Franklin Fueling Systems TSP-MWS User Manual

TSP-MWS
(Discriminating Monitoring Well Sensor BriteSensor®)
Installation Instructions
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
Overview
TSP-MWS Discriminating Monitoring well Sensor
(Britesensor ®)
Sensor Model-lengths:
TSP-MWS-10 = 10 foot length (3 m)
TSP-MWS-15 = 15 foot length (4.6 m)
TSP-MWS-20 = 20 foot length (6 m)
TSP-MWS-25 = 25 foot length (7.6 m)
Sensor must be installed “suspended in groundwater”
4 inch (102 mm) Locking riser cap (part of sensor)
Retainer to loop excess sensor length
Dry season groundwater level
Internal
low water level
float switch
Lever
Thru holes
For locking
The TSP-MWS sensor is an intelligent BriteSensor ® that is used to monitor groundwater for the presence of liquid hydrocarbons (product).
These sensors are installed suspended in the groundwater of monitoring wells around tanks and use intrinsically safe (I.S) leak detection circuits – approved for use in these Class 1, Division 1, Group D Hazardous Areas.
The TSP-MWS sensors have a oat at the base that monitors for the presence of ground water—a dry sensor cannot detect liquid hydrocarbons that oat on the surface of groundwater. The sensors also have a conductive polymer strip along its length, which reacts specically with liquid hydrocarbons (causing an increase in the electrical resistance of the polymer strip).
Like other BriteSensors, The TSP-MWS sensors have a microprocessor that analyzes the environmental conditions at the sensor and transmits this data to the Automatic Tank Gauge console. The TSP-MWS sensors detect and communicates:
A dry well alarm (from the oat at its base),
PRODUCT present (from the polymer strip),
NORMAL no-alarm state (no product present and
sensor is submerged in groundwater),
Plus it transmits a specic sensor ID code.
An attached 4 inch riser cap, no-strip electrical wire connectors, 25 feet of cable attached to the sensor, a Model ID tag, and a cord-grip tting (for connection to a weatherproof electrical junction box) are supplied with the TSP-MWS sensor (see diagrams).
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Figure 1: TSP-MWS Sensor Dimensions
Testing the Sensor
Turn the bottom of the sensor up 180 degrees so the bottom faces up, wait 5 seconds, and let the sensor hang dry again – a DRY WELL alarm will be generated. Although sensors may be washed and recovered after exposure to liquid hydrocarbons, we recommend not testing for product alarms because of the long after-test recovery period involved.
Test sensors on a yearly basis, or more frequently if required by local code.
Test the groundwater for the presence of liquid hydrocarbons BEFORE installing the monitoring well sensor (give copy of results to site owner / manager).
Materials Required
Optional – TSP-DB1 Epoxy Seal kit for no-strip electrical
connectors – recommended for sites: within ood zones, high groundwater tables, with poor drainage, or when Junction Boxes are not used.
Well Screen Pipe – Schedule 40 PVC, 4 inch (102 mm)
diameter.
1/2 or 3/4 inch NPT (National Pipe Thread, tapered),
Rigid Metal Conduit (RMC) or nonmetallic (PVC) if allowed by local code.
EYS Seal ttings and epoxy to ll the tting after
operational testing is completed.
Weatherproof junction box, gasket, and cover, plus a
3/4 to 1/2 inch NPT reducing bushing if 1/2 inch RMC is used – see the ATG Installation Guide for recommended electrical Junction Boxes.
Wire: THHN, TFFN or THWN, 18 AWG: Red, White, &
Black, or Alpha Cable # 58113,(3.3 mm) 0.131” O.D. – 1,500 feet (457 meters) max. length. Alpha cable 58113 must be used if using non-metallic (PVC) conduit.
Slip joint pliers to seat the no-strip, self-sealing wire
connectors – connectors are supplied with the sensor.
U.L. classied thread sealant or pipe dope.
Installation Sequence
1. Install Sump.
2. Install conduit, EYS ttings, and weatherproof junction box.
3 Shut off power.
ELECTRICAL DANGER Avoid electrical shock hazards: ensure all power going to the ATG console is turned off, tagged, and locked-out at the power panel before doing any maintenance or installation work at the ATG console.
4. Install the sensor cable through the supplied compression tting.
5. Install the compression tting at the waterproof junction box and tighten the cord-grip tting.
6. Trim wire/cables at the junction box to a 6 or 8 inch length (15 or 20 cm) or service-loop, and splice the sensor and console wires together per Figure 3.
7. Turn power on to console to test sensor.
Cover for
14 inch (35.56 cm)
min. dia. manhole
Manhole
EYS seal fitting
½ or ¾ inch conduit
Loop extra Sensor length On retainer
Dry season groundwater level
4 inch (102 mm) pvc monitoring well screen pipe
Concrete slab per NFPA 30
Weatherproof Junction box
Compression Fitting (cord grip)
Clean fill material
(Gravel typical)
TSP-MWS-XX With riser cap
TO 3-W I RE SENSOR
3 W IRE S/CA BLE FROM CONS OLE
3-C ONDUCTO R CABLE FROM SENSOR
SENSOR N
IN(WHT)
Only remove the
j
umper link between: IN (wht) & GND (blk), wh en a sensor channel is wired
Note: The PWR (red) terminal is only used wi th 3-w ire sensors
GND(BLK)
PWR(RED)
PWR(RED)
SENSOR 1
IN(WHT)
GND(BLK)
Insert the unstripped w ires fully into the self-sealing, no-strip electrical connector.
Use slip-joint pliers and seat the black portion
to
make a good electrical connection
GND (BLK)
PWR (RED)
IN (WHT)
Caution
Warning
Caution
Warning
8. Test sensor (verify that an alarm is produced at ATG console), if it does produce an alarm, seal EYS seal ttings and electrical connectors with epoxy.
9. Turn power off again if other devices are to be installed (Repeat Step 3).
10. Install the TSP-MWS sensor in the well screen pipe and latch the riser cap (ref. Figure 1 & 2).
A junction box may be used inside of the building and used as a I.S. pull box to combine several sensor cables. If this is done, then only one I.S. conduit knockout may be used at the console. Before pulling wires, mark them to avoid confusion when connecting to the console.
Conduits must have EYS seal ttings
installed in accordance with NFPA 70 (National Electric Code) and NFPA 30A (Automotive and Marine Service Station Code). Failure to seal conduits in accordance with NFPA 30A, and
NFPA 70 could allow ammable vapors
to travel through the conduit in the ATG console. An explosion could result causing serious injury, property loss, or death.
CAUTION Seal all threaded ttings and conduit threads to produce a weatherproof seal during installation.
11. Reinstall all safety covers and guards, junction box gasket and covers – use pipe-dope to seal all tting threads.
12. Install the manhole cover.
13. Record the location where the sensor was installed (Tank #,Sensor Channel #, and other data) on the table on the back page of these instructions.
14. Turn power on and program the ATG – Refer to Sensors in the ATG Setup / Programming & Installation manuals.
General Installation Notes
Plan your conduit routing. Dig trenches as necessary to install conduit from each junction box to the Intrinsically Safe (I.S.) knockouts at the ATG console. You must install a weatherproof, electrical junction box inside each sump. Access to sumps must be done so all entries are liquid­proof (to keep product in the sump if a spill or leak occurs). The junction box should be installed high on the sidewall to prevent it from being submerged during heavy rains.
Figure 2: TSP-MWS Installation
It is the installer’s responsibility to comply with all applicable federal, state and local codes. Failure to do so may create an Environmental Hazard.
Figure 3: Sensor Wiring
Electrical Wiring
Reference the ATG Installation Manual and see Figure 3 (above) for TSP-MWS sensor wiring details.
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Tank # Notes
©2008 FFS 000-1349 Rev D
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