FAST & FLUID MANAGEMENT
SK450
ENGLISH
Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
SK450 Manual (EN)
5
EU Declaration of Conformity
5
Introduction & warranty
6
Main SK450 components
7
Safety instructions
8
Installation
9
Operation
12
Maintenance
16
Problem solving
17
Error codes
19
Fuses
20
Specifications
21
Electrical wiring diagram
22
Contributing to the Protection of the Environment
23
Table of Contents
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Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
product:
Automatic Shaker
model:
Skandex
type:
SK450
SK450 Manual (EN)
EU Declaration of Conformity
We,
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
Declare that:
are in compliance with the following directives:
Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EEC
Electromagnetic Compatibility Directive 2004/108/EEC
according to the following harmonized standards:
EN-ISO 12100-1, EN-ISO 12100-2, EN-ISO 13850 & EN-ISO 14121-1
EN 60204-1 Schaltplan
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 01-06-2005
ir. F. Puijman
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
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Fast & Fluid Management - SK450
Introduction & warranty
Introduction
By selecting a Fast & Fluid Management shaker you have opted for a product which is the result of intensive
research. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a
long service life and a high degree of user friendliness.
The machine complies with Council Directives 89/392/EEC on machines, 89/336/EEC on electromagnetic
compatibility, and 73/32/EEC on electrical equipment intended for use within given voltage limits, as
enacted by the Council of Ministers of the European Community. The machine is furnished with a CE mark.
Warranty
In these warranty conditions, 'F&FM' is understood to mean Fast & Fluid Management. The warranty
conditions incorporated into F&FM's general conditions of sale are summarized as follows (for free general
conditions you can contact F&FM).
F&FM guarantees the proper operation of any goods which it supplies, for a period of one year, except where
a breakdown is the result of normal wear and tear. The cost of any inspection activities carried out by F&FM,
with the aim of establishing whether or not a breakdown is covered by the warranty will be reimbursed by
the other party if it transpires that the breakdown is not covered by the warranty. If it transpires that a
breakdown is covered by the warranty then F&FM will supply identical or equivalent goods under the
conditions referred to in point 6 of the general conditions of sale. The warranty obligation described in this
article only applies if the goods supplied by F&FM have been used in accordance with the manual. Time
spent on warranty-related activities, including travel time, travel costs and accommodation costs, are
charged at current rates.
In contrast to the above, F&FM will not be held to any warranty obligation if:
Repairs have been carried out, or attempted, by the other party or a third party, unless F&FM had
1.
previously declined to repair the goods for a fair price;
F&FM demonstrates that the defect did not emerge during testing;
2.
The other party fails to inform F&FM of the defect immediately, if possible either by letter and/or by fax,
3.
providing full, accurate details and/or has failed to comply fully with F&FM's instructions;
The other party has failed to use or treat the goods properly or in accordance with F&FM's instructions;
4.
The damage has been caused by incidents, beyond F&FM's supervision, which have occurred either
5.
during transport or installation.
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Fast & Fluid Management - SK450
1.
Top lid
2.
Interface & Emergency stop button
3.
Transformer
4.
Power Board
5.
Removable front panel
6.
Clamping plate
7.
Sound reduction kit
8.
Super strut – suspension
9.
Door handle
10.
Shaker frame
11.
Can table
12.
Can mounting rim
13.
Excenter axle
14.
Shaker motor & driving belt
Main SK450 components
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Fast & Fluid Management - SK450
Attention! Before installing the equipment and setting it in operation,
please read the instructions carefully. This is safer both for youself and
prevents unnecessary damage to the machine.
Attention! Failure to remove the frame lock correctly can result in
severe damage to your SK450 when in operation. Please take care!
Attention! To prevent damage, the SK450 may only be connected to
either 220V/16A/50Hz or 110V/25A/60Hz/50Hz power grids.
Attention! Only use the emergency stop button in case of a true
emergency. After pressing the emergency stop, wait at least 15 seconds
before unlocking it (turn clockwise). The SK450 will then reset and
unclamp the container.
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power
(e.g. by pressing emergency stop) before accessing moving parts.
Safety instructions
General safety instructions
The manufacturer accepts no liability if the instructions below are not followed:
If a machine has been damaged (during transport, for example), do not attempt to set it in operation.
1.
When in doubt, first contact either your supplier or the F&FM service department.
The equipment should be positioned and connected up in strict accordance with the installation
2.
instructions.
All local safety regulations and ordinances should be observed.
3.
The machine may be connected only to a 230V/16A/50Hz or 110V/25A/60HZ earthed wall socket
4.
installed in accordance with the regulations.
Users should see to it that the machine is kept in good condition. Defective components should be
5.
replaced.
In order to prevent physical injury, the doors should be closed and the paneling fitted during normal use.
6.
All service activities (other than routine maintenance and adjustments) may only be carried out by
7.
qualified technicians. See to it that the mains lead is always kept unplugged while repairs are being
carried out.
Specific safety instructions in this manual
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Installation
Step 1 - Unpack the machine and unlock the frame lock
>
>
Remove box and plastic foil. Note
the frame lock bolts on either side
of the machine.
Remove both bolts with a size 17
fork wrench.
By removing the bolts, the frame
lock’s wooden block is released.
Be careful not to damage the body and surfaces of your SK450 with any
tools while unpacking it. Take care not to accidentally close the door
before finishing installation, as it can then only be unlocked from User
Menu U2.
Step 2 - Remove the frame lock
>
>
Pull out cord to remove frame
lock’s loose parts.
Ensure all loose parts have
been removed – two bolts
and two wooden blocks.
Connect the SK450 to the
power mains before closing
the door.
Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
Attention! Failure to remove the frame lock correctly can result in
severe damage to your SK450 when in operation. Please take care!
Please take care to store the frame lock for later use, it is essential for
correct transportation.
Step 3 - Detach shaker from its transport skid
>
Pull out cord to remove frame
lock’s loose parts.
Ensure all loose parts have
been removed – two bolts
and two wooden blocks.
For optimal mixing results and silent operation it is essential to correctly
level the machine and lock the adjustable feet.
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Fast & Fluid Management - SK450
Step 4 - Place the machine in its final operational position
>
>
Lower the adjustable feet far
enough to lift the machine off
its wheels.
Take care to correctly level
the machine (by turning the
adjustable feet).
Lock all adjustable feet by
tightening the their separate
bolts.
Tip: before locking the adjustable feet, start a mixing cycle with a small
load (<5kg). While the SK450 runs, check if all four feet are firmly in
contact with the floor and then lock them.
Step 5 - Electrical connection
>
Connect the power cable to
the socket at the rear of the
machine.
Ensure the emergency stop is
unlocked (turn clockwise).
Attention! To prevent damage, the SK450 may only be connected to
either 220V/16A/50Hz or 110V/25A/60Hz/50Hz power grids.
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Operation
Attention! Before operating your SK450 for the first time, please ensure
the frame lock was correctly removed (Click here to see)
Step 1 - SK450 power management
Unlock the emergency stop button on the front
of the machine by turning clockwise. The
machine is automatically switched on when the
power connector at the rear of the shaker is
plugged into a 220V or 110V wall socket.
Please be aware that the SK450 is fitted with a
sleeping timer as standard. This means that
after approximately 15 minutes the machine will
enter a stand-by modus automatically. The
display will then show the Fast & Fluid
Management logo. To awake the machine from
its sleeping modus, press any of the interface
buttons, the normal interface will then reappear.
Please note that during normal operation there
should be no reason ever to take the power off
the machine. In case the shaker must be
switched off (e.g. for maintenance) there is only
one way of achieving this: unplug the power
connector at the back of the machine.
Turn the emergency stop
clockwise to unlock: the
screen displays the startup
actions and 'ready' message.
Attention! To prevent damage, the SK450 may only be connected to
either 220V/16A/50Hz or 110V/25A/60Hz power grids.
A - First time operation
Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
Step 2 - Correct placement of cans and other containers
>
>
Place one or more containers
at gravitational center of the
can table, between the
spindles.
Place filler disc on lid to
prevent displacement during
operation.
Use the hook to fixate the can
handle. When mixing more
than one can, use adhesive
tape.
Step 3 - SK450 Control interface
Emergency stop
for shutting off
power completely
Program key
sequential series
of mixing programs
Timer keys
program start
& can clamping
Stop & Up
program stop
& unclamping
Various user settings are available in the User Mode menu.
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B - Operating the SK450
Step 1 - Place can, choose program and start program
>
>
Place the container in the can
table center, place filler disc
and attach hook to container
handle.
Close door. If your SK450 is
fitted with an electric door,
skip this step as it will close
automatically later.
Choose correct program and
press desired timing button.
Clamping and mixing will now
start.
Attention! The mixing program will not start unless the door is closed.
Step 2 - Program ends or is interrupted, remove can
>
>
To interrupt the mixing
program, press the stop
button. Use the emergency
stop only in case of calamity.
When the program finishes or
is interrupted with the stop
button, the SK450 will
unclamp automatically.
Open door and remove
container. If your SK450 is
fitted with an electric door, it
will open automatically.
Attention! Only use the emergency stop button in case of a true
emergency. After pressing the emergency stop, wait at least 15 seconds
before unlocking it (turn clockwise). The SK450 will then reset and
unclamp the container.
Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
Upon entering the User
Mode menu, a screen will
appear showing your
SK450 ’s life in mixing
cycles and total hours.
Press the program button
to run through the different
user menu’s.
U2 - Lock or unlock door
The U2 option is used to
either lock or unlock the
door manually. This may be
necessary after a power
failure or accidentally
closing the door while the
power is down.
U3 - Move clamp plate
The U3 option is used to
force the clamp plate to
move either up or
downwards. This may be
necessary in case of the
clamp plate jamming in its
upper or lower position.
U4 - Standby interval
The U4 option is used to define
the amount of time before
entering standby modus.
C - User presets for the SK450
Certain SK450 software presets can be adjusted using the interface screen and buttons. To enter the User
Mode menu, press the emergency stop button and then unlock it while simultaneously keeping the program
button (P) pressed.
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Maintenance
Keep your SK450 clean and free of paint residue
>
Remove all spilt paint from
accessible parts (especially
clamping plate spindles).
Use diluted detergent only
and Teflon spray only.
Though the SK450 is
designed to be completely
maintenance free, periodic
greasing of moving parts will
ensure it remains in top
shape.
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power
(e.g. by pressing emergency stop) before accessing moving parts.
Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power
(e.g. by pressing emergency stop) before accessing moving parts.
Symptom
Cause
Action
The display is blank, no reaction
from machine after pressing
buttons
No supply voltage present.
Check main power supply
Emergency stop is active
Turn emergency stop clockwise
Main power supply is present
but the machine does not work
Door of the machine is open
Close the door
Emergency stop is active
Turn emergency stop clockwise
Machine is overloaded
Unload (max 40 kg)
Fuse blown
Shut power off and replace fuse
Door switch is defective
Call service
Key panel is defective
Call service
Circuit-board is defective
Call service
Extreme vibration when mixing
Machine incorrectly loaded
Place load in can table center
Machine is not level
Level the machine
Adjustable feet set incorrectly
Adjust all feet so they support the
machine properly and lock them into
position.
Suspension struts are defective
Call service
Clamping plate goes down,
then nothing happens
Excenter driver motor is defective or
a wire is broken
Call service
Clamping plate will not go
down
Clamping plate jammed
Use interface user setting U4
Fuse blown
Shut power off and replace fuse
Machine starts shaking before
the container has been
clamped
Too much spindle resistance
Clean the spindles and lubricate
Clamping plate incorrectly set
Call service
Clamping plate goes down and
back up again without mixing
Container is too low
Use taller container
Container is too weak (crushed)
Use stronger container or adjust
clamping force Call service
Problem solving
Introduction
Before calling your machine supplier or Service Department, please check whether you can solve the problem yourself. If
you cannot, then call the Service Department for advice. Have the model number and serial number at hand (these can be
found on the silver CE sticker at the back of the machine). Use the Problem Solving chart below to judge whether you can
solve a problem yourself or whether you need to call in the Service Department. Use the Error chart for error messages from
the software interface. The tool button
be called.
On no occasion remove side panels yourself, this may only be done by trained service personnel.
Problem Solving
means you cannot solve the problem yourself and the Service Department must
( )
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Fast & Fluid Management - SK450
Too much mechanical resistance
Clean the spindle and lubricate
Clamping plate will not go up
after mixing
Clamping plate is jammed
Use interface user setting U4
If persistent, call service
Container unclamps while
mixing
Container(s) not centered
Replace container(s) in gravitational
centre.
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Error codes
Error
Cause
Action
E01
Clamping motor power too low or bad electric
wiring
Call service
E02
Preset minimal clamping pressure not reached
Call service
E03
Door opened during mixing or door switch
defective
Keep door closed during mixing. If persistent,
call service
E04 - E06
SK450 Mainboard 5V or 12V circuitry overload
Call service
E07
Clamping plate reached minimal position
Place (taller) can
E08
Can shrunk during mixing
Use less fragile can
E09
Component overload
Call service
E10
No pulses received from encoder
Call service
E12
T5 (turbo FET) of 100V power supply
defective
Call service
E18
Clamping plate risen or loosened during
mixing
Check can position
E20 - E33
SK450 Mainboard component overheat (> 90°
Celsius)
Pause for cooling, check machine ventilation.
If persistent, call service
E41
EEPROM read error
Allow reset to default settings. If persistent,
call service
E71
SK450 Mainboard defective (T7 of T10)
Call service
E89
SK450 Mainboard defective (T8 of T9)
Call service
E99
Shake motor or wiring short circuit
Call service
E100
SK450 Mainboard defective (main motor
power feed)
Call service
E101
Power supply from wall socket too high
Check mains. If persistent, call service
E102
Power supply from wall socket too low
Check mains. If persistent, call service
Fast & Fluid Management - SK450
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Fuses
Replace fuse at rear of SK450.
>
Remove mains connector and pull
fuse tray outwards.
The inner fuse is the (damaged)
one to replace, the outer is the
spare to replace it with.
Dispose of the burnt fuse and in
time, remember to get a new
spare, type 5x20/T10A (slow).
If problem persists, check mains
for power surges.
Fast & Fluid Management - SK450
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Specifications
Maximum product weight
40 kg
Timer
electronic/programmable
Maximum product size (H x W x D)
45 x 35 x 35 cm
Minimum product height
7 cm
Clamping
automatic
Clamping pressure
variable
Product access
internal sliding door
Shaking speed
variable up to 720 rpm
Sliding table
option
Large can table
standard
Machine size (H x W x D)
116 x 72 x 61 cm
Machine weight (empty)
180 kg
Available colors available
side panels available in all (RAL) colors (middle
section RAL7042)
Power input
750W
Power supply
230V/16A/50Hz or 110V/25A/60Hz/50Hz
CE approved & Patent applied.
Specifications subject to change without prior notice.
Fast & Fluid Management - SK450
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Fast & Fluid Management - SK450
Electrical wiring diagram
SicherheitsanweisungenBetrieb
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Fast & Fluid Management - SK450
>
All red-coloured components
are made of ABS. These
components can be recycled.
Inside the red square
pictured above (on the front
of the dispenser) are
electrical components that
can be recycled.
Contributing to the Protection of the Environment
Packaging Material
The packaging protects the machine against damage during transport. The packaging material was chosen
based on its limited impact on the environment and its inherent possibilities for waste-disposal.
The reuse of packaging material saves raw materials and produces less waste material. Generally speaking,
your supplier will take the packaging off your hands.
Discarding the Machine
Discarded equipment usually still consists of valuable materials. For this reason, do not simply throw your
machine out with the oversized refuse, but ask your supplier whether he will take the machine back.
If he will not, then enquire at your local government offices or ask a trader of raw materials what options
there are for recycling the material (e.g. scrap processing, electrical components and plastic (see below for
additional information).
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© Fast & Fluid, 2007
ww w.Fast-Fluid.com
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