Accutinter 1500 | Accutinter 1500 HS
End User Guide
Getting Started
Maintenance and Care
Troubleshooting
Warranty
Part No: 33042 Rev. D 08.2013
Your
customers have a vision, you want to make it happen, and Fluid Management can give you the answer.
Fluid Management is a global leader in dispensing and mixing equipment used in the paint industry, as well as, specialized equipment for the chemical, and home improvement industries. Located in the suburbs of Chicago, Illinois, Fluid Management
is a United States owned and operated company with historical roots to the paint industry dating back to 1927. In 1996, IDEX Corporation purchased Fluid Management giving the organization the financial wherewithal and global footprint of a large organization while still maintaining its deep values and history.
As industry leaders, Fluid Management provides trend-setting creativity in the design, products, and services it offers. United with FMDirectSM, our nationwide service team, we provide after-sales support around the clock—when you need them. Being factory-direct employees, FMDirect technicians are experts on Fluid Management equipment and understand customer needs from start to finish.
The combination of leading edge technology, excellent service and support, and a company prepared for the future’s ever-changing business environment makes Fluid Management an ideal partner to assist in providing solutions to your business needs. Thank you for putting your trust in Fluid Management products and making us part of your customer’s vision.
©2011 Fluid Management as published work all rights reserved.
Under the copyright laws, this material may not be copied, in whole or in part, without the written consent of Fluid Management.
Your rights to the software are governed by the accompanying software license agreement.
Use of Fluid Management trademarks, service marks, or logos for commercial purposes without the prior written consent of Fluid Management may constitute trademark infringement and unfair competition in violation of federal and state laws.
Fluid Management, FMDirect, ColorPro, DVX, Harbil, Blendorama, Accutinter, Duraflow, Fast & Fluid Management, GyroFlex, GyroMixer, Infina, MicroTint, TintMaster, V1, and VR1 are trademarks of Fluid Management, registered in the U.S. and/or other countries.
Every effort has been made to ensure that the information in this guide is accurate. Fluid Management is not responsible for printing or clerical errors.
Fluid Management
1023 Wheeling Road
Wheeling, Illinois 60090-5776 USA 800-462-2466 http://www.fluidman.com
Published in the United States.
Mention of third-party products is for informational purposes only and constitutes neither an endorsement nor a recommendation. Fluid Management assumes no responsibility with regard to the performance or use of these products.
2 | Accutinter 1500
Fluid Management Customer Service 1 . 800 . 462 . 2466
Fluid Management Accutinter 1500
Once you’ve installed your Accutinter 1500 Dispenser, what’s next? In this booklet, you’ll
find more information to help you get the most from your new Fluid Management Accutinter 1500 .
Accutinter 1500
Fluid Management Customer Service 1 . 800 . 462 . 2466
Accutinter 1500 | 3
Contents
About this Guide |
Maintenance, Care, and Use |
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5 |
How to Use this Guide |
32 |
Daily, weekly, monthly maintenance |
5 |
For Your Safety |
Frequently Asked Questions |
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Important Safety Information |
34 |
Equipment troubleshooting |
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6 |
Information and Instruction Labels |
38 |
ColorPro troubleshooting |
6 |
Safety Notice Information |
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6 |
General Safety Information |
Service |
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6 |
Air Circulation |
40 |
FMDirect |
7 |
Grounding |
40 |
Upgrades and Replacement Parts |
7 |
Danger |
40 |
Obtain Warranty Service |
7 |
Caring for Your Computer |
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7 |
Communication Regulation Information |
Warranty |
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Getting to Know Your Accutinter 1500 |
41 |
Fluid Management Statement |
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of Limited Warranty |
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8 |
Technical Specifications |
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8 |
Environmental Conditions |
Index |
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8 |
Optional accessories |
42 |
A - W |
9Accutinter 1500 Features
10Tips to Improve Operation
Getting Started
11Installation
12Unpacking and Set Up
14 Connecting the label printer (optional)
14 Connecting the barcode scanner (optional)
17 Preparing and refilling the canisters
19Preparing the system
20Using the shelves
Basic Operations
21Welcome to ColorPro4
22Main menu
23Dispensing from Formula Book
25Manual dispensing
26Using an external data source and dispense queuing
27Adjusting formulas
28Using color scaling
29Purging the lines
30Stirring the colorant
31Using ColorPro Help
4 | Accutinter 1500
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About this Guide
How to Use this Guide
This Guide is organized into nine sections. Each section provides detailed information on Accutinter 1500 topics and provides a basic reference that can be used to help you with specific issues.
This Guide provides the information for installing your Accutinter 1500,
dispensing for the first time, and using ColorPro. This publication also includes basic troubleshooting suggestions, customer service, help information, daily and preventative maintenance procedures, and warranty information.
Your Accutinter 1500 dispenser includes detailed illustrated labels for how to clean the nozzles located inside the top canister cover of the machine. You can also
find daily maintenance instructions in this guide starting on page 31. Make sure to follow these directions for the best performance of your machine.
ColorPro has basic information about using your Accutinter and ColorPro in the Help section of the software.
If you have internet access, the most current information for your Accutinter 1500 is available from the worldwide web at http://www.fluidman.com.
For Your Safety
Customer safety is important. Our products are designed to be safe and effective. However, dispensers are electrical equipment. The Accutinter line is safe, fast, and reliable—designed to bring many years of operation. There are precautions you can take to avoid damage to the equipment or bodily injury before operating. By carefully following the instructions in this document and the warning and maintenance labels on the machine, you can help protect yourself from hazards and create a safer work environment.
Equipment can become damaged due to misuse or neglect. Some product damage is serious enough that the product should not be used again until it has been inspected and, if necessary, repaired by a Fluid Management authorized service technician. As with any electronic device, pay close attention to the dispenser when it is turned on.
On very rare occasions, you might notice an odor or see a puff of smoke or sparks vent from your machine, or hear sounds like popping, cracking or hissing. These conditions might merely mean that an internal electronic component has failed in a safe and controlled manner. However, it may indicate a potential safety issue.DO NOT take risks or attempt to diagnose the situation yourself. Contact Fluid Management at 1.800.462.2466 for assistance.
Safety Precautions
•Read this guide and all warning labels before using the machine.
•Keep this guide in a safe place.
•Read and adhere to all Warning and Caution labels on the machine.
•Prepare, level, and clear the area where the machine will be installed.
•To avoid risk of fire or injury, unplug the power before servicing electrical components.
•DO NOT dispense flammable materials.
•After installing, complete a purge and check the plumbing.
•Check that canisters and lines are secure and in place.
•Plug into an approved grounded outlet only. Make sure the outlet meets all national and local codes.
•To reduce the risk of electric shock or injury, use indoors only.
•DO NOT push any objects into the air vents or openings of your equipment. Doing so can
cause fire or electric shock by shorting out interior components.
•Ensure that nothing rests on your equipment’s cables and that the cables are not located where they can be stepped on or tripped over.
Fluid Management Customer Service 1 . 800 . 462 . 2466
Accutinter 1500 | 5
Important Safety Information
WARNING: Unplug before servicing
Information and Instruction Labels
You should become familiar with the information labels affixed to the machine, as well as the warnings, cautions, and notes which appear throughout this guide. Read all the warning labels on the exterior and interior of the dispenser. If the labels become damaged or unreadable, you may purchase replacements from Fluid Management Customer Service.
Use a dedicated 15 amp circuit
WARNING:
DO NOT use with or near flammables
Safety Notice Information
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The two main notices used in this Guide and on the |
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•WARNING |
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Accutinter 1500 / Accutinter 1500 HS are Warning and |
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HAZARDOUS |
Caution. A Warning notice tells you about a hazard that |
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could cause serious injury to you or extensive damage to |
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ELECTRICAL |
the equipment. This information is featured in the beginning |
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COMPONENTS |
of the guide to emphasize safety. |
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When you see a Warning notice in this guide, read it carefully before continuing with the operation of the machine. Take all necessary precautions to avoid potential injury.
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A Caution notice tells you about a danger that could cause |
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• CAUTION: |
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injury to you or minor damage to the dispenser. When you |
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POTENTIAL |
see a Caution notice in this guide, read it carefully and be |
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sure you understand it before continuing. |
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SAFETY |
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HAZARD |
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General Safety Information
DO NOT attempt to service a product yourself unless instructed to do so by Fluid
Management Customer Service. Use only a Fluid Management Authorized Service Technician to repair your equipment. Please note that some parts can be upgraded or replaced by the customer. Fluid Management identifies those parts as such and provides documentation with instructions when it is appropriate for customers to replace those parts. You must closely follow all instructions when performing such replacements.
ALWAYS make sure that the power is turned off and that the machine is unplugged before you attempt the replacement. If you have any questions or concerns, contact Fluid Management Customer Service.
Air Circulation
Your computer and monitor for your dispenser produce heat. The computer has a fan that pulls in fresh air and forces out hot air. The monitor lets hot air escape through vents. Blocking the air vents can cause overheating, which might result in a malfunction or damage. Place the computer andmonitor so that nothing blocks the air vents. Allow 4 inches (101.6 mm) clearance around air vents.
6 | Accutinter 1500
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Important Safety Information
Grounding
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electrical shock by providing an escape for the electric current.
This product is equipped with a cord that has a grounding wire and an appropriate grounding plug. The plug must be inserted into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Danger
Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, DO NOT connect the grounding wire to either flat blade terminal. The insulation wire with green or green and yellow stripes on the outer surface is the grounding wire.
Check with a qualified electrician if the grounding instructions are not completely understood, or if in doubt about whether the product is properly grounded.DO NOT modify the plug provided. If it will not fit into the outlet, have the proper outlet installed by a qualified electrician.
NOTE: This product is for use on a dedicated nominal 120 Volt or nominal 220 Volt circuit where applicable and has a grounding plug.
Caring for Your Computer
Disconnect the power plug on the computer (by pulling the plug, not the cord) if any of the following conditions exists:
•You want to remove any parts.
•The power cord or plug becomes frayed or otherwise damaged.
•You spill something into the case.
•Your computer is exposed to rain, flooding, or any other excess moisture. Keep the flat panel monitor in room temperature conditions. Excessive cold or hot conditions can have an adverse effect on the liquid crystal display of the monitor.
NOTE: Review the weight limits referenced in your computer documentation before placing monitor or other devices on top of your computer.
Communication Regulation Information
Safety and regulatory compliance Information
See the affixed labeling on the machine. ETL Listed, conforms to UL STD 1450. Certified to CAN/CSA STD C22.2 NO. 68.
FCC Compliance Statement
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
Warnings
•The AT1500 and AT1500 HS machines draw 5 amps at 120 or 2.5 amps at 220/230 ± 10% VAC.
•DO NOT modify the provided plug.
•Improper use of grounding plug can result in risk of electric shock.
•Hazardous moving parts. Keep fingers and other body parts away.
Cautions
•Check with a qualified electrician or service person if grounding instructions are not completely understood or if in doubt as to whether product is properly grounded.
•DO NOT use an adapter or extension cord with this product.
•This unit must be plugged into a dedicated electrical line.
•To reduce risk of electric shock or injury, use indoors only.
•Never force a connector into a port. If the connector and port do not join
with reasonable ease, they probably do not match. Make sure that the connector matches the port and that you have positioned the connector correctly in relation to the port.
Fluid Management Customer Service 1 . 800 . 462 . 2466
Accutinter 1500 | 7
Getting to Know Your Accutinter 1500
Technical Specifications
16 Canisters:
35” W x 24” D x 48” H – 370 lbs. (empty canisters)
Maximum power:
•120 volts +/- 10%,
60 Hz, 5 amp
•220/230 volts +/- 10%, 50/60 Hz, 2.5 amp
Environmental
Conditions*
•Operating temperature: between 50o F(10o C) and
104o F (40o C)
•Relative humidity: between 5% and 85% without condensation
Optional Accessories
•Computer with Flat Screen Monitor, Keyboard & Mouse
•Label Printer
•Barcode Scanner
•Surge Protector
Top Cover
Canisters
Monitor/
Keyboard
Stand
Spill Tray
Quart/Pint/
Gallon
Container Shelf
5-gallon Container Shelf
Service
Panel
*NOTE: Environmental conditions are strictly based on the types of colorants used (information provided by paint manufacturer). The specifications shown are for the machine only.
8 | Accutinter 1500
Fluid Management Customer Service 1 . 800 . 462 . 2466
Getting to Know Your Accutinter 1500 HS
Technical Specifications
16 Canisters:
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35” W x 24” D x 48” H – |
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370 lbs. (empty canisters) |
Monitor/ |
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Maximum power: |
Keyboard |
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Stand |
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120 volts +/- 10%, |
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60 Hz, 5 amp |
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220/230 volts +/- 10%, |
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50/60 Hz, 2.5 amp |
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Environmental
Conditions*
•Operating temperature: between 50o F(10o C) and
104o F (40o C)
•Relative humidity: between 5% and 85% without condensation
Quart/Pint/
Gallon
Container Shelf
Optional Accessories |
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• Computer with Flat Screen |
5-gallon |
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Monitor, Keyboard & |
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Container |
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Mouse |
Shelf |
• |
Label Printer |
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Barcode Scanner |
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Surge Protector |
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Top Cover
Canisters
Spill Tray
Service
Panel
*NOTE: Environmental conditions are strictly based on the types of colorants used (information provided by paint manufacturer). The specifications shown are for the machine only.
Fluid Management Customer Service 1 . 800 . 462 . 2466
Accutinter 1500 | 9
Getting to Know Your Accutinter 1500
Accutinter 1500 / Accutinter 1500 HS Features
DVX technology drives accurate, consistent and repeatable dispenses
Mechanical spring-loaded nozzle closer (Accutinter 1500) and automatic nozzle closer (Accutinter 1500 HS) keep low-VOC colorants from drying and causing mis-tints
Small footprint delivers accurate performanceLow profile design makes filling and tinting easy
Intuitive software allows operators to learn tinting fast
Tips to Improve Operation
Clean nozzles daily for consistent and accurate dispensePurge each colorant once a day
Follow the preventative maintenance schedule for your Accutinter 1500 / Accutinter 1500 HSDO NOT use solvents in your Accutinter 1500 / Accutinter 1500 HS
Keep ColorPro software current
DO NOT load screen savers onto your Accutinter 1500 / Accutinter 1500 HS computer/monitor. Adding this and other software may conflict with ColorPro and effect dispense operation
Use the Welcome to ColorPro section of this manual for answers to questions about ColorPro
Use the correct sized labels for your label printer (optional).
10 | Accutinter 1500
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Getting Started
Installation
Your Accutinter 1500 and Accutinter 1500 HS have been designed for quick set up. If you have never used an Accutinter dispenser or are new to paint dispensers, read this section for instructions on getting started and installing your machine.
If you are an experienced user, you may already know enough to get started. Be sure to look over the information in the “Welcome to ColorPro” section of this guide to find out more about the new features and capabilities in ColorPro.
Monitor
Computer
Keyboard
Power cable |
Mouse |
USB cable |
Fluid Management Customer Service 1 . 800 . 462 . 2466
Accutinter 1500 | 11
Getting Started
Installation
Unpacking and Set up
Follow the steps on the next nine pages to set up your Accutinter 1500 or Accutinter
1500 HS.
1 Make sure these items are available before installing.
Accutinter 1500 or Accutinter 1500 HS unit Computer, mouse, and keyboard
Label printer and labels (optional accessory) Barcode scanner (optional accessory) Surge protector (not included)
2 Tools needed for installation.
Phillips screwdriver Scissors or diagonal cutters
3 Unpack the machine.
a.Remove the interior contents of the packaging.
b.While unpacking the machine, inspect the machine for any damage that may have occurred during shipping.
If any damage is found, notify the carrier immediately. Arrange for inspection in order to claim recovery. Claims for damage must be made by the consignee (YOU). The carrier assumes full responsibility upon acceptance of the shipment and will not entertain any claims by the consignor.
Verify the contents against the packing slip. Note if any items are missing or damaged. Call Fluid Management Customer Service at 1-800-462-2466 if any items are missing.
4 Position dispenser in permanent location.
Choose a location for your dispenser that is capable of supporting the weight
(700 pounds [317 kg]). Make sure there is enough room for service personnel to have access to the rear of the machine.
maintenance may be difficult to perform.
5 Position the monitor, keyboard, and computer.
Place the monitor and keyboard on the keyboard support on the left of the machine. See Figure 1.
FIGURE 1
Warnings
ALWAYS shut off the power and unplug your machine from the AC power outlet before servicing.
This unit must be plugged into a dedicated electrical line. This includes:
•15 amp line for 120 Volt equipment
•15 amp line for 220 Volt equipment
The surface the dispenser sits on must be strong enough to support its weight of up to 700 pounds (317 kg).
Replace all fuses with the exact sized replacements.
This machine is not explosion proof and must not be used in a flammable atmosphere or with flammable materials.
To reduce the risk of electric shock or injury, use indoors only.
12 | Accutinter 1500
Fluid Management Customer Service 1 . 800 . 462 . 2466
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