesel Support for MBE Engines
SB 01-77Aug04Cummins ISL Engine Oil Fill Tube Leak Fix
SB 01-78Aug04Engine Vibration Checking
SB 01-79Nov04Detroit Diesel Dipstick Marking
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
™
Fuse Location
®
Engines Operating with Eaton Auto Shift®Transmissions
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
®
Display Unit
> Columbia
> Condor
> Business Class M2
Page 2Freightliner Service Bulletin, March 2005
Page 3
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
Group 09, Air Intake
SB/WI No.DateService Bulletin Title
SB 09-6Jun94Charge-Air Inlet/Shift Tube Interference
SB 09-7Sep94Air Cleaner Housing Cracks
SB 09-8Jun96Soft-Mount Charge Air Cooler Retrofit
SB 09-9May95Air Intake, Inside/Outside Retrofit
SB 09-10Jul95Duralite CAC
SB 09-11Feb96Air Cooler Replacement
SB 09-14Apr00Vacuator
SB 09-16Oct00Charge Air Cooler Piping Support Bracket Retrofit and Charge Air Cooler Piping Retrofit
SB 09-18Mar01Hot Side Charge Air Cooler Piping Retrofit
SB 09-19Apr01Air Intake Reducer Elbow Replacement
SB 09-22Oct01Stainless Steel Fasteners for Air Cleaner Assemblies
SB 09-23Oct01MBE900 Turbocharger Troubleshooting
SB 09-24Oct02Charge Air Cooler Failure
SB 09-25May03Argosy Air Intake Duct Replacement
Group 13, Air Compressor
SB/WI No.DateService Bulletin Title
SB 13-2Feb00Air Compressor Removal from MBE900 Replacement Engine
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
™
Valve Replacement
> Columbia
> Condor
> Business Class M2
Freightliner
Service Bulletin
Group 15, Alternators and Starters
SB/WI No.DateService Bulletin Title
SB 15-6Apr99Replacements for Hehr Alternators
SB 15-7Sep99Starter Conversion
SB 15-9Jun00Replacing Leece-Neville Alternator Brushes
SB 15-10May02Optimized Idle Fault Code 62 Fix
SB 15-11Dec04Alternator Replacements for Lestek and Powerline
Group 20, Engine Cooling/Radiator
SB/WI No.DateService Bulletin Title
SB 20-1Jan92Block Heater Location in L10 Engines With Low-Flow Cooling
SB 20-2Jan92Unplugging Engine Block Heaters
SB 20-20Jun94Index Fan Control System Diagnostics
SB 20-21May94Shunt Tube/Alternator Bracket Bolt Interference
SB 20-24Oct94Horton Fan Clutch Changes
SB 20-25Nov94Caterpillar Long Life Coolant
SB 20-26Mar95Fan/Radiator Interference
SB 20-27Mar95Index K7W Fan Control Kit Function Check
SB 20-28May97Engine Coolant Changes
SB 20-29Jan97Surge Tank Filler Cap Leaking
SB 20-30Apr97Surge Tank Breather Cap Leaking
SB 20-31Jul98Horton Fan Clutches with 32-Inch Fans
Freightliner Service Bulletin, March 2005Page 3
Page 4
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 20-32Nov97Gates PowerGrip Hose Clamps, Replacement
SB 20-34Mar99Fan Shroud Interference on FLD Vehicles
SB 20-35Apr99Corsair Fan Wiring Modification
SB 20-36Oct99Use and Maintenance Guidelines for Extended-Life Coolants
SB 20-37Jun99Interference Between the Upper Radiator Pipe and Hood
SB 20-38Jan00Cummins N14 Engines Using Texaco Extended Life Coolant
SB 20-39Jun00Cummins N14 Fan Drive Belt
SB 20-40Aug00New-Style Coolant Hose Clamps Available
SB 20-41Jun00Coolant Leakage Inspection Form
SB 20-42Sep02Coolant Overflow Hose
SB 20-43Mar03Radiator Fan Shroud Seal
SB 20-44Jul03Radiator Strut Rod Bracket
SB 20-45Oct03New Surge Tank Cap
SB 20-46Jan04ABA Hose Clamp Torque Values
SB 20-47Aug04Plastic Surge Tank Supersession
SB 20-48Aug04Coolant Line Adaptors for Replacement Surge Tanks
SB 20-50Jun04Surge-Tank Cap Replacement
SB 20-51Sep04Radiator Surge Tank Vent Line Plumbing
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Group 25, Clutch
SB/WI No.DateService Bulletin Title
SB 25-15Aug93Clutch Slipping
SB 25-18Jul94New Eaton Valeo Vibration Damper on Cummins L10 and M11
SB 25-21Jun95Mechanical Clutch Linkage Retrofit to Replace a Hydraulic Clutch System
SB 25-22Jul95Clutch Pedal Wear at the Clevis Pin
SB 25-24Jan99Argosy COE Clutch Linkage Tool Available
SB 25-25Jul04Clutch Linkage Rattle
SB 25-26May00Solo Clutch Input Shift Sleeve Inspection
SB 25-27Feb01Clutch Rod Ball-End Assembly Installed Incorrectly
SB 25-28Apr01FLX Cross-Shaft Wear
SB 25-30Sep01Sachs Hydraulic Clutch
SB 25-31May02Clutch Pedal Effort
SB 25-32Mar02Lube-Free Bushing Replacement
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
SB/WI No.DateService Bulletin Title
SB 26-11Feb99Allison Transmission Cooler Leakage
SB 26-12Nov01Aisin Transmission Troubleshooting, Replacement, and ECU Replacement
SB 26-13Jan00Aisin Automatic Transmission Fluid and Filter Change Intervals
SB 26-14Mar00Synthetic Lubrication Change Information
SB 26-15Jun00Installing Floor Stiffeners
SB 26-16May00Column Shift Difficulty, Allison Transmissions
SB 26-17May00Transmission Shift Indicator Adjustment
SB 26-18May00Dash Air Leak Noise
SB 26-19May00Shifter Gate Attachment
SB 26-20May00Neutral Start/Backup (NSBU) Switch Adjustment
SB 26-21Aug00Allison Transmission Sensor Wiring
SB 26-22Aug00Allison Transmission Sensor Wiring
SB 26-23Jul02Freightliner SmartShift Troubleshooting
SB 26-24Jan01Transmission Fluid Coolers Loosening
SB 26-25Feb01Argosy Manual Transmissions Slipping Out of Gear
SB 26-26May01High-Speed Vibrations with Allison MD 6-Speed Transmission
SB 26-27Nov01Rear Transmission Support Spring
SB 26-28Jul01Mercedes-Benz Transmissions
SB 26-29Nov04Argosy Shift Cable Troubleshooting (COEs Built Before March 2004)
SB 26-30Sep02Meritor EOA Range Shift System Troubleshooting Information
SB 26-31Feb02AS2 VEPS Update
SB 26-33Mar02Oil Fill Tube Misalignment
SB 26-34Feb04FreedomLine
SB 26-35May02Meritor
SB 26-36May02External Water-to-Oil Transmission Cooler Replacement
SB 26-37Sep02Shift Bar Housing
SB 26-38Oct04Automated Gear Shift Transmission Troubleshooting
SB 26-39Nov04Argosy Shift Cable Troubleshooting (COEs Built from March 2004)
SB 26-40Oct04Mercedes-Benz Automated Transmission Low-Pressure Supply Hose
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
™
Transmission
™
Shift Lever Harness
> Columbia
> Condor
> Business Class M2
Freightliner
Service Bulletin
Group 30, Throttle Control
SB/WI No.DateService Bulletin Title
SB 30-7Mar99Engine Brake Sometimes Inoperative with DDEC Engines
SB 30-8Aug98Engine Brake Sometimes Inoperative with DDEC III Engines
SB 30-9Aug99TPS Pivot Pin/Pivot Pin Mounting Bracket Replacement
SB 30-10Aug99Throttle Position Sensor Replacement
Group 31, Frame and Frame Components
SB/WI No.DateService Bulletin Title
SB 31-8Sep04Five-Piece Crossmember Replacement
SB 31-9Feb95Mudflap Stiffener Installation, Front Axle
SB 31-10Jun94Mudflap Deflection, Front Cowl-Mounted
Freightliner Service Bulletin, March 2005Page 5
Page 6
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 31-11May95ASF Fifth-Wheel Oblong Hole
SB 31-13Jul95Forward Side Fairing Wear Adjustment
SB 31-15Sep00Fog Light Plugs
SB 31-16Nov00Side Fairing End Cap
SB 31-17Feb00Classic Bumper Support
SB 31-18Oct02Grille Fasteners, Bumper
SB 31-19May03Bumper Misalignment Repair
SB 31-20May04Century Class Enhanced Bumper Chrome
SB 31-21Jan05Century Class Bumper Torques
Group 32, Suspension
SB/WI No.DateService Bulletin Title
SB 32-3Jan92Leaning After Turns; AirLiner Suspension With Dump Valve
SB 32-4Jan92Equalizer Bushing Lubrication, Freightliner Four-Spring Suspension
SB 32-18Apr95AirLiner Air-Spring Piston Blemishes
SB 32-19Mar96Checking Mounting Bolt Torque on AirLiner Control Rods
SB 32-20Feb96Reyco Suspension Leaf Spring Change
SB 32-21May96Hendrickson Bar Pin Alignment
SB 32-22Apr96AirLiner Axle Clamp Replacement
SB 32-24Nov01AirLiner Suspension Height Measurement
SB 32-25Feb99Front Axle Clamp Assembly Difficulties
SB 32-26Oct03Rear Suspension Height-Control Valve Troubleshooting
SB 32-27Oct99Lower Shock Mounting Bracket Cracking
SB 32-28Sep01New Medium-Duty AirLiner Height Control Valve Adjustment
SB 32-29Feb00Hendrickson HAS Suspension Ride Height Adjustment
SB 32-30Mar00Reyco Composite Spring
SB 32-31Apr03Rough Ride Diagnosis
SB 32-32Nov00Backing Plate Retrofit for Hendrickson HAS Control Rod
SB 32-33Jan01Front Axle Spacer Replacement
SB 32-34Feb01Cracks in 12,000-Pound Taper Leaf Front Springs
SB 32-35Feb01Replacing TufTrac Spring Pack Assemblies
SB 32-36Aug01Hendrickson AirTek Front Suspension Alignment and Adjustments
SB 32-37Jun02Front Spring Hanger Bracket Fasteners
SB 32-38Oct01Improved Axle Clamps for TufTrac Suspension
SB 32-39Oct01Dump Truck Leaning Troubleshooting
SB 32-40Dec01AirLiner Suspension Air-Spring Bag Misalignment Troubleshooting
SB 32-41May04Heat Testing Shock Absorbers
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Group 33, Front Axle
SB/WI No.DateService Bulletin Title
SB 33-3Feb96Hub Seal Oil Leakage: Increasing Seal Service Life
SB 33-6Aug93Front Hub Serrated Studs
Page 6Freightliner Service Bulletin, March 2005
Page 7
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
SB/WI No.DateService Bulletin Title
SB 33-10Oct96Wrong Toe-In Readings with Hunter Equipment
SB 33-12Dec96Loose Hub Caps on Rockwell FF–981 Axles
SB 33-13Apr97PDI Procedure for Rockwell FF–981 Axle Hub Caps
SB 33-14Jul97Rockwell FF–981 Front Axle Wheel Removal
SB 33-15Nov97New Model for Bee Line
SB 33-16Oct98Removing and Installing Axilok
®
Alignment Equipment
®
Spindle Nuts
SB 33-17Dec99Installing Gunite Outboard-Mounted Brake Drums
SB 33-18May00Meritor FF–981 Easy Steer Plus Axles
SB 33-19Oct00Axle Alignment Specifications
SB 33-20Oct00Torque Reduction for Axilok and Pro-Torq Spindle Nuts
SB 33-21Jan01Converting Grease-Lubricated Steer Axle Preset Hubs to Oil
SB 33-22Aug04Installing National
®
Standard Oil Seals
SB 33-23Nov04Freightliner Front Axles
Group 35, Rear Axle
SB/WI No.DateService Bulletin Title
SB 35-5Jan92Eaton Drive Axle Breather Improvement
SB 35-8Feb96Hub Seal Oil Leakage: Increasing Seal Service Life
SB 35-10Dec92Axle Spindle Repairs
SB 35-12Dec95Pinion Angles With AirLiner Suspension
SB 35-15Oct98Removing and Installing Axilok
®
Spindle Nuts
SB 35-16Aug00Torque Reduction for Axilok and Pro-Torq Spindle Nuts
SB 35-17Oct00Axle Alignment Specifications
SB 35-18Aug01Axle Vent Oil Run or Stain
SB 35-19Jan03Carrier-to-Housing Leaks, Dana
®
Spicer®D/R404 Series Axles
SB 35-20Oct04Meritor MT-40-143MA-N Tandem Drive Axle Pinion Angles
SB 35-21Oct04Freightliner Single Rear Axles
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
®
ABS Electronic Control Unit (ECU) Replacement
®
ABS Diagnostic Switch Idles Engine
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Page 8Freightliner Service Bulletin, March 2005
Page 9
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
SB/WI No.DateService Bulletin Title
SB 42-48Sep03Hydraulic Disc Brake Rotor Corrosion
SB 42-49Aug03Air Leaks at Air Line Fittings
SB 42-50Mar02Meritor Q Plus
SB 42-51May02Brake Lights Remain On After Pedal Released
SB 42-52Feb03Front Axle Air Brake Hose Leaks
SB 42-53Aug03MGM Long Stroke Brake Chamber Replacement
SB 42-54Dec03Bosch Hydraulic Brake Troubleshooting
SB 42-55Sep03Columbia/Century Class Front Axle Air Brake Hose Leaks
SB 42-56Sep03Enabling M2 Exhaust Brake Lights
SB 42-57Oct04Automatic Slack Adjuster Adjustment Caution
*
New or revised SB or WI since the last published Validity List.
Group 46, Steering
SB/WI No.DateService Bulletin Title
SB 46-2Jan92Eaton Power Steering Pump Warranty Return
SB 46-3Jan92Power Steering Pump Leakage, Caterpillar Engines
SB 46-9Jan92TRW Steering Gear Repair
SB 46-13Mar93Tilt Steering Wheel Looseness or Knocking
SB 46-18Dec96Steering Shaft U-Joint Cup Reseating
SB 46-19Feb97Steering Noises
SB 46-21Feb00Sheppard M100 Steering Gear Leaks
SB 46-22Aug02Steering Column Shaft Noises
SB 46-23May00Broken Air Line Fitting Repair
SB 46-24Nov00Steering Assist Ram Bracket Replacement
SB 46-25Apr01Steering Pressure Hose Leaks
SB 46-26Sep01TRW Power Steering Cylinder
SB 46-27Oct01Steering Filter End Caps
SB 46-28Oct02Nelson Reservoir Cover Replacement
SB 46-29Dec02Hydraulic Fluid for the Power Steering System
SB 46-30Jan03Overflowing Power Steering Reservoir
SB 46-31Aug03Supplemental Maintenance Recommendations to Enhance Power Steering System
SB 46-32Mar04Steering Assist Ram Bracket Modification
SB 46-33Oct04Steering Gear Splash Shield Installation
SB 46-35Sep04Adjustable Steering Column Release Pedal
SB 46-36Nov04New Power Steering System Troubleshooting Procedures
SB 46-37Jan05Rack and Pinion Steering Gear
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
™
Brakes Need Lubrication
> Columbia
> Condor
> Business Class M2
Service Bulletin
Freightliner
Group 47, Fuel
SB/WI No.DateService Bulletin Title
SB 47-5Apr92Unequal Fuel Levels With Dual Tanks
SB 47-9Jun0023-Inch Aft-Mounted Fuel Tanks with Rotated Filler Neck
SB 47-10Mar01CNG Fuel Gauge Information
Freightliner Service Bulletin, March 2005Page 9
Page 10
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 47-11Apr02ISX Fuel Tank Pressure
SB 47-12Apr01EquiFlo Fuel Fill Neck Damage
SB 47-13Aug01New Fuel Shutoff Rod End
SB 47-14Jul03Fuel Line Replacement
SB 47-15Mar04MBE4000 Fuel Filter
SB 47-16Jun04Davco
Group 49, Exhaust
SB/WI No.DateService Bulletin Title
SB 49-1Aug93New Support Clamps and Bracket Assemblies
SB 49-8Feb95Reselling Cummins B and C Series Engines Without Catalytic Converters
SB 49-10Aug953/4 Stainless Steel Muffler Shield Mounting
SB 49-12Feb96Catalytic Converter Muffler Cold Weather Performance
SB 49-13Dec96Muffler Outlet Routing
SB 49-14Jan97Curved Top Stacks
SB 49-15May98Upper Muffler-Mounting Bracket Loosening
SB 49-16Feb98Cold Weather Problems with Catalytic Converters
SB 49-17Sep02Interior Noise Level Problems
SB 49-18Nov98Muffler Mounting
SB 49-19Jul99New Supplier for Exhaust Flex Tubing
SB 49-20Apr00Single Mufflers on High-Flow Engines
®
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
Wrench Available
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Group 54, Electrical, Instruments, and Controls
SB/WI No.DateService Bulletin Title
SB 54-4Jan92Replacement of VDO Gauges With Stewart-Warner Gauges
WI 54-2Apr89Replacing a VDO Tachometer With a Stewart-Warner Tachometer, 112 Conventional
WI 54-3Apr89Replacing a VDO Speedometer With a Stewart-Warner Speedometer, 112 Conventional
WI 54-4Apr89Replacing a VDO Voltmeter With a Stewart-Warner Voltmeter, 112 Conventional
WI 54-5Apr89Replacing a VDO Fuel Level Gauge With a Stewart-Warner Gauge, 112 Conventional
WI 54-6Apr89Replacing a VDO Engine Oil Temperature Gauge With a Stewart-Warner Gauge, 112
WI 54-7Apr89Replacing a VDO Engine Coolant Temperature Gauge With a Stewart-Warner Gauge, 112
WI 54-8Apr89Replacing a VDO Transmission Oil Temperature Gauge With a Stewart-Warner Gauge, 112
WI 54-9Apr89Replacing a VDO Forward-Rear Axle Oil Temperature Gauge With a Stewart-Warner Gauge, 112
WI 54-10Apr89Replacing a VDO Rearmost Axle Oil Temperature Gauge With a Stewart-Warner Gauge, 112
SB 54-7Aug93Wiring Revision for Installation of a New VIGIL
SB 54-9Aug93Radio Static Reduction
SB 54-19Aug93Radio Fadeout, Radios With Built-In Fader Control
SB 54-21Jan92Correct Electrical Receptacles for Engine Heaters
Conventional
Conventional
Conventional
Conventional
Conventional
®
I or II Lightbar
Page 10Freightliner Service Bulletin, March 2005
Page 11
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 54-25May92Isspro Fuel Level Sender
SB 54-26Jul92VIGIL and Kysor VIP Lightbar Turn Signal Wiring
SB 54-30Jan94Index High Coolant Temperature Alarm Switch, VIGIL I
SB 54-49Jan95CELECT™RoadRelay Overview
SB 54-51Mar95Accent Light Strip Fuel Access Flap
SB 54-54Jun95Speedometer/Tachometer Calibration, Dodge V8, V10, and Caterpillar CFE Engines
SB 54-55Sep95Electrical Terminal Protection
SB 54-56Dec95Retrofitting Daytime Running Lights
SB 54-61Sep96Calibration Update for Ametek Speedometers and Tachometers
SB 54-62Sep96Speedometer and Tachometer Troubleshooting, Century Class
SB 54-63Nov96CB Jumper Harness
SB 54-65Nov96Engine Coolant Supply Tube
SB 54-66Dec96Electronic Control Parameters
SB 54-67Sep97Low Coolant Level Indication
SB 54-68Jul97Qualcomm
®
Display Problems
SB 54-70Oct97New Naming System for Electrical Wiring Diagrams
SB 54-71Feb98Vehicle Speed Sensor: Optimized Idle Feature
SB 54-72Nov97ICU Roll Call Fault Reporting
SB 54-74Dec97Trucklite Auxiliary Turn Signal Lamp Replacement
SB 54-76Feb98Vehicle Storage
SB 54-77Mar98Pyrometer Gauge Needle Deflection
SB 54-78Nov98Instrumentation Control Unit Shorting
SB 54-79May98Bulb Replacement, Century Class
SB 54-80Jun98ICU Identification
SB 54-81Jun98Coolant Temperature Sensor Replacement
SB 54-82Jun98Eaton AutoShift Wire Damage
SB 54-83Aug98Voltmeter Accuracy Test
SB 54-84Apr99Optimized Idle and Parking Brake Light Replacement
SB 54-85Sep98Optimized Idle Low Voltage Run Time
SB 54-86Sep98Marker Light Flickering
SB 54-88Aug98Dash Bulb Replacements
SB 54-89Nov98Daytime Running Lights Indicator Bulb Removal
SB 54-90Jan99Battery Cable Replacement
SB 54-91Jan01Eaton VORAD Collision Warning System (CWS), Version EVT-300
SB 54-92Dec98Cummins Power Harness Corrosion Fix
SB 54-93Apr99DDEC IV and Optimized Idle Problems
SB 54-94Feb02Low Voltage Disconnect
Freightliner
Freightliner Service Bulletin, March 2005Page 11
Page 12
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 54-95Jul99Replacing Dash Bulbs with LEDs
SB 54-96May99Optimized Idle Sensor Mounting Problem
SB 54-97Mar99Identifying Tractor/Trailer Electrical Connectors
SB 54-98May99Argosy Step Fault Code Readings
SB 54-99Dec99ICUI to ICU2M Conversion
SB 54-100Jul99Replacing Remote-Sense Alternators
SB 54-101Aug99Optimized Idle and Parking Brake Indicator LEDs
SB 54-102Aug99Fuel Gauge/Sender Test
SB 54-104Oct99LED Side Marker Lights Available
SB 54-105Oct99Fresh Air Warning Buzzer Disable
SB 54-106Feb01Trip Miles Reset With Optimized Idle
SB 54-107Dec99Changing Odometer Units
SB 54-108Dec99Changing the Delphi Delco Radio Frequency
SB 54-109Dec99RAMI Antenna
SB 54-110Feb00Engine Shutdown
SB 54-111Feb00ICU2M Software Release 1.40
SB 54-112Feb00ICU2M Starter Lockout Fix
SB 54-113Feb00Replacing Mechanical Flashers With Electronic Flashers
SB 54-114Mar00J1939 Inoperative
SB 54-115Mar00Step Deployment Unit Troubleshooting
SB 54-117Apr00Engine Brake Wiring Fix
SB 54-119Apr00Fuel Sender Gasket Replacement
SB 54-120Apr00AM Radio Reception Problems
SB 54-121Apr00False Overheating Indication from Temperature Switch
SB 54-122May00ICU3 Service Cluster Available
SB 54-123Jul00Eaton Vehicle Speed Sensor Operation Problems
SB 54-124Jul00J1939 System Check for Allison 1000/2000 Transmissions
SB 54-125Aug00ICU3 Warning Light Position and Wiring Correction
SB 54-126Aug00Water-In-Fuel Lamp Operation
SB 54-127Aug00Disabling the Delco Theft Deterrent LED
SB 54-128Sep00Transmission Warning Light Wiring Repair
SB 54-129Jan01Freightliner Data Logger Unit (DLU), Version 1.1
SB 54-130Dec00Eaton AutoShift Troubleshooting
SB 54-131Jan01RAMI Antenna Multiplexer Replacement and Part Numbers
SB 54-132Aug02Eaton ServiceRanger Software
SB 54-133Mar01J1939 Datalink Diagnostics
SB 54-134Apr01Eaton/Bosch ABS Low Voltage Code
SB 54-135Apr01LVD (Low Voltage Disconnect) Alarm
SB 54-136Apr01Fuel Lever Sender Guard
SB 54-137Apr01Fuel Lever Sender Hits Tank
SB 54-138Sep02Argosy Step Deployment Troubleshooting
SB 54-139Jun01Isspro Thermocouple and Pyrometer Testing
SB 54-140Jun01Non-Functioning Optimized Idle
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Page 12Freightliner Service Bulletin, March 2005
Page 13
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
SB/WI No.DateService Bulletin Title
SB 54-141Jun01Low Coolant Level (LCL) Sensor/Engine Shutdown
SB 54-142Jun01ICU2M Version 2.0
SB 54-143Jun01Supplemental Restraint System Not Responding
SB 54-144Jun01FLD Visor Harness Replacement
SB 54-145Jul01Radio/Electronics Failures
SB 54-147Mar02Headlamps Hi-Lo Illuminate
SB 54-148Sep01Delco Radio Diagnostics
SB 54-149Sep01Headlamp Connector Corrosion
SB 54-150Sep01Battery Cable Routing and Clamp Support
SB 54-152Sep01MBE900 Exhaust Brake Wiring
SB 54-153Feb02ICU2L and ICU2M Repair
SB 54-154Oct01Allison Automatic Transmission NSBU Switch
SB 54-155Oct01Security Measures for Replacing Ignition Keys
SB 54-156Aug04Adding Features to the Multiplexed Electrical System
SB 54-157Jul02Troubleshooting Eaton Dash Switches
SB 54-158Jul02No Speedometer at Low Speed
SB 54-159Dec04Turn Signal and Flasher Circuit Upgrade
SB 54-160Jul02Optimized Idle LED Illumination
SB 54-161Oct02Low Coolant Level Sensor Replacement
SB 54-162Mar03Air Intake Heater Rewire
SB 54-163Dec02Paddle Switch Replacement
SB 54-164Dec02Turn Signal Cancellation Loss
SB 54-166Dec02M2 Bulkhead Module Fault Display
SB 54-167Jan03Checking Smart Switches Using DataLink Monitor
SB 54-168Jan03New DataLink Monitor Templates
SB 54-169Apr03Checking Ametek Engine Coolant Temperature Gauge Accuracy
SB 54-170May03Mercury Switch Removal
SB 54-172Apr03Condor Electrical ABS Fix
SB 54-173Jun03Adding M2 Marker Lights
SB 54-174Mar04Converting Combination Stop/Turn Lamps to Separate Lamps
SB 54-175Sep03Marker/Turn Signal Rewire
SB 54-176Sep03VORAD Sensor Bracket Replacement
SB 54-177Nov03Bulkhead Module Fault Code Information
SB 54-178Aug03Battery Access Door Replacement
SB 54-179Jun04Wiring Constant Power to the Sleeper Alarm Clock
SB 54-180Dec03Wiring Repair Information
SB 54-181Aug04Fog Light Control on Business Class
SB 54-183Jul04Columbia Headlight Jumper Harness
SB 54-184Apr04Using Correct DLA/PDM Cables
SB 54-185May04Using the Correct Port Cable for the Data Link Adapter
SB 54-186Jul04Marker Light Replacement
SB 54-187Sep04ICU2M J1587 Fault Codes Differ on Driver’s Display vs. ServiceLink Display
SB 54-188Nov04ICU3 Fuel Gauge Field Repair
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
®
M2 Vehicles
Freightliner
Service Bulletin
Freightliner Service Bulletin, March 2005Page13
Page 14
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 54-189Dec04Wiring Corrosion/Turn Signal Switch
SB 54-190Oct04Tyco PDM Changeover
SB 54-191Aug04ServiceLink "Page Two" Fault Codes
SB 54-192Oct04Using the Correct Tools for Freightliner-Branded, Delco, or Panasonic Radio Removal
SB 54-193Oct04M2 Vehicle CHM Under-Cab Mount Wiring
SB 54-194Oct04Required Maintenance for Freightliner-Branded and Delco Cassette Players
SB 54-195
SB 54-196
SB 54-198Dec04"Check Trans" Light Displaying at Start-Up
SB 54-199Dec04Caution Using ICU3-M2 Clusters for Testing in Other Vehicles
*
New or revised SB or WI since the last published Validity List.
Group 55, Special Equipment, Fire/Emergency/Vocational
SB/WI No.DateService Bulletin Title
SB 55-1Jan92Roper 3600-Series Pump Instruction Book
Group 60, Cab
SB/WI No.DateService Bulletin Title
SB 60-1Jan92Rust Prevention Using Silicone Sealant
SB 60-5Jun95Moto Mirror Troubleshooting and Remedies
SB 60-18Jun95Wooden Dash Panel Damage from Overtightening Mounting Screw
SB 60-21Jun95Discoloration of Wooden Dash
SB 60-23Aug93Reinforcing Cab Side Extenders
SB 60-24Jan92Mirror Struts to Improve Door Stiffness
SB 60-26Aug93Cabinet Fix, 70-Inch SleeperCab
SB 60-27Jul92Installation of Gas Spring Bunk Supports for 48-Inch SleeperCabs
SB 60-31Sep93A-Pillar Plastic Cover Replacement
SB 60-32Jan95Leaking Side Windows in Roof Caps
SB 60-33Jan94FLB Grille Rubs
SB 60-36Mar94Cab Suspension Shock Absorbers
SB 60-37Mar94Raised Roof Assemblies Without Rivet Holes
SB 60-38Mar94One-Way Screw Removal, Radio and Dash Panel B
SB 60-39Nov95Crew Cab and Extended Cab Roof Repair
SB 60-42Jun94Cab-Mounted Mirrors
SB 60-43Oct95Swing-Out Side Window Replacement in Roof Caps
SB 60-44Jan95Dash Panel Paint
SB 60-45Jan95Noises at the Front of the Cab
SB 60-46Mar95Cab Nose From Tilt Strut Rattle
SB 60-47Mar96Hehr Swing-Out Window Leaks
SB 60-49Feb98Structural Adhesives: Windshields, Sideskins, and FRP Panels
SB 60-50Dec98Interior Scuff Removal
SB 60-51Sep96Metal Air Horn Valve Available
*
Jan05Series 60 Engine to UltraShift Transmission Intermittent Communication
*
Jan05Trailer PDM Relocation
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Page 14Freightliner Service Bulletin, March 2005
Page 15
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
SB/WI No.DateService Bulletin Title
SB 60-52Dec96Rain Tray Removal
SB 60-53Oct96Rear Window Seal Replacement
SB 60-54Nov96Cabinet Top and Panel Color Change
SB 60-55Nov96Able Body Sleeper Box Insulation
SB 60-56Mar97Mirror Bracket Folding
SB 60-58Jan97Silencer Insulation Packages
SB 60-59Jan97Roof Cracks at the Visor
SB 60-60Feb97Mekra Mirror Adjustment Problem Repair
SB 60-61May97Cab Upholstery Fasteners
SB 60-62Apr97Side Window Latch Interference Fix
SB 60-63Apr97Access Door Seal Change
SB 60-64Apr97Frontwall Fastener Replacement
SB 60-66Apr97Norcold Refrigerator Troubleshooting
SB 60-67May97Vanity Mirror Spring Clip Installation
SB 60-68Aug97Mid-Roof SleeperCabs Wind Noise Fix
SB 60-69May97Cowl Modification for Ease of Windshield Wiper Motor Servicing
SB 60-72Jul97SleeperCab
SB 60-73Sep97Front Cab Mount Replacement
SB 60-74Oct97Mid-Roof SleeperCabs
SB 60-75Nov97Side Extender Corrosion Repair
SB 60-76Dec97Noises at the Frontwall Panels
SB 60-77Jul98Front Cab Mount Grinding Noises
SB 60-78Feb02Side-Wall Adhesive Limited Shelf Life
SB 60-79Jan98Cabinet Drawer Sliding Open
SB 60-80Mar98Rear Cab Mount Enhancement or Repair
SB 60-81Apr98Baggage Compartment Leaks
SB 60-82Aug98Frontwall Leaks, Century Class
SB 60-83Mar99Roof Seam Seal Repair
SB 60-84Jan01Day Cab Conversion
SB 60-85Oct98Spray Guard Below Door Installation
SB 60-86Dec98Front Cab Mount Wear
SB 60-87Nov04Troubleshooting the Cab Height-Control Valves
SB 60-88Apr99Windshield Replacement Procedures
SB 60-89Aug99Refrigerator Cooling Fan and Cabinet Ventilation Modification
SB 60-90Oct99Under Deck Air Horn Repositioning
SB 60-91Oct99Windshield Inspection Form
SB 60-92Oct99Cab Frame Mount Isolator Replacement
SB 60-93Nov99B-Pillar Striker Pin Reinforcement
SB 60-94Mar00Premature Sway Bar Bushing Wear
SB 60-95Oct00Elimination of Factory Undercoating
SB 60-96Oct00Roof Cap Repairs
SB 60-97Nov00Mirror Support Nuts
SB 60-98Nov00Cab Tilt Latches Binding
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
®
Sidewall Assembly Replacement
®
Built Using Urethane Sealant, Removal and Installation
New or revised SB or WI since the last published Validity List.
*
Jan05Removing Adhesive Residue from Sleeper Curtains
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Group 72, Doors
SB/WI No.DateService Bulletin Title
SB 72-8Jul95Door Panel Cracking
WI 72-1Jul95Door Replacement, Medium Trucks and FLC 112 Conventionals
WI 72-2Jul95Door Repair, Medium Trucks and FLC 112 Conventionals
SB 72-10Nov95"Australian" Door Check Installation
SB 72-11Jan96Door Check Weld-Stud Replacement
SB 72-13Dec96Operable Wing Window Adjustment
SB 72-14Dec97Door Carpet Replacement
SB 72-15Aug97Door Rattle, Century Class
SB 72-16Mar99Door Release and Lock Adjustment
SB 72-17Oct97Door Trim Seal Replacement
SB 72-18Nov97New Cab Door Auxiliary Seal
SB 72-20Mar99Upper Door Trim Retaining Clip Replacement
Page 16Freightliner Service Bulletin, March 2005
Page 17
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Freightliner
Service Bulletin
Group 83, Heater and Air Conditioner
SB/WI No.DateService Bulletin Title
SB 83-5Jan92Heater/Air-Conditioner Troubleshooting
SB 83-6Jan92Heater/Air-Conditioner Blower Motor Checking
SB 83-7Jan92Air Conditioner Compressor Storage and Handling
SB 83-8Jul04Returning Refrigerant Compressors
SB 83-9Jan92Approved Air Conditioning Hose Assemblies
SB 83-10Dec92Air-Conditioner Refrigerant Recovery and Recycling
SB 83-11Jan92Climate Control Refrigerant Compressor Oil Leaks
SB 83-12Aug02Moisture Indication on Replacement Receiver-Drier
SB 83-14Jan92Air Conditioner Compressor Failure, Systems With Auxiliary Power Units
SB 83-24Jan92Replacing York Refrigerant Compressors
SB 83-29Jan92Installing a Fresh-Air/Recirculation Valve
WI 83-5Aug89Installing a Fresh-Air/Recirculation Valve
SB 83-34Jan92Air Conditioning Repair Points
SB 83-36Oct92NTC/N14, CCI Compressor Bracket Changes
SB 83-37Oct92Caterpillar 3176, CCI Compressor Leaking at Base
SB 83-38Nov92Refrigerant Compressor Mounting on Cummins L10
Freightliner Service Bulletin, March 2005Page17
Page 18
00-1
Validity List
Freightliner
Service Bulletin
SB/WI No.DateService Bulletin Title
SB 83-41Mar94Auxiliary HVAC Retrofit to C.T.C.
SB 83-42Mar94A/C Compressor Belt Throwing, CAT 3176
SB 83-44Jun94Adjustment Link Bolt Breakage, Cummins L10 and M11
SB 83-47Jan04Replacing Climate Control Refrigerant Compressors
SB 83-48May95A/C Compressor Leakage, CCI R–134a
SB 83-50Oct95A/C Fan Cycling Switch
SB 83-51Sep95A/C Fittings Tightening
SB 83-52Nov95A/C Fan Cycling Switch Malfunction
SB 83-53Mar96A/C Charge Port Corrosion
SB 83-56Jul97Automatic Temperature Control (A.T.C.) Module Replacement
SB 83-59Jan98Air Conditioning Retrofit, R–12 to R–134a
SB 83-60Nov97Loose Clutch Mounting Bolts, CCI Compressors
SB 83-61Nov97Hot Air Blowing in the Sleeper
SB 83-63May98HVAC Resistor Block Replacement and Jumper Harness Installation
SB 83-64Aug98A/C Clutch Grounding
SB 83-65Sep99Expansion Valve Noise
SB 83-66Sep98ACPU Water Intrusion
SB 83-67Nov99C10/C12 Tensioner Wear
SB 83-68May00Cummins M11/ISM A/C Belt Jumping
SB 83-69Jan99Heat/Defrost Air Cylinder Anchor Repair
SB 83-70Jul99Refrigerant Compressor Adjusting Link Replacement
SB 83-71Dec99Binary Switch Retrofit for Century Class and Argosy Vehicles
SB 83-72Aug99Expansion Valve Noise
SB 83-73Jun99Temperature Control Wires Reversed on the Auxiliary HVAC Unit
SB 83-74Jul99Binary Switch Retrofit for FLB COEs, FLD Conventionals, and Business Class Vehicles
SB 83-75Jul99New Index ACPU/APADs High Pressure Switch
SB 83-76Oct00C10/C12 Belt Jumping Correction
SB 83-78Feb00Water Regulating Valve Cable Replacement
SB 83-79Feb00Water Regulating Valve
SB 83-80Apr00Temperature Control Pinion Gear Stripping
SB 83-81Jul00Main HVAC Water Leak Inspection and Repair
SB 83-82Nov00A/C Compressor Mounting Bracket Replacement
SB 83-83Aug00New Water Regulating Valve and Cable
SB 83-84Nov01SlimLine Seal Torque Specs
SB 83-85Oct00A/C Drive Belt for Cummins M11/ISM Engines
SB 83-86Sep02HVAC Filter Maintenance
SB 83-87Mar01Auxiliary Heater Core Cleaning
SB 83-88Aug01Auxiliary HVAC Resistor Block Failure
SB 83-89Mar01SlimLine A/C Adaptor
SB 83-90Oct02New Part Numbers for SlimLine Refrigerant Line Seals
SB 83-91Mar03Hot Air Bursts in A/C Mode
SB 83-92Apr02Increased HVAC Output Retrofit
SB 83-93Apr02Viscous Fan Drive and A/C Output
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
> FLC 112 Conventional
> Century Class Conventional
> Argosy COE
> Cargo
> Columbia
> Condor
> Business Class M2
Page 18Freightliner Service Bulletin, March 2005
Page 19
Validity List
00-1
> FLA COE
> FLB COE
> FLD Conventional
> Business Class
SB/WI No.DateService Bulletin Title
SB 83-94Sep02Blower Motor Problem on Red Dot Sleeper Heater and Air Conditioner With C.T.C.
SB 83-95Oct02A/C Refrigerant Sealer Usage
SB 83-97Jun03Interference Between the A/C Condenser Hose and the Hood
SB 83-98Jun03A/C Condenser Leaks
SB 83-99Aug03Coronado Refrigerant Line
SB 83-100Jul04Cab Evaporator Freezing
SB 83-101Sep03Sanden Refrigerant Compressor Oil SP-20 and SP-15
SB 83-102Nov03Heater Control Valve Enhancement
SB 83-104Nov03Refrigerant Line Support Bracket Replacement
SB 83-105Jan04Interference Between the Refrigerant Lines and the Hood or Charge Air Coolder
SB 83-106May04HVAC Front Control Unit
SB 83-107May04HVAC Blower Motor Corrosion
SB 83-108Aug04HVAC Junction Block
SB 83-110Nov04Heater Cores BOA 91617 and BOA 93675
SB 83-111Jan05Sleeper Evaporator Freeze-Up
SB 91-9Oct01General Information, Wiring Diagrams, and Troubleshooting Procedures for the Air Bag Only and
SB 91-10Aug01Supplemental Restraint System (SRS) Belt Tensioner Fault Code
SB 91-11Dec03Seat Belt Retractor Adjustment
SB 91-12Sep04Using Loctite in EzyRider Seat Air Spring Installation