Fluke 810/+TRNG User manual

810

Vibration Tester

Users Manual



January 2010, Rev. 3, 9/18
© 2010-2018 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.

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LIMITED WARRANTY AND LIMITATION OF LIABILITY

Your Fluke Vibration Tester is warranted to be free from defects in material and workmanship under normal use and service for three years
from the date of shipment to you. The same warranty applies to the Tachometer and the Sensor but for one year from the date of shipment.
Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a
Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused,
altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will
operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective
media. Fluke does not warrant that software will be error free or operate without interruption.

Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to
extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke
authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.

Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective
product which is returned to a Fluke authorized service center within the warranty period.

To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the
product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk
for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling,
including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components,
Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be
returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping
Point).

THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR
LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or
consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held
invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability
of any other provision.

Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.

Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands

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Table of Contents

Chapter Title Page

1 Overview ....................................................................................................................... 1-1

Introduction .................................................................................................................... 1-3

Features ......................................................................................................................... 1-3

How to Contact Fluke ..................................................................................................... 1-4

Safety ............................................................................................................................. 1-4

Rotating Equipment ................................................................................................... 1-5

Tachometer ............................................................................................................... 1-5

Heat Sink ................................................................................................................... 1-5

Symbols ......................................................................................................................... 1-6

Unpack and Inspect........................................................................................................ 1-7

Storage ........................................................................................................................... 1-9

Battery ............................................................................................................................ 1-9

Accessories .................................................................................................................... 1-11

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810

Users Manual

2 Specifications .............................................................................................................. 2-1

Vibration Tester Specifications ...................................................................................... 2-3

Diagnostic Specifications .......................................................................................... 2-3

Electrical Specifications ............................................................................................ 2-3

General Specifications .............................................................................................. 2-4

Sensor Specifications .................................................................................................... 2-5

Tachometer Specifications ............................................................................................ 2-6

Viewer Software Requirements ..................................................................................... 2-7

3 Getting Started ............................................................................................................. 3-1

Introduction .................................................................................................................... 3-3

Navigation and User Interface ....................................................................................... 3-3

How to Use the Dial .................................................................................................. 3-5

How to Use the Function Softkeys ............................................................................ 3-5

Accessory Connectors ................................................................................................... 3-6

Start the Tester .............................................................................................................. 3-7

Sensor Setup ................................................................................................................. 3-7

Compatible Sensors .................................................................................................. 3-7

How to Connect the Fluke Sensor ............................................................................ 3-8

Sensor Care and Handling ........................................................................................ 3-9

Tachometer Setup ......................................................................................................... 3-9

How to Measure RPM with the Tachometer ............................................................. 3-9

Laser Safety Precautions .......................................................................................... 3-10

How to Access Help ....................................................................................................... 3-11

Instrument Setup ........................................................................................................... 3-11

Self Test .................................................................................................................... 3-11

Settings ..................................................................................................................... 3-12

Clear Memory ........................................................................................................... 3-14

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Contents (continued)

4 Operation ...................................................................................................................... 4-1

Start the Tester .............................................................................................................. 4-3

Create a New Machine Setup ........................................................................................ 4-3

Machine Setup ............................................................................................................... 4-5

Motor Input (Driver) Information................................................................................. 4-6

RPM Entry ................................................................................................................. 4-8

Coupling Information ................................................................................................. 4-9

Transmission with Closed Coupling ...................................................................... 4-9

Transmission without Closed Coupling ................................................................. 4-10

Driven Component ..................................................................................................... 4-11

Pump .................................................................................................................... 4-11

Fan ....................................................................................................................... 4-12

Compressor .......................................................................................................... 4-13

Blower ................................................................................................................... 4-14

Spindle .................................................................................................................. 4-14

Transmission Component .......................................................................................... 4-14

Gearbox ................................................................................................................ 4-14

Belt Drive .............................................................................................................. 4-17

Copy an Existing Machine Setup ............................................................................... 4-19

Edit the Saved Machine Setup .................................................................................. 4-20

Before You Measure ...................................................................................................... 4-21

Select Measurement Locations ................................................................................. 4-21

Total Number of Measurement Locations .................................................................. 4-22

Sensor Orientation ..................................................................................................... 4-23

Sensor Mounting ....................................................................................................... 4-24

How to Measure Vibration .............................................................................................. 4-26

How to Diagnose ............................................................................................................ 4-33

Fault Types ................................................................................................................ 4-33

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810

Users Manual

Overall Vibration ....................................................................................................... 4-35

Severity Scale ........................................................................................................... 4-35

Fault Details and Vibration Spectrum ........................................................................ 4-37

How to Access the Memory ........................................................................................... 4-40

View by Machine Setup ............................................................................................ 4-40

View by Measurement Date ...................................................................................... 4-41

View by Last Diagnosis ............................................................................................. 4-42

5 Viewer Software ........................................................................................................... 5-1

Introduction .................................................................................................................... 5-3

System Requirements ................................................................................................... 5-3

PC Connections ............................................................................................................. 5-3

Install/Uninstall the Viewer Software .............................................................................. 5-3

Navigation ...................................................................................................................... 5-5

Preferences ................................................................................................................... 5-8

Application Settings .................................................................................................. 5-9

Upgrades .................................................................................................................. 5-10

Data Transfer ............................................................................................................ 5-10

Import Machine Setup .......................................................................................... 5-12

Export Machine Setup .......................................................................................... 5-14

Import Diagnostic Data ......................................................................................... 5-16

Export Diagnostic Data ........................................................................................ 5-18

Export Faults Data ............................................................................................... 5-20

Machine Setup ............................................................................................................... 5-24

Set Up a New Machine ............................................................................................. 5-24

View Machine Setups ............................................................................................... 5-25

View Diagnosis .............................................................................................................. 5-28

View Other Data Files ............................................................................................... 5-32

Time Waveform ......................................................................................................... 5-32

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Contents (continued)

Spectra ...................................................................................................................... 5-34

Sync New Information ............................................................................................... 5-36

Create a Backup ........................................................................................................ 5-39

6 Maintenance ................................................................................................................. 6-1

Introduction .................................................................................................................... 6-3

How to Clean .................................................................................................................. 6-3

Sensor Care ................................................................................................................... 6-3

Battery Replacement ...................................................................................................... 6-3

Vibration Tester Upgrades ............................................................................................. 6-5

How to Troubleshoot ...................................................................................................... 6-6

Appendices

A Frequently Asked Questions ................................................................................... A-1

B Warning and Error Messages ................................................................................. B-1

C Glossary .................................................................................................................. C-1

v

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Chapter 1

Overview

Title Page

Introduction .................................................................................................................... 1-3

Features ......................................................................................................................... 1-3

How to Contact Fluke ..................................................................................................... 1-4

Safety ............................................................................................................................. 1-4

Rotating Equipment ................................................................................................... 1-5

Tachometer ............................................................................................................... 1-5

Heat Sink ................................................................................................................... 1-5

Symbols ......................................................................................................................... 1-6

Unpack and Inspect ........................................................................................................ 1-7

Storage ........................................................................................................................... 1-9

Battery ............................................................................................................................ 1-9

Accessories .................................................................................................................... 1-11

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1-1

Overview

Introduction

1

Introduction

The Fluke 810 Vibration Tester with diagnostic technology
(the Tester) helps you quickly identify and prioritize
mechanical problems. With the Tester, you can make
decisions about mechanical maintenance and use it as a
supplement to your own judgment based on machine
knowledge. The expertise of a trained vibration analyst is
in your hands.

The Tester uses a simple step-by-step process to report
on machine faults the first time measurements are taken
without prior measurement history. The diagnostic
technology analyzes your machinery and provides text­based diagnoses, severity levels and possible repair
recommendations. Faults are identified by comparing
vibration data gathered by the Tester to an extensive set
of rules gathered over years of field experience.

Primarily used for troubleshooting problem equipment, the
Tester can also be used to survey equipment before or
after planned maintenance. The combination of
diagnoses, severity and possible repair recommendations
help you make more informed maintenance decisions and
address critical problems first.

Training is important to the success of vibration testing,
even for experienced vibration experts. Fluke
recommends you take the self-paced training program on
the Fluke website, www.fluke.com. The site also has
additional training programs, guides, and videos.

XW Warning

Read “Safety Information” before using this
Tester.

Features

• On-board diagnosis and location of the four most
common standard mechanical faults: bearings,
looseness, misalignment, unbalance and other (non­standard faults)

• Fault severity scale with four severity levels: Slight,
Moderate, Serious, and Extreme

• Prioritized repair recommendations

• Diagnostic details include cited peaks and vibration

spectra

• Detects overall vibration levels

• Context Sensitive Help

• 4 GB on-board memory

• Data export (via USB connection) for more detailed

analysis

• Self-test function

• Laser tachometer for accurate machine running

speed

• 100 mV/g TEDS triaxial accelerometer

• Data storage and tracking with included Viewer

Software

• Color LCD display

1-3

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810

Users Manual

• Languages: English, French, German, Italian,
Portuguese, Spanish, Japanese, Simplified Chinese,
Russian, Turkish

Or, visit Fluke's website at www.fluke.com.

To register your product, visit http://register.fluke.com.

To view, print, or download the latest manual supplement,
visit http://us.fluke.com/usen/support/manuals.

Safety

In this manual, a Warning identifies hazardous conditions
and actions that could cause bodily harm or death. A
Caution identifies conditions and actions that could
damage the Tester, the equipment under test, or cause
permanent loss of data.

W Warning

To avoid personal injury, follow these
guidelines for the Tester:

• Use only as specified in this manual o
th

e protection provided by the T

might be impaired.

• Do

not use if damaged. Before you u
the Tester, inspect the case. Look for
cracks o

r missing pl

astic.

ester

r

se

1-4

• Make su
place before operation.

• Do not operate around explosive gas,
vapor, or dus

• Us

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e proper protective equipment, as
required by local or national authorities,
when w

re the battery is securely in

t.

orking in hazardous areas.

Overview

Safety

1

• Comply with local and national safety

requirements when working in
hazardous locations.

Rotating Equipment

W Warning

To avoid personal injury:

• Use caution around rotating equipment.

• Keep cords and straps contained.

Tachometer

*W Warning

To avoid personal injury or damage to the
Tachometer:

• Do not point laser beam directly at eyes.

• Do not operate around explosive gas,

vapor or dust.

• Do not open. The Tachometer does not

contain any user-serviceable parts.

• When not in use, always place in

protective cover.

gbk15.eps

Heat Sink

 W Caution

• The heat sink may feel warm to the

touch, this is normal.

• To avoid overheating, do not cover the

heat sink while the Tester is on.

1-5

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810

Users Manual

Symbols

Table 1-1 lists and describes the symbols used on the
Tester and in this manual.

For radio frequency certification, see www.fluke.com.

Table 1-1. Symbols

Symbol Description

W







*



)

WARNING. RISK OF DANGER.

Consult user documentation.

Battery condition

WARNING. HOT SURFACE. Risk of burns.

WARNING. LASER RADIATION. Risk of eye
damage.

This product contains a Lithium-ion battery.
Do not mix with the solid waste stream. Spent
batteries should be disposed of by a qualified
recycler or hazardous materials handler per
local regulations. Contact your authorized
Fluke Service Center for recycling
information.

Certified by CSA Group to North American
safety standards.

Table 1-1. Symbols (cont.)

Symbol Description



P





*

~

Conforms to relevant Australian Safety and
EMC standards.

Conforms to European Union directives.

Conforms to relevant South Korean EMC
Standards.

Conforms to the Appliance Efficiency
Regulation (California Code of Regulations,
Title 20, Sections 1601 through 1608), for
small battery charging systems.

Warning. Class 2 Laser Product. Laser
radiation. Do not stare into beam.

This product complies with the WEEE
Directive marking requirements. The affixed
label indicates that you must not discard this
electrical/electronic product in domestic
household waste. Product Category: With
reference to the equipment types in the
WEEE Directive Annex I, this product is
classed as category 9 "Monitoring and
Control Instrumentation" product. Do not
dispose of this product as unsorted municipal
waste.

1-6

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Overview

Unpack and Inspect

Unpack and Inspect

Carefully unpack and inspect all the items in Figure 1-1.
The items that follow are included in your purchase of the
Tester:

 Vibration Tester

 Storage Case

 Smart Battery Pack

 Smart Battery Pack Charger and Adapters

 Shoulder Strap

 Tachometer and Pouch

 Sensor

 Sensor Magnet Mount

 Sensor Quick Disconnect Cable

1

 Sensor Mounting Pads (10-pack)

 Adhesive

 Mini USB to USB Cable

 Quick Reference Guide

1-7

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810

Users Manual

1

SAVE

SETUP

MEMORY

INFO

MEASURE

INSTRUMENT

DIAGNOSE

SETUP

F1 F2 F3 F4 F5

ENTER

2

3

4

10

5

6

9

12

11

1-8

7

13

8

gbk10.eps

Figure 1-1. Items Included with the Tester

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Overview

Storage

1

Storage

When not in use, keep the Tester in the protective
storage case. The case has sufficient space for the
Tester and all accessories.

Battery

The Tester operates on an internal rechargeable
Lithium-ion battery. After you unpack and inspect the
Tester, fully charge the battery before the first use.
Afterwards, charge the battery when the battery icon on
the screen indicates that power is low. To charge the
battery with the battery in place on the Tester:

1. Connect the ac adapter to the ac input socket of the
battery.

2. Connect the adapter to a power source.

Or, to charge the battery outside the Tester:

1. Remove the battery from the Tester, see Figure 1-2.

2. Connect the ac adapter to the ac input socket of the
battery.

The color of the battery status LED shows:

Red - battery is connected to the power source and
charging.

Green - battery is connected to the power source and is
fully charged.

W Caution

To prevent damage to the Tester:

• Use only the ac adapter that is included

with the Tester.

• Make sure that the external power

source is correctly rated for the Tester.

• Do not leave batteries unused for

extended periods of time, either in the
product or in storage.

• When a battery has not been used for six

months, check the charge status and
charge or dispose of the battery as
appropriate.

3. Connect the adapter to a power source.

Note

Three hours are necessary for a full battery
charge.

1-9

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810

Users Manual

1-10

Figure 1-2. How to Charge the Battery

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gbk03.eps

Overview

Accessories

Accessories

Table 1-2 lists the accessories that are available and sold separately for the Tester.

Table 1-2. Accessories

Model Description Part Number

810T Tachometer 3530819

810S Sensor 3530828

810QDC Quick Disconnect Cable 3530837

SBP810 Smart Battery Pack 3530843

810SMM Sensor Magnet Mount 3530862

810SMP Sensor Mounting Pads 3530855

1

Note

The maximum cable run is 10 ft (3 m). Do not combine cables to exceed the maximum cable run or you may get
unexpected results.

1-11

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Chapter 2

Specifications

Title Page

Vibration Tester Specifications ....................................................................................... 2-3

Diagnostic Specifications ........................................................................................... 2-3

Electrical Specifications ............................................................................................. 2-3

General Specifications ............................................................................................... 2-4

Sensor Specifications ..................................................................................................... 2-5

Tachometer Specifications ............................................................................................. 2-6

Viewer Software Requirements ...................................................................................... 2-7

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2-1

Specifications

Vibration Tester Specifications 2

Vibration Tester Specifications

Specifications are subject to change without notice.

Diagnostic Specifications

Standard Fault Detection ...................................... Unbalance, Looseness, Misalignment and Bearing Failures

Analysis for ............................................................ Motors, Fans, Blowers, Belts and Chain Drives, Gearboxes, Couplings, Centrifugal

Pumps, Piston Pumps, Sliding Vane Pumps, Propeller Pumps, Screw Pumps, Rotary
Thread/Gear/Lobe Pumps, Piston Compressors, Centrifugal Compressors, Screw
Compressors, Closed Coupled Machines, Spindles

Motor Rotational Speed Range ............................ 200 RPM to 12,000 RPM

Diagnosis Details .................................................. Fault Severity (Slight, Moderate, Serious, Extreme), Repair Details, Cited Peaks, Spectra

Electrical Specifications

Ranging .................................................................. Automatic

A/D Converter ........................................................ 4 channel, 24 bit

Usable Bandwidth ............................................... 5 Hz to 20 kHz

Digital Signal Processing Functions ................... Automatically-configured anti-alias filter, High-pass filter, Decimation, Overlapping,

Windowing, FFT and Averaging

Sampling Rate ....................................................... 2.56 kHz to 51.2 kHz

Dynamic Range ..................................................... 128 dB

Signal-to-Noise Ratio ............................................ 100 dB

FFT Resolution ...................................................... 800

Spectral Windows ................................................. Hanning

Frequency Units .................................................... Hz, orders, cpm

Amplitude Units ..................................................... in/sec, mm/sec, VdB (US), VdB* (Europe)

Non-Volatile Memory ............................................. SD micro memory card, 4 GB internal

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810

Users Manual

General Specifications

Size ......................................................................... 7.30 in × 2.76 in × 10.52 in (18.56 cm x 7.00 cm x 26.72 cm)

Weight (with battery) ............................................ 4.2 lbs (1.9 kg)

Display ................................................................... ¼ VGA, 320 × 240 Color (5.7 inch diagonal) TFT LCD with LED backlight

Input/Output Connections

Triaxial sensor connection .................................. 4 pin M12 Connector

Single axis sensor connection ............................ BNC Connector

Tachometer connection ...................................... Mini DIN 6 pin Connector

PC connection ..................................................... Mini ‘B’ USB (2.0) Connector

Battery

Battery type ......................................................... Lithium-ion, 14.8 V, 2.55 Ah

Battery charging time .......................................... 3 hr

Battery discharge time ........................................ 8 hr (under normal conditions)

AC Adapter

Input voltage ....................................................... 100 Vac to 240 Vac

Input frequency ................................................... 50/60 Hz

Operating System ................................................. WinCE 6.0 Core

Operating Temperature ........................................ 32 °F to 122 °F (0 °C to 50 °C)

Storage Temperature ............................................ -4 °F to 140 °F (-20 °C to 60 °C)

Operating Humidity ............................................... 10 % to 90 % RH (non-condensing)

Altitude ................................................................... 2000 m

Ingress Protection Rating .................................... IP54

Safety ..................................................................... IEC 61010-1, Pollution degree 2

IEC 60825-1, Class 2
IEC 62133, Lithium battery pack

2-4

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Specifications

Sensor Specifications 2

Electromagnetic Compatibility

International ........................................................ IEC 61326-1: Portable; CISPR 11: Group 1, Class A

Group 1: Equipment has intentionally generated and/or uses conductively-coupled radio frequency energy that is necessary for
the internal function of the equipment itself.

Class A: Equipment is suitable for use in all establishments other than domestic and those directly connected to a low-voltage
power supply network that supplies buildings used for domestic purposes.

FCC ..................................................................... 47 CFR 15 subpart B. This product is considered an exempt device per clause 15.103.

Korea (KCC) ........................................................ Class A Equipment (Industrial Broadcasting & Communication Equipment)

Class A: Equipment meets requirements for industrial electromagnetic wave equipment and the seller or user should take notice of
it. This equipment is intended for use in business environments and not to be used in homes.

Recommended Calibration Interval ..................... 2 years

Sensor Specifications

Sensor Type ........................................................... Accelerometer

Sensitivity, ±5 %, 25 °C ......................................... 100 mV/g

Acceleration Range ............................................... 80 g peak

Amplitude Nonlinearity ......................................... 1 %

Frequency Response

Z, ±3 dB ............................................................... 2 - 7,000 Hz

X, Y, ±3 dB .......................................................... 2 - 5,000 Hz

Power Requirement (IEPE) ................................... 18-30 VDC, 2-10 mA

Bias Output Voltage .............................................. 12 VDC

Grounding .............................................................. Case grounded

Sensing Element Design ...................................... PZT ceramic / shear

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810

Users Manual

Case Material ......................................................... 316L stainless steel

Mounting ................................................................ 10-32 capacitive socket head screw, 2-pole rare earth magnet (48 lb pull strength)

Output Connector ................................................. 4-Pin, M12

Mating Connector ................................................. M12 - F4D

Non-Volatile Memory ............................................ TEDS 1451.4 compatible

Vibration Limit ....................................................... 500 g peak

Shock Limit ............................................................ 5000 g peak

Electromagnetic Sensitivity, Equivalent g .......... 100 μg/gauss

Sealing ................................................................... Hermetic

Temperature Range .............................................. -58 °F to 248 °F (-50 °C to 120 °C) ±7 %

Tachometer Specifications

Dimensions ............................................................ 1.125 in x 4.80 in (2.86 cm x 12.19 cm)

Weight .................................................................... 3.4 oz (96 gr) with cable

Power ..................................................................... Powered by Vibration Tester

Detection ................................................................ Laser Diode Class 2

Range ..................................................................... 6.0 to 99,999 RPM

Accuracy

6.0 to 5999.9 RPM .............................................. ±0.01 % and ±1 digit

5999.9 to 99999 RPM ......................................... ±0.05 % and ±1 digit

Resolution ............................................................. 0.1 RPM

Effective Range ..................................................... 0.4 in to 39.27 in (1 cm to 100 cm)

Response Time ..................................................... 1 second (>60 RPM)

Controls ................................................................. Measure on/off transparent button

2-6

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Specifications

Viewer Software Requirements 2

Interface ................................................................. 6 Pin Mini DIN

Cable Length .......................................................... 19.586 in (50 cm)

Tachometer Accessories

Reflective tape .................................................... 0.59 in × 20.67 in (1.5 cm x 52.5 cm)

Viewer Software Requirements

Minimum Hardware ............................................... 1 GB RAM

Operating System .................................................. Mircosoft

®

Windows 7, Windows 8.1, Windows 10

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Chapter 3

Getting Started

Title Page

Introduction .................................................................................................................... 3-3

Navigation and User Interface ........................................................................................ 3-3

How to Use the Dial ................................................................................................... 3-5

How to Use the Function Softkeys ............................................................................. 3-5

Accessory Connectors ................................................................................................... 3-6

Start the Tester .............................................................................................................. 3-7

Sensor Setup ................................................................................................................. 3 - 7

Compatible Sensors .................................................................................................. 3-7

How to Connect the Fluke Sensor ............................................................................. 3-8

Sensor Care and Handling ........................................................................................ 3-9

Tachometer Setup .......................................................................................................... 3-9

How to Measure RPM with the Tachometer .............................................................. 3-9

Laser Safety Precautions .......................................................................................... 3-10

How to Access Help ....................................................................................................... 3-11

Instrument Setup ............................................................................................................ 3-11

Self Test .................................................................................................................... 3-11

Settings ..................................................................................................................... 3-12

Clear Memory ............................................................................................................ 3-14

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3-1

Getting Started

Introduction

3

Introduction

This chapter helps you to understand and become
familiar with the user interface, connections, and
accessories.

Navigation and User Interface

Figure 3-1 shows the front panel of the Vibration Tester.
Table 3-1 lists the front-panel controls and their functions.

2

3

4

F1 F2 F3 F4 F5

1

SETUP

MEASURE

DIAGNOSE

SAVE

MEMORY

INFO

INSTRUMENT

SETUP

SETUP

MEASURE

DIAGNOSE

ENTER

SAVE

MEMORY

INFO

INSTRUMENT

SETUP

5

6

7

8

10

Figure 3-1. Front Panel

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Users Manual

Table 3-1. Front Panel

Item Control Description

  Turns the Tester on or off.

Shows the Machine Setup options:

 

Set up new Machine, Copy Machine
Setup, Change a Machine Setup

Shows the Machine Setups
available for measurement. After the

 

selection of a Machine Setup,
continue with the measurement
screens.

Shows the completed Machine
Setups with measurements that are

 

available for diagnosis. After a
measurement, push to see the
diagnosis screen.

Saves the parameters for the Tester

 

settings and Machine Setups.

Table 3-1. Front Panel (cont.)

Item Control Description

Shows the Machine Setups and

 

diagnoses in Tester memory.

From the Startup screen, shows the

 

Help menu. For other screens,
shows Help for the current screen.

Shows the Self Test, Settings, and

 

Clear Memory functions.

Turn the Dial to move the cursor
highlight on the screen. Push the

 Dial

center of the Dial (Enter) to make
the selection.

Softkeys  through 

 Softkeys

make the selections that show on
the screen above each softkey.

3-4

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Getting Started

Navigation and User Interface

3

How to Use the Dial

The Dial has multiple functions. Turn the Dial clockwise or
counterclockwise to move the cursor or highlight. Push
the Dial to make a selection.

How to Use the Function Softkeys

Along the bottom of the display, a row of labels shows the
available functions. Push a softkey,  through
, below the display label to start that function.

Table 3-2 lists the navigation softkeys and their function.

Note

When the beeper is on, a short beep sounds for
a valid button push. A long beep sounds for an
invalid button push.

Table 3-2. Navigation Softkey Functions

Softkey Function

Previous Page
/ Next Page

Enter

Back Go to the previous field or screen.

Move Cursor Move the cursor one space to the left.

Delete
Character

Exit Exit from current display.

Save Save settings in current display.

Done Save keyboard entries.

View the previous/next screen.

Select the highlighted function. Or,
push the Dial to select the same
function.

Delete a character.

Also, you can use the front-panel buttons, along the right
side of the Tester, to go directly to a top-level menu.

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Users Manual

Accessory Connectors

Figure 3-2 shows the connector panel of the Tester.
Table 3-3 is a list of descriptions for each connector on
the Tester.

1

2

3

4

Table 3-3. Accessory Connectors

Item Connector Description

 Tachometer Connects the Tachometer

Connects the Tester to the PC

 USB

using a USB cable

Optional connector for single

 Sensor

axis Sensor

 Sensor Connects the triaxial Sensor

3-6

Figure 3-2. Accessory Connectors

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Getting Started

Start the Tester

3

Start the Tester

Note

Before using the Tester for the first time, charge
the battery for at least three hours. For charging
procedure, see Battery.

Before using the Tester, make sure that there is
sufficient battery charge and free memory.

Push  to turn on the Tester. At power up, the Tester
displays the remaining memory and the battery status.

The battery status icon  and the set date and time
appear at the top of the display.

Push  and hold two seconds to turn off the Tester.

Note

The first time you turn the Tester on, it displays
the Settings screen. It is important to enter the
correct information into the setup fields before
you start a test, especially the power line
frequency. For more information, see Instrument
Setup section.

Sensor Setup

The Tester includes a triaxial Sensor with TEDS
technology (Transducer Electronic Data Sheets). With
this technology, your Tester can identify and
automatically read the Sensor configuration. This
technology provides:

• Improved results from detailed calibration information

• Reduced configuration time without manual data

entry

• Sensor calibration tracking with the last calibration
date stored electronically

Compatible Sensors

It is highly recommended to use a Fluke Triaxial Sensor
with the Tester. Using a Sensor other than a Fluke
Triaxial Sensor will result in misleading diagnoses. The
Tester is compatible with single axis Sensors.

W Caution

Non-Fluke triaxial Sensors are not
compatible with the Tester.

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Users Manual

How to Connect the Fluke Sensor

To connect and set up a triaxial Sensor:

1. Attach the cable to the Sensor and tighten the
threaded cable sleeve. See Figure 3-3.

2. Connect the cable to the Tester and tighten the
threaded cable sleeve.

3-8

Figure 3-3. Sensor Setup and Connection

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gbk07.eps

Getting Started

Tachometer Setup

3

Sensor Care and Handling

W Caution

• To prevent damage to the piezoelectric

element inside the Sensor, do not drop.
A faulty Sensor significantly affects the
diagnostic quality.

• Do not pull or force the cable while

attaching or removing the Sensor.

• Allow the Sensor 10 seconds to warm-up

before data collection.

• Make sure that all cables are free from

any rotating parts of the machine.

• Always disconnect the Sensor cable

from the Tester when not in use.

• Always place the Sensor in the softcase

pouch when not in use.

Tachometer Setup

During the Machine Setup procedure, you have to enter
the speed/RPM (revolutions/minute) of the rotating
machine under test. If the RPM is unknown, you can use
the non-contact type laser Tachometer to measure the
RPM.

Note

Fluke recommends the use of a Tachometer for
variable-frequency drives (VFD) to determine the
running speed under varying load conditions.

How to Measure RPM with the Tachometer

To make a Tachometer measurement:

1. Attach the Tachometer to the 6-pin DIN connector on
the Tester. See Figure 3-4.

W Warning

To avoid injury when attaching reflective
tape to the machine, stop the rotating
machine. Attach a piece of reflective tape
onto the shaft or other rotating part of the
machine. Restart the machine and wait until
it reaches its normal operating conditions.

2. Aim the laser beam towards the attached reflective
tape.

3. Hold the Tachometer firmly and steady.

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Users Manual

5. Push and hold the trigger button of the Tachometer
to start measuring.

6. After the beep, when the final measured value shows
in green on the Tester, release the trigger button.

The Tester automatically turns off the Tachometer.

Laser Safety Precautions

*W Warning

• The Tachometer contains a Class 2 laser

pointer.

• To avoid eye damage, do not point laser

directly at eye or indirectly off reflective
surfaces.

• Use, other than those specified here,

may result in hazardous laser radiation
exposure.

gbk06.eps

Figure 3-4. Tachometer Setup and Connection

4. When the RPM entry screen appears on the display,
the power button on the Tachometer lights to indicate
that the Tester is ready for RPM measurement.

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• Do not use Tachometer in a manner not

specified in this document or the
protection provided by the equipment
may be impaired.

• Do not aim the laser beam at people or

animals.

Getting Started

How to Access Help

3

W Caution

• Keep the Tachometer out of the reach of

children.

• Do not open the Tachometer. The

Tachometer has no user serviceable
parts.

• When not in use, always place the

Tachometer in its protective cover.

How to Access Help

The Tester has context sensitive Help. With the Help
feature you can quickly find additional information while
you set up the Tester and make measurements. The Help
content that shows depends on the current task selection.
Push  at any time to view specific Help for the
current task. The Help for the Tester includes these
pages:

• Setup FAQ (Frequently Asked Questions)

• Measurement FAQ

Instrument Setup

Push  or the Instrument Setup (F3) softkey to
display the setup options:

• Self test

• Settings

• Clear memory

Use the Dial to highlight an option. Push the Dial or Enter
(F3) to select that option.

Self Test

The Self test option tests the internal modules of the
Tester. When you select the Self test option, the Tester
runs a test module and then displays the self test results
as pass or fail.

Push the Done softkey to go back to Instrument Setup.

Note

If the self-test fails, contact Fluke Service.

• Diagnosis FAQ

• Glossary

• Troubleshooting

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Users Manual

Settings

To edit the Tester settings in Table 3-4, select the
Settings option. Push Next Page (F2) to move down the

screen and edit the additional settings.

Table 3-4. Tester Settings

Option Description

Power line freq

Date format Set the Date format as d/m/y or m/d/y

Date Scroll and set the Day, Month, and Year fields

Time format Set the Time format as 12Hr or 24Hr

Time Scroll and set the Hour, Minute, and AM or PM fields

Beeper Set the Beeper as ON or OFF

Set the ac power line frequency to 60Hz or 50Hz. The diagnostic quality of a test depends on the
correct selection of the ac power line frequency.

Before you take a measurement, make sure the
power line frequency is set correctly.

Note

Backlight brightness Set the display brightness as High or Low

Scroll and select to set the delay time for the Sleep Mode. If no key is pushed during the set

Power save

time, the Tester goes into the sleep mode to save battery power. Any key push cancels the sleep
mode and resumes normal operation.

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Getting Started

Instrument Setup

Table 3-4. Tester Settings (cont.)

Option Description

Scroll and select to set the delay time for the display backlight. If no key is pushed during the set

Backlight duration

time, the backlight turns off to save battery power. The backlight turns on when any key is
pushed.

Scroll and select the number of measurements where the time waveform is to be captured. The
Tester captures and stores the time waveform data for the selected number of measurements.

3

Time waveform
capture

Units

Language Scroll and select a language.

Overall Vibration Unit

Capture and review of time waveform data is useful in advanced vibration analysis, but
keep in mind that data capture uses a significant amount of memory. Captured time
waveforms can only be viewed in the Viewer Software, not in the Tester.

Scroll and select a unit of measurement as US or metric. Also select the units for the vibration
amplitude. VdB and in/sec for US. VdB* indicates VdB Europe and mm/sec for Metric.

Scroll and select a unit of measurement as US or metric. Units are g, m/s2, in/s, mm/s, mils, um.
Also select calculated displacement.

Note

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Users Manual

Clear Memory

Select the Clear Memory option on the Instrument Setup
screen to erase all measurement and diagnosis data. The
Tester prompts you to clear the memory.

If you select Yes, another confirmation message displays:

Select Yes to clear the memory. This action erases all
stored measurement and diagnosis data.

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Chapter 4

Operation

Title Page

Start the Tester .............................................................................................................. 4-3

Create a New Machine Setup ........................................................................................ 4-3

Machine Setup ............................................................................................................... 4-5

Motor Input (Driver) Information................................................................................. 4-6

RPM Entry ................................................................................................................. 4-8

Coupling Information ................................................................................................. 4-9

Transmission with Closed Coupling ...................................................................... 4-9

Transmission without Closed Coupling ................................................................. 4-10

Driven Component ..................................................................................................... 4-11

Pump .................................................................................................................... 4-11

Fan ....................................................................................................................... 4-12

Compressor .......................................................................................................... 4-13

Blower ................................................................................................................... 4-14

Spindle .................................................................................................................. 4-14

Transmission Component .......................................................................................... 4-14

Gearbox ................................................................................................................ 4-14

Belt Drive .............................................................................................................. 4-17

Copy an Existing Machine Setup ............................................................................... 4-19

Edit the Saved Machine Setup .................................................................................. 4-20

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Users Manual

Before You Measure ...................................................................................................... 4-21

Select Measurement Locations ................................................................................. 4-21

Total Number of Measurement Locations ................................................................. 4-22

Sensor Orientation .................................................................................................... 4-23

Sensor Mounting ....................................................................................................... 4-24

How to Measure Vibration ............................................................................................. 4-26

How to Diagnose ........................................................................................................... 4-33

Fault Types ............................................................................................................... 4-33

Overall Vibration ....................................................................................................... 4-35

Severity Scale ........................................................................................................... 4-35

Fault Details and Vibration Spectrum ........................................................................ 4-37

How to Access the Memory ........................................................................................... 4-40

View by Machine Setup ............................................................................................ 4-40

View by Measurement Date ...................................................................................... 4-41

View by Last Diagnosis ............................................................................................. 4-42

4-2

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Operation

Start the Tester

4

Start the Tester

Note

• Before using the Tester for the first time,

charge the battery for at least 3 hours. For
charging procedure, see Battery.

• Before using the Tester, make sure that

there is sufficient battery charge and free
memory.

Push  to turn on the Tester. At power up, the Tester
displays:

Note

The first time you turn the Tester on, it displays
the Settings screen. It is important to enter the
correct information into the setup fields before
you start a test, especially the power line
frequency. For more information, see the
Instrument Setup section.

Create a New Machine Setup

Before recording data, create a Machine Setup name for
the machine under test. To create a new Machine Setup
name:

1. Push New Machine (F1) on the startup screen. Or

push . The tester displays the options:

• Set up new machine

• Copy Machine Setup

2. Select Set up new machine. An alphanumeric
keyboard appears.

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Users Manual

3. Use the Dial to highlight characters.

4. Push the Dial to select a character. A maximum of
40 characters is allowable.

5. Push Move Cursor (F2) to move the cursor in the
text box one space to the left.

6. Push Delete Character (F4) to remove the last
character entered in the text box.

7. After you enter the name, push Done (F5). The new
Machine Setup name appears in the name field.

Table 4-1 describes the softkey functions for the New
Machine Setup screen.

Table 4-1. New Machine Setup Functions

4-4

gbk41.bmp

Softkey Function

Edit Name Edit the Machine Setup name

Next Go to the first Machine Setup screen

Exit Exit to the Startup screen.

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Operation

Machine Setup

4

Machine Setup

For the best machine analysis and diagnosis, the Tester
has to understand the layout and components of the
machine. The Machine Setup wizard guides you through
several questions about the profile of the machine. These
machine setup values must be correct for valid diagnostic
results.

Note

All questions in the Machine Setup Wizard are
required to generate a diagnosis unless
otherwise labeled “optional.” Including optional
information will improve the results of the final
machine diagnosis.

Once you create a Machine Name, the Tester starts the
Machine Setup wizard and you enter the parameters of
the machine under test. The Machine Setup wizard
displays the options sequentially based on the input you
give and organizes the options into these categories:

• Motor Input (Driver)

• Coupling and Transmission

• Driven Components

Note

Push  to access the on-board help for any
Machine Setup option.

As you select the options, the Tester displays a
corresponding drivetrain image template at the
top of the display.

gbk115.bmp

The Machine Setup Wizard uses combo boxes. A combo
box is a combination of a drop-down list or list box. You
can choose from the list of existing options. To make a
selection:

1. Push Enter to activate the combo box.

2. Rotate the Dial to highlight different options in the
combo box.

3. Push Enter to confirm the selection. Depending on
the component you select, the options appear for the
details of the component.

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Users Manual

Motor Input (Driver) Information

Entering an accurate running speed (RPM) is critical to
receiving a proper diagnosis. An accurate running speed
helps the diagnostic engine in the Tester discern different
fault conditions. The motor nameplate or manual also lists
the running speed.

If an ac motor uses a variable frequency drive (VFD), it
operates under a varying load that influences the
vibration signal. It is important to obtain the correct RPM
using a tachometer. Or, refer to the frequency on the
motor controller label. For consistent diagnoses over
time, it may be necessary to reduce or increase the load
on the motor to match the load from previous
measurements.

Measuring VFDs requires entering RPM at the time of
measurement (instead of relying on RPM values in the
Machine Setup) due to variable loads. To obtain an
accurate RPM value, use the Tachometer provided with
the Tester or obtain the frequency value from the drive
controller itself. To convert the frequency value to RPM,
calculate:

Hz * 60 = RPM

Horsepower (HP) or kilowatt (kW) input is required for the
diagnostic system to identify the number of measurement
locations.

Table 4-2 is a list of the options for the motor input.

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Operation

Machine Setup

Table 4-2. Motor Input Options

Selection Option Description

AC

Select motor type

DC

Select the motor type of the machine under test.

4

Yes

AC motor with VFD

No

Enter Motor Speed in RPM RPM Entry screen

Enter nominal HP (US)

or

Enter nominal kW (metric)

Motor mounted

Motor bearing type

Motor is detached from
drivetrain

Numeric keyboard
entry

Horiz (Horizontal)

Vert (Vertical)

Roller

Journal

Yes

No

For ac motor type, identify the motor as VFD (variable-frequency
drive) or not.

RPM Entry screen appears. Use the Tachometer to get the RPM. Or,
if you know the RPM, enter the value manually. See RPM Entry.

Push Keyboard to access the numeric keyboard. Enter the HP
(Horsepower) or the kW of the motor.

Identify the motor mounting as horizontal or vertical. It is important to
enter the motor mounting as it affects Sensor orientation.

Select the bearing type in the motor. Different bearing types have
distinct vibration signatures.

Are you testing the motor only. If the motor is detached from the
drivetrain, select Yes.

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Users Manual

RPM Entry

When an RPM value has to be entered, the RPM entry
screen opens.

Use the Tachometer to measure the RPM. See
Tachometer Setup to set up the Tachometer and
measure the RPM. After you set the RPM value, the
Tester goes back to the Machine Setup wizard.

To manually enter the RPM value:

1. Push Manual Entry (F2). The Tester displays a
numeric keyboard.

4-8

2. To select a character, use the Dial to highlight the
value. Or, use Move Cursor (F2) to highlight the
value.

3. Push the Dial to select the value.

4. To delete a character, use Delete Character (F4).

5. Push Done (F5) to go back to the Machine Setup
wizard.

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gbk43.bmp

Operation

Machine Setup

4

Coupling Information

If the machine consists of a driven component coupled
with a motor, select No to the previous option. Options for
the closed coupled machine appear based on the
selection you make.

Table 4-3. Closed Coupling Transmission Options

Selection Option Action Option Action Description

Number of vanes
(optional)

Number of gear or
screw teeth (optional)

Number of blades
(optional)

Number of
compressor vanes
(optional)

Motor
directly
bolted to:

Centrifugal
pump

Gear pump

Fan

Cntfgl Comp

(Centrifugal
compressor)

Scroll and select
the driven
component that
connects to the
motor (driver)

Transmission with Closed Coupling

Table 4-3 is a list of the options for a transmission with a
closed coupling.

This is optional information.
Numeric
keyboard
entry

Push Keyboard to access

the numeric keyboard. Enter

the appropriate number for

the option.

Screw/lobe
pump

Note: Vanes, gear teeth, screw teeth, pistons and fan blades generate distinct vibration signatures. Enter the correct number for proper

diagnosis.

Number of teeth/lobes

(optional)

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Users Manual

Transmission without Closed Coupling

Table 4-4 is a list of the options for a transmission without
a closed coupling.

Table 4-4. Transmission without Closed Coupling Options

Selection Option Description

Coupling between motor
and next component

Next component

Yes

No

Pump

Fan

Compressor

Blower

Spindle

Gearbox

[1]

Is there a coupling between motor (driver) and the next component in
the drivetrain? Select Yes or No accordingly.

Scroll and select the next component in the drivetrain from the list.

Belt drive

Chain drive

[1] If you select Gearbox, Belt drive, or Chain drive, the options for the details of the transmission drive appear. See Transmission

Component for related options.

[2]

These selections are unavailable if there is a flexible coupling between the motor and the next component.

[1] [2]

[1] [2]

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Operation

Machine Setup

4

Driven Component

Depending on the component selection, the options for
the details of the driven component appear.

Table 4-5. Pump Options for Driven Components

Selection Option Action Option Action Description

Bearing
type

Pump type

Roller --- --- ---

Journal --- --- ---

Impeller is
supported by

Centrifugal

Number of vanes
(optional)

Propeller

Sliding
vanes

Scroll and
select the
pump type

Number of vanes
(optional)

Number of vanes
(optional)

Pump

Table 4-5 is a list of the pump options.

Select the bearing type in the

pump.

Two bearings

Overhung

Input value between 2
and 20 with keyboard.

Input value between 2
and 20 with keyboard.

Input value between 2
and 20 with keyboard.

Scroll and identify the

impeller support.

This is optional information.

Push Keyboard to access

the numeric keyboard. Enter

the number for the option.

Screw/lobe

Piston

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Number of
teeth/lobes (optional)

Number of pistons
(optional)

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Select 2 through 12

This is optional information.

Scroll and select the number.

Select 2 through 13

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Users Manual

Fan

Table 4-6 is a list of the fan options.

Option Selection Description

Table 4-6. Fan Options for Driven Components

Driven component
bearing type

Fan is supported by

Number of fan blades
(optional)

Roller

Journal

Two bearings

Overhung

Numeric keyboard entry

Select the bearing type in the fan.

Scroll to identify the fan support.

This is optional information. Push Keyboard to access the
numeric keyboard. Enter the number of fan blades.

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Operation

Machine Setup

4

Compressor

Table 4-7 is a list of the compressor options. Different
setup options are available based on the compressor
selection.

Table 4-7. Compressor Options for Driven Components

Selection Option Action Option Action Description

Driven
component
bearing type

Compressor
type

Roller --- --- ---

Journal --- --- ---

Number of

Centrifugal

Screw

Scroll and
select the
compressor
type

vanes
(optional)

Number of
screw teeth
or threads

(optional)

Select 9
through 50

Select 2
through 8

Select the bearing type in the compressor.

Scroll and select the number of vanes in
the compressor.

Scroll and select the number of screw
teeth or threads of the compressor.

Number of

Piston

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pistons

(optional)

Select 2
through 12

Scroll and select the number of pistons.

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Users Manual

Blower

Table 4-8 is a list of the blower options.

Table 4-8. Blower Options for Driven Components

Option Selection Description

Driven component bearing
type

Number of blower lobes

Roller

Journal

Select 2 through 12
(optional)

Spindle

Only single or simple shafts can be analyzed with the
Tester.

Transmission Component

If you select the component as Gearbox, Belt drive, or
Chain drive, the Setup Wizard shows the options for the

transmission component.

Select the bearing type in the blower.

Scroll and select the number of blower lobes.

Gearbox

To diagnose gearbox faults properly, it is important to
characterize the gear ratios used. The Tester accepts any
of three possible methods: shaft speeds, gear tooth
counts, or gear ratios.

If selecting the shaft speed method for single speed
changers, it is critical to use the same method (manual or
tachometer) on both input and output shafts.

Table 4-9 is a list of the gearbox options. Depending on
the known components, more options appear for the
details.

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Operation

Machine Setup

Table 4-9. Gearbox Options for the Transmission

Selection Option Action Option Description

4

Gearbox
bearing type

Number of
speed
changes

What is
known?

Roller

Journal

1

2

3

Shaft speeds

Gear ratios

Gear tooth
count

Select the gearbox
bearing type

Scroll and select
the number of
speed changes.

Depending on the
known information,
scroll and select
that option.

Numeric
keyboard entry

---

Push Keyboard to access the numeric keyboard.
Enter the shaft speeds in their respective fields.

Push Keyboard to access the numeric keyboard.
Enter the gear ratios in their respective fields.

Push Keyboard to access the numeric keyboard.
Enter the number of gear teeth in their respective
fields.

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Users Manual

Next, the options for the Driven components show on the
Tester screen. See Table 4-10.

Table 4-10. Driven Component Options

Option Selection Description

Is there a flexible coupling between
gearbox and next component:

Yes

No

Pump

Fan

Compressor

Next component that gearbox is
attached to:

Blower

Spindle

Belt drive

Chain drive

[1]

[1]

Configure the setup with or without a coupling between the
gearbox and the coupling.

Scroll and select the next component in the drivetrain from
the list. See Driven Component for the options.

[1] These selections are unavailable if there is a flexible coupling between the gearbox and the next component.

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Operation

Machine Setup

4

Belt Drive

Obtaining the RPM value using the laser tachometer is
the preferred method for determining running speed.
However, the output RPM value can be calculated using
simple arithmetic.

Table 4-11. Drive Options for the Transmission

Selection Option Description Action Next Component Action

Input shaft speed

Belt Drive

Chain Drive

Output shaft speed Fan

Rotation speed
(optional)

Input shaft speed Blower

Output shaft speed Spindle

RPM entry screen
appears

For simple reduction two-pulley (sheave) systems, use
the formula that follows to solve for the RPM of the driven
pulley:

Diameter, driver pulley (sheave)
Diameter, driven pulley (sheave) RPM, driver pulley (sheave)

Table 4-11 is a list of the options for the belt drive
components.

Pump

Use the
Tachometer to set
the RPM.

Or, you can enter
the speed with the
numeric keyboard.

Compressor

RPM, driven pulley (sheave)

=

Scroll and select
the next
component in the
drivetrain from the
list. See Driven
Component for
available options.

Tooth count (optional)

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Users Manual

After you enter all the machine information, the Change
Machine Name screen appears. Table 4-12 is a list of the
softkey functions for the Change Machine Name screen.

Table 4-12. Change Machine Name

Softkey Function

Previous Page Go back to the previous screen.

Go to the first Machine Setup
screen to review the selections and

Review Summary

inputs made with the Machine
Setup Wizard.

Done Save the Machine Setup.

Displays the alphanumeric

Edit Name

keyboard to edit the machine
name.

Exit Exit to the Startup screen.

When you save the Machine Setup, the Tester shows the
Saved Machine Setup screen to indicate the setup was
saved. Table 4-13 is a list of the softkey functions for the
Saved Machine Setup screen.

Table 4-13. Saved Machine Setup Functions

Softkey Function

Displays Set up new machine, Copy

New Setup

Machine Setup, and Change a Machine
Setup options.

Go to the Measurement screen to take a

Measure

measurement from a certain location.

Exit Exit to the Startup screen.

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Operation

Machine Setup

4

Copy an Existing Machine Setup

When you have multiple machines to test that are
identical to one another, you can create one Machine
Setup and make multiple copies with a unique Machine
Setup name.

1. Push  to view the New Machine Setup screen

options:

• Set up new machine

• Copy Machine Setup

• Change a machine setup

Or, push New Machine (F1) in the Startup screen to
view the New Machine Setup screen options.

2. Select Copy Machine Setup. The next screen is a
list of the existing Machine Setups.

3. Use the Dial to scroll through the existing Machine
Setups.

5. Enter the new machine name and push Done (F5).
The new name appears on the screen.

6. Push Next (F4) to copy the Machine Setup.

The Tester shows the Copy Machine Setup screen.
Table 4-14 is a list of the softkey functions for the
Copy Machine Setup screen.

Table 4-14. Copy Machine Setup Functions

Softkey Function

Review
Setup

Measure

Exit Exit to the Startup screen.

Review the existing Machine Setup
screen-by-screen and edit the settings.

Go to the Measurement screen to take a
measurement.

4. Push Copy (F3). The alphanumeric keyboard
appears.

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Users Manual

Edit the Saved Machine Setup

To change a Machine Setup:

1. Push  to view the New Machine Setup screen

options:

• Set up new machine

• Copy Machine Setup

• Change a machine setup

2. Select the Change a Machine Setup option. The
screen shows a list of the saved Machine Setups.

3. Or, push Saved Machines in the startup screen to
view the saved Machine Setups.

4. Use the Dial to select a Machine Setup.

5. When the Machine Setup is highlighted, push Edit
Setup (F3). The Machine Setup screen appears and
you can edit the settings.

6. Editing the settings is similar to creating the Machine
Setup for the first time. Refer to the Machine Setup
section for more information about the Machine
Setup settings.

Table 4-15. Change Machine Name Functions

Softkey Function

Previous
Page

Review
Summary

Done

Edit Name

Exit Exit to the Startup screen.

You can create a Machine Setup and transfer it
to and from the Tester with the Viewer Software.
For more information, see Chapter 5, Viewer

Software.

Go to the previous screen.

Go to the Machine Setup screen to
review the selections and inputs made in
Machine Setup wizard.

Save the Machine Setup with new
settings.

Displays alphanumeric keyboard to edit
the machine name.

Note

Once you edit the machine settings, the Change
Machine Name screen appears.

Table 4-15 is a list of the softkey functions for the
Change Machine Name screen.

4-20

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Operation

Before You Measure

4

Before You Measure

Sensor orientation is critical to ensure repeatable data
and consistent diagnoses over time. Once you have
mounted the Sensor onto the machine to be tested and
created a Machine Setup, the Tester is ready to measure.

W Caution

To prevent damage to the Tester, do not take
a measurement while connected to ac power
source.

Select Measurement Locations

The optimum measurement location is as close to the
machine bearings as possible. A solid metal surface
between the bearing and Sensor is ideal. The solid metal
casting effectively transmits the vibration signals emitted
by bearings. Do not put the Sensor on bearing caps, fan
housings, sheet metal shrouds, non-metallic materials,
and other metal-to-metal joints as they can significantly
distort the vibration signals.

Tips for measurement location:

• Do not mistake seal locations for a bearing
measurement location on pumps.

• Attach the Sensor to a clean, flat, bare metal surface
if possible. Thick layers of paint, grease, oil, or other
matter reduce both the holding force of the magnet
and the high frequency response of the Sensor.

• Avoid mounting the Sensor on thin surface areas,
such as fan shrouds and cooling fins.

• The position of the cable connection on the Sensor
should be parallel or perpendicular to the drive shaft
whenever possible.

• For close-coupled machines where the motor is
directly bolted to the driven component, take all
measurements from the motor. If motor is <40 hp
(30 kW), take the measurement from the motor’s
driven end. If the motor is >40 hp (30 kW), take the
measurement from both the motor’s driven end and
free end.

W Warning

• For consistent diagnoses over time, it is important to
measure with the same parameters. You must place
the triaxial Sensor at the exact same location on a
machine and with the same orientation.

• Do not take bearing measurements from a
foundation or fabricated base.

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To prevent personal injury, do not allow
Sensor location and mounting to supersede
safety. Always consider the best
combination of locations and mounting
techniques that personal safety will allow.

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Users Manual

Total Number of Measurement Locations

Measurement locations correlate to the bearing locations
and their sequence follows the flow of energy beginning
from the free end of the motor to the end of the drivetrain.

Take measurements in this same order, beginning with
the free end of the motor and working downstream. See
Figure 4-1.

12 34

Motor Pump

12

Motor

12 34

Motor

56

Gear Pump

7

8

Fluke recommends that you make two measurements for
each component in the drivetrain (unless the bearings are
less than 36 in (1 m) apart). For optimum diagnostic
quality, make each measurement at the bearing location
when possible.

43

Pump

gbk09.eps

Figure 4-1. Sensor Location

Note

Start numbering from the motor free end.
Number the bearings with the flow of energy.

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Operation

Before You Measure

4

Sensor Orientation

Consistent Sensor orientation is critical to ensure
repeatable data and consistent diagnoses over time. The
Tester uses a triaxial Sensor that combines three
transducers into a single housing. These three
transducers simultaneously measure the vibration data
from three axes or directions:

• Axial (A)

• Radial (R)

• Tangential (T)

The axes are oriented to the drivetrain shaft and vary
depending on the horizontal or vertical orientation of the
drivetrain. See Figure 4-2.

Note

If you define the Sensor orientation incorrectly in
the user interface, the diagnostic engine is
unable to associate the vibration signals with the
correct axes. The result is a false diagnosis from
the Tester.

A

A = Axial
R = Radial
T = Tangential

A

Figure 4-2. Axes Orientation

The Tester uses the machine driveshaft as the common
reference point. You must set the orientation of the
Sensor cable as either parallel or perpendicular to the
driveshaft.

R

T

R

T

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Users Manual

Sensor Mounting

The Tester’s diagnoses are largely dependent upon the
quality of vibration signal it receives from the machinery
under test. The method used to mount a Sensor to the
machine directly affects the quality, accuracy, and range
of the signal, see Figure 4-3.

Stud Mount

In general, permanent mounts, such as stud or adhesive
mount, yield the best results. These are best for
machines that:

• run at high speeds and frequencies

• have a driving unit that runs at greater than

6000 RPM (for example, vacuum pumps)

• include a speed changer (gearbox) that results in an
output shaft speed of greater than 5x the input shaft
speed

• include an integrated speed changer (for example,
centrifugal compressors)

Permanent mountings promote more consistent data if
tracking machine condition over time. The advantages
and disadvantages of permanent mounts are as follows.

Adhesive Mount

Magnetic Mount

gbk11.eps

Figure 4-3. Sensor Mounting Options

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Operation

Before You Measure

4

Stud Mounting

Stud mounting is typical for permanently mounted
applications. A hole is tapped into a flat section of the
machinery housing and the Sensor’s stud is screwed into
the tapped hole.

Advantages: Highest frequency response, very
repeatable data over time. Best diagnostic quality.

Disadvantages: Less practical for “walkaround”
troubleshooting due to time needed to screw/unscrew the
Sensor from machinery, often difficult to tap a hole in the
desired measurement location.

Adhesive Mounted Pads

Typically used for permanently mounted applications. A
thin layer of adhesive is applied to the bottom of the
mounting pad and placed on a flat section of the
machinery housing. The Sensor’s stud is screwed into the
hole in the mounting pad.

Advantages: High frequency response approaching that
of a stud mount without having to tap a hole, very
repeatable data over time. Next to a stud mount, best
diagnostic quality.

Disadvantages: Less practical for “walkaround”
troubleshooting due to time needed to screw/unscrew the
Sensor from mounting pad.

The advantages and disadvantages of a temporary mount
are as follows.

Magnetic Mounting

The magnetic mount uses either a 2-pole magnet (for
rounded surfaces) or flat magnet attached to the Sensor.
If you make the measurements at the exact same
location, each time, repeatable data can be collected over
time. Magnet mounts are generally more convenient and
allow faster measurement, but some accuracy is lost.

Advantages: Fastest, most convenient method for
“walkaround” troubleshooting.

Disadvantages: Diagnostic quality is less than that of
stud or adhesive mounts.

W Caution

When using a magnetically mounted Sensor,
be careful when attaching it to the test
surface. The magnet is very strong and could
pull the Sensor assembly from your hand
and impact the test surface. An excessive
impact can damage the Sensor. Hold the
Sensor firmly and carefully roll the Sensor
onto the test surface to minimize the
potential for impact.

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Users Manual

How to Measure Vibration

Best practice is to take vibration measurements when the
machine is running in a steady state and at normal
operating temperature. Fluke recommends that you make
two measurements for each component in the drivetrain
(unless the bearings are less than 36 in (1 m) apart). For
optimum diagnostic quality, make each measurement at
the bearing location when possible.

Multiple measurements will improve the diagnostic
quality. You need to test all the components, but not
necessarily all the possible Sensor locations on each
component. Vibration transmits easily through a machine
and it will be picked up from each location.

gbk51.bmp

To measure machine vibration with the Tester:

1. Push . The Measure screen shows the saved
Machine Setups ready for measurement.

2. Rotate the Dial to highlight a Machine Setup and
push the Dial or Enter (F3) to select the saved setup.

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The Tester automatically detects and configures the
settings for the Sensor unless the drivetrain includes
a variable frequency drive (VFD) or dc motor. If there
is a VFD or dc motor, you must verify the RPM in the
RPM Entry screen which appears next.

3. To enter the RPM, choose a method:

• Retake the RPM measurement.

• Manually enter the RPM.

Note

The RPM entry is important. Fluke does not
recommend that you skip the RPM Entry screen.

Operation

How to Measure Vibration

4

The Tester configures the settings and detects the
Sensor.

Note

Because the current running speed is so critical
for correct diagnosis, it is a best practice to use
a Tachometer on VFD motor controllers. Or,
refer to the frequency on the motor controller
label before you take a measurement.

If a single axis Sensor is detected, the Tester asks
for the sensitivity of the Sensor.

4. To input the sensitivity value of the Sensor, push
Keyboard (F4) and enter the value.

5. Push Continue.

Once the Sensor is selected, a new screen shows
the options:

• New orientations / locations

• Use last orientations / locations

Note

The first time you take a measurement, draw or
paint a line on the machine to indicate the
Sensor measurement location. Use an arrow to
indicate the Sensor orientation. If you take
measurements at exact same locations and
with exact same Sensor orientations, you can
push Use last orientations/locations. This will
bypass the location and orientation screens and
take you directly to the data collection screen.

6. Select New orientations / locations. The Sensor
Placement screen appears.

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Users Manual

gbk56.bmp

7. Rotate the Dial to select the location for the first
Sensor placement. Locations are shown above the
drivetrain image. The time available for taking
measurements is shown in the top right side of the
display.

Note

The vibration from a drivetrain may change
depending on the load and ambient temperature
of the motor. You must finish a measurement
within 30 minutes. If not, the “Measurement
Timeout” message appears and redirects you to
select the Sensor orientation and location.

8. Push Enter (F3) to select the location. The Tester
shows that the Sensor is located.

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Operation

How to Measure Vibration

4

Table 4-16 is a list of the softkey functions for the
Sensor Placement screen.

Table 4-16. Sensor Placement Functions

Softkey Function

Change

Measure
Tips

Enter Displays the Sensor Orientation screen.

Exit Exit to the Startup screen.

Go back to the previous screen to change
the Sensor location.

Display information and tips for taking
measurements.

9. Push Enter (F3) to select the Sensor orientation.

gbk58.bmp

10. Use the Dial to select the correct position of the
Sensor the location:

• For horizontal mountings select: Top/Bottom,

Side, or End

• For vertical mountings select: Front/Back, Side,

or End. The first time you make a measurement,
identify the side of the motor that is the front.
Make a mark on the motor to show the front and
the back of the motor for future measurements.

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Users Manual

Depending on the Sensor orientation selection,
another screen appears.

The Tester uses the driveshaft (depicted as a thick
red line in the display) as the primary frame of
reference. Orient the Sensor to the driveshaft using
the Sensor cable where it exits from the Sensor,
telling the Tester whether the cable is parallel or
perpendicular to the shaft.

gbk59.bmp

11. Use the Dial and select the alignment of the Sensor
cable as it relates to the machine driveshaft. The red
line (or dot) on the screen graphic represents the
driveshaft. After you select the orientation, the
measurement screen appears.

gbk60.bmp

Note

The vibration from a drivetrain may change
depending on the load and ambient temperature
of the motor. You must finish a measurement
within 30 minutes. If not, the “Measurement
Timeout” message appears and redirects you to
select the Sensor orientation and location.

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Operation

How to Measure Vibration

4

Table 4-17 is a list of softkey functions for the
Measurement Functions screen.

Table 4-17. Measurement Functions

Softkey Function

Displays the options:

• Re-orient Sensor: Sensor
Orientation screen appears. Change

Change

Measure
Tips

Measure

the orientation.

• Relocate Sensor: Sensor
Placement screen appears. Change
the Sensor position.

Displays information and tips for taking
measurements.

Take measurement from the selected
location.

12. Push Measure (F3) to measure from the selected
location. The Tester checks for the Sensor cable
connection. If the connection is good, the Tester
measures the machine under test. The Measurement
Complete screen appears when the measurement is
complete.

Table 4-18 is a list of the softkey functions for the
Measurement Complete screen.

Table 4-18. Measurement Complete Functions

Softkey Function

Displays the options to Re-orient and

More…

Measure Tips

Relocate the Sensor and Re-measure.
Push the required softkey to perform
the specific task.

Displays information and tips for how to
take measurements.

Next
Location

Exit Exit to the Startup screen.

Move to the screen where you can select
the next location to place the Sensor on
the drivetrain.

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Diagnose

Next
Location

Exit Exit to the Startup screen.

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Diagnose the measurements from a
machine.

Move to the next Sensor location on the
drivetrain.

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Users Manual

13. When taking measurements at multiple locations,
push Next Location (F4). The Sensor Placement
screen appears for a second placement.

gbk62.bmp

14. Rotate the Dial and select the location for the next
placement.

15. Push Enter (F3) or use the Dial to select Sensor
orientation. The Sensor Orientation screen appears.

16. Select the placement of the Sensor.

17. In the next screen, select the orientation of the
Sensor.

gbk63.bmp

Table 4-19 is a list of the softkey functions for the
Sensor placement.

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Operation

How to Diagnose

4

Table 4-19. Sensor Placement Functions

Softkey Function

Change

Measure
Tips

Enter Displays the Sensor Orientation screen.

Copy Last

Exit Exit to the Startup screen.

18. Push to take the measurement.

Go back to the previous screen to change
the Sensor location.

Displays information and tips for taking
measurements.

Copy the position and orientation of the
last Sensor placement if it is the same.

How to Diagnose

Once the Machine Setup is complete and measurement
information is collected, the diagnostic engine analyzes
the data with a set of powerful algorithms. It also identifies
abnormal conditions and pending mechanical failures for
the machine.

Fault Types

The Tester can identify four of the most common
mechanical problems:

• Bearing Failures

• Misalignment

• Unbalance

• Looseness

The diagnostic engine can identify other mechanical
faults (nonstandard faults) in addition to these four basic
faults. However, it cannot provide any details on the type
of the fault, only its severity.

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Users Manual

To diagnose a machine after you take a measurement:

1. Take a measurement. Once the measurement is
done, the Tester displays the Measurement
Complete screen and prompts you to diagnose the
measurements.

See Table 4-18 for a list of the softkey functions for
the Measurement Complete screen.

2. Push Diagnose (F3). Or, push the Dial to start the
Diagnosis. The Tester analyses the measurement
data and displays the diagnostic results.

gbk265.bmp

Table 4-20 is a list of the softkey functions for the
Diagnosis: Faults screen.

4-34

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Operation

How to Diagnose

4

Table 4-20. Diagnosis Faults

Softkey Function

Repair
Details

History

Details

Next Go to the next fault.

Exit Exit to the Startup screen.

Displays the prioritized repair
recommendations related to a particular
diagnosis.

Displays the previous diagnosis with same
machine.

Displays fault details and cited peaks for
selected fault.

Overall Vibration

The Overall Vibration measurement shows in the upper
right of the Diagnosis screen.

Severity Scale

The scale is an indication of severity for any particular
fault machine condition.

Slight Moderate Serious Extreme

gbk13.eps

Note

The severity scale should not be associated with
time to failure.

The severity scale is based on the intensity of the
machine fault at the time of measurement. It is not an
indicator of time to machine failure. As conditions change,
the severity may change, even appear to improve (for
example, immediately after lubrication). However, over
time, conditions will worsen with normal machine wear
and tear.

Note

Time to failure will vary depending on the
equipment type, age, machine load,
environmental conditions, and other variables.

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Users Manual

Follow these recommended actions for each severity
level to avoid failure. In general, the scale may be
interpreted as:

• Slight No repair action is recommended.
Monitor the machine and retest after
regular machine planned maintenance
to verify maintenance was performed
correctly.

• Moderate (Months, even up to a year) – Repair
action may be needed in the future. A
machine failure is possible, so plan
accordingly. Increase the frequency of
vibration testing on this equipment and
review spare parts availability.

• Serious (Weeks) – Repair action may be
needed before the next planned
downtime. There may be other physical
evidence of the fault in terms of noise
or higher bearing temperatures. Retest
the machine within a short period to
confirm finds. Limit the run time of the
machine, if possible, and determine a
fault progression trend to prevent
additional component failure.

• Extreme (Days) – Consider shutting down the
equipment and taking repair action now
to avoid catastrophic failure. There is
likely other physical evidence of the
fault in terms of noise, higher bearing
temperatures or visible movement.
Retest the machine within a short
period to confirm finds.

To monitor the condition and degradation of the machine
over time, upload the diagnostic information to the Viewer
Software and track each fault’s severity. See the Viewer
Software section for more details.

If the diagnosis shows extreme faults but you do not
sense any visual or thermal indication of the fault, revisit
Machine Setup and How to Measure Vibration. Verify that
you have the correct machine information and
measurements. Several factors can result in poor data
collection and inaccurate diagnoses:

• Improper speed input

• Improper machine setup

• Thermal transients

• Improper measurement locations

4-36

• Taking measurements from a machine which is

cycling or surging on and off

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Operation

How to Diagnose

4

Fault Details and Vibration Spectrum

The Tester collects data about vibration motion and
compiles this information in the time domain. Then, the
Tester transforms it into a frequency domain (spectra)
graph where the amplitude of the vibration signal is
graphed against the frequency or machine RPM.

Mechanical faults are detected at certain running speeds
or frequencies in the spectra. The algorithms identify, or
“cite” the abnormal vibration amplitude peaks (cited
peaks) at vibration spectra and then diagnose the
mechanical fault and severity.

For machines where the Tester found no faults, the
Details screen shows spectral data but not cited peaks.

To view fault information:

1. In the fault list, use the Dial to highlight the fault.

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2. Push Details (F3). The Tester displays a table of
cited peaks for the selected fault. Each fault is
associated with at least one cited peak.

gbk67.bmp

Table 4-21 is a list of the details available for the
cited peaks table.

Table 4-21. Cited Peak Details

Label Description

Location of fault. Bearing locations are

Loc

numbered 1 to n, from free end of motor
(1) to end of drivetrain (n).

Direction of vibration signal: Axial, Radial,

Axis

or Tangential.

Vibration signal amplitude cited from this

Amplitude

specific location.

Multiples of the running speed or
frequency and identifies at which running

Orders

frequency that the cited amplitude peak is
detected.

Frequency range of data collection, Hi or

Range

Lo.

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Operation

How to Diagnose

Table 4-22. Diagnosis Spectra Functions

Softkey Function

Back Go to the previous screen.

Zoom into the spectra. Push Zoom Out
to expand the view of the spectra. To
view the spectra in more detail, upload

Zoom In

gbk66.bmp

the diagnosis data to a PC to review the
spectra with higher resolution. For more
information, see Chapter 5 Viewer
Software.

4

Table 4-22 is a list of the softkey functions for the
Diagnosis Spectra screen.

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Previous
Spectra

Next
Spectra

Exit Exit to the Startup screen.

Displays the spectra of previous cited
peak.

Displays the spectra of next cited peak.

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How to Access the Memory

You can sort the records in memory to make it easier to
find a specific record.

1. Push . The options are:

• View by machine setup

• View by measurement date

• View by last diagnosis

2. Use the Dial to scroll through and select the required
option.

3. Push Enter (F3) to select the option.

View by Machine Setup

Select View by machine setup, to view records sorted
by the Machine Setup. Use the Dial to highlight a specific
setup and push View (F4) to see the records for that
setup.

Table 4-23 is a list of the softkey functions for the Existing
Machine Setup screen.

Table 4-23. Existing Machine Setup Functions

Softkey Function

Back Go to the previous screen.

Delete Delete a Machine Setup.

Edit
Setup

View

Edit a Machine Setup. For more details
about Machine Setup, see the Machine
Setup section.

View the measurement details (measured
date and time) and diagnosis. For more
details about diagnosis, see How to
Diagnose.

4-40

Exit Exit to the Startup screen.

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Operation

How to Access the Memory

4

View by Measurement Date

Select View by measurement date to view the records
by the recorded date.

1. Use the Dial to select a date and push View (F4) to
see the machines measured on that date.

Table 4-24 is a list of the softkey functions for the
Measurement Date screen.

Table 4-24. Measurement Date Functions

Softkey Function

Back Go to the previous screen.

View the machine name with date and time

View

Exit Exit to the Startup screen.

of measurement. (For more details about
measurement, see How to Measure
Vibration.)

Table 4-25 is a list of the softkey functions of View by
Measurement Date and Time screen.

Table 4-25. View by Measurement Date Functions

Softkey Function

Back Go to the previous screen.

Delete Delete the measurement details.

Diagnose the measured data. For more

Diagnosis

Exit Exit to the Startup screen.

details about diagnosis, see How to
Diagnose.

2. Scroll and select the machine with date and time.
The tester displays all the records for that date.

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View by Last Diagnosis

Select View by last diagnosis to view the last diagnosis
recorded by the Tester.

See Table 4-20 for a list of the softkey functions for the
Diagnosis Faults screen.

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Chapter 5

Viewer Software

Title Page

Introduction .................................................................................................................... 5-3

System Requirements .................................................................................................... 5-3

PC Connections ............................................................................................................. 5-3

Install/Uninstall the Viewer Software .............................................................................. 5-3

Navigation ...................................................................................................................... 5-5

Preferences .................................................................................................................... 5-8

Application Settings ................................................................................................... 5-9

Upgrades ................................................................................................................... 5-10

Data Transfer ............................................................................................................ 5-10

Import Machine Setup ........................................................................................... 5-12

Export Machine Setup .......................................................................................... 5-14

Import Diagnostic Data ......................................................................................... 5-16

Export Diagnostic Data ......................................................................................... 5-18

Export Faults Data ................................................................................................ 5-20

Machine Setup ............................................................................................................... 5-24

Set Up a New Machine .............................................................................................. 5-24

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View Machine Setups ............................................................................................... 5-25

View Diagnosis .............................................................................................................. 5-28

View Other Data Files ............................................................................................... 5-32

Time Waveform ......................................................................................................... 5-32

Spectra ..................................................................................................................... 5-34

Sync New Information ............................................................................................... 5-36

Create a Backup ....................................................................................................... 5-39

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Viewer Software

Introduction

5

Introduction

The Vibration Tester includes Viewer software that lets
you do tasks from a computer. With the basic features of
the software you can:

• import/export a Machine Setup from the Tester

• set up a new machine

• make a copy of a Machine Setup

• change a Machine Setup

• look at cited peaks graphs, vibration spectra, and

time waveforms

• zoom-in and zoom-out of data views

• make a backup of the diagnosis data from a

measured machine

Additionally, you can configure the Machine Setups with
the software and export them to the Tester. This Machine
Setup procedure is much the same as the Machine Setup
wizard in the Tester. For external analysis of the fault
data, you can export the fault data, Machine Setup, and
diagnosis data, to send to a vibration test consultant.

System Requirements

For the minimum PC system requirements to use the
Viewer software, see the Viewer Software Installation
Guide.

PC Connections

To connect the computer to the Tester:

1. Power on the computer and the Tester.

2. Connect the USB cable to the USB ports of the
computer and the Tester as shown in Figure 5-1. See
the marking on the ends of the cable for identifying
the Type-A and Mini-B ends.

3. Install the supporting software and Viewer software
(if not installed already). See Install/Uninstall the
Viewer Software.

Install/Uninstall the Viewer Software

For information about how to install or uninstall the
Viewer software, see the Viewer Software Installation
Guide.

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Figure 5-1. Tester to PC Connections

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Viewer Software

Navigation

5

Navigation

To start the Viewer software:

1. Start the computer.

2. Click Start on the task bar.

3. Click All Programs.

4. Click Fluke 810 and then Viewer Software. Or,
double-click the Viewer Software icon on the
Desktop.

The startup screen shows on the display.

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Table 5-1 is a list of the menu options and descriptions for the Viewer software.

Table 5-1. Viewer Software Navigation Menus

Menu Option Description

Transfer • Download the Machine Setup data from the Tester to the computer

• Upload the Machine Setup data from the computer to the Tester

• Download the diagnosis data from the Tester to the computer

• Import or Export diagnostic data

• Export the fault data to a PDF or Excel file

Machine Setup • Setup a new machine

• View a Machine Setup

• Make a copy of a Machine Setup

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• Change a Machine Setup

• Remove a Machine Setup

• Export a Machine Setup to a PDF file

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Viewer Software

Table 5-1. Viewer Software Navigation Menus (cont.)

Menu Option Description

View Diagnosis • View diagnosis

• View faults, recommendations, and cited peaks of a measurement

• View spectra by location and by cited peak

• View diagnostics from another computer

• Export diagnostic data to a PDF file

• Attach images to individual diagnostic data measurements

Preferences • Change application settings

• Upgrade the Tester firmware

• Delete history

5

• Backup or Restore data

• Enable or Disable Tester detection

Help Shows Viewer software help

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Preferences

Click the Preferences menu to open the submenus.

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Viewer Software

Preferences

5

Application Settings

You can change the display language, date format, and
time format with the Application Settings. To open the
Application Settings pane: click Application Settings.

The Application Settings pane shows on the right side of
the window. By default, Application Settings show when
you click the Preferences menu.

Table 5-2 is a list of the Application Settings.

Table 5-2. Application Settings

Option Description

Select
language

Select date
format

Select time
format

Select unit
format

Select a language from the drop-down
list.

Select the date format as mm/dd/yyyy
or dd/mm/yyyy from the drop-down list.

Select the time format as 12Hrs or
24Hrs from the drop-down list.

Select the measurement system as US
or Metric from the first drop-down list.
Next, select the measurement unit from
the second drop-down list.

Click Apply to save changes.

Click Home to go to the Viewer software
Home page.

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Upgrades

Periodically, upgrades are available for the Tester.
Contact Fluke for upgrade availability. If you have
registered your Tester purchase, Fluke automatically
sends you an upgrade notice. For complete instructions
on how to do an upgrade, see Maintenance.

Data Transfer

The Viewer software interface lets you easily move data
and files between the Tester and a computer. You can:

• Import the Machine Setup from the Tester to the
Viewer software

• Export the Machine Setup from the Viewer software
to the Tester

• Import the diagnostic data from the Tester to the
Viewer software for enhanced views of the data

• Export diagnostic data

• Export the fault data to a PDF or Excel file

Note

You must connect the Tester to a computer to
see the Transfer menu options. The Device
Connectivity field shows the connection status
and the file path. See “PC Connections” for the
instructions on how to connect the Tester to a
computer.

To transfer data: click Transfer. The Transfer screen and
submenus show on the display.

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Preferences

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Import Machine Setup

You can import the Machine Setups from the Tester to
the Viewer software with the Import Machine Setup
submenu.

To import the Machine Setups:

1. Click Import Machine Setup. The Import Machine
Setup pane shows on the right side of the window.
By default, the Import Machine Setup option is
selected when you click the Transfer menu.

2. In the Select Date field, fill in the Start Date and the

End Date. Or, click
on the date.

3. Choose a filter:

• Select ALL to see all the Machine Setups in the

Tester.

• Transferred to see the Machine Setups already

transferred from the Tester to the Viewer
software.

• Not Transferred to see the Machine Setups not

transferred from the Tester to the Viewer
software yet.

and use the calendar to click

4. Click Filter. The Machine Setups show in the window
according to the filter selection. The Setup name,
Setup date, Record status (Complete or Incomplete),
Modified date, and the Transfer status (Transferred
to computer or not) for each record also shows in the
window.

Note

Click the list header to put the items in
ascending or descending order by date.

5. Click the checkbox before the Setup name to select a
Machine Setup.

Note

You cannot select a Machine Setup after it is
transferred.

6. Click
Viewer software. A prompt shows when the import is
done.

7. Click OK.

to import the Machine Setups to the

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Preferences

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Export Machine Setup

You can export the Machine Setups from the Viewer
software to the Tester with the Export Machine Setup
submenu.

To export the Machine Setups from the Viewer software:

1. Click Export Machine Setup. The Export Machine
Setup pane shows on the right side of the window.

The Tester IDs field shows the connected Tester ID.
If the Machine Setup is created in Viewer software,
the PC desktop entry shows as well.

2. Select PC desktop.

Note

If you choose the Tester ID and the “Not
Transferred” filter, the Machine Setups not
transferred from that Tester to the Viewer
software show in the Setup list.

3. In the Select date field, fill in the Start Date and the

End Date. Or, click

on the date.

and use the calendar to click

• Transferred to see the Machine Setups already
transferred from the Viewer software to the
Tester.

• Not Transferred to see the Machine Setups not
transferred from the Tester to the Viewer
software yet.

5. Click Filter. The Machine Setups show in the window
according to the filter selection. The Setup name,
Setup date, Record status (Complete or Incomplete),
Modified date, and the Machine Setup status (setup
is present or not in the Tester) for each record also
shows in the window.

Note

Click the list header to put the items in
ascending or descending order by date.

6. Click the checkbox before the name to choose a
Machine Setup.

7. Click
Tester. A prompt shows when the export is done.

to export the Machine Setups to the

4. Choose a filter:

• Select ALL to see all the Machine Setups in the
Viewer software database.

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8. Click OK.

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Preferences

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Import Diagnostic Data

You can import the machine diagnosis data from the
Tester to the Viewer software for enhanced views of the
data. For example, you can magnify the spectra data to
see more detail.

To import the diagnosis data:

1. Click Import Diagnostic Data. The Import
Diagnostic Data pane shows on the right side of the
window.

2. In the Select date field, fill in the Start Date and the

End Date. Or, click
on the date.

3. Choose a filter:

• Select ALL shows all the diagnosis details of

measured Machine Setups in the Viewer
software database.

• Transferred shows the diagnosis details of

measured Machine Setups that are already
transferred from the Tester to the Viewer
software.

and use the calendar to click

• Not Transferred to view the diagnosis details of
measured Machine Setups that are not
transferred from Tester to the Viewer software
yet.

4. Click Filter. The Machine Setups show in the window
according to the filter selection. The Setup name,
Measurement ID, Measurement date, and the
Transfer status (Transferred to PC or not) for each
record also shows in the window.

Note

Click the list header to put the items in
ascending or descending order by date.

5. Click the checkbox before the Setup name to choose
a Machine Setup.

6. Click
Tester to the Viewer software. A prompt shows when
the import is done.

7. Click OK.

The diagnostic data imported from the Tester is
view only. You cannot diagnose a machine with
the Viewer software.

to import the diagnostic data from the

Note

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Preferences

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Export Diagnostic Data

You can export the diagnostic data in the computer with
the Export Diagnostic Data submenu. Then you can
send the exported file to a consultant for additional
analysis. To back up the diagnosis data:

1. Click Export Diagnostic Data. The Export
Diagnostic Data pane shows on the right side of the
window. The pane list includes the Setup Name,
Tester Serial No, and Measurement date.

Note

Click the list header to put the items in
ascending or descending order by date.

2. In the Select Date field, fill in the Start Date and the

End Date. Or, click

on the date.

3. Click the checkbox before the Setup name to choose
the data.

and use the calendar to click

4. Click

destination folder.

5. Choose the folder. Or, click Make New Folder to
make a folder with a new name. The system prompts
you to include image files.

6. Click Yes to include image files or click No to keep
the file size smaller. The system prompts when the
export is done.

7. Click OK.

In the destination folder, data is saved in the .mdf
database file format. See View Other Data Files for
instructions about how to open the .mdf database
files.

. A window opens for you to browse to the

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Preferences

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Export Faults Data

You can export the severity score for each fault and view
the files in PDF or Excel format. These formats are easy
to read, send to a printer, and send by email. In addition,
you can track data in Excel to see faults over time.

Note

Adobe Reader software must be installed on the
computer to read a PDF file. If not, download the
Adobe reader software from

http://www.adobe.com.

To change the fault data into PDF or Excel format:

1. Click Fault data. The Fault Data pane shows on the
right side of the window.

2. To filter the data in the Filter by Testoer ID/ Machine
ID field:

• Select the specific testers from Tester ID.

• Select the machines from Machine ID. You can

export multiple machines.

• Select the measurements by date from

Measurement ID. You can export multiple
measurements.

• Select the start and end dates.

The faults selected by the IDs show in the fault list at
the bottom of the screen.

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Preferences

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3. To save as a PDF:

a. Click

.

b. Browse to a location and save PDF file. A dialog

opens on the display.

c. Select the file and click Open.

4. To save as an Excel spreadsheet:

a. Click

.

b. Browse to a location and save the Excel file.

c. You can export multiple machines and dates,

then cut and paste cells into a customized Excel
chart to show trends over time.

For step-by-step instructions on how to review the
diagnostic results, see Chapter 5 of the Fluke 810
Vibration Tester TRAINING PROGRAM (P/N 4905024),
or download an electronic copy from

https://www.fluke.com/en-us/product/mechanical­maintenance/vibration-analysis/fluke-810.

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