Each Fluke product is warranted to be free from defects in material and workmanship
under normal use and service. The warranty period is three years and begins on the date
of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty
extends only to the original buyer or end-user customer of a Fluke authorized reseller,
and does not apply to fuses, disposable batteries, or to any product which, in Fluke's
opinion, has been misused, altered, neglected, contaminated, or damaged by accident or
abnormal conditions of operation or handling. Fluke warrants that software will operate
substantially in accordance with its functional specifications for 90 days and that it has
been properly recorded on non-defective media. Fluke does not warrant that software will
be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to enduser customers only but have no authority to extend a greater or different warranty on
behalf of Fluke. Warranty support is available only if product is purchased through a Fluke
authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when
product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price,
free of charge repair, or replacement of a defective product which is returned to a Fluke
authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain
return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure
was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition
of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work.
Following repair, the product will be returned to the Buyer transportation prepaid and the
Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF
DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty,
or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is
held invalid or unenforceable by a court or other decision-maker of competent jurisdiction,
such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
The Fluke 166X Series (the Tester or Product) are battery-powered electrical
installation testers. This manual applies to all 1662, 1663, and 1664 FC models.
All figures show the Model 1664 FC.
These Testers measure and test:
• Voltage and Frequency
• Insulation Resistance (EN61557-2)
• Continuity (EN61557-4)
• Loop/Line Resistance (EN61557-3)
• Residual Current Devices (RCD) Tripping Time (EN61557-6)
• RCD Tripping Current (EN61557-6)
• Phase Rotation (EN61557-7) 1663 and 1664 FC only
• Earth Resistance (EN61557-5)
How to Contact Fluke
To contact Fluke, call one of the following telephone numbers:
• Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)
Or, visit Fluke's website at www.fluke.com.
To register your product, visit http://register.fluke.com.
To view, print, or download the latest manual supplement, visit
http://us.fluke.com/usen/support/manuals.
1
1662/1663/1664 FC
Users Manual
Safety
See Table 1 for a list of symbols used on the Product and in this manual.
A Warning identifies hazardous conditions and procedures that are
dangerous to the user.
A Caution identifies conditions and procedures that can cause damage to
the Product or the equipment under test.
XW Warnings
To prevent possible electrical shock, fire, or personal injury:
•Use the Product only as specified, or the protection
supplied by the Product can be compromised.
• Carefully read all instructions.
• Read all safety information before you use the Product.
• Do not use the Product around explosive gas, vapor, or
in damp or wet environments.
•Comply with local and national safety codes. Use
personal protective equipment (approved rubber gloves,
face protection, and flame-resistant clothes) to prevent
shock and arc blast injury where hazardous live
conductors are exposed.
•Do not use the Product in distribution systems with
voltages >550 V.
•Use Product-approved measurement category (CAT),
voltage, and amperage rated accessories (probes, test
leads, and adapters) for all measurements.
•The battery door must be closed and locked before you
operate the Product.
2
•Examine the case before you use the Product. Look for
cracks or missing plastic. Carefully look at the insulation
around the terminals.
•Do not use test leads if they are damaged. Examine the
test leads for damaged insulation and measure a known
voltage.
•Do not touch voltages >30 V ac rms, 42 V ac peak, or
60 V dc.
Electrical Installation Tester
Safety
•Use the correct terminals, function, and range for
measurements.
•Do not apply more than the rated voltage between the
terminals or between each terminal and earth ground.
•Do not exceed the Measurement Category (CAT) rating of
the lowest rated individual component of a Product,
probe, or accessory.
• Keep fingers behind the finger guards on the probes.
• Measure a known voltage first to make sure that the
Product operates correctly.
•Replace the batteries when the low battery indicator
shows to prevent incorrect measurements.
•Remove all probes, test leads, and accessories before
the battery door is opened.
•Be sure that the battery polarity is correct to prevent
battery leakage.
• Repair the Product before use if the battery leaks.
• Have an approved technician repair the Product.
• Use only specified replacement parts.
• Replace a blown fuse with exact replacement only for
continued protection against arc flash.
•Do not operate the Product with covers removed or the
case open. Hazardous voltage exposure is possible.
• Disable the Product if it is damaged.
• Do not use the Product if it is damaged.
• Remove the input signals before you clean the Product.
• Use only current probes, test leads, and adapters
supplied with the Product.
•Remove test leads from the Product before the case is
opened.
•Do not use in CAT III or CAT IV environments without the
protective cap installed. The protective cap decreases
the possibility of arc flash caused by short circuits.
3
1662/1663/1664 FC
Users Manual
Table 1. Symbols
Symbol Description
W
X
T
, / -
P
)
~
WARNING. RISK OF DANGER.
WARNING. HAZARDOUS VOLTAGE. Risk of electric shock.
Consult user documentation.
Fuse
Double Insulated
Earth
WARNING. Do not apply >550 Volts.
Battery Status
Measurement Category III is applicable to test and measuring circuits
connected to the distribution part of the building’s low-voltage MAINS
installation.
Measurement Category IV is applicable to test and measuring circuits
connected at the source of the building’s low-voltage MAINS installation.
Conforms to European Union directives.
Certified by CSA Group to North American safety standards.
Conforms to relevant Australian EMC standards.
Certified by TÜV SÜD Product Service.
This product complies with the WEEE Directive marking requirements.
The affixed label indicates that you must not discard this
electrical/electronic product in domestic household waste. Product
Category: With reference to the equipment types in the WEEE Directive
Annex I, this product is classed as category 9 "Monitoring and Control
Instrumentation" product. Do not dispose of this product as unsorted
municipal waste.
4
Electrical Installation Tester
Features and Accessories
Features and Accessories
Table 2 is a list of features by model number.
Table 2. Features
Measurement Function 1662 1663 1664 FC
Voltage & Frequency
Wiring polarity checker
Insulation Resistance • • •
Insulation safety pretest •
Continuity & Resistance with auto polarity swap
Continuity & Resistance with 10 mA
Continuity & Resistance, choose input terminals
with
.
Zmax memory
Loop & Line Resistance • • •
Loop & Line Resistance–mH resolution •
Prospective Earth Fault Current (PEFC/IK) Prospective
Short-Circuit current (PSC/I
RCD tripping time
RCD tripping level (ramp test) • • •
RCD variable current
Automatic RCD test sequence • • •
Test pulse current sensitive RCDs (Type A) • • •
Test smooth dc sensitive RCDs (Type B)
Earth Resistance
Phase Rotation Indicator
Auto test sequence
Hard case • • •
Remote control probe • • •
Zero Adapter
)
K
Other Features
Memory, Interface
Included Accessories
• • •
• • •
• • •
• • •
• •
• •
• • •
• • •
• • •
• •
• •
• • •
•
• • •
• • •
•
• • •
•
5
1662/1663/1664 FC
Users Manual
The Product is delivered with the items listed in Table 3. If the Product is
damaged or an item is missing, contact the place of purchase immediately.
Table 3. Standard Accessories
Description
TP165X Test Probe with Remote Test
Button
Country-Specific Mains Test Cord
TL-L1, Test Lead, Red
TL-L2, Test Lead Green
TL-L3, Test Lead Blue
Probe, Test, Banana Jack, 4 mm Tip,
Red
Probe, Test, Banana Jack, 4 mm Tip,
Green
Probe, Test, Banana Jack, 4 mm Tip,
Blue
102-406-003, Probe cap,GS-38 Red
102-406-002, Probe cap,GS-38 Green
102-406-004, Probe cap,GS-38 Blue
1662 EU
1663/1664 FC EU
1662 UK
• • • •
• • • •
• •
• •
• •
• •
• •
• •
• •
• •
• •
2044945
2044950
2044961
2099044
2065297
2068904
1942029
2065304
2068919
Part Number
1663/1664 FC UK
2107742
See Table 4
6
Electrical Installation Tester
Operation
Table 3. Standard Accessories (cont.)
Description
AC285-5001,175-276-013 AC285 Large
alligator clip, Red
AC285-5001-02,175-276-012 AC285
Large alligator clip, Green
AC285-5001-03,175-276-0114 AC285
Large alligator clip, Blue
Fused Probe Set, Red/Blue/Green with
Lantern Spring, Cap, and Tip Cover
CD ROM, Users Manual
Quick Reference Guide
Tool Box (Hard Case with foam insert)
Carrying Strap, Padded
Fluke Zero Adapter
1662 EU
1663/1664 FC EU
1662 UK
• •
• •
• •
2041727
2068133
2068265
• •
• • • •
• • • •
• • • •
• • • •
• • • •
Part Number
1663/1664 FC UK
3989868
4477435
4477545
4688513
4502043
3301338
Table 4 is a list of the country-specific mains cords.
Table 4. Country-Specific Mains Cords
Mains Cord Plug Type Part Number
British BS1363 4601070
Schuko CEE 7/7 4601081
Denmark AFSNIT 107-2-DI 4601129
Australia/New Zealand AS 3112 4601118
Switzerland SEV 1011 4601107
Italy CEI 23-16/VII 4601096
USA NEMA 5-15 4601134
7
1662/1663/1664 FC
Users Manual
Operation
The Product is easy to use. The rotary dial clearly indicates the selected
function. Push buttons help you to quickly modify the test settings. The
large display with backlight shows the test results in clear symbols on a
one-level menu.
Safety Features
Safety and performance are two of the most critical requirements for any
electrical system. Good quality insulation, a properly working grounding
system, and active protection assure the safety of people, electrical
systems and buildings. These factors protect them against electrocution,
fire, and other equipment damage.
Touch Pad
The button is surrounded by a touch pad (see Table 6). The touch pad
measures the potential between the operator and the PE terminal on the
Tester. If the touch pad potential exceeds 100 V, the W symbol above the
touch pad is lit, the PE annunciator in the display is lit, and the beeper
sounds.
Live Circuit Detection
For continuity and insulation resistance measurements, the Product inhibits
the test if the terminal voltage detected is >30 volts ac/dc before the test
starts. The beeper sounds continuously if this voltage is present.
Earth Resistance Measurement
The Product inhibits the test if >10 volts is detected between the test rods.
More information about Earth Resistance measurements is on page 55.
Safety Pretest
The 1664 FC model includes a Safety Pretest feature that detects any
appliances connected to the circuit under test. The Safety Pretest gives
you a warning before you start a test and prevents damage to appliances
from the test voltage. More information about Safety Pretest is on page 26.
8
Electrical Installation Tester
Operation
Mains Wiring Indicator
Icons (, b, c) indicate if L-PE or L-N terminals are reversed.
Instrument operation is inhibited and an error code is generated if the input
voltage is not between 100 V and 500 V. The UK Loop and RCD tests are
inhibited if the L-PE or the L-N terminals are reversed.
When a high voltage is measured between two wires, shows on the
display. See How to Test a Mains Socket and Ring Installation for more
information.
Quick Start
This section is information that introduces you to the controls and inputs of
the Tester. You will also find information about functions that apply globally
as you use the Tester.
How to Use the Rotary Dial
Use the rotary dial (see Table 5) to select the test type.
9
1662/1663/1664 FC
Users Manual
Table 5. Rotary Dial
2
1
10
Item Symbol Measurement Function
V Volts
Insulation resistance
Continuity
3
89
4
5
6
7
hwl013f.eps
10
j
*
Loop/line impedance — No trip mode
Loop/line impedance — High-current trip mode
RCD tripping time
RCD tripping level
Phase rotation
Earth resistance (1663 and 1664 FC only)
Auto Test (1664 FC only)
Electrical Installation Tester
Operation
Push Buttons
Use the push buttons (Table 6) to control operation of the Tester, select
test results to view, and scroll through selected test results.
Table 6. Push Buttons
Item
8
7
Push
Button
9
6
1664 FC only – Turn on the radio for Fluke Connect. Press
1
2
5
Description
3
4
for >1 s to turn off the radio.
hwl012f.eps
Go to/exit Memory mode.
Adjust function settings. See specific test instructions for
more information.
11
1662/1663/1664 FC
Users Manual
Table 6. Push Buttons (cont.)
No.
Push
Button
A
W
Description
Use the up/down button to select features on the display.
See specific test instructions for more information.
Turn on and turn off the Tester. The Tester turns off
automatically when inactive for >10 minutes.
Turn on and turn off the backlight.
Starts the selected test.
Touch Pad. The button is surrounded by a touch pad.
Always contact the touch pad before
The touch pad measures the potential between the operator
and the Tester’s PE terminal, except in phase rotation.
.
Voltage warning. If the touch pad potential is >100 V, the
W symbol above the touch pad illuminates, the PE
annunciator in the display is lit, and the beeper sounds.
RCD and Loop tests will be inhibited. Not valid when
measuring phase rotation.
12
Electrical Installation Tester
Operation
Display
Table 7 is a list of the display features.
Table 7. Display Features
252724
26
1
2
3
4
23
22
21
20
19
18
17
16
15
14
5
6
7
8
9
12101311
Item Annunciator Definition
D
E
F
settings
settings
settings
PE
settings
Function varies. See specific test instructions for
more information.
Function varies. See specific test instructions for
more information.
Function varies. See specific test instructions for
more information.
Function varies. See specific test instructions for
more information.
Illuminates only when the touch pad is touched to
indicate that the PE input carries a high voltage
(>100 V).
Turns on when you press the Test button. Turns off
when the test is complete.
hwl020.eps
13
1662/1663/1664 FC
Users Manual
Table 7. Display Features (cont.)
Item Annunciator Definition
Safety Pretest has detected a connected
G
H
Name of the secondary measurement function:
+
W
PSC
I
PEFC
Zmax
K
appliance and stopped the test. See Insulation Resistance Measurements for more information.
Risk of danger. Appears when an error occurs.
Test is disabled. See Table 9 for a list and
explanation of possible error codes.
Line impedance (line to neutral).
Z
I
Test voltage for insulation test.
UN
Prospective Short Circuit. Calculated from
measured voltage and impedance when reading
line to neutral.
Fault voltage. Measures neutral to earth.
UF
Prospective Earth Fault Current. Calculated from
voltage and loop impedance that is measured line
to protective earth.
In combination with the PSC or PEFC symbol,
IK
indicates a short circuit current.
Recorded maximum value of chosen loop test.
Earth resistance
RE
Appears when the Tester is overheated. The Loop
test and RCD functions are inhibited when the
Tester is overheated.
14
K
More results are available. Use
the results.
to scroll through
Electrical Installation Tester
V
Operation
Table 7. Display Features (cont.)
Item Annunciator Definition
Secondary display. A test can return more than
L
one result or return a computed value based on
the test result. See specific test instructions for
more information.
M
N
O
H±
kA
Hz
h
,
Measurement units for Secondary display.
Memory locations. See Memory Mode for detailed
information on how to use the memory locations.
Battery status. See How to Test the Battery and
Battery Replacement sections for additional
information on batteries and power management.
P
Q
R
S
T
ms
mV
Shows when you press .
Shows when you press and look at stored
data.
Memory locations. See Memory Mode for detailed
information on how to use the memory locations.
Measurement units for primary display.
mA
MH±
mH
Primary display.
Indicates the preset fault voltage limit. The default
setting is 50 V. Some locations require the fault
voltage be set to 25 V, as specified by local
electrical codes.
15
1662/1663/1664 FC
Users Manual
Table 7. Display Features (cont.)
Item Annunciator Definition
U
V
W
X
Y
RCD
e/d
C
Indicates the selected rotary dial setting. The
measurement value in the primary display also
corresponds to the dial setting.
Indicates that the measured trip current (trip
current test) or the measured trip time (trip time
test) meets the appropriate RCD standard. For
more information, see the RCD Tripping Time
table in the Specifications section of this manual.
Terminal indicator symbol (e). A terminal indicator
symbol with a dot (
terminal is required for the selected function. The
terminals are:
• L (Line)
• PE (Protective Earth)
• N (Neutral)
Arrows above or below the terminal indicator
symbol indicate reversed polarity. Check the
connection or check the wiring to correct.
An “X” through the terminal indicator symbol
indicates that the wire, test lead, and/or installation
wire are broken.
High voltage present.
Data exchange with PC in process.
d) in the center indicates the
16
Z
a
Appears when the leads are successfully zeroed.
After the zeroing procedure, the icon illuminates to
indicate that the zero value is stored for the
selected input terminals. Only used for continuity or
loop tests.
Radio is turned on. If blinks steadily, 1664 FC
is searching to connect. If it blinks at 5 s intervals,
1664 FC is connected to the Fluke Connect app.
For more information about Fluke Connect, see
page 68.
Electrical Installation Tester
Operation
Input Terminals
Table 8 shows the input terminals.
XW Warning
To prevent possible electrical shock, fire, or personal injury,
do not use test leads in CAT III or CAT IV environments
without the protective cap installed. The protective cap
decreases the exposed probe metal to <4 mm. This
decreases the possibility of arc flash from short circuits.
Table 8. Input Terminals
1
3
4
2
Item Description
hwl021f.eps
D
IR Port
L/L1/H (Line)
PE/L2/E (Protective Earth)
N/L3/S (Neutral)
The IR (infrared) port allows you to connect the Tester to a computer and
download the test data with a Fluke PC software product. With the
software, you can collect, organize, and display the test data in a format
that meets your needs. See Download Test Results for additional
information on using the IR port.
17
1662/1663/1664 FC
Users Manual
Error Codes
Various error conditions are detected by the Tester and are indicated with
W, Err, and an error code on the primary display. See Table 9. These
error conditions disable or stop the test.
Table 9. Error Codes
Error Condition Code Solution
Return the Tester to a Fluke Service Center.
Secondary display shows additional code:
1: Unable to communicate with Analog board
2: Analog board operating variables errors
Self-Test Fails 1
Over-Temp 2 Wait while the Tester cools down.
4: Fuse 1 error
8: Fuse 3 error (display shows FUSE)
16: Analog board ID does not match expected value
32: Digital flash CRC fault
64: Analog flash CRC fault
apx032f.eps
18
Electrical Installation Tester
Operation
Table 9. Error Codes (cont.)
Error Condition Code Solution
Fault Voltage 4
Excessive Noise 5
Excessive Probe
Resistance
Data Memory 9
Check the voltage between N and PE. RCD, socket
is exceeded. Loop test no trip >10 V.
test, U
L
Turn off all appliances (Loop, RCD measurements) or
move the earth stakes (earth measurement).
Put the stakes deeper into the soil. Tamp down the
6
soil directly around the stakes. Pour water around the
stakes but not at the earth ground under test.
The data memory is inconsistent. Download and save
all data to a PC and clear all memory in the Tester. If
the error persists, return the Tester to a Fluke Service
Center.
19
1662/1663/1664 FC
Users Manual
Power-On Options
To select a power-on option, press and the function push button
simultaneously and then release . See Table 10 for a description of the
options. Power-on options are retained when the Tester is turned off.
Table 10. Power-On Options
Push
Button
Power-On
Option
Firmware
Version
IT mode
toggle
Line and
Neutral
Swap mode
toggle
Description
Turn on the Tester and press for >3 s. The firmware
version shows when you release .
In IT mode, a loop test or an RCD test is allowed even if
the voltage N-PE is higher than 25 V / 50 V. The default
setting is IT OFF.
Configure the Tester to operate in L-n mode or L-n n-L
mode, see Figure 1.
• In L-n mode, the L and N phase conductors must
NEVER be reversed. This is a requirement in the UK
and other regions. The b icon appears on the
display to indicate that the system L and N conductors
are swapped and the test is inhibited. Investigate and
rectify the cause of this system fault before you
continue. L-n mode also changes the RCD x1/2 trip
time duration to 2000 ms. for UK requirement.
• In L-n n-L mode, the unit allows the L and N phase
conductors to be swapped and tests will continue.
Note
In locations where polarized plugs and outlets are
used, a swapped lead icon (b) may indicate
that the outlet was wired incorrectly. Correct this
problem before you continue with any tests.
The default setting in the UK is L-n. Elsewhere, the default
setting is L-n n-L.
20
Electrical Installation Tester
Operation
Table 10. Power-On Options (cont.)
Push
Button
A
Power-On
Option
Fault voltage
limit
Serial
Number
Continuity
beeper
Auto Start
0 Hz/128 Hz
Description
Toggles the fault voltage between 25 V and 50 V. The
default setting is 50 V.
Primary display shows the initial four digits and the
secondary display shows the next three digits.
Turn on and turn off the beeper. The default setting is
bEEP on.
Automatic test start toggle. Simultaneously press and
the UP cursor. When turned on, the unit starts an RCD or
loop test if mains voltage is detected. You do not need to
press . The default setting is AUSt oFF.
No Trip Loop test measurement frequency toggle.
Simultaneously press and the DOWN cursor. Use
0 Hz if the RCD under test has high impedance with the
higher frequency. The default setting is 128 Hz.
Note
0 Hz is not available in the Auto Test
Sequence.
21
1662/1663/1664 FC
Users Manual
UK - Mode
Selected
Automatic Lead
Swapping
Mode Selected
Figure 1. Lead Swapping Modes
How to Zero the Test Leads
XW Warning
To prevent possible electrical shock, fire, or personal injury,
do not use in CAT III or CAT IV environments without the
protective cap installed. The protective cap decreases the
exposed probe metal to <4 mm. This decreases the
possibility of arc flash from short circuits.
Test leads have a small amount of inherent resistance that can affect a
measurement. Before you do continuity or loop impedance tests, use the
zero adapter to compensate for, or zero, the test leads or the mains cord.
See Figure 2 and Figure 3 for more information about the zero adapter.
22
apx026f.eps
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