Ford F650 750 2016 Owner's Manual

owner.ford.com ford.ca

2016 F-650/750 Owner’s Manual

January 2016

Second Printing

Owner’s Manual

F-650/F-750

Litho in U.S.A.

GC4J 19A321 AB

The information contained in this publication was correct at the time of going to print. In the interest of continuous development, we reserve the right to change specifications, design or equipment at any time without notice or obligation. No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated into any language in any form by any means without our written permission. Errors and omissions excepted.

Part Number: 05/2015 20160111151644

Introduction

About This Manual...........................................7

Symbols Glossary...........................................10

Data Recording.................................................12

California Proposition 65.............................13

Perchlorate........................................................13

Ford Credit.........................................................13

Replacement Parts

Recommendation.......................................13

Special Notices................................................14

Mobile Communications

Equipment.....................................................14

Export Unique Options.................................14

Federal Highway Administration

Regulation......................................................15

Entering, Exiting or Climbing on This

Vehicle.............................................................15

Environment

Protecting the Environment........................16

Noise Pollution Control.................................16

Child Safety

General Information.......................................17

Installing Child Restraints............................18

Booster Seats..................................................25

Child Restraint Positioning..........................27

Child Safety Locks.........................................28

Seatbelts

Principle of Operation..................................29

Fastening the Seatbelts..............................29

Seatbelt Height Adjustment......................33

Seatbelt Warning Lamp and Indicator

Chime.............................................................34

Seatbelt Reminder........................................34

Child Restraint and Seatbelt

Maintenance................................................36

Keys and Remote Controls

General Information on Radio

Frequencies..................................................37

Remote Control...............................................37

Replacing a Lost Key or Remote

Control...........................................................38

Locks

Locking and Unlocking.................................39

Security

Passive Anti-Theft System..........................41

Steering Wheel

Adjusting the Steering Wheel....................43

Audio Control...................................................43

Voice Control...................................................44

Cruise Control..................................................44

Information Display Control......................44

Wipers and Washers

Windshield Wipers........................................45

Windshield Washers.....................................45

Lighting

General Information.....................................46

Lighting Control..............................................46

Instrument Lighting Dimmer......................47

Daytime Running Lamps.............................47

Direction Indicators........................................47

Interior Lamps.................................................48

Windows and Mirrors

Power Windows.............................................49

Exterior Mirrors................................................50

Interior Mirror....................................................52

Sun Visors.........................................................52

Instrument Cluster

Gauges...............................................................53

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Warning Lamps and Indicators.................57

Audible Warnings and Indicators............60

Information Displays

General Information.......................................61

Information Messages.................................63

Climate Control

Manual Climate Control..............................69

Hints on Controlling the Interior

Climate...........................................................70

Heated Exterior Mirrors..................................71

Seats

Sitting in the Correct Position....................72

Head Restraints...............................................72

Manual Seats...................................................74

Power Seats......................................................75

Rear Seats..........................................................77

Front Seat Armrest........................................78

Rear Seat Armrest..........................................79

Auxiliary Power Points

Auxiliary Power Points.................................80

Storage Compartments

Overhead Console.........................................82

Starting and Stopping the

Engine

General Information......................................83

Ignition Switch................................................83

Starting a Gasoline Engine.........................84

Starting a Diesel Engine..............................85

Diesel Particulate Filter...............................86

Switching Off the Engine.............................87

Engine Idle Shutdown..................................87

Engine Block Heater......................................87

Fuel and Refueling

Safety Precautions........................................89

Fuel Quality - Gasoline................................90

Fuel Quality - Diesel.......................................91

Running Out of Fuel - Gasoline................94

Running Out of Fuel - Diesel.....................94

Selective Catalytic Reduction System -

Diesel..............................................................94

Refueling - Gasoline.....................................99

Refueling - Diesel.........................................100

Fuel Consumption........................................101

Emission Control System - Gasoline.....102

Emission Control System - Diesel..........105

Fuel Tank Selector Switch.........................110

Transmission

Automatic Transmission..............................111

Power Take-Off..............................................115

Rear Axle

General Information.....................................116

Limited Slip Differential..............................116

Electronic Locking Differential.................116

2-Speed Rear Axle.........................................117

Brakes

General Information.....................................118

Hints on Driving With Anti-Lock

Brakes............................................................119

Parking Brake..................................................119

Full Power Brake............................................121

Air Brakes.........................................................122

Exhaust Brake................................................123

Trailer Brakes..................................................125

Traction Control

Principle of Operation.................................129

Using Traction Control - Vehicles With:

Air Brakes.....................................................129

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Using Traction Control - Vehicles With:

Hydraulic Brakes.......................................129

Cruise Control

Principle of Operation..................................131

Using Cruise Control.....................................131

Driving Aids

Steering............................................................133

Load Carrying

Load Limit........................................................134

Air Suspension...............................................135

Towing

Towing a Trailer..............................................137

Recommended Towing Weights............138

Essential Towing Checks...........................139

Transporting the Vehicle...........................140

Fifth Wheel Operation.................................141

Driving Hints

Breaking-In......................................................143

General Driving Points................................143

Economical Driving......................................144

Cold Weather Precautions........................145

Driving Through Water................................147

Roadside Emergencies

Roadside Assistance...................................148

Hazard Warning Flashers..........................149

Fuel Shutoff...................................................149

Jump Starting the Vehicle.........................150

Customer Assistance

Getting the Services You Need................153

In California (U.S. Only).............................154

The Better Business Bureau (BBB) Auto

Line Program (U.S. Only)......................155

Utilizing the Mediation/Arbitration

Program (Canada Only)........................155

Getting Assistance Outside the U.S. and

Canada.........................................................156

Ordering Additional Owner's

Literature......................................................157

Reporting Safety Defects (U.S.

Only)..............................................................157

Reporting Safety Defects (Canada

Only).............................................................158

Fuses

Fuse Specification Chart...........................159

Changing a Fuse............................................167

Vehicle Inspection Guide

Vehicle Inspection Information...............169

Maintenance

General Information....................................178

Opening and Closing the Hood...............179

Under Hood Overview - 6.8L....................181

Under Hood Overview - 6.7L Diesel.......182

Engine Oil Dipstick - 6.8L..........................183

Engine Oil Dipstick - 6.7L Diesel.............183

Engine Oil Check - 6.8L..............................183

Engine Oil Check - 6.7L Diesel.................184

Changing the Engine Oil and Oil

Filter..............................................................185

Changing the Coalescer Filter

Element.......................................................186

Oil Change Indicator Reset.......................187

Engine Coolant Check - 6.8L....................187

Engine Coolant Check - 6.7L Diesel.......192

Automatic Transmission Fluid

Check............................................................196

Brake Fluid Check........................................198

Power Steering Fluid Check.....................199

Washer Fluid Check.....................................199

Draining the Fuel Filter Water Trap - 6.7L

Diesel...........................................................200

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Fuel Filter - 6.8L..........................................200

Changing the 12V Battery..........................201

Checking the Wiper Blades.....................203

Changing the Wiper Blades.....................203

Adjusting the Headlamps........................203

Removing a Headlamp.............................205

Changing a Bulb..........................................205

Bulb Specification Chart..........................206

Changing the Engine Air Filter - 6.8L.....207

Changing the Engine Air Filter - 6.7L

Diesel...........................................................208

Changing the Engine-Mounted and

Diesel Fuel Conditioner Module Fuel

Filters.............................................................212

Electrical System Inspection....................215

Air Induction System Inspection.............215

Exhaust System Inspection......................216

Brake System Inspection............................217

Axle Inspection.............................................220

Steering System Inspection....................220

Suspension System Inspection...............221

Frame and Tow Hook Inspection............221

Rear Axle Fluid Check..................................221

Vehicle Care

General Information...................................224

Cleaning Products.......................................224

Cleaning the Exterior..................................224

Waxing.............................................................225

Cleaning the Engine....................................226

Cleaning the Windows and Wiper

Blades..........................................................226

Cleaning the Interior....................................227

Cleaning the Instrument Panel and

Instrument Cluster Lens........................227

Repairing Minor Paint Damage..............228

Cleaning the Alloy Wheels.......................228

Vehicle Storage.............................................229

Wheels and Tires

Tire Care...........................................................231

Using Snow Chains.....................................245

Changing a Road Wheel...........................246

Technical Specifications...........................248

Capacities and Specific-

ations

Engine Specifications - 6.8L...................250

Engine Specifications - 6.7L Diesel......250

Motorcraft Parts - 6.8L..............................252

Motorcraft Parts - 6.7L Diesel.................253

Vehicle Identification Number................254

Vehicle Certification Label.......................255

Transmission Code Designation............255

Capacities and Specifications -

6.8L...............................................................256

Capacities and Specifications - 6.7L

Diesel............................................................262

Audio System

General Information.....................................271

Audio Unit - Vehicles With: AM/FM.......272

Audio Unit - Vehicles With: AM/FM/CD/

SYNC.............................................................273

Satellite Radio...............................................276

Audio Input Jack...........................................278

USB Port..........................................................278

SYNC™

General Information...................................280

Using Voice Recognition...........................282

Using SYNC™ With Your Phone............284

Using SYNC™ With Your Media

Player...........................................................296

SYNC™ Troubleshooting.........................305

Accessories

Auxiliary Switches.........................................311

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Spring U-Bolt Check

..................................222

Extended Service Plan

(ESP)

Extended Service Plan (ESP)..................313

Scheduled Maintenance

General Maintenance Information.........315

Normal Scheduled Maintenance...........322

Special Operating Conditions Scheduled

Maintenance..............................................327

Scheduled Maintenance Record............337

Appendices

End User License Agreement..................347

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ABOUT THIS MANUAL

Thank you for choosing Ford. We recommend that you take some time to get to know your vehicle by reading this manual. The more that you know about your vehicle, the greater the safety and pleasure you will get from driving it.

WARNING

Driving while distracted can result in loss of vehicle control, crash and

injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of your vehicle. We recommend against the use of any hand-held device while driving and encourage the use of voice-operated systems when possible. Make sure you are aware of all applicable local laws that may affect the use of electronic devices while driving.

Note: Always use and operate your vehicle in line with all applicable laws and regulations.

Note: Pass on this manual when selling your vehicle. It is an integral part of your vehicle.

Note: Your vehicle’s powertrain control systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance-enhancing powertrain components commonly referred to as performance chips have been used. This information will stay in the system’s memory and cannot be erased even if the modification is removed. Ford Motor Company, Ford of Canada, Ford of Mexico and service or repair facilities can retrieve this information when servicing your vehicle. Ford Motor Company may use this information to determine if your warranty covers any needed repairs.

Note: Some aftermarket products may cause severe engine/transmission and/or exhaust system damage; refer to your warranty information for more information.

Your new diesel engine will feel, drive and function somewhat differently than a gasoline engine. Therefore it is very important that you read and thoroughly familiarize yourself and others operating the vehicle with this guide. There is a special procedure for turning off the diesel engine. See Starting a Diesel Engine (page 85). It is important to read and understand this material in order to maintain the best service life for your engine.

Ford may discontinue models or change specifications without any notice and without incurring obligations.

Note: Either Ford Motor Company or an authorized Ford dealer may have originally sold this incomplete vehicle to a vehicle modifier who upfitted it. As a result, some of the options and features on this vehicle may differ from what we describe in this manual.

This manual may qualify the location of a component as left-hand side or right-hand side. The side is determined when facing forward in the seat.

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E154903

Right-hand side.A Left-hand side.B

Warnings

WARNING

Throughout this guide, you will find warnings identified by the warning

symbol. Warnings remind you to be especially careful to reduce the risk of personal injury.

Diesel Engine Information

The diesel engine fuel system is a pressurized two-stage filtration system and consists of:

• A frame-mounted Fuel and Water

Separator primary filter with an electric fuel pump and water drain

• An engine-mounted secondary fuel

filter

• A fuel injector for each cylinder (8

total)

• A high-pressure fuel pump

• A high-pressure fuel rail for each

cylinder bank (2 total)

• Numerous high-pressure pipes from

the high-pressure pump to the rails, and rails to the injectors

The fuel and water separator removes both water and impurities from the fuel. The engine-mounted filter filters finer impurities from the diesel fuel. The engine-mounted fuel filter and the frame-mounted fuel filter should be changed at the recommended service interval or when indicated by the information display LOW FUEL PRESSURE message. See Scheduled Maintenance (page 315).

The fuel and water separator should be drained at regular intervals (recommended at every oil change) or when indicated by the information display and water in fuel indicator light. See Fuel Quality (page

91). Proper fuel filter maintenance and prompt

water draining when the water in fuel light illuminates is essential to prevent injection equipment damage. Ignoring the water in fuel light or the information display message WATER IN FUEL DRAIN FILTER can cause your vehicle to go into a reduced power mode.

A frame-mounted electric fuel pump located inside the fuel and water separator draws fuel from the fuel tank to provide pressurized fuel to the engine. The fuel pump contains a pressure relief valve for overpressure protection in the event of restricted flow.

The fuel injection system is controlled through the powertrain control module.

Engine Protection Mode

Ford diesel engines are equipped with engine protection and emission control systems. These systems monitor critical temperatures and pressures, and modify engine operation accordingly. These modified engine performance characteristics are normal.

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If these modified engine performance characteristics persist for an extended period and either the service engine soon or powertrain malfunction, reduced power, electronic throttle control light is illuminated, have the system checked by an authorized dealer.

Service engine soon

Powertrain malfunction, reduced power, electronic throttle control

Diesel Lubrication System

It is important to change the engine oil at the recommended service intervals or when indicated by the information display to maintain oil viscosity. Extending the oil and filter change interval beyond the recommended interval can negatively affect engine performance, fuel economy and engine life. See Engine Oil Check (page 184).

Engine and secondary cooling system

The cooling system contains a primary cooling loop to cool the engine and a secondary cooling loop to cool the transmission, charge air, and fuel. The coolant serves three primary purposes: to provide heat transfer, freeze point protection, and corrosion protection using additives.

Vehicles with diesel engines typically are used to carry heavy loads and accumulate mileage rapidly. These two factors may cause the additives in the coolant to wear out in a shorter time. You can find more information about coolant additives and coolant change intervals in the coolant chapter. See General Maintenance Information (page 315). Operating the engine with insufficient coolant or coolant additive can cause severe engine damage.

Selective catalytic reduction system

Your vehicle is equipped with a selective catalytic reduction system designed to reduce emission levels of nitrogen oxides from the exhaust of your diesel engine. This system relies on the use of Diesel Exhaust Fluid (DEF) that you must replenish at certain intervals. Failure to maintain proper DEF levels or if the DEF becomes contaminated will result in vehicle speed limitations or result in your vehicle entering an idle-only mode. See Selective

Catalytic Reduction System (page 94).

Minor Troubleshooting Guide

If the engine won’t crank

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after

handling.

Turn on the headlights. If the lights are dim, do not go on at all or when the ignition is turned to the start position, the lights become dim or go out, the battery connections may be loose or corroded, or the battery may be discharged. If there is a clicking or stuttering sound coming from the engine compartment when you turn the key to the start position, this may also indicate a loose or corroded battery connection.

Check the battery connections at the battery posts, cable connection to the engine grounding point and at the starter connection.

If you suspect a discharged battery, have it checked and corrected.

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• The gearshift lever must be in P (Park)

or N (Neutral) in order for the starter to operate.

• Try operating the starter switch several

times. This operation may clean potentially corroded contacts or make the switch temporarily operable until you can reach the dealer.

• If all electrical connections are tight

and you need assistance to start, See

Jump Starting the Vehicle (page 150).

If engine cranks but won’t start

Prolonged starter cranking (in excess of 10 seconds) could cause damage to the starter motor or the high-pressure fuel pump.

• Check the fuel gauge. You may be out

of fuel. If the gauge shows that there is fuel in the tank, the trouble may be in the electrical system or the fuel system. If equipped with an auxiliary tank, be sure that the tank control switch is set for the tank with fuel and not on an empty tank.

• Leaving your ignition key turned to on

for over two minutes without starting may make starting difficult because the glow plugs will cease activation. Reset the system by turning the ignition key to off and then back to on again.

Note: If the system is out of fuel and the engine will not start, do not continue cranking the engine. Continued cranking can damage the high-pressure fuel pump.

If the engine runs hot

The following could cause the engine to overheat:

• Lack of coolant

• Dirty cooling system.

• Plugged radiator fins, A/C condenser

and/or oil cooler

• Malfunctioning fan drive

• Driving with frozen coolant

• Sticking thermostat

• Overloading or pulling heavy trailers

during hot weather

• Grill or radiator air blockage

• Slipping or missing drive belt

• Plugged or very dirty air filter

If fuses burn out

WARNING

Replacement fuses and circuit breakers must always be the same

rating as the original equipment shown. Never replace a fuse or circuit breaker with one of a higher rating. Higher rated fuses or circuit breakers could allow circuit overloading in the event of a circuit malfunction, resulting in severe vehicle damage or personal injury due to fire.

Burned-out or blown fuses usually indicate an electrical short-circuit, although a fuse may occasionally burn out from vibration. Insert a second fuse. If this fuse immediately burns out and you cannot locate the cause, return your vehicle to your dealer for a circuit check. See

Changing a Fuse (page 167).

Selective catalytic reduction system speed limit and Idle-only modes

If the vehicle’s speed is limited or in an idle-only mode, the selective catalytic reduction system may be limiting the vehicle’s functions due to low or contaminated DEF. Check the DEF. See

Selective Catalytic Reduction System

(page 94).

SYMBOLS GLOSSARY

These are some of the symbols you may see on your vehicle.

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Safety alert

See Owner's Manual

Air conditioning system

Anti-lock braking system

Avoid smoking, flames or sparks

Battery

Battery acid

Brake fluid - non petroleum based

Brake system

Cabin air filter

Check fuel cap

Child safety door lock or unlock

Child seat lower anchor

Child seat tether anchor

E71340

Cruise control

Do not open when hot

Engine air filter

Engine coolant

Engine coolant temperature

Engine oil

Explosive gas

Fan warning

Fasten seatbelt

Front airbag

Front fog lamps

Fuel pump reset

Fuse compartment

Hazard warning flashers

Heated rear window

Heated windshield

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Interior luggage compartment release

Jack

Keep out of reach of children

Lighting control

Low tire pressure warning

Maintain correct fluid level

Note operating instructions

Panic alarm

E139213

Parking aid

Parking brake

Power steering fluid

Power windows front/rear

Power window lockout

Service engine soon

Side airbag

Shield the eyes

E138639

Stability control

Windshield wash and wipe

DATA RECORDING

Service Data Recording

Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle. This potentially includes information about the performance or status of various systems and modules in the vehicle, such as engine, throttle, steering or brake systems. In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access or share among them vehicle diagnostic information received through a direct connection to your vehicle when diagnosing or servicing your vehicle. Additionally, when your vehicle is in for service or repair, Ford Motor Company, Ford of Canada, and service and repair facilities may access or share among them data for vehicle improvement purposes. For the United States only (if equipped), if you choose to use the SYNC Vehicle Health Report, you consent that certain diagnostic information may also be accessed electronically by Ford Motor Company and Ford authorized service facilities, and that the diagnostic information may be used for any purpose. See SYNC™ (page 280).

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CALIFORNIA PROPOSITION 65

WARNINGS

Some constituents of engine exhaust, certain vehicle components,

certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related

accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash your hands after handling.

PERCHLORATE

Certain components in your vehicle such as airbag modules, seatbelt pretensioners and remote control batteries may contain perchlorate material. Special handling may apply for service or vehicle end of life disposal.

For more information visit:

Web Address

www.dtsc.ca.gov/hazard-

ouswaste/perchlorate

FORD CREDIT

US Only

Ford Credit offers a full range of financing and lease plans to help you acquire your vehicle. If you have financed or leased your vehicle through Ford Credit, thank you for your business.

We offer a number of convenient ways for you to contact us and help to manage your account.

Call 1-800-727-7000. For more information about Ford Credit

and access to the Account Manager, go to www.fordcredit.com.

REPLACEMENT PARTS RECOMMENDATION

We have built your vehicle to the highest standards using quality parts. We recommend that you demand the use of genuine Ford and Motorcraft parts whenever your vehicle requires scheduled maintenance or repair. You can clearly identify genuine Ford and Motorcraft parts by looking for the Ford, FoMoCo or Motorcraft branding on the parts or their packaging.

Scheduled Maintenance and Mechanical Repairs

One of the best ways for you to make sure that your vehicle provides years of service is to have it maintained in line with our recommendations using parts that conform to the specifications detailed in this Owner’s Manual. Genuine Ford and Motorcraft parts meet or exceed these specifications.

Collision Repairs

We hope that you never experience a collision, but accidents do happen. Genuine Ford replacement collision parts meet our stringent requirements for fit, finish, structural integrity, corrosion protection and dent resistance. During

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vehicle development we validate that these parts deliver the intended level of protection as a whole system. A great way to know for sure you are getting this level of protection is to use genuine Ford replacement collision parts.

Warranty on Replacement Parts

Genuine Ford and Motorcraft replacement parts are the only replacement parts that benefit from a Ford Warranty. The Ford Warranty may not cover damage caused to your vehicle as a result of failed non-Ford parts. For additional information, refer to the terms and conditions of the Ford Warranty.

SPECIAL NOTICES

New Vehicle Limited Warranty

For a detailed description of what is covered and what is not covered by your vehicle’s New Vehicle Limited Warranty, refer to the Warranty Guide that is provided to you along with your Owner’s Manual.

Special Instructions

For your added safety, your vehicle is fitted with sophisticated electronic controls.

MOBILE COMMUNICATIONS EQUIPMENT

WARNING

Driving while distracted can result in loss of vehicle control, crash and

Using mobile communications equipment is becoming increasingly important in the conduct of business and personal affairs. However, you must not compromise your own or others’ safety when using such equipment. Mobile communications can enhance personal safety and security when appropriately used, particularly in emergency situations. Safety must be paramount when using mobile communications equipment to avoid negating these benefits. Mobile communication equipment includes, but is not limited to, cellular phones, pagers, portable email devices, text messaging devices and portable two-way radios.

EXPORT UNIQUE OPTIONS

For your particular global region, your vehicle may be equipped with features and options that are different from the features and options that are described in this Owner’s Manual. A market unique supplement may be supplied that complements this book. By referring to the market unique supplement, if provided, you can properly identify those features,

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recommendations and specifications that are unique to your vehicle. This Owner’s Manual is written primarily for the U.S. and Canadian Markets. Features or equipment listed as standard may be different on units built for Export. Refer to this Owner’s

Manual for all other required information and warnings.

FEDERAL HIGHWAY ADMINISTRATION REGULATION

Regulations such as those issued by the Federal Highway Administration or issued pursuant to the Occupational Safety and Health Act (OSHA), and state and local laws and regulations may require additional equipment for the way you intend to use your vehicle. It is the responsibility of the registered owner to determine the applicability of such laws and regulations to your intended use for the vehicle, and to arrange for the installation of required equipment. The dealer has information about the availability of equipment which can be ordered for your vehicle.

ENTERING, EXITING OR CLIMBING ON THIS VEHICLE

WARNING

Do not carry items while entering, exiting or climbing. Make sure you

keep a firm grip. Always face the vehicle step and handle system while climbing up and down. Do not climb behind the cab unless you have three point contact with a step and handle system at all times.

You must be careful and deliberate to minimize the possibility of personal injury from a slip and fall when entering, exiting or climbing on your vehicle. Always use the steps and assist handles before climbing. Do not skip any steps or assist handles. Use three point contact at all times with at least two feet and one hand or two hands and one foot firmly placed during all phases of entering, exiting or climbing. Always keep your shoe soles and hands clean. Keep the steps and assist handles free of snow, ice, oil, grease, substances or debris. Be sure to take extra care in bad weather. Avoid wearing thick gloves. Always perform trailer hook-up while standing on the ground.

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PROTECTING THE ENVIRONMENT

You must play your part in protecting the environment. Correct vehicle usage and the authorized disposal of waste, cleaning and lubrication materials are significant steps toward this aim.

NOISE POLLUTION CONTROL

In order to keep to the federal exterior noise regulations, your vehicle may be equipped with noise emission items. Depending on your vehicle configuration, it may have all or some of the following items:

Air Intake System

Inspect the air cleaner. Do not alter its location. Do not alter inlet and outlet piping.

Body

Inspect wheel well splash shields, cab shields and under hood insulation for deterioration, dislocation and orientation.

Cooling System

• Inspect the fan for blade damage. If you find any damage, replace with the recommended parts. Inspect for fan-to-shroud interference and any damage to shroud, such as cracks and holes.

• Do not change fan ratio or alter fan spacer dimensions and positions.

• Inspect fan clutch for proper operation. Make sure the fan is disengaged when cooling of the engine is not required.

• Inspect radiator shutters (if equipped) for proper operation. The shutters should be open during normal operating temperatures.

Engine

Valve covers and block covers damp-out engine mechanical noise. If they need replacing, make sure to replace them with the recommended parts. Check for mechanical isolations.

Transmission Enclosure

Inspect for cracks, holes and tears. Clean any deposits, such as oil, dirt and stones.

Exhaust System

• Inspect for leaks at various joint connections and loose clamps.

• Perform a visual inspection for cracks or holes in the muffler and tail pipe.

• Always use the recommended replacement parts.

• Do not change the tail pipe elbow or offset tail pipe orientation from the standard position as originally received.

• To avoid abnormal changes in vehicle sound levels, it is necessary for the owner to perform inspections and necessary maintenance at specified intervals. See Scheduled Maintenance (page 315).

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GENERAL INFORMATION

See the following sections for directions on how to properly use safety restraints for children.

WARNINGS

Always make sure your child is secured properly in a device that is

appropriate for their height, age and weight. Child safety restraints must be bought separately from your vehicle. Failure to follow these instructions and guidelines may result in an increased risk of serious injury or death to your child.

All children are shaped differently.

The recommendations for safety

restraints are based on probable child height, age and weight thresholds from the National Highway Traffic Safety Administration and other safety organizations, or are the minimum requirements of law. We recommend checking with a NHTSA Certified Child Passenger Safety Technician (CPST) and

WARNINGS

consult your pediatrician to make sure your child seat is appropriate for your child, and is compatible with and properly installed in your vehicle. To locate a child seat fitting station and CPST, contact NHTSA toll free at 1-888-327-4236 or go to http://www.nhtsa.dot.gov. In Canada, contact Transport Canada toll free at 1-800-333-0371 or go to www.tc.gc.ca to find a Child Car Seat Clinic in your area. Failure to properly restrain children in safety seats made especially for their height, age, and weight may result in an increased risk of serious injury or death to your child.

Do not leave children or animals unattended in the vehicle. On hot

days, the temperature in the trunk or vehicle interior can rise very quickly. Exposure of people or animals to these high temperatures for even a short time can cause death or serious heat-related injuries, including brain damage. Small children are particularly at risk.

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Recommendations for Safety Restraints for Children

Recommended restraint

type

Child size, height, weight, or ageChild

Use a child safety seat

(sometimes called an

infant carrier, convertible

seat, or toddler seat).

Children weighing 40 lb (18 kg) or less

(generally age four or younger).

Infants or

toddlers

Use a belt-positioning

booster seat.

Children who have outgrown or no longer

properly fit in a child safety seat (gener-

ally children who are less than 4 ft. 9 in.

(1.45 m) tall, are greater than age four and less than age 12, and between 40 lb (18 kg) and 80 lb (36 kg) and upward to

100 lb (45 kg) if recommended by your

child restraint manufacturer).

Small children

Use a vehicle seatbelt having the lap belt snug and low across the hips,

shoulder belt centered

across the shoulder and

chest, and seat back

upright.

Children who have outgrown or no longer

properly fit in a belt-positioning booster seat (generally children who are at least 4 ft. 9 in. (1.45 m) tall or greater than 80

lb (36 kg) or 100 lb (45 kg) if recom-

mended by child restraint manufacturer).

Larger children

• You are required by law to properly use safety seats for infants and toddlers in the United States and Canada.

• Many states and provinces require that small children use approved booster seats until they reach age eight, a height of 4 feet 9 inches (1.45 meters) tall, or 80 pounds (36 kilograms). Check your local and state or provincial laws for specific requirements about the safety of children in your vehicle.

• When possible, always properly restrain children 12 years of age and under in a rear seating position of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in a front seating position.

INSTALLING CHILD RESTRAINTS

Child Seats

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Use a child safety seat (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers, or children weighing 40 pounds (18 kilograms) or less (generally age four or younger).

Using Lap and Shoulder Belts

WARNINGS

Airbags can kill or injure a child in a child restraint. Properly restrain children 12 and under in the rear seat

whenever possible.

Depending on where you secure a child restraint, and depending on the

child restraint design, you may block access to certain seatbelt buckle assemblies and LATCH lower anchors, rendering those features potentially unusable. To avoid risk of injury, make sure occupants only use seating positions where they are able to be properly restrained.

When installing a child safety seat with combination lap and shoulder belts:

• Use the correct seatbelt buckle for that

seating position.

• Insert the belt tongue into the proper

buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.

• Keep the buckle release button

pointing up and away from the safety seat, with the tongue between the child seat and the release button, to prevent accidental unbuckling.

• Place the vehicle seat upon which the

child seat will be installed in the upright position.

• This vehicle does not require the use

of a locking clip.

Perform the following steps when installing the child seat with combination lap and shoulder belts:

Note: Although the child seat illustrated is a forward facing child seat, the steps are the same for installing a rear facing child seat.

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1. Position the child safety seat in a seat with a combination lap and shoulder belt.

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2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together.

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3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not twisted.

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4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it.

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5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is pulled out.

6. Allow the belt to retract to remove slack. The belt will click as it retracts to indicate it is in the automatic locking mode.

7. Try to pull the belt out of the retractor to make sure the retractor is in the automatic locking mode (you should not be able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat Steps 5 and 6.

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8. Remove remaining slack from the belt. Force the seat down with extra weight, for example, by pressing down or kneeling on the child restraint while pulling up on the shoulder belt in order to force slack from the belt. This is

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necessary to remove the remaining slack that will exist once the extra weight of the child is added to the child restraint. It also helps to achieve the proper snugness of the child seat to your vehicle. Sometimes, a slight lean toward the buckle will help to remove remaining slack from the belt.

9. Attach the tether strap (if the child seat is equipped).

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10. Before placing the child in the seat,

forcibly move the seat forward and back to make sure the seat is securely held in place.

To check this, grab the seat at the belt path and attempt to move it side to side and forward and back. There should be no more than 1 inch (2.5 centimeters) of movement for proper installation.

We recommend checking with a NHTSA Certified Child Passenger Safety Technician to make certain the child restraint is properly installed. In Canada, check with Transport Canada for referral to a Child Car Seat Clinic.

Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew Cab Rear Center Positions)

WARNINGS

Airbags can kill or injure a child in a child restraint. Never place a

rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child seat is installed all the way back.

Always use both lap and shoulder

seatbelts in the Regular Cab center

seating position if applicable.

The belt webbing below the tongue is the lap portion of the combination lap and shoulder belt, and the belt webbing above the tongue is the shoulder belt portion of the combination lap and shoulder belt.

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1. Position the child safety seat in the

front center seat.

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2. Slide the tongue up the webbing.

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3. While holding both shoulder and lap portions next to the tongue, route the tongue and webbing through the child seat according to the child seat manufacturer's instructions. Be sure that the belt webbing is not twisted.

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5. While pushing down with your knee on the child seat pull up on the shoulder belt portion to tighten the lap belt portion of the combination lap and shoulder belt.

6. Allow the seatbelt to retract and remove any slack in the belt to securely tighten the child safety seat in the vehicle.

7. Attach the tether strap (if the child seat is equipped).

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8. Before placing the child in the seat, forcibly move the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward and back. There should be no more than 1 inch (2.5 centimeters) of movement for proper installation.

9. Check from time to time to be sure that there is no slack in the lap and shoulder belt. The shoulder belt must be snug to keep the lap belt tight during a crash.

Using Lower Anchors and Tethers for CHildren (LATCH)

The LATCH system is composed of three vehicle anchor points: two lower anchors where the vehicle seatback and seat cushion meet (called the seat bight) and one top tether anchor behind that seating position. Your vehicle is not equipped with the lower anchor points in the seat bight. For this vehicle, use the vehicle seatbelt and upper tether to secure a child seat.

Using Tether Straps

Many forward-facing child safety seats include a tether strap which extends from the back of the child safety seat and hooks to an anchoring point called the top tether anchor. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering a tether strap, or to obtain a longer tether strap if the tether strap on your safety seat does not reach the appropriate top tether anchor in the vehicle.

The passenger seats of your vehicle may have built-in tether strap anchors behind the seats as described below.

The tether strap anchors in your vehicle are in the following positions (shown from top view):

F-Series Regular Cab

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F-Series Crew Cab

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Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor.

Once you install the child safety seat using the seatbelt, you can attach the top tether strap.

Tether Strap Attachment

1. Route the child safety seat tether strap over the back of the seat.

Note: For vehicles with adjustable head restraints, route the tether strap under the head restraint and between the head restraint posts, otherwise route the tether strap over the top of the seat back. If the top of the safety seat hits the head restraint, raise the head restraint to let the child seat fit further rearward.

2. Locate the correct anchor for the selected seating position.

3. You may need to pull the seatback forward to access the tether anchors. Make sure the seat is locked in the upright position before installing the child seat.

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4. Remove the tether cover.

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5. Clip the tether strap to the anchor as shown.

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If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a crash.

6. Tighten the child safety seat tether strap according to the manufacturer's instructions.

If you do not anchor the safety seat properly, the risk of a child being injured in a crash greatly increases.

If your child restraint system has a tether strap and the child restraint manufacturer recommends its use, we also recommend its use.

BOOSTER SEATS

WARNING

Never place, or allow a child to place, the shoulder belt under a child's arm

or behind the back because it reduces the protection for the upper part of the body and may increase the risk of injury or death in a crash.

Use a belt-positioning booster seat for children who have outgrown or no longer properly fit in a child safety seat (generally children who are less than 4 feet 9 inches (1.45 meters) tall, are greater than age four (4) and less than age twelve (12), and between 40 pounds (18 kilograms) and 80 pounds (36 kilograms) and upward to 100 pounds (45 kilograms) if recommended by your child restraint manufacturer). Many state and provincial laws require that children use approved booster seats until they reach age eight, a height of 4 feet 9 inches (1.45 meters) tall, or 80 pounds (36 kilograms).

Booster seats should be used until you can answer YES to ALL of these questions when seated without a booster seat:

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• Can the child sit all the way back against their vehicle seat back with knees bent comfortably at the edge of the seat cushion?

• Can the child sit without slouching?

• Does the lap belt rest low across the

hips?

• Is the shoulder belt centered on the shoulder and chest?

• Can the child stay seated like this for the whole trip?

Always use booster seats in conjunction with your vehicle lap and shoulder belt.

Types of Booster Seats

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• Backless booster seats

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If your backless booster seat has a removable shield, remove the shield. If a vehicle seating position has a low seat back or no head restraint, a backless booster seat may place your child's head (as measured at the tops of the ears) above the top of the seat. In this case, move the backless booster to another seating position with a higher seat back or head restraint and lap and shoulder belts, or consider using a high back booster seat.

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• High back booster seats If, with a backless booster seat, you cannot

find a seating position that adequately supports your child's head, a high back booster seat would be a better choice.

Children and booster seats vary in size and shape. Choose a booster that keeps the lap belt low and snug across the hips, never up across the stomach, and lets you adjust the shoulder belt to cross the chest and rest snugly near the center of the shoulder. The following drawings compare the ideal fit (center) to a shoulder belt uncomfortably close to the neck and a shoulder belt that could slip off the shoulder. The drawings also show how the lap belt should be low and snug across the child's hips.

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If the booster seat slides on the vehicle seat upon which it is being used, placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition. Do not introduce any item thicker than this under the booster seat. Check with the booster seat manufacturer's instructions.

CHILD RESTRAINT POSITIONING

WARNINGS

Airbags can kill or injure a child in a child seat. Never place a rear-facing

child seat in front of an active airbag. If you must use a forward-facing child seat in the front seat, move the vehicle seat upon which the child seat is installed all the way back. When possible, all children age 12 and under should be properly restrained in a rear seating position. If all children cannot be seated and restrained properly in a rear seating position, properly restrain the largest child in the front seat.

Always carefully follow the

instructions and warnings provided

by the manufacturer of any child restraint to determine if the restraint device is appropriate for your child's size, height, weight, or age. Follow the child restraint manufacturer's instructions and warnings

WARNINGS

provided for installation and use in conjunction with the instructions and warnings provided by your vehicle manufacturer. A safety seat that is improperly installed or utilized, is inappropriate for your child's height, age, or weight or does not properly fit the child may increase the risk of serious injury or death.

Never let a passenger hold a child on his or her lap while your vehicle is

moving. The passenger cannot protect the child from injury in a crash, which may result in serious injury or death.

Never use pillows, books, or towels

to boost a child. They can slide

around and increase the likelihood of injury or death in a crash.

Always restrain an unoccupied child

seat or booster seat. These objects

may become projectiles in a crash or sudden stop, which may increase the risk of serious injury.

Never place, or allow a child to place,

the shoulder belt under a child's arm

or behind the back because it reduces the protection for the upper part of the body and may increase the risk of injury or death in a crash.

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