Freightliner Argosy Driver's Manual

ARGOSY
®
STI-385-2 A24-00879-000
Driver’s Manual
Foreword
This manual provides information needed to operate and understand the vehicle and its components. More detailed information is contained in the Owner’s Warranty Information for North America booklet, and in the vehicle’s workshop and maintenance manuals.
Custom-built Freightliner vehicles are equipped with various chassis and cab components. Not all of the information contained in this manual applies to every vehicle. For details about components in your ve­hicle, refer to the chassis specification pages in­cluded in all new vehicles and to the component in­formation label, located inside the vehicle.
For your reference, keep this manual in the vehicle at all times.
IMPORTANT: Descriptions and specifications in this manual were in effect at the time of printing. Freightliner Trucks reserves the right to discon­tinue models and to change specifications or design at any time without notice and without incurring obligation. Descriptions and specifica­tions contained in this publication provide no warranty, expressed or implied, and are subject to revisions and editions without notice.
if an air bag is installed, or if the vehicle features a collision avoidance system, etc.).
Customer Assistance Center
Having trouble finding service? Call the Customer Assistance Center at 1-800-385-4357 or 1-800-FTL­HELP. Call night or day, weekdays or weekends, for dealer referral, vehicle information, breakdown coor­dination, or Fleetpack assistance. Our people are knowledgeable, professional, and committed to fol­lowing through to help you keep your truck moving.
Environmental Concerns and Recommendations
Whenever you see instructions in this manual to dis­card materials, you should first attempt to reclaim and recycle them. To preserve our environment, fol­low appropriate environmental rules and regulations when disposing of materials.
Event Data Recorder
This vehicle is equipped with one or more devices that record specific vehicle data. The type and amount of data recorded varies depending on how the vehicle is equipped (such as the brand of engine,
© 2007–2015 Daimler Trucks North America LLC. All rights reserved. Daimler Trucks North America LLC is a Daimler company.
No part of this publication, in whole or part, may be translated, reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written per­mission of Daimler Trucks North America LLC. For additional information, please contact Daimler Trucks North America LLC, Service Systems and Documentation, P.O. Box 3849, Portland OR 97208–3849 U.S.A. or refer to
www.Daimler-TrucksNorthAmerica.comand www.FreightlinerTrucks.com.
Part Number A24-00879-000
STI-385-2 (11/14)
Printed in U.S.A.
Contents
Chapter Page
Introduction, Environmental Concerns and Recommendations, Event Data Recorder, Customer Assistance Center
1 Vehicle Identification ...................................................... 1.1
2 Vehicle Access .......................................................... 2.1
3 Electrical System ........................................................ 3.1
4 Instruments ............................................................. 4.1
5 Driver Controls .......................................................... 5.1
6 Climate Control .......................................................... 6.1
7 Seats and Restraints ..................................................... 7.1
8 Cab and Sleeper Features ................................................. 8.1
9 Engine Starting, Operation, and Shutdown .................................... 9.1
10 Optional Engine Systems ................................................. 10.1
11 Emissions Reduction Components ......................................... 11.1
12 Brake System .......................................................... 12.1
13 Steering System ........................................................ 13.1
14 Manual Transmissions and Clutch .......................................... 14.1
15 Automated Transmissions ................................................ 15.1
16 Drive Axle Feature Operation ............................................. 16.1
17 Fifth Wheels ........................................................... 17.1
18 Trailer Couplings ........................................................ 18.1
19 Headlight Aiming ........................................................ 19.1
20 Cab Appearance ........................................................ 20.1
21 In an Emergency ....................................................... 21.1
22 Pre- and Post-Trip Checklists ............................................. 22.1
23 Pre- and Post-Trip Inspections and Maintenance .............................. 23.1
Index .................................................................. I.1
....................... Foreword
1
Vehicle Identification
Component Information Label ....................................................... 1.1
Vehicle Identification
Component Information Label
The component information label lists the vehicle model, identification number, and major component models. It also lists the major assemblies and instal­lations shown on the chassis specification sheet. The component information label is typically attached to the passenger-side dash. An illustration of the label is shown in
Fig. 1.1.
02/20/2012 f080176
Fig. 1.1, Component Information Label
1.1
2
Vehicle Access
Door Locks and Handles ........................................................... 2.1
Cab Access, Fixed Steps ........................................................... 2.1
Cab Access, Mobile Stairs .......................................................... 2.4
Back-of-Cab Access ............................................................... 2.7
Opening the Grille ................................................................ 2.8
Cab Tilt System .................................................................. 2.9
Vehicle Access
Door Locks and Handles
One common key operates the ignition switch and all of the door locks.
IMPORTANT: Each key is numbered. Record the number so a duplicate key can be made, if needed.
To unlock the right-hand door from outside the cab, insert the key in the lock and turn it one-quarter turn counterclockwise. Turn the key to the original posi­tion to remove it. See
3
Fig. 2.1.
4
2
nal position to remove it. Pull out on the paddle handle to open the door.
NOTE: The cab door locks can be operated when the doors are open.
To lock a door from outside the cab, insert the key in the lock and turn it opposite the unlocking direction (counterclockwise for the left-hand door, clockwise for the right-hand door). See
To lock a door from inside the cab, push the lock knob down or press the automatic lock button on the door armrest, depending on what the vehicle is equipped with. See inside, pull the lock knob up or press the unlock but­ton on the door armrest, depending on what the ve­hicle is equipped with.
Fig. 2.2. To unlock the door from
Fig. 2.2.
Cab Access, Fixed Steps
WARNING
Wet or dirty shoes greatly increase the chance of slipping or falling. If your shoes are wet or dirty, be especially careful when entering or exiting the vehicle.
Always maintain three-point contact with the ve­hicle when entering or exiting the cab. Three­point contact means both feet and one hand, or both hands and one foot.
Do not jump from the vehicle.
The grab handles, access steps, and steering wheel are all part of the cab access system. Use these "helping hands" when getting into or out of the cab to increase your security and comfort.
1
05/03/2012 f720751
1. Exterior Deck
2. Door Handle
3. Forward Grab Handle
Fig. 2.1, Door Exterior (right side shown)
To unlock the left-hand door from outside the cab, insert the key in the lock and turn it one-quarter turn clockwise. Turn the key counterclockwise to the origi-
2.1
4. Mobile Stairs Override Button
Left Side Entry
1.
Open the left-hand door and place anything that you are carrying in the cab.
2.
Grasp the aft grab handle with your right hand and the forward grab handle with your left hand.
Fig. 2.3.
See
3.
Place your right foot on the bottom step and pull yourself up.
4.
Place your left foot on the middle step, reaching higher on both grab handles.
Vehicle Access
23
04/16/2012 f720747
1. Door Pocket
2. Lock Knob
3. Door Handle
Fig. 2.2, Door Interior
4
1
4. Upper Door Grab Handle
4
12
04/27/2012 f720748
1. Upper Door Grab
2. Door Pocket
3. Exterior Deck
4. A-Pillar Grab Handle
Fig. 2.3, Fixed Steps and Grab Handles, Left Side (RHD
7.
Step into the cab with your right foot first.
Handle
3
7
8
9
5. Forward Grab Handle 6 Aft Grab Handle
7. Top Step
8. Middle Step
9. Bottom Step
shown)
5
6
5.
Place your right foot on the top step and pull yourself up.
NOTE: The left side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is left-hand drive (LHD) or right-hand drive (RHD).
6.
Move your right hand to the forward grab handle and your left hand to the steering wheel or A-pillar grab handle, then place your left foot on the deck.
Left Side Exit
IMPORTANT: Do not attempt to exit the cab while carrying any items in your hands.
1.
If you take items with you, place them in an ac­cessible location on the seat or cab floor. Make sure they will not get in your way as you exit.
WARNING
Always face in when exiting the cab. Do not at­tempt to exit with your back to the cab, as you
2.2
Vehicle Access
would going down a flight of stairs. It is easier to slip or lose your balance. If you slip when exiting in this way, there is a greater likelihood of per­sonal injury.
NOTE: The left side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is LHD or RHD.
2.
Grasp the steering wheel or A-pillar grab handle with your left hand, place your right hand on the forward sidewall grab handle, and place both feet on the deck, facing into the cab.
3.
Grasp the forward grab handle with your left hand and move your right hand to the aft grab handle.
4.
Move your right foot to the top step.
5.
Move your left foot to the middle step and lower your hands on both grab handles.
6.
Move your right foot to the bottom step.
7.
Step to the ground with your left foot first.
Right Side Entry
1.
Open the right-hand door and place anything that you are carrying in the cab.
2.
Grasp the aft sidewall grab handle with your left hand and the forward grab handle with your right hand. See
3.
Place your left foot on the bottom step and pull yourself up.
4.
Place your right foot on the middle step, reaching higher on both grab handles.
5.
Place your left foot on the top step and pull your­self up.
NOTE: The right side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is LHD or RHD.
6.
Move your left hand to the forward grab handle and your right hand to the steering wheel or A-pillar grab handle, then place your right foot on the deck.
7.
Step into the cab with your left foot first.
Fig. 2.4.
7
9
8
6
5
4
3
2 1
05/04/2012 f720749
1. Bottom Step
2. Middle Step
3. Top Step
4. Exterior Deck
5. Door Pocket
Fig. 2.4, Fixed Steps and Grab Handles, Right Side
(RHD shown)
6 Upper Door Grab
Handle
7. Steering Wheel
8. Forward Grab Handle
9. Aft Grab Handle
Right Side Exit
IMPORTANT: Do not attempt to exit the cab while carrying any items in your hands.
1.
If you take items with you, place them in an ac­cessible location on the seat or cab floor. Make sure they will not get in your way as you exit.
WARNING
Always face in when exiting the cab. Do not at­tempt to exit with your back to the cab, as you would going down a flight of stairs. It is easier to slip or lose your balance. If you slip when exiting
2.3
Vehicle Access
in this way, there is a greater likelihood of per­sonal injury.
NOTE: The right side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is LHD or RHD.
2.
Grasp the steering wheel or A-pillar grab handle with your right hand, place your left hand on the forward sidewall grab handle, and place both feet on the deck, facing into the cab.
3.
Grasp the forward grab handle with your right hand and move your left hand to the aft grab handle.
4.
Move your left foot to the top step.
5.
Move your right foot to the middle step and lower your hands on both grab handles.
6.
Move your left foot to the bottom step.
7.
Step to the ground with your right foot first.
Cab Access, Mobile Stairs
WARNING
vehicle is in motion (stairs automatically stow if the vehicle begins to move)
sensors detect weight on the stairs
cab is tilted
an obstacle is encountered in the stair travel path
the disable button is pressed
To prevent deployment of the stairs from outside the vehicle, press the button on the side of the cab, di­rectly above the stairs, before opening the door. See
Fig. 2.1.
To prevent deployment of the stairs from inside the cab, press the dash rocker switch labeled RH STEP or LH STEP while opening the cab door. See
Fig. 2.5.
2
1
Wet or dirty shoes greatly increase the chance of slipping or falling. If your shoes are wet or dirty, be especially careful when entering or exiting the vehicle.
Always maintain three-point contact with the ve­hicle when entering or exiting the cab. Three­point contact means both feet and one hand, or both hands and one foot.
Do not jump from the vehicle.
The grab handles, access steps, and steering wheel are all part of the cab access system. Use these "helping hands" when getting into or out of the cab. They will increase your security and comfort.
The mobile stairs will deploy when the cab door is opened. As the stairs deploy, an audible alert sounds outside the vehicle. If anything prevents deployment of the stairs, a buzzer will sound and an indicator will illuminate on the dash.
The cab stairs will not operate under the following conditions:
parking brake is not set
f61118204/24/2012
1. Right-Hand Stairs Switch
Fig. 2.5, Mobile Stairs Deployment Switches
2. Left-Hand Stairs Switch
NOTE: Pressing the disable button or switch will disable the stairs for one cycle of opening and closing the door. You must press the disable button each time you want to prevent deploy­ment of the stairs.
Left Side Entry
1.
Open the left-hand door and place anything that you are carrying in the cab.
2.
Grasp the aft grab handle (Fig. 2.6) with your right hand and grab the forward grab handle with your left hand, reaching up as far as is comfortable.
3.
Place your right foot on the bottom step and pull yourself up.
2.4
Vehicle Access
7
6
5
4
3
2
1
08/10/98
1. Bottom Step
2. Middle Step
3. Top Step
4. Top Deck
Fig. 2.6, Mobile Stairs, Left-Hand Side
4.
Place your left foot on the middle step and pull yourself up.
5.
Move your left hand to the forward grab handle, then place your left foot on the top step.
5. Aft Grab Handle
6. Forward Grab Handle
7. Steering Wheel
f720309
NOTE: The left side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is LHD or RHD.
6.
Pull yourself up and place your right foot on the top deck and move your left hand to the A-pillar grab handle or steering wheel.
7.
Move your right hand to the steering wheel or A-pillar grab handle.
8.
With both hands gripping the steering wheel or A-pillar grab handle, move your right foot into the cab.
Left Side Exit
IMPORTANT: Do not attempt to exit the cab while carrying any items in your hands.
NOTE: The left side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is LHD or RHD.
1.
Grasp the steering wheel or A-pillar grab handle with both hands, and stand on the deck at the top of the stairs facing into the cab.
2.
With your right hand, grasp the forward grab handle.
3.
Move your right foot to the top step.
4.
Move your left hand to the forward grab handle and move your left foot to the middle step.
5.
Move your right hand to the aft grab handle and move your right foot to the bottom step.
6.
Step to the ground with your left foot.
Right Side Entry
1.
Open the right-hand door and place anything that you are carrying in the cab.
2.
Grasp the aft grab handle with your left hand and grab the forward grab handle with your right hand, reaching up as far as you’re comfortable.
Fig. 2.7.
See
3.
Place your left foot on the bottom step and pull yourself up.
4.
Place your right foot on the middle step and pull yourself up.
5.
Move your right hand to the forward grab handle, then place your right foot on the top step.
NOTE: The right side of the cab is equipped with an A-pillar grab handle or the steering wheel, depending on whether the vehicle is LHD or RHD.
6.
Pull yourself up and place your left foot on the top deck and move your right hand to the A-pillar grab handle or steering wheel.
7.
Move your left hand to the steering wheel or A-pillar grab handle.
2.5
Vehicle Access
NOTE: The right side of the cab is equipped with an A-pillar grab handle or the steering
7
9
8
6
5
wheel, depending on whether the vehicle is LHD or RHD.
1.
Grasp the steering wheel or A-pillar grab handle with both hands, and stand on the deck at the top of the stairs facing into the cab.
2.
With your left hand, grasp the forward grab handle.
3.
Move your left foot to the top step.
4.
Move your right hand to the forward grab handle and move your right foot to the middle step.
5.
Move your left hand to the aft grab handle and move your left foot to the bottom step.
6.
Step to the ground with your right foot.
Mobile Stair Lock-Up Procedures
Access Stairs Will Not Fully Deploy
4
3
2
1
05/16/2012 f720750
1. Bottom Step
2. Middle Step
3. Top Step
4. Exterior Deck
5. Door Pocket
Fig. 2.7, Mobile Stairs and Grab Handles, Right-Hand
8.
With both hands gripping the steering wheel or
Side (RHD shown)
6 Upper Door Grab
Handle
7. Steering Wheel
8. Forward Grab Handle
9. Aft Grab Handle
A-pillar grab handle, move your left foot into the cab.
Right Side Exit
IMPORTANT: Do not attempt to exit the cab while carrying any items in your hands.
1.
Close the cab door.
2.
Ensure the parking brake is set.
3.
Inspect for an obstruction in the travel path of the steps.
4.
Start the engine to increase battery voltage.
5.
If the vehicle is parked at an incline greater than
3.5 degrees in any direction, move it to a level surface (if conditions permit).
6.
Open the door again. If the steps will not fully deploy, but will return to a fully stowed position, press the RH STEP or LH STEP switch while opening the cab door.
7.
Enter and exit the cab using the access instruc­tions for fixed steps.
Access Stairs Will Not Fully Stow
1.
Open and close the door.
2.
Inspect for an obstruction in the travel path of the steps.
3.
Start the engine to increase battery voltage.
4.
If the vehicle is parked at an incline greater than
3.5 degrees in any direction, move it to a level surface (if conditions permit).
2.6
Vehicle Access
5.
Open and close the door again. If the steps still will not stow, leave the door open and exit the cab from the opposite side.
6.
Place a hand on the exterior surface of the step, then apply light pressure to the step while clos­ing the door.
7.
If the step stows, press the yellow disable button next to the grab handle. This will disable the step for cycle of opening and closing the door.
8.
If the steps will not fully stow, follow the instruc­tions on the inside of the baggage door to safely stow the steps.
4
6
5
Back-of-Cab Access
Grab handles are typically located on the backwall of the cab or sleeper, or on the inside of the cab ex­tender, if equipped. See also be provided on the exhaust stack. Steps may be mounted on the fuel tank(s), battery or tool box(es), or on metal brackets secured to the frame rail. A deck plate is mounted across the top of the frame rails. All other areas are not meant to support back­of-cab access.
Follow these rules for back-of-cab access. Failing to follow these rules could lead to a fall, and pos­sible personal injury.
Never step on any exterior part unless it has a slip-resistant surface meant for safe stepping. If the surface is movable, such as a battery box cover with a slip-resistant surface, be certain it is firmly secured.
Be careful not to trip on items such as chains or air lines in the back-of-cab area.
Always follow safety procedures for back-of-cab access, maintaining three-point contact—both hands and one foot, or both feet and one hand— whenever moving around, and always face in to­ward the deck plate when climbing up or down.
Wet or dirty shoes, steps, or grab rails greatly increase the chance of slipping or falling. If your shoes or the contact areas are wet or dirty, clean and dry them as much as possible before ac­cessing the back of cab area, and be especially careful when climbing or standing on the vehicle.
Fig. 2.8. A grab handle may
WARNING
3
2
1
05/09/2012 f720752
1. Bottom Step
2. Top Step
3. Outboard Grab Handle
Fig. 2.8, Back-of-Cab Access
Never jump onto, or off of, a vehicle; doing so creates a very high likelihood of a fall and per­sonal injury.
Wet or dirty shoe soles greatly increase the chance of slipping or falling. If your soles are wet or dirty, be especially careful when accessing the back-of-cab area.
Be careful not to get hands or feet tangled in hoses or other back-of-cab equipment. Carelessness could cause a person to trip and fall, with possible injury.
4. Inboard Grab Handle
5. Deck Plates
6. Exhaust-Mounted Grab Handle
Accessing Back-of-Cab Area
WARNING
External surfaces of the exhaust system remain hot after the engine has been shut down. When accessing the back of the cab or sleeper, do not
2.7
touch any part of the exhaust system other than the exhaust-mounted grab handle, if equipped, or severe burns could occur.
1.
Facing the center of the deck plate, grasp the grab handle with both hands. Reach up as far as is comfortable.
2.
Place one foot on the bottom step and pull your­self up.
3.
Place your other foot on the top step.
4.
Move your lower hand to a higher position on the grab handle.
5.
Step onto the deck plate.
Exiting the Back-of-Cab Area
1.
Face the center of the vehicle and grasp the grab handle with both hands.
2.
Place one foot at a time on the top step.
3.
Move your upper hand to a lower position on the grab handle.
4.
Move one foot to the bottom step.
5.
Step to the ground with your upper foot first.
Vehicle Access
05/23/2011 f602457
Opening the Grille
CAUTION
Step back from the grille when opening it. The grille can open quickly and could hit a person, possibly resulting in personal injury.
Opening the grille allows the driver access to the en­gine oil dipstick, the coolant fill cap, and the wind­shield washer reservoir. To open the grille, face the front of the truck, reach through the latch access openings on either side of the grille, and release the two latches. See both hands and lift. Pull the interior straps down to pull the grille shut. See
Make sure the grille is shut and latched securely.
NOTE: On some vehicles, the access latches are located behind the lower corners of the grille.
Fig. 2.9. Grip the grille firmly with
Fig. 2.10.
Fig. 2.9, Opening the Grille
1
A
1
05/23/2011 f602458
A. Use this strap to close the grille.
1. Grille Latches
Fig. 2.10, Grille (shown fully open)
2.8
Vehicle Access
Cab Tilt System
The hydraulic tilt system is used to tilt and lower the cab. An electric motor is used to activate the hydrau­lic tilt pump. The tilt pump can also be operated manually if necessary. A pump handle is located in the baggage compartment for manually working the tilt pump.
The hydraulic cab latches open automatically when the cab is tilted. When the cab is returned to the op­erating position, the latch hooks lock automatically. An indicator pin on the outboard side of each latch protrudes when the latch is unlocked, and recedes when the latch is locked. See
Fig. 2.11.
ing an accident that could result in personal in­jury or property damage.
The hydraulic tilt system is a cab-tilting, not a cab-holding device. Do not leave the vehicle un­attended unless the cab is fully tilted or resting against the safety stop. Holding the cab in place with the hydraulic tilt system may result in per­sonal injury or death and/or property damage.
IMPORTANT: Before tilting or lowering the cab, read the warning label on the tilt pump and the tilt instructions label on the exhaust stack.
NOTICE
Before tilting the cab, make sure the vehicle is parked on level ground, both side-to-side and fore-to-aft. Tilting the cab while the vehicle is parked on a slope may damage the cab mounts and prevent you from returning the cab to the operating position.
1.
Park the vehicle on a level surface, place the vehicle in neutral, shut down the engine, and set the parking brake. Chock the tires.
10/19/94
Fig. 2.11, Indicator Pin
f310441
NOTICE
Do not use either the telescoping tube assembly or the hydraulic tilt cylinder as a step or hand­hold; you could damage the transmission, tele­scoping tube assembly, or the tilt cylinder.
Tilting the Cab
WARNING
Before tilting the cab, make sure there is ad­equate clearance in front of the vehicle and that the area is free of people and objects.
Do not tilt the cab with the engine running. Tilt­ing the cab could engage the transmission. If the engine is running, the vehicle could move, caus-
WARNING
Objects falling in the cab or a door flying open could damage the vehicle or cause personal in­jury.
2.
Secure all loose articles in the cab and bunk, then activate the tilt system power switch on the dash. See
3.
Exit the cab and make sure the doors are fully latched.
Fig. 2.12.
f61117904/24/2012
Fig. 2.12, Cab Tilt Switch
2.9
NOTICE
Make sure the grille is open before tilting the cab (vehicles built from June 2011). Leaving the grille closed while tilting the vehicle will cause damage to the grille.
IMPORTANT: Vehicles built February 2012 and later are equipped with a safety mechanism that prevents the tilt pump from operating when the grille is not open.
4.
Fully open the grille.
5.
Check the cab travel path for obstructions.
6.
Move the pump control lever to the TILT position. See
Fig. 2.13.
Vehicle Access
8.
When the cab reaches a 30-degree angle, stop tilting the cab by letting go of the pump button. Engage the safety stop on the right tilt cylinder rod. See cab from accidentally dropping below this position.
1
Fig. 2.14. The safety stop prevents the
2
1
05/07/2012 f602470
1. Pump Control Lever
2. Hydraulic Tilt Pump
Fig. 2.13, Cab Tilt Pump
7.
Press and hold the button on the pump to disen­gage the hold-down latches and begin tilting the cab.
2
3
3. Pump Activation Button
IMPORTANT: Check the indicator pin on each cab latch. The latches have disengaged if the pins are out. See
Fig. 2.11.
DANGER
Make sure the safety stop is engaged on the right tilt cylinder rod. If the safety stop isn’t engaged, and the cab should drop, the result could be seri­ous injury or death.
04/15/93
1. Tilt Cylinder Rod 2. Safety Stop
Fig. 2.14, Safety Stop Engaged
9.
To tilt the cab all the way, press and hold the button on the pump until the cab nears a 45­degree angle (the balance point). See Once the cab goes beyond 45 degrees, release the button on the pump and move the tilt pump lever to the RETURN position in order to slow cab descent.
f310357a
Fig. 2.15.
IMPORTANT: If the cab stops after it has gone beyond 45 degrees, don’t force it down with the tilt pump. The velocity fuses have locked the tilt cylinders. To unlock them, see Hydraulic Lockup, below.
Returning the Cab to Operating Position
DANGER
Stay completely clear of the cab’s travel path at all times. Once the safety stop has been re­leased, don’t lean over the frame rails, the en­gine, or the transmission for any reason. To do so could result in serious injury or death.
1.
Move the pump lever to the RETURN position.
2.10
Vehicle Access
A
B
C
03/27/98
A. Upright or Operating Position B. 45° Tilted Position (balance position) C. Full-Tilt Position
Fig. 2.15, Cab Tilt Positions
2.
Check the cab travel path for obstructions.
3.
Press and hold the button on the pump to begin
f000896
moving the cab to the operating position.
NOTE: To slow the cab descent, reverse the tilt pump lever after the cab passes the balance point.
4.
Allow the cab to lower to the safety stop, then move the safety stop away from the right tilt cyl­inder rod. See
5.
Press and hold the button on the pump until the
Fig. 2.16.
cab nears a 45-degree angle (the balance point). See
Fig. 2.15. Once the cab goes beyond 45
degrees, release the button on the pump and move the tilt pump lever to the TILT position in order to slow cab descent.
IMPORTANT: If the cab stops after it has gone beyond 45 degrees, don’t force it down with the tilt pump. The safety stop is in the locked posi­tion or, the velocity fuses have locked the tilt cylinders. Release the safety stop or, to unlock the fuses, see Hydraulic Lockup, below.
6.
Move the pump lever to the RETURN position.
1
3
2
04/15/93
1. Safety Stop
2. Tilt Cylinder Rod
Fig. 2.16, Safety Stop Disengaged
7.
Check the indicator pin on each cab latch. The
3. Tilt Cylinder
f310358a
latches are locked when the pins have moved back into the piston and cylinder spring assem­bly.
NOTE: Maintain the hydraulic oil level at the oil fill plug. Add oil only when the cab is in the op­erating position. Use only Freightliner-approved hydraulic oil. See Group 60 of the Century Class Trucks Maintenance Manual.
8.
Close the grille.
9.
Switch off the tilt system dash switch.
Hydraulic Lockup
Hydraulic lockup can occur for the following reasons:
very cold temperatures
use of the wrong hydraulic fluid
air in the system
sudden cab movement
ruptured hydraulic line
continued pumping after the cab goes over­center
tilt strut in locked position while lowering the cab
2.11
Any of the above situations will lock the tilt cylinders. To unlock the cylinders, the cab must be moved in the opposite direction of travel.
For example, if the cab is moving toward the full-tilt position when the lockup occurs, move the control lever to RETURN and work the pump a few strokes to unlock the cylinders. Move the control lever to the TILT position and allow the cab to descend to a full­tilt position.
If the cab is moving toward the lowered (operating) position when the lockup occurs, move the control lever to TILT and work the pump a few strokes to unlock the cylinders. Move the control lever to RE­TURN and allow the cab to descend to the operating position.
Vehicle Access
2.12
3
Electrical System
Circuit Breaker/Relay Panel ......................................................... 3.1
Low Voltage Disconnect Feature ..................................................... 3.1
Cab Load Disconnect Switch ........................................................ 3.1
Battery Access ................................................................... 3.1
Electrical System
Circuit Breaker/Relay Panel
The circuit breaker/relay panel is located in the dash in front of the passenger seat. To access the com­partment, press the button labeled PRESS and lift the top dash panel. See
05/07/2012 f545897
A. Press the button and lift the top dash panel
Fig. 3.1, Circuit Breaker/Relay Panel (right-hand drive
Fig. 3.1.
A
shown)
Another sticker is located inside the right-hand door frame behind the seat, along with the LVD module.
Cab Load Disconnect Switch
WARNING
Turning the cab load disconnect switch (CLDS) to the off position does not disconnect the connec­tion between the battery and the starter. To work on the vehicle safely, the negative leads must be disconnected from the battery.
IMPORTANT: The ignition should be turned off before turning the CLDS to on or off.
The CLDS is used to avoid excessive draw on the battery when the vehicle is parked for an extended period of time by disconnecting (or opening) the con­nection between the battery and the most of the ve­hicle electrical system. See
The CLDS may be mounted:
inside the cab on the outboard side of the driver’s seat;
at the battery box;
outboard on the left frame rail.
Fig. 3.2.
Low Voltage Disconnect Feature
The low voltage disconnect (LVD) feature protects the batteries from excessive discharge by discon­necting certain circuits from battery power supply. This allows the batteries to maintain acceptable charge to restart the vehicle. The LVD system turns off cab and sleeper accessories when voltage drops to 12.3 volts. An alarm sounds for one minute before accessories are turned off. If no action is taken within that minute, the LVD module will shut off power to predetermined cab and sleeper circuits and illuminate an LED indicator on the LVD module located inside the right-hand door frame behind the seat. These circuits will remain off until the LVD measures 13.0 volts on the electrical system, which can be done by starting the engine. After the engine is started, the system will reset.
All vehicles equipped with LVD should have a sticker on the dash indicating the presence of the system.
06/19/2007 f545071
Fig. 3.2, Cab Load Disconnect Switch
Battery Access
NOTE: On vehicles with vertically-mounted muf­flers, tilt the cab slightly to open the battery box.
3.1
The batteries are typically located aft wall of the cab/ sleeper compartment. To remove the cover from the battery box, release the latch and lift the cover.
Electrical System
3.2
4
Instruments
Instrumentation Control Units ....................................................... 4.1
Warning and Indicator Lights ........................................................ 4.3
Instruments ...................................................................... 4.7
Driver Message Center ........................................................... 4.10
Overhead Instrument Panel ........................................................ 4.19
Instruments
Instrumentation Control Units
The instrumentation control unit (ICU) provides the driver with engine and vehicle information. It is com­prised of standard and optional gauges, an audible warning, a driver message center, and a lightbar con­taining warning and indicator lamps (also known as telltales). Warning and indicator lamps illuminate in red (danger), amber (caution), green (status advi­sory), or blue (high-beam headlights activated).
Argosy vehicles are equipped with either an ICU4M (Fig. 4.1), ICU3 (Fig. 4.2), or ICU2M (Fig. 4.3).
The following headings in this chapter provide addi­tional information and operating instructions for ICU components:
"Warning and Indicator Lights"
"Instruments"
"Driver Message Center"
8
40
PSI
0
100
OIL
12
200
F
100
300
OIL
3
40
PSI
0
80
TURBO
56
200
150
F
100
250
WATER
12
8
16
VOLTS
4
90
F 10
30
150
PYRO
STOPCHECK
15
RPM
10
X 100
5
0
9
Ignition Sequence
When the ignition is turned on, the ICU runs a self­check. See is a good way to ensure the ICU is functioning properly.
IMPORTANT: Do not crank the engine until the ICU gauge sweep is complete.
NOTE: Air gauges do not complete a sweep of their dials during the ignition sequence.
When the ignition is turned on, the following actions should occur:
7
FASTEN SEATBELTS
0000432 MILES
20
25
30
15
10
Fig. 4.4. Observing the ignition sequence
electronic gauges complete a full sweep of their dials
some warning and indicator lamps illuminate, then are extinguished
8
25
OPT OPT OPT OPTOPT OPT OPT OPT
BRAKE
45
35
70
50
30 10
5
MPH
OPT
ABS
ABS
IDLE
!
55
65
90
110
75
130
85
km/h
15
10060
PSI
P
0 160
AIR
11 12
1/2
EF
FUEL
13
F 100
14
200
300
AXLE
16
PSI
0 160
190
F
110
F 100
TRANS
200
AXLE
10060
S
AIR
270
350
300
09/29/2010 f610706b
1. Engine Oil Pressure Gauge
2. Engine Coolant Temperature Gauge
3. Engine Oil Temperature Gauge
4. Battery Voltage Gauge
5. Turbo Boost Air Pressure Gauge
6. Pyrometer
7. Driver Message Center
8. Warning and Indicator Lights
9. Tachometer
10. Speedometer
11. Primary Air Pressure Gauge
12. Secondary Air Pressure Gauge
13. Fuel Level Gauge
14. Transmission Fluid Temperature Gauge
15. Forward Drive Axle Temperature Gauge
16. Rearmost Drive Axle Temperature Gauge
Fig. 4.1, ICU4M Instrument Cluster (typical)
4.1
Instruments
124 5
12
10/26/2006
PSI
150
0
100
100
50
100
OIL
200
250
WATER
225
350
TRANS
CHECK
11
1. Engine Oil Pressure Gauge
2. Lightbar
3. Headlight High-Beam Indicator
4. Driver Message Center
5. Fuel Level Gauge
10
5
3
STOP
20
25
15
30
25
15
5
RPM
0
X100
10
6. Primary Air Pressure Gauge
7. Mode/Reset Switch
8. Secondary Air Pressure Gauge
9. Speedometer
30
35
10
50
ABS
BRAKE
45
70
km/h
MPH
OPT
OPTOPTOPTOPTOPTOPTOPTOPT
1/2
E
F
FUEL
50
100
PSI
150
0
AIR
90
ABS
55
65
110
75
130
85
9
10. Tachometer
11. Tranismission Fluid Temperature Gauge
12. Coolant Temperature Gauge
50
100
PSI
150
0
AIR
PUSH− MODE
HOLD− RESET
f610837b
6
7
8
Fig. 4.2, ICU3 Instrument Cluster
audible alert sounds until sufficient air pressure builds up in the primary and secondary air sys­tems
software revision level of the ICU is displayed on the driver message center, followed by any active faults
IMPORTANT: If any red or amber warning or indicator lamps do not illuminate during the ICU self-check or do not extinguish after the self­check completes, take the action outlined in
Table 4.1, or take the vehicle to an authorized
Daimler Trucks service facility as soon as pos­sible.
NOTE: If active faults are present, take the ve­hicle to an authorized Daimler Trucks service facility as soon as possible.
If the ICU receives active fault codes, it displays them one after the other until the parking brake is released or the ignition is turned off. Once the park­ing brake is completely released, the ICU displays the odometer. If there are no active faults, the ICU displays the odometer after the self-check completes.
When the self-check is complete on an ICU4M, the fasten seat belt screen displays if the engine is off. If the engine is running, the idle hours screen displays.
Audible Alerts
An audible alert sounds during the ignition sequence and whenever one of the following conditions exists:
Engine oil pressure falls below the minimum preset value.
Coolant temperature rises above the maximum preset value.
4.2
Instruments
2
1
09/27/95
1. Main Dash Panel
2. Lightbar
3. Driver Message Center
4. Warning and Indicator Lights
Fig. 4.3, ICU2M Instrument Cluster (typical)
IGNITION SWITCH
TURNED TO ON
3
4
Door is open or the headlights are on, with the parking brake off.
Warning and Indicator Lights
The ICU lightbar has three or four rows of warning and indicator lights with icon symbols, depending on the ICU. The positions of the lights may vary for the different ICU’s, but the telltales are standard for all
Table 4.1 for a listing of standard
WARNING
f600991
applications. See and commonly used warning and indicator lamps.
Warning and indicator lamps illuminate in red (dan­ger), amber (caution), green (status advisory), or blue (high-beam headlights active).
IMPORTANT: Depending upon local jurisdic­tional emissions guidelines, vehicles may not be equipped with all of the lamps shown in
Table 4.1.
Engine Protection System
ICU PERFORMS
SELF−TEST
IF NO FAULTS WERE DETECTED
123456.7
MI
12.3 VOLTS
PARKING BRAKE
RELEASED
123456.7
MI
12.3 VOLTS
01/18/2012 f040420c
Fig. 4.4, ICU Self-Check
Air pressure falls below approximately 70 psi
IF FAULT DETECTED
APU 190
PARKING BRAKE
RELEASED
(483 kPa).
Parking brake is set with the vehicle moving faster than two miles per hour.
System voltage falls below 12 volts.
When the red STOP engine lamp illuminates, most engines are programmed to shut down au­tomatically within 30 seconds. The driver must immediately move the vehicle to a safe location at the side of the road to prevent causing a haz­ardous situation that could cause bodily injury, property damage, or severe damage to the en­gine.
Fig. 4.5 for an explanation of the aftertreatment
See system (ATS) warning indicators, and actions re­quired to avoid further engine protection steps.
The STOP engine lamp illuminates when the engine protection system is activated in one of two ways. On some engines, the engine protection system will der­ate the engine, allowing it to run at lower rpm and slower vehicle speed. Drive the vehicle to a safe lo­cation or to a service facility.
IMPORTANT: Safely bring the vehicle to a stop on the side of the road and shut down the en­gine as soon as the red light is seen. If the en­gine shuts down while the vehicle is in a haz­ardous location, turn the key to the OFF position for a few seconds, then restart the engine and move the vehicle to a safer location.
4.3
STOP
STOP Engine
Common Warning and Indicator Lamps
Lamp Description Color
Indicates a serious fault that requires engine shutdown immediately. The engine protection system will reduce the maximum engine torque and speed, and, if the condition does not improve, will shut down the engine within 30 to 60 seconds.
*
Safely bring the vehicle to a stop on the side of the road and shut down the engine as soon as the red light is seen.
IMPORTANT: If the engine shuts down while the vehicle is in a hazardous location, turn the key to the OFF position for a few seconds, then restart the engine and move the vehicle to a safer location.
Instruments
BRAKE
CHECK
High Coolant Temperature
Low Air Pressure
Low Engine Oil Pressure
Parking Brake
Low Battery Voltage Indicates that battery voltage is 11.9 volts or less.
Unfastened Seat Belt
CHECK Engine
High Exhaust System Temperature (HEST)
*
Indicates the coolant temperature is above the maximum allowable temperature.
Indicates air pressure in the primary or secondary reservoir is below 70 psi (483 kPa).
Indicates the engine oil pressure is below the minimum allowable pressure.
Indicates the parking brake is engaged. An audible alert activates when the vehicle is moving over 2 mph (3 km/h) with the parking brake set.
Activates with an audible alert when the system detects that the parking brake is off and the driver seat belt is not fastened on some vehicles. On other vehicles, this lamp illuminates for 15 seconds when the ignition is first turned on.
Indicates an engine condition (low oil pressure, low coolant level, high coolant temperature, high DPF soot level, or uncontrolled DPF regeneration) that requires correction. Correct the condition as soon as possible. If the condition worsens, the STOP engine lamp will illuminate.
Slow (10-second) flashing indicates a regeneration (regen) is in progress.
IMPORTANT: When the HEST lamp is illuminated, do
*
not park the vehicle near flammable material.
Solid illumination indicates high exhaust temperatures at the outlet of the tail pipe when speed is below 5 mph (8 km/h).
Red
Amber
4.4
Instruments
Diesel Particulate Filter (DPF) Status
Common Warning and Indicator Lamps
Lamp Description Color
Solid illumination indicates a regen is required. Change to a more challenging duty cycle (such as highway driving ) to raise exhaust temperatures for at least twenty minutes, or perform a parked regen.
Blinking indicates that a parked regen is required immediately.An engine derate and shutdown will occur.
NO
CHARGE
Malfunction Indicator Lamp (MIL)
Vehicle ABS
Trailer ABS
No Charge
Water in Fuel
Fuel Filter Restriction Indicates the fuel filter is clogged and requires service.
Check Transmission Indicates an undesirable transmission condition.
Indicates an emissions-related fault. See the engine operation manual for details.
Momentary illumination indicates the vehicle ABS is engaged.
Solid illumination indicates a problem with the vehicle ABS. Repair the ABS immediately to ensure full braking capability.
Momentary illumination indicates the trailer ABS is engaged. Solid illumination indicates a problem with the trailer ABS.
Repair the ABS immediately to ensure full braking capability.
Indicates the alternator is not properly powering the electrical system.
Indicates the fuel may contain water. Drain any water collected in the fuel/water separators.
Amber
4.5
WHEEL
SPIN
Transmission Overheat Indicates high transmission temperature.
Flashing indicates the ATC system is active, or the ATC button has been pressed to allow wheel slip.
Wheel Spin
Engine Brake Indicates the engine brake is enabled.
Left-Turn Signal
Solid illumination indicates a problem with the ATC system. Repair the ATC system immediately to ensure full braking capability.
Flashing indicates the outside left-turn signal lights are activated.
Green
Instruments
Common Warning and Indicator Lamps
Lamp Description Color
Right-Turn Signal
Flashing indicates the outside right-turn signal lights are activated.
High-Beam Headlights Indicates the high-beam headlights are on. Blue
*
See Fig. 4.5 for an explanation of the aftertreatment system (ATS) warning indicators, and actions required to avoid further engine protection steps.
Table 4.1, Common Warning and Indicator Lamps
EXHAUST AFTERTREATMENT SYSTEM INFORMATION
INDICATOR LAMP(S)
(Solid)
(Flashing) (Flashing)
CHECK
STOP
Level 1 Level 3Level 2 Level 4
Indicator Lamp Message(s)
Diesel Particulate Filter Condition
Required Action
For a driver performed Parked Regeneration, vehicle must be equipped with a dash mounted Regeneration Switch.
Filter Regeneration Recommended.
Filter is reaching capacity
.
Bring vehicle to highway speeds to allow for an Automatic Regeneration or perform a Parked Regeneration.
Filter Regeneration Necessary
Filter is now reaching maximum
Switch.
capacity
.
To avoid engine derate, bring vehicle to highway speeds to allow for an Automatic Regeneration, or perform a Parked Regeneration as soon as possible.
Parked Regeneration Required − Engine Derate
Filter has reached maximum capacity
Vehicle must be parked, and a Parked Regeneration must be performed. Engine will begin derate.
.
Service Regeneration Required. Engine Derate To Idle Only.
Filter has exceeded maximum capacity.
Vehicle must be parked, and a Service Regeneration must be performed. Check engine operator’s manual for details. Engine will shut down.
W
ARNING
HEST (High Exhaust System Temperature)
Flashing
A regeneration is in progress.
Solid
Exhaust components and exhaust gas are at high temperature. When stationary, keep away from people and flammable materials or vapors.
Green
02/20/2009
Fig. 4.5, ATS Warning Lamps
On other engines, the engine protection system will shut down the engine. It will first derate the engine, then shut it down completely 30 to 60 seconds after the indicator illuminates (depending on the critical fault type) if the condition does not improve. Bring the vehicle to a stop on the side of the road before the engine shuts down.
Some vehicles may have a shutdown-override switch, which may be used to momentarily override the shutdown sequence. See
Chapter 10 for detailed
information regarding the shutdown process.
f080156
IMPORTANT: Do not attempt to restart the en­gine while the vehicle is moving. Bring the ve­hicle to a safe stop, then restart the engine.
To restart the engine, turn the ignition switch to OFF for a few seconds, then turn the ignition switch to ON and let the gauge sweep complete before starting the engine. The engine will run for a short period and shut down again if the condition does not improve.
4.6
Instruments
Instruments
Standard instruments are present on every vehicle. Optional instruments, typically located on the auxil­iary dash panel or right-hand control panel, are not found on every vehicle. Instruments are listed here in alphabetical order to make the information easier to find.
Air Intake Restriction Gauge
The air intake restriction gauge indicates the vacuum on the engine side of the air cleaner. On standard installations, it is mounted on the air cleaner. As an option for easier viewing, an air intake restriction indi­cator (see dash panel.
Fig. 4.6) can be mounted on the auxiliary
Vehicles may be equipped with a go/no-go restriction indicator without graduations (see a graduated indicator.
Air Intake Maximum Restriction Values (inH2O)
Engine Make
Cummins 25 25 Detroit 20 22 Mercedes-Benz 22 22
Table 4.2, Air Intake Maximum Restriction Values
04/08/2005 f090431
Pre-EPA07 (ADR
80/02) Engines
Fig. 4.7) instead of
EPA07 (ADR 80/
03) Engines
10/10/2001
Fig. 4.6, Air Intake Restriction Indicator
f610568
NOTE: Rain or snow can wet the filter and cause a temporary high reading.
Air intake restriction vacuum is measured in inches of water (inH graduated indicator or a restriction gauge on the dash, check the gauge with the engine off. If the yel­low signal stays locked in the red zone once the en­gine is shut down, or is at or above the values shown in be replaced.
O). For vehicles equipped with a
2
Table 4.2, the air cleaner element needs to
Fig. 4.7, Manual-Reset Air Restriction Indicator, Go/
No-Go
If air restriction exceeds the maximum allowable value, operate the vehicle for one more day, making sure not to run the engine over rated rpm. Refer to the engine operation manual for more information on rated rpm for your engine.
If air restriction exceeds the maximum value again, replace the air cleaner. For instructions, refer to
Group 09 of the Century Class Trucks Workshop Manual.
Application Air Pressure Gauge
An application air pressure gauge registers the air pressure being used to apply the brakes, and should be used for reference only. The gauge will not regis­ter air pressure until the foot brake pedal is de­pressed or the trailer hand brake is applied.
4.7
Instruments
Coolant Temperature Gauge
NOTICE
A sudden increase in coolant temperature may indicate engine or cooling system failure. Bring the vehicle to a safe stop and investigate the cause to prevent further damage. Do not operate the engine until the cause has been determined and corrected.
During normal engine operation, the coolant tem­perature gauge should read 175 to 195°F (79 to 91°C). If the temperature remains below 160°F (71°C), inspect the cooling system to determine the cause.
If coolant temperature rises above the maximum temperature listed in lamp will illuminate. If the condition does not im­prove, the STOP engine lamp will also illuminate and an audible warning will sound. The engine will then derate or shut down, depending on the type of en­gine protection system installed.
Maximum Coolant Temperature
Engine Make Temperature: °F (°C)
Cummins 225 (107) Detroit 215 (101) Mercedes-Benz 221 (105)
Table 4.3, Maximum Coolant Temperature
Table 4.3, the CHECK engine
Drive Axle Oil Temperature Gauges
NOTICE
Under heavy loads, such as when climbing steep grades, temperatures that exceed the normal oil tem­perature range for a short period are not unusual. If the temperature returns to normal when the load de­creases, there is no problem.
Engine Oil Pressure Gauge
NOTICE
A sudden decrease or absence of oil pressure may indicate mechanical failure. Bring the vehicle to a safe stop and investigate the cause to pre­vent further damage. Do not operate the engine until the cause has been determined and cor­rected.
The engine oil pressure gauge displays the current engine oil pressure. If engine oil pressure falls below the minimum levels shown in engine lamp will illuminate. If the condition does not improve, the STOP engine lamp will also illuminate and an audible warning will sound. The engine will then derate or shut down, depending on the type of engine protection system installed.
Minimum Oil Pressure
Engine Model
Cummins 15 (103) 35 (241) Detroit 14 (97) 55 (350) Mercedes-Benz 7 (50) 36 (250)
*
Oil pressures are given with the engine at operating temperature. With the engine cold, oil pressure may be higher. Individual engines may vary from the listed pressures; observe and record pressures when the engine is new to create a guide for checking engine condition.
Table 4.4, Minimum Engine Oil Pressure
At Idle Speed:
psi (kPa)
Table 4.4, the CHECK
*
At Rated RPM:
psi (kPa)
A sudden increase in oil temperature that is not caused by a load increase may indicate mechani­cal failure. Bring the vehicle to a safe stop and investigate the cause to prevent further damage. Do not operate the vehicle until the cause has been determined and corrected.
During normal operation, drive axle oil temperature gauges should read as follows:
160 to 220°F (71 to 104°C) for Detroit™and Meritor
180 to 200°F (82 to 93°C) for Dana Spicer® drive axles
drive axles
Engine Oil Temperature Gauge
NOTICE
A sudden increase in oil temperature that is not caused by a load increase may indicate mechani­cal failure. Bring the vehicle to a safe stop and investigate the cause to prevent further damage. Do not operate the engine until the cause has been determined and corrected.
During normal operation, the optional engine oil tem­perature gauge should read:
4.8
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