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GyroMixer | End User Guide
Getting Started
Maintenance and Care
Troubleshooting
Service Parts
Warranty
Part No: 4708000
Rev. I
07.30.10
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©2010 Fluid Management as published work all rights reserved.
Fluid Management Customer Service 1.800.462.2466
Under the copyright laws, this material may not be copied, in whole or in part, without the
written consent of Fluid Management.
Your rights to the software are governed by the acc om p an yin g softwa r e licen se
agreement.
Use of Fluid Management trademarks, service marks, or logos for commercial purposes
without the prior written consent of Fluid Management may constitute trademark
infringement and unfair competition in violation of fe deral and state laws. Fluid
Management, FMDirect, ColorPro, DVX, Harbil, Blendorama, Accutinter, Duraflow, Fast &
Fluid Management, GyroFlex, GyroMixer, Infina, MicroTint, TintMaster, V1, and VR1 are
trademarks of Fluid Management, registered in the U.S. and/or other countries.
Every effort has been made to ensure that the information in this guide is accurate.
Fluid Management is not responsible for printing or clerical errors.
Fluid Management
1023 Wheeling Road
Wheeling, Illinois 60090-5776 USA
800-462-2466
http://www.fluidman.com
Published in the United States.
Mention of third-party products is for informational purposes only and constitutes neither
an endorsement nor a recommendation. Fluid Management assumes no responsibility
with regard to the performance or use of these products
Page 3
Table of Contents
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
MIXER WARNING LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY NOTICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 1
WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CONTAINER DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELECTRICAL SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EQUIPMENT MAINTENANCE LOG. . . . . . . . . . . . . . . . . . . . . . . . . . 5
SPARE PARTS ORDER FORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
UNPACKING DIRECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INSPECT FOR DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
REMOVE MIXER FROM SKID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
UNPACK THE MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SETTING UP THE MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OPERATIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
OPERATING THE MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MIX TIMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
REMOVING THE SHEET METAL COVERS . . . . . . . . . . . . . . . . . . 21
REPLACING/SERVICING THE SECONDARY DRIVE V-BELT . . . 21
REPLACING/SERVICING THE PRIMARY DRIVE POLY V-BELT . 22
ADJUSTING THE CLAMPING FORCE IN THE CLAMP HANDLE . 23
ADJUSTING THE DOOR LOCK LINKAGE AND START SWITCH . 23
GyroMixer End User Guide
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Table of Contents
REPLACING THE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INSTALLING THE UPPER TABLE PAD . . . . . . . . . . . . . . . . . . . . . 24
REPLACING THE SLIDING DOOR . . . . . . . . . . . . . . . . . . . . . . . . 25
REMOVING THE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
REASSEMBLING THE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
REPLACING THE TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
REPLACING THE POWER RELAY . . . . . . . . . . . . . . . . . . . . . . . . . 30
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FLUID MANAGEMENT PAINT EQUIPMENT
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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SAFETY INFORMATION
SAFETY
INFORMATION
MIXER WARNING LABELS
You should become familiar with important warning labels which are affixed to the
mixer, as well as the symbols which appear throughout this manual. These
warnings have been included to help you safely perform your job.
Please read all warning labels that are on the mixer. Keep them clean so they are
easy to read. If the warning labels become damaged or unreadable, new labels can
be purchased from Fluid Management. See the parts list in the back of the manual
for ordering information.
SAFETY NOTICE INFORMATION
The two main safety notices used in this manual are Warning and Caution.
Notices in this manual will look like the example below.
Warning Notice
WARNING ELECTRICAL HAZARD
Do not operate the mixer with the door open.
Disconnect power before servicing.
A Warning notice tells you about a hazard that could cause serious injury to you or
extensive damage to the mixer. This information is placed at the beginning of the
manual to emphasize the importance of safety to your well being.
When you see a Warning notice in this manual, read it carefully . Before continuing
with the operation of the mixer, take all necessary precautions to avoid potential
injury.
Caution Notice
CAUTION ELECTRICAL HAZARD
All electrical components must be kept dry.
Never place containers of liquid on or near the
control box.
A Caution notice tells you about a danger that could cause injury to you or minor
damage to the mixer. When you see a Caution notice in this manual, read it
carefully and be sure you understand it before continuing.
GyroMixer End User Guide 1
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SAFETY INFORMATION
Information Notice
An Information notice gives details that will assist you in efficiently using the
mixer. When you see an Information notice in this manual, know that it is there to
save you time and energy.
WARNINGS AND CAUTIONS
WARNINGS
Note: If the cabinet vibrates, loosen the locking nuts on the right
front leveling foot and slightly adjust the length.
• The paint mixer must be properly grounded to protect the operator from
possible electrical shock. Only use a 3-prong receptacle.
• Do not operate the mixer if the power cord has been cut or damaged. Keep
the cord away from open flame or heat exposure.
• Properly level the paint mixer. Improper leveling may cause severe damage
to the machine during the mixing operation.
• Always shut off the POWER lever and unplug the mixer from the AC
power outlet before servicing the paint mixer.
• Keep hands away from moving parts.
• NON-EXPLOSION MODEL
• Do not use the paint mixer near flammable liquids.
• Do not mix flammable liquids containing gasoline or toxic materials.
• Do not clean the mixer with flammable solvents.
CAUTIONS
• Always check to be sure that the containers are tightly sealed.
• Overloading can damage the paint mixer. The maximum capacity is a 125
pound solid load.
• Make sure the bail shield is properly positioned before operating the mixer .
• The mixer's sliding door must be closed to operate the mixer.
• Most containers one gallon or larger have bails. All such containers must
have the bail properly secured to prevent possible damage to the
equipment. As an option to using the bail shield, an elastic cord can be used
to achieve this purpose.
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INTRODUCTION
INTRODUCTION
PRODUCT DESCRIPTION
The Miller GyroMixer is a versatile, automatic paint mixer designed for safety,
reliability and ease of use. Its features are as follows:
• Improved mixing. Gyroscopic mixing at a 2:1 ratio thoroughly blends the
toughest colorants.
• Robust design. Handles up to 125 pound (56.7 kg.) solid load.
• Easy to service. Most service and repair procedures can be performed by
opening the door, removing the back panel or the top cover.
• Simple to move and operate. Casters on the bottom of the mixer allow it to
be moved into operating position.
• Safe to operate. The mixer offers improved safety features.
• Universal can sizes. Handles the requirements of paint manufacturers
around the world.
• Easy to load. A roller in the front of the table assists in loading the
container. A groove in the table keeps the container centered and in the
proper position.
SPECIFICATIONS
Height 39.5" (100.3 cm)
Width 32" (83.8 cm)
Depth 28" (71.0 cm) with removable shelf
26” (66.0 cm) without shelf
Shipping Weight 400 lb (181 kg)
CONTAINER DIMENSIONS
Accepts can heights from 3.5” (with bail shield removed) to 16”
GyroMixer End User Guide 3
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INTRODUCTION
ELECTRICAL SUPPLY
Explosion-Proof Model
28708 200-240 V 60 Hz 5.5-4.6 Amps
28709 100-120 V 60 Hz 12-10.1 Amps
Standard Models
28988, 28989 110 V 60 Hz 11.0-9.4 Amps
30099 220 V 60 Hz 5.5-4.8 Amps
28987 220 V 50 Hz 6.5-5.7 Amps
Motor
1 HP, 1425/1725 RPM, 50/60 Hz
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EQUIPMENT MAINTENANCE LOG
RECORD MODEL NUMBER HERE: _________________________
RECORD SERIAL NUMBER HERE: _________________________
SERVICE
DATE
DESCRIPTION & PARTS REPLACED
(STATE IF UNDER WARRANTY)
SERVICED
BY
INTRODUCTION
GyroMixer End User Guide 5
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INTRODUCTION
SPAREPARTSORDER
Fluid Management Parts Order Form
Photocopy and use this form to
Mail or fax orders to:
IDEX
Phone: 1(800) 462-2466
1023 Wheeling Road | Fax: 1(847)537-5530
Wheeling, IL 60090 |
|
Sold To:
Ship To:
________________________ ________________________
________________________ ________________________
________________________ ________________________
________________________ ________________________
PurchaseOrder Number_________________
Ship Via: ______________________
Collect Prepaid
Taxable Tax Exempt (Fax copy of exemption certificate.)
QUANTITY PART
NUMBER
DESCRIPTION UNIT
PRICE
S
S
S
S
S
S
S
S
S
S
S
Comments: ____________________________________________________
____________________________________________________
____________________________________________________
_________________________________________________
Signature
______________
Date:
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UNPACKING DIRECTIONS
UNPACKING
DIRECTIONS
INSPECT FOR DAMAGE
Inspect the shipping carton for damages. If any damage is found, notify the carrier
at once and arrange for an inspection in order to claim recovery.
Note: Claims for damage must be made by the consignee (you).
The carrier assumes full responsibility upon acceptance of
shipment and will not entertain any claims by the consignor
(Fluid Management).
REMOVE MIXER FROM SKID
1. Place the carton in the area where the mixer will be located.
2. Remove the strapping and the cardboard carton stapled to the skid.
3. Open the sliding door.
4. Remove the two bolts holding mixer to the skid.
5. Slide the mixer back until half of the unit is off of the skid.
6. Carefully tilt the mixer back until its lower rear edge touches the floor
and the skid is free.
Important: Keep the weight of the mixer on its lower rear edge.
7. Pull the skid out from under the front of the unit.
8. Carefully tilt the mixer forward until all four casters are on the floor.
UNPACK THE MIXER
Caution Do not operate the mixer until the shipping
inserts are removed.
1. Open the mixer’s sliding door
2. Remove the two (2) shipping inserts positioned in the base of the mixer.
Note: The inserts are wedged against the sides of the mixer.
3. Record the serial number and model number in the space provided on
page 5. (See the identification label located on the side of the mixer. It is
important data when ordering parts or servicing the mixer.)
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SETTING UP THE MIXER
Explosion-Proof Installation
• Installation to be completed by a registered master electrician
following local codes and regulations.
• Loosen the screws in order to remove the back cover.
• Referring to the wiring diagram in the Service Section of this manual,
connect the power supply to the explosion-proof box.
The timer, shipped with the mixer , is located within th e explosion-proof box.
It is preset for 1-1/2 minutes, but may be adjusted up to 3 minutes by
qualified service personnel.
SETTING UP
THE MIXER
INSTALLATION
The following instructions are for both the standard and explos ion-proof models.
Refer to the boxes for special information on explosion-proof installations.
1. Move the mixer to its permanent location.
2. Refer to the Electrical Supply section of this manual for power
requirements.
3. Locate the mixer as close as possible to a properly grounded outlet.
4. Leave ample room around the paint mixer to facilitate safe operation and
routine maintenance.
ELECTRICAL CONNECTION
Caution The unit must be plugged into a dedicated
electrical line with no other equipment using the
same circuit. DO NOT use an adapter or
extension cord with this product.
WARNING Improper use of the grounding plug can result in
a risk of electric shock.
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SETTING UP THE MIXER
Grounding
This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electrical shock by providing an escape for the electric current.
This product is equipped with a cord that has a grounding wire and an appropriate
grounding plug. The plug must be inserted into an outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
WARNING Check with a qualified electrician or service
person if grounding instructions are not
completely understood or if in doubt as to
whether product is properly grounded.
WARNING Improper installation of the grounding plug can
result in a risk of electric shock. If repair or
replacement of the cord or plug is necessary, do
not connect the grounding wire to either flat
blade terminal.
The insulation wire with green or green and yellow stripes on the outer surface is
the grounding wire. Check with a qualified electrician if the grounding instructions
are not completely understood, or if in doubt about whether the product is properly
grounded. DO NOT modify the plug provided. If it will not fit into the outlet, have
the proper outlet installed by a qualified electrician.
This product is designed for use in 100 to 240 Volt operation. The power
requirements of your unit will be outlined on the nameplate.
The non explosion-proof model is for use on a nominal 120-volt circuit and has a
grounding plug that looks like the plug illustrated in the figure below. Make sure
that the product is connected to an outlet having the same configuration as the p lug.
No adapter should be used with this product.
Note: If product has a nameplate for nominal 220-vo lt circuit, make
sure the proper grounded outlet is used.
Figure 1. Grounding Methods
GyroMixer End User Guide 9
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SETTING UP THE MIXER
Supply Current
The table "Minimum Wire Gauge" (below) shows the recommended wire size for
home run lengths. NOTE: The smaller the gauge number, the heavier the wire.The
following chart is the wire gauge size required for the distance from the circuit box
to the grounded receptacle (for up to 15 amperes at 115V, 60 Hz). Smaller gauge
wire than shown on the table could result in a voltage drop that can effect the
operation of your unit.
Caution Under no circumstances should you modify the
plug if it does not fit the outlet. Check with a
qualified electrician or serviceman if you are not
sure how to ground this unit.
Distance (feet) 25 50 100 150 20 250 300 400 500
Gauge Size
220V
Gauge Size
115V
14 14 12 10 10 8 8 6 6
14128664422
Table 1. Minimum Wire Gauge
Extension Cords
Extension cords for 220 VAC models are not recommended. If an extension cord is
to be used, it should not be combined with others. Use only a 3-wire extension cord
that has a 3-pole grounding plug. Power should be provided by a 3-pole receptacle
that will accept the plug on the product. Make sure that your extension cord is in
good condition. It must have # 14 AWG conductors up to 25 feet long. An
extension cord no longer than 50 feet is permissible provided it has conductors of at
least # 12 AWG. It must be heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating.
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SETTING UP THE MIXER
LEVELING
The customer must level the mixer. Although the unit is shipped on casters for ease
of positioning the mixer, all 4 feet must be extended firmly to the floor. Variations
on the floor will necessitate adjusting the leveling feet to ensure proper operation
and to minimize vibration.
CAUTION Improper leveling may cause severe vibration
while the mixer is operating.
1. Roll the unit into its intended location.
2. Lower the four (4) leveli ng feet to the ground. Each of the four leveling
feet can be adjusted independently. Using the front of the mixer as a
position guide, turn the foot in a clockwise direction to lengthen, or in a
counter-clockwise direction to shorten.
IMPORTANT: The feet should carry the load; not the casters.
Check the stability of the mixer on the floor by making
sure that the mixer is resting on all four feet, not on its
casters. All casters must rotate freely.
3. Verify that the mixer is level by gripping its sides and gently attempting
to rock the machine. It should not move.
4. Lock the leveling feet into place by tightening the upper locknuts to the
mixer bottom with a 3/4" wrench.
Note: Should additional leveling be necessary, loosen the upper
locknuts and repeat steps 2 - 3.
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SETTING UP THE MIXER
OPERATIONAL TEST
1. Verify that the power is connected to the mixer.
2. Open the mixer's sliding door.
3. Slide a container into the groove on the table.
Note: Rotate the clamp handle counter clockwise first to open
the clamp arms.
4. Rotate the bail shield over the container bail. Remove the shield for
containers smaller than one gallon.
Note: Failure to properly position the bail shield on containers
larger than one gallon may damage the mixer.
5. With both hands, turn the knobs on the crank handle clockwise until
snug. Continue turning until the crank handle suddenly slips.
6. Close the sliding door.
7. Set the timer. (Not required for Explosion-Proof model)
Note: Make sure that the emergency stop switch is in the "on"
(pulled out) position. This can be done by turning the
knob counter clockwise.
8. Move the power lever to the ON position. The unit should cycle
automatically with minimum vibration. If vibration of the cabinet
occurs, immediately depress the emergency stop switch.
Note: Vibrations may occur because the unit is not properly
leveled. Try rocking the unit to make sure that all four feet
are solidly contacting the floor. Readjust the feet if
necessary. After the feet have been adjusted, reset the
emergency stop switch and continue.
9. When the test is complete, move the power lever to the OFF position.
10. Open the sliding door.
11. Rotate the mechanism to an upright locking position.
12. Use the knob marked "open" to turn the crank handle in the direction of
the arrow until the container is free. If necessary rotate the bail shield
away from the bail and remove the container.
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OPERATIONS
OPERATIONS
Before operating the paint mixer, carefully read the Warnings and Cautions in the
Safety section and on the mixer, then follow these steps:
OPERATING THE MIXER
1. Open the mixer's sliding door.
2. Slid e a co ntainer into the groo ve on the table. Rotate the clamp handle
counter clockwise to open the clamp arms.
3. Position the bail shield over the container bail by rotating the upper
plate. The bail shield must be removed for containers smaller than
7-1/4" high.
Note: In situations involving frequent mixing of large and small
(less then 1-gallon) containers, a special elastic cord is
supplied to fasten the bail to the can.
CAUTION Failure to properly position the bail shield on
containers larger than one gallon may damage
the mixer. It is normal for the bail to move freely
behind the shield.
4. With both hands, turn the knobs on the crank handle clockwise until
snug. Continue turning until the crank handle suddenly slips.
5. Close the sliding door.
6. Set the timer. (Not required for Explosion-Proof model)
7. Make sure that the emer gency stop switch is in the "on" position (pulled
out). This can be done by turning the knob counter clockwise.
EXPLOSION-PROOF MODEL
• The timer is set to 1-1/2 minutes at the factory before
shipment.
• See the Service Section of this manual or consult an
authorized Service Center to adjust the timer.
GyroMixer End User Guide 13
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OPERATIONS
8. Move the POWER lever to the ON position.
WARNING A safety interlock system prevents the operator
from opening the sliding door while the mixer is
running. Do not attempt to open the door while
the mixer is running.
• For an emergency stop in mid-cycle, push the EMERGENCY STOP
button.
• If vibrations occur, turn off the machine and refer to the leveling
section of this manual.
9. When the mixer has completed its cycle, move the power lever to the
OFF position.
10. Open the sliding door.
11. Rotate the mechanism to an upright locking position.
12. Use the knob marked "open" to turn the crank handle in the direction of
the arrow until the container is free. If necessary rotate the bail shield
away from the bail and remove the container.
MIX TIMES
Material Quantities Approx. Mix Times *
Latex Paint 5 gal, 15L, 20L 15 - 30 seconds
Latex Paint 1 gal, 5L or less 30 - 60 seconds
Gum-Based Paint 20L 1 - 1.5 minutes
Stucco** 5 gal, 15L, 20L 1.5 - 2 minutes
* Actual mixing times may vary depending upon material viscosity, container
size, head space, and colorant.
** When mixing stucco or other textured coatings, tip the container upside-
down, then upright again before adding colorant.
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MAINTENANCE
MAINTENANCE
The Miller GyroMixer is designed for simple maintenance. For example, the motor
contains sealed bearings which require no lubrication.
To ensure safe, dependable operation of the paint mixer, follow the maintenance
schedule detailed below.
WARNING Always unplug the power cord when performing
maintenance procedures
.
DAILY
Immediately clean up spills with mild soap and water. A 3/4” drain pipe is
located under the front shelf to aid in cleanup.
• Thoroughly remove soap film with clean, lukewarm water.
• DO NOT clean this mixer with flammable solvents.
WEEKLY
• Inspect electrical cord for damage or wear.
• Clean/scape debris from sliding door track to maintain smooth operation.
MONTHLY
• Clean debris from guide rods for the upper and lower moving arms.
• Lubricate the guide rods and lead screws with graphite grease or
medium weight oil. NO grease or oil should touch the belts or pulleys.
GyroMixer End User Guide 15
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MAINTENANCE
SEMI-ANNUALLY
• Test the secondary drive V-belt tension. Adjust, if necessary, to proper
tension (approximately 7 lbs to deflect the belt 1/4”).
• Check the secondary drive V-belt for wear or damage. Replace if
necessary.
• Remove the rear access panel. Test the primary drive poly V-belt
tension. Adjust, if necessary to proper tension (approximately 4-5 lbs to
deflect the belt 3/8”).
• Check the primary drive poly V-belt for wear or damage . Replace, if
necessary.
• Check clamping force.
- Load a container into the mixer
- Fully clamp the container into position.
- Attempt to move the container.
- If the container moves, adjusts the clamping force by tightenin g th e
nut on the handle. Refer to the Service section for further instructions.
• Spray silicone in the door tracks for smooth operation.
• Inspect the door lock linkage for tightness. Refer to the Service section.
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TROUBLESHOOTING
TROUBLESHOOTING
Using the chart below, locate the problem in the first column, then select the
probable cause to check and action to take from the next two column s. The
problems are arranged from the simplest to the most complex.
Where appropriate, refer to the Service section to correct the problem.
PROBLEM POSSIBLE CAUSE ACTION
Mixer does not start. POWER lever is in OFF position. • Move POWER level to ON position.
Power supply cord is unplugged or
damaged.
Extension cord unplugged or inoperative. • Inspect extension cord. Connect or
Door is open and the safety switch has
prevented operation.
Emergency stop button is pushed. • Turn to disengage E-stop button
Power lever not fully engaging switch. • Adjust the power level switch.
E-stop button is inoperative. • Check E-stop button. Replace, if
Door lock linkage needs adjusting. • Adjust door lock linkage.
Power relay not operating. • Press the test switch underneath the
• Plug in cord.
• Replace damaged cord.
replace if damaged.
• Close door.
Replace, if necessary.
necessary
power relay to close the points.
• Check for loose wire connections.
• Check voltage.
• Replace power relay, if defective.
Timer knob is turned on, the
power level is in ON position, the
E-stop button is disengaged, but
mixer does not operate.
Electrical supply voltage not present. • Check electrical supply voltage at
the wall breaker. Correct if
necessary.
Thermal overload protection engaged due
to excessive heat in motor.
• Turn off mixer and allow to cool
overnight. The next day test run the
mixer for 60 seconds. If the
symptom persists, replace the
motor.
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE ACTION
Mixer operates, but does not
mix.
Mixer operates, but is noisy. Container not securely clamped in. • Check container. Reposition and
Mixer operates, but vibrates
excessively or “walks”.
Mixer operates and timer cycles
completely, but does not mix
thoroughly.
Belts loose or defective. • Check the poly V-belt and the V -belt.
Replace if necessary.
Improper timer setting. • Extend mixing setting. Smaller
containers and heavier viscosities
require extended mixing times.
clamp securely if necessary.
Bail is not retained. • Retail bail.
Belt has fallen off. • Check belt. Reposition if necessary.
Binding occurring when rotating clamping
assembly.
Mixer is not level. • Verify if mixer is level. Level if
Container is not centered. • Center the pail on the table and
Improper timer setting. • Extend mixing setting. Smaller
• Replace flange bearing in clamping
assembly.
necessary.
reclamp into position.
containers and heavier viscosities
require extended mixing times.
Incorrect drive belt tension. • Inspect and adjust drive belt tension
if necessary.
Secondary belt broken. • Check secondary belt and replace if
necessary.
Motor runs erratically. Frayed or loose motor wire. • Tighten loose wire or replace
damage wire.
Thermal overload relay defective. • Replace motor.
Motor bearings bad. • Replace motor.
Primary belt has fallen off. • Check primary drive belt. Reposition
or replace, if necessary.
18
Page 23
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE ACTION
Mixer will not shut off. Damaged timer relay. • Replace timer relay.
Faulty connection to the potentiometer. • Tighten connection to potentiometer.
Damaged potentiometer. • Replace potentiometer.
Mixer hums, but will not run. Insufficient current. • Verify mixer is correctly installed to a
dedicated line.
Something caught in mixer. • C heck for obstructions.
Mixer squeaks at startup, but still
runs.
Defective bearing in pulleys four arms or
main drive.
Defective motor. • Replace motor.
Belts loose. • Check V-belt and poly-V belt
• Check each bearing for roughness.
Replace if necessary.
tension. Tighten if necessary.
GyroMixer End User Guide 19
Page 24
SERVICE
SERVICE
GENERAL INFORMATION
If you do not feel confident about disassembling the paint mixer or replacing a part,
DO NOT ATTEMPT THE PROCEDURE
contact Customer Service at Fluid Management.
Carefully read all of the instructions before you begin. For component
identification and location, refer to the Parts Section of this manual.
WARNING ELECTRICAL HAZARD
Always shut off the POWER switch and unplug
the mixer before servicing.
CAUTION Wear safety glasses to prevent possible injury.
Recommended Spare Parts
. Should problems or questions arise,
Belts: Primary: 16-rub poly-V belt Part Number 18444
Bail Retainer Part Number 20810
Rubber Pad Part Number 18351
Special Tools
Belt tensioning gauge
Voltage meter
Secondary: V-belt, Part Number 18396
20
Page 25
REMOVING THE SHEET METAL COVERS
1. Unplug the mixer.
2. Loosen the six (6) screws on the rear access panel and lift the panel up
and off of the screws. Set aside the panel.
3. Remove the top cover by removing the two (2) screws which are located
under-neath the right and left back corners of th e mixer cover. Save the
screws in a cup or jar.
4. Open the sliding door.
5. Remove the two (2) screws underneath the right and left front corners of
the mixer cover.
6. Perform service.
7. Replace top cover, then rear access panel.
SERVICE
8. Restore power to the mixer.
REPLACING/SERVICING THE SECONDARY DRIVE V-BELT
1. Unplug the unit.
2. Close the sliding door approximately 4" to disengage the anti-rotation
pin.
3. Turn the rotating assembly until upside down.
4. Inspect the secondary drive V-belt for worn or frayed areas.
• If the belt is in good condition, continue to set the belt tension to
approximately 1/4" deflection, as described in steps 8-9.
• If the belt needs to be replaced continue to step 5.
5. Using a 1-1/8" open-end wrench, loosen the nuts holding the secondary
idler bracket in place.
6. Move the bracket forward until it is loose enough to remove the old belt.
Note: It is easier to remove the belt from the bottom first.
7. Beginning at the bottom, place the new V-belt into position around the
stationary pulley, up and around the two (2) idler pulleys and finally
around the secondary pulley in the front.
GyroMixer End User Guide 21
Page 26
SERVICE
8. Evenly move the secondary idler bracket to set the belt tension.
Note: Belt tension should be set so that a seven (7) pound force
will deflect the belt 1/4".
9. Tighten the nuts holding the secondary idler bracket in place.
10. Restore power to the unit.
REPLACING/SERVICING THE PRIMARY DRIVE POLY V-BELT
1. Unplug the unit.
2. Remove the rear access panel by loosening the screws and lifting the
panel off the screws.
3. Inspect the primary drive poly V-belt for worn or frayed areas.
• If the belt is in good condition, continue to set the belt tension in
step 7.
• If the belt is frayed or damaged, continue to step 4.
4. Usi ng a 9/1 6" wrench , loosen the two screws holding the idler bracket.
5. Loosen the idler adjustment screw behind the idler pulley in order to
release the tension enough to remove the old belt.
6. Place the new belt in position over the motor drive pulley, then over the
idler pulley, and finally around the driven pulley.
Note: The belt must be fully engaged in all the grooves of both
the driven pulley and the motor drive pulley. Rotate the
motor drive pulley by hand to ensure that the belt is riding
on all the grooves.
7. T ight en the screw behind the idler pu lley to set the belt tension. The poly
V-belt requires a 4-5 pound force to deflect the belt 3/8".
Note: The poly V-belt will feel looser than a standard V-belt.
8. Tighten the two screws holding the idler bracket.
9. Test run the mixer for 60 seconds. Check the belt tension and adjust if
necessary.
22
Page 27
SERVICE
10. Replace the rear access panel.
11. Restore power.
ADJUSTING THE CLAMPING FORCE IN THE CLAMP HANDLE
1. Unplug the unit.
2. Load container into mixer.
3. Clamp the container.
4. Test the clamping force by pushing the container with two hands. If the
container moves, the clamping force must be adjusted as follows:
• Remove the black plastic plug from the center of the clamp handle.
• Using a needle-nose pliers, remove the cotter pin.
• Tighten the locknut by turning it clockwise one or two revolutions.
• Recheck the clamping force. If the container still moves when
clamped, tighten the nut until the pail does not move when clamped.
5. When the clamping force is correct, place the cotter pin that was
removed in step 4 back into the mechanism.
6. Place the plastic plug back into the center of the crank handle.
7. Restore power to the mixer.
ADJUSTING THE DOOR LOCK LINKAGE AND START SWITCH
1. Disconnect the power.
2. Remove rear access panel.
3. Remove the top cover by removing the screws holding it in place.
4. Loosen the two (2) screws between the door lock linkage brackets.
5. Loosen the two (2) screws in the start switch mounting bracket. (Only
for explosion-proof models.)
6. Turn the power lever to the ON position.
7. With the door locking bracket in a fully upright position against the
rubber stop, retighten the two (2) adjustment screws between the door
lock linkage brackets.
GyroMixer End User Guide 23
Page 28
SERVICE
CAUTION: To avoid breakage, do not over actuate the power
lever.
8. After tightening the screws i n step 7 and with the power lever still in the
ON position, slide the start switch bracket toward the front of the mixer
until fully depressed by the roller . T ighten the screws while the switch is
in this position.
9. Replace the top cover and rear access panel. Tighten the screws.
10. Restore the power.
REPLACING THE ROLLER
1. Unplug the mixer.
2. Open the sliding door.
3. Remove the screw on each end of the roller bracket. Use a needle-nose
pliers to hold the plastic bushing while removing the Phillips screw.
4. Remove and discard the old roller.
5. Place the plastic bushings in the ends of the new roller.
6. Place the roller on the roller bracket.
7. Using the needle-nose pliers to keep the plastic bushing from rotating,
tighten the screws on the roller bracket.
8. Close the sliding door.
9. Restore power to the mixer.
INSTALLING THE UPPER TABLE PAD
1. Unplug the electrical cord.
2. Raise the sliding door.
3. Turn the rotating assembly upside down.
24
4. Use a scraper to loosen the pad around the edges.
5. Pull off the old pad.
Page 29
6. Using mineral spirits or similar non-flammable liquid, remove the old
TOP COVER
TRACK
adhesive residue left on the table.
7. Remove the adhesive paper on the back of the new pad.
8. Carefully aligning the new pad, attach the pad to the upper table. Apply
pressure from the center outward and over the entire surface of the pad
until it is secure.
9. Close the sliding door.
10. Restore power to the mixer.
REPLACING THE SLIDING DOOR
1. Unplug the mixer.
2. Remove the rear access panel.
3. Remove the top cover.
SERVICE
Figure 2. Door Covers
4. Rem ove the two (2) screws and door stop from th e right track. (Figure 3 ,
as viewed from back.)
GyroMixer End User Guide 25
Page 30
SERVICE
TRACK
DOOR STOP
5. Close the sliding door.
Figure 3. Door Stop
6. Working at the back of the mixer, gently slide the door out of the two
notches in the top of the right and left side door tracks (see Figure 3).
Set door aside.
7. Clean the door tracks.
8. Place the new door on a clean, flat surface.
9. Vertically apply masking tape to the slats in order to keep the slats in
line.
10. Feed the replacement sliding door into the two notches on the top right
and left side door tracks.
11. Gently glide the door all the way down.
12. Remove the masking tape.
13. Test the operation of the door by opening and closing. Make
adjustments, as necessary.
14. Mount the door stop back onto the right track with the two (2) screws.
15. Reassemble the top cover and rear access panel.
16. Restore power to the mixer.
26
Page 31
REMOVING THE MOTOR
1. Unplug the electrical cord.
2. Remove the rear access panel and top cover by removing the screws.
3. Loosen, but do not remove, the idler pulley.
4. Remove the belt from the motor pulley.
5. Loosen the screw holding the conduit box cover in place.
6. Remove the conduit box cover in order to disconnect the fol lowing three
wires:
• Brown (L1) and blue (L2) wires which are secured with wire nuts.
• Ground wire held with in place with a green screw.
7. Inside the conduit box, remove the nut securing the tubing connector to
the conduit box and separate the connector from the conduit box.
SERVICE
8. Holding the motor securely, remove the four (4) screws holding the
motor to the motor mounting bracket. Save the screws. Discard the
motor.
9. For reassembly purposes, measure the position of the motor drive pulley
before removing it from the driveshaft: measure from the face of the
motor to the edge of the pulley.
Note: The key should be flush with the shaft.
10. Loosen the motor drive pulley set screw and remove the pulley. Save the
circular push-on retaining ring for reassembly.
11. Set the pulley aside for later use.
12. Discard the old motor.
GyroMixer End User Guide 27
Page 32
SERVICE
REASSEMBLING THE MOTOR
1. Remove the key taped to the side of the new motor.
2. Slide the motor drive pulley onto the shaft and into the same position
measured during removal in Step 9, REMOVING THE MOTOR.
3. Place the key inside the keyway in the motor drive pulley and tighten the
set screw. The key should be seated in the driveshaft keyway. It should
be positioned in the same way as on the old motor (as noted in Step 9,
REMOVING THE MOTOR).
4. Push the circular retaining ring into the motor pulley.
5. Viewing the shaft end of the motor, confirm that the rotation of the
motor is CW (clockwise). Refer to the diagram on the side of the motor
for a detailed wiring diagram.
6. Lift the motor, with the wires pointing downward, into position and
fasten to the motor mounting bracket with the four (4) screws.
7. Before completely tightening the screws, manually turn the rotating
mechanism one full revolution to verify that the motor does not interfere
with the rotating mechanism.
Note: If there is interference, move the motor slightly to correct
the problem before tightening the screws.
8. Connect L1, L2, and ground wires to the motor . Refer to the diagram on
the side of the motor to verify the motor wiring for clockwise rotation as
viewed from the shaft end.
9. Reassemble the tubing connector nut onto the conduit box.
10. Close the motor cover plate with the screw.
28
Page 33
11. Perform a motor test:
• Plug in the mixer.
• Turn on the motor and confirm that the rotation of the motor is
clockwise, as viewed from the shaft end.
• If not, refer to the wiring diagram on the side of the motor and
correct the rotation setting.
Note: If the diagram does not specify, the default is as viewed
from the lead end where the power wires are located.
• Unplug the mixer.
12. Replace the belt on the motor pulley and set the belt tension.
Note: The tension on the poly V-belt will fell looser than a
standard V-belt.
13. Plug in the mixer.
SERVICE
14. Test run the mixer for 60 seconds to check the belt tension.
Note: If necessary , un plug the mixer and adjust the tension. This
is also the time to adjust the motor drive pulley, if
required.
15. Reassemble the top cover and the rear access panel.
16. Plug in the mixer.
GyroMixer End User Guide 29
Page 34
ELECTRICAL
ELECTRICAL
REPLACING THE TIMER
1. Unplug the mixer.
2. Remove the rear access panel and the electrical cover plate.
3. Locate the timer module.
4. From the back of the mixer, perform the following steps:
• Make a wiring diagram or label the wires.
• Disconnect all wire connections at the timer.
• The timer is secured to a screw on the back panel with one (1) nut.
Use a socket wrench to remove the nut.
• Place the new timer on the screw and hand tighten the nut. Do not
over tighten.
• Reattach the new timer to the connecting wires according to your
diagram or labels.
5. Verify that all connections fit tightly. Repair any loose conn ec tions by
crimping or replacing the loose ones.
6. Reinstall the electrical cover plate and rear access panel.
7. Plug in the electrical cord and verify that the mixer operates properly.
Make adjustments, if necessary.
REPLACING THE POWER RELAY
1. Unplug the mixer.
2. Remove the rear access panel and the electrical cover plate.
3. Locate the power relay.
4. From the back of the mixer, perform the following steps:
• Make a wiring diagram or label the wires.
• Disconnect all six (6) wire connections at the power relay.
• The power relay is secured to two (2) screws on the back panel with
two (2) nuts. Use a socket wrench to remove the nuts.
• Place the new power relay on the screws and hand tighten the nuts.
Do not over tighten.
• Reattach the six (6) connecting wires according to your diagram or
labels.
30
Page 35
ELECTRICAL
S1
S2
K1
T1
+
-
A
B
C
D
EMERGENCY
STOP
START
0
CYCLE
COUNTER
M
SWITCH
1
3
4
5
46 21
S1
S2
K1
T1
+
-
A
B
C
D
EMERGENCY
STOP
START
0
CYCLE
COUNTER
SWITCH
1
3
4
5
68 21
2
4
L1
L2
GND
L1
L2
GND
ELECTRICAL SCHEMATIC, 100-120V, 50/60Hz
ELECTRICAL SCHEMATIC, 200-240V, 50/60Hz
M
NOTE: THE CONNECTIONS SHOWN FOR S1 & S2
ARE LABELS ONLY. REFER TO TABLE FOR
CORRESPONDING CONNECTIONS.
5. Verify that all connections fit tightly. Repair any loose conn ec tions by
crimping or replacing the loose ones.
6. Reinstall the electrical cover plate and the rear access panel.
7. Plug in the electrical cord and verify that the mixer operates properly.
Make adjustments, if necessary.
ELECTRICAL DRAWINGS
Figure 4. Electrical Schematic
GyroMixer End User Guide 31
Page 36
ELECTRICAL
Switch Terminal Standard Intn’l
X-Proof
S1 A 21 1 N.C. ---
S1 B 22 2 N.C. ---
S2 C 13 3 N.O. ---
S2 D 14 4 N.O. ---
S1 A 21 --- --- N.C.
S1 B 22 --- --- N.C.
S2 C 13 --- --- N.O.
S2 D 14 --- --- N.O.
Table 2. Electrical Schematic
US
X-Proof
X-Proof
32
Page 37
PARTS
PARTS
This section is designed to assist you in performing service functions and
identifying parts. All repairs must be performed by qualified service personnel.
TERMS
Unless prior arrangements have been made, parts will be shipped UPS. All prices
are F.O.B. Wheeling, Illinois, and are subject to change without notice.In all
correspondence or phone orders for parts, please state model number and serial
number of the equipment.
RETURNS
No parts are to be returned without prior authorization. A Returned Goods
Authorization number is required.
WARRANTY SERVICE
Defective parts are replaced under warranty for a period of two years. Labor on
major components is covered for a period of one year. The procedure is as follows:
• Call the Customer Service department at 1(800) 462-2466. Have the serial
number and model number ready.
• If the problem can be handled over the phone, an RGA(Return Goods
Authorization) number will be assigned.You must return defective parts to
avoid billing.
NON-WARRANTY SERVICE
• Call the Customer Service department at 1(800) 462-2466. Have the model
number ready.
GyroMixer End User Guide 33
Page 38
PARTS
A
D
B
E
F
H
G
C
34
Page 39
PARTS
PART NO DESCRIPTION NO REQ
A 18307 BACK PANEL 1
B F29082-01 DIGITIAL TIMER PANEL 1
C 20811 SCREW, PAN HEAD WITH EXTERNAL LOCK WASHER
(10-24 X 1/2”, PHILLIPS) BACK PANEL MOUNTING SCREW
D 29546 STANDARD COVER ASSEMBLY 4
E 4980024 DECAL, CONTROL PANEL
STANDARD GYROMIXER
F 4980025 DECAL, WARNING/NOTICE
STANDARD GYROMIXER
G 4980029 DECAL, EMERGENCY STOP SWITCH
STANDARD GYROMIXER
H 28232 ON/OFF EMERGENCY STOP KIT 1
H 26050 EMERGENCY STOP - SWITCH ONLY 1
H 26052 EMERGENCY STOP - SWITCH MECHANISM ONLY 1
19337 TIMER KNOB (NOT SHOWN)
EXPLOSION PROOF GYROMIXER ONLY
1980026 DECAL, WARNING / NOTICE (NOT SHOWN)
EXPLOSION-PROOF GYROMIXER ONL Y
4980067 DECAL, CONTROL PANEL (NOT SHOWN)
EXPLOSION-PROOF GYROMIXER ONL Y
6
1
1
1
1
1
GyroMixer End User Guide 35
Page 40
PARTS
A
J, K
M
B
C
E
D
L
H
I
G
F
36
Page 41
PART NO DESCRIPTION NO REQ
A F0113 STAINLESS STEEL THREADED STANDARD SCREW 1
B 18334 SHAFT, HEX, SOUPLER, 11” HEXX4.66LG 1
C 18396 SECONDARY DRIVE V-BELT 1
PARTS
D 18442 POLY-V MOTOR PULLEY
STANDARD GYROMIXER
E 184 44 MAIN DRIVE POLY-V BELT, 820 J 16 1
F 18450 EMERGENCY STOP SWITCH COVER 1
G 18490 CABINET, STANDARD MACHINE 1
H 4980029 DECAL, E-STOP, STANDARD GYROMIXER 1
I 28232 ON/OFF EMERGENCY STOP KIT 1
J 5108219 BULB HOLDER AND START SWITCH MECHANISM
STANDARD GYROMIXER
K 510 8330 START PUSH BUTTON, GREEN
STANDARD GYROMIXER
L 21516 STANDARD COVER ASSEMBLY 1
M F0103408 SCREW, HEX, 1/4-20X1/2, FLANGE 1
19345 POTENTOMETER, 1.5 MEGOHM (NOT SHOWN)
EXPLOSION PROOF GYROMIXER ONLY
F0116A406 SCREW, SET, 1/4-20X3 /8 , SOC KET CAP (NOT SHOWN) 1
1
1
1
4
GyroMixer End User Guide 37
Page 42
PARTS
000000
A
B
C
D
E
F
G
H
I
J
38
Page 43
PART NO DESCRIPTION NO REQ
A 183 70 INCOMING CORD, 12 FEET; STANDARD GYROMIXER 1
B 184 44 MAIN DRIVE POLY-V BELT, 820 J 1
C 118487 IDLER ADJUSTMENT BRACKET 1
PARTS
D 26458 MOTOR (1 HP, 100-200V/200-2 40V, 50/60 HZ - 1425/1725 RPM)
STANDARD GYROMIXER
D 20824 MOTOR (1 HP, 115/230VAC, 60 HZ - 1425/1725 RPM)
EXPLOSION PROOF GYROMIXER ONLY
E 119348 CABINET WIRING HARNESS
STANDARD 100-120V GYROMIXER
F 32563 SOLID STATE INTERVAL TIMER 100-120V
STANDARD GYROMIXER
F 32564 SOLID STATE INTERVAL TIMER 220-230V
EXPLOSION PROOF GYROMIXER ONLY
G 4000096 NUT, HEX (1/4-20, WITH NYLON PATCH)
ANTI-ROTATION ASSEMBLY AND TIMER MOUNTING SCREW
AVAILABLE ONL Y IN PACKAGE OF TWELVE - PART NO. S4000438
H 5608204 LOW VOLTAGE POWER RELAY
STANDARD AND EXPLOSION PROOF GYROMIXER
NOTE: THE LOW VOLTAGE POWER RELAY IS USED ON 100-120VOLT
EXPLOSION PROOF GYROMIXERS AND MUST BE INSTALLED IN AN
EXPLOSION PROOF BOX.
I F0103616 SCREW, HEX SERRATED FLANGE (3/8-16 X 1")
TWO IDLER ADJUSTMENT BRACKET MOUNTING SCREW AND FOUR
MOTOR MOUNTING SCREWS
J F01191008 SCREW, HEX SERRATED FLANGE; NO. 10 X 1/2”, WITH NYLON PATCH
ELECTRICAL COVER MOUNTING SCREW
1
1
1
1
1
5
1
6
4
20446 ELECTRICAL COVER (NOT SHOWN) 1
GyroMixer End User Guide 39
Page 44
PARTS
P
G
D
A
J
I
H
F
E
C
B
K
M
N
O
M
L
Q
R
40
Page 45
PART NO DESCRIPTION NO REQ
A 17268 SEALED BEARING (35MM ID) 2
B 18354 SWIVEL CASTER 4
C 18387 STAINLESS STEEL FRONT SHELF 1
D 18400 ANTI-ROTATION ASSEMBLY 1
E 18441 PRIMARY AXIS SHAFT 1
F 18443 MAIN DRIVE POLY-V PULLEY (19” DIAMETER) 1
G 18452 STATIONARY PULLEY 1
PARTS
H 16077 WASHER (3/8” ID X 1" OD)
(FOR STATIONARY PULLEY MOUNTING SCREWS)
I 17279 MAIN DRIVE PULLEY WASHER 1
J 18480 FRONT PANEL 1
K 21515 LEVELING FOOT ASSEMBLY 4
L 4000096 NUT, HEX (1/4-20, WITH NYLON PA T CH)
ANTI-ROTATION ASSEMBLY AND TIMER MOUNTING SCREW
AVAILABLE ONL Y IN PACKAGE OF TWELVE - PART NO. S4000438
M 4000370 SCREW, HEX HEAD CAP (5/16-18 X 3/4”, WITH NYLON PATCH)
ONE - MAIN DRIVE POLY-V PULLEY MOUNTING SCREW AND SIXTEEN
SWIVEL CASTER MOUNTING SCREWS
N 4000126 NUT, HEX (5/16-18, WITH NYLON PATCH)
FOR STATIONARY PULLEY MOUNTING SCREWS
AVAILABLE ONL Y IN PACKAGE OF TWELVE - PART NO. S4000441
O F 0100A4P12 SCREW, BUTTON HEAD CAP (1/4-20 X 3/4”, SOCKET, WITH NYLON PATCH)
FRONT PANEL AND SHELF MOUNTING SCREWS
P F0106A5B44 SCREW, SOCKET HEAD CAP (5/16-18 X 2-3/4”)
STATIONARY PULLEY MOUNTING SCREWS
Q F0104A6B14 SCREW (3-8-16 x .875) BLACK OXIDE WITH PATCH 1
6
4
17
6
1
6
R 18305 START SWITCH SPRING MOUNTING BRACKET EXPLOSION PROOF
GYROMIXER ONLY
1
GyroMixer End User Guide 41
Page 46
PARTS
A
C
B
D
F
E
G
H
42
Page 47
PARTS
PA RT NO DESCRIPTION NO REQ
A 28533 SLATTED FRONT DOOR ASSEMBLY 1
B 18487 IDLER ADJUSTMENT BRACKET 1
C 19437 SCREW, HEX HEAD (3/8-16 X 3-1/2”)
IDLER ADJUSTMENT BRACKET MOUNTING SCREW
D 20459 MAIN DRIVE IDLER PULLEY1 1
E F0103616 SCREW, HEX SERRATED FLANGE (3/8-16 X 1")
TWO - IDLER ADJUSTMENT BRACKET MOUNTING SCREW AND FOUR MOTOR MOUNTING SCREWS
F F0103824 SCREW, HEX SERRATED FLANGE (1/2-13 X 1-1/2”)
MAIN IDLER PULLEY MOUNTING SCREW
G 29536 SOLENOID ASSEMBLY, 120VAC, 60 HZ 1
H 26065 INTERLOCK SWITCH ASSEMBLY 1
1
6
1
GyroMixer End User Guide 43
Page 48
PARTS
A
E
D
C
B
F
G
H
H
44
Page 49
PARTS
PART NO DESCRIPTION NO REQ
A 18306 START SWITCH SPRING PIN 1
B 18325 DOOR LOCKING BRACKET 1
C 21518 START SWITCH HANDLE ASSEMBLY 1
D 18365 DOOR LOCK MOUNTING BLOCK 11
E 18393 START HANDLE MOUNTING BLOCK 1
F 20445 START HANDLE SPRING 1
G 20813 DOOR LOCKING LINKAGE 1
H F0103408 SCREW HH (1/4-20X1/5 LG, LOCKING, SERRATED) 4
GyroMixer End User Guide 45
Page 50
PARTS
CABINET & ELECTRIC COMPONENTS NOT SHOWN
PART NO DESCRIPTION NO REQ
18305 START SWITCH SPRING MOUNTING BRACKET PIN 1
18365 DOOR LOCK MOUNTING BRACKET 1
18393 START HANDLE MOUNTING BLOCK 1
19333 TIMER RELAY AND CONTROL MOUNTING BRACKET, EXPLOSION-PROOF 1
19334 TIMER MOUNTING BRACKET
EXPLOSION-PROOF GYROMIXER ONLY
19340 CABINET ASSEMBLY
EXPLOSION-PROOF GYROMIXER ONLY
19347 POTENTIOMETER (2.0 MEGOHM)
EXPLOSION-PROOF GYROMIXER ONLY
19351 SOLID STATE INTERVAL TIMER (EXPLOSION-PROOF 200-240V)
NOTE: THE INTERVAL TIMER MUST BE INSTALLED IN AN EXPLOSIONPROOF BOX ON THE EXPLOSION-PROOF MIXER.
19354 DOUBLE GANG EXPLOSION-PROOF BOX
EXPLOSION-PROOF GYROMIXER ONLY
19355 EMERGENCY STOP SWITCH
EXPLOSION-PROOF GYROMIXER ONLY
19356 MOMENTARY START SWITCH
EXPLOSION-PROOF GYROMIXER ONLY
20804 CABINET WIRING HARNESS 200-240V
EXPLOSION-PROOF GYROMIXER ONLY
20806 EXPLOSION-PROOF CONDUIT BOX
EXPLOSION-PROOF GYROMIXER ONLY
1
1
1
1
1
1
1
1
1
46
20812 DOOR STOP BRACKET 1
20813 DOOR LOCKING LINKAGE 1
21515 LEVELING FOOT ASSEMBLY 1
21516 COVER ASSEMBLY
ST ANDARD GYROMIXER
1
Page 51
PARTS
21517 COVER ASSEMBLY
EXPLOSION-PROOF GYROMIXER ONLY
21518 START SWITCH HANDLE ASSEMBLY, INCLUDES DOWEL PIN AND ROLLER 1
21519 STATIONARY PULLEY ASSEMBLY, INCLUDES BEARINGS AND PRIMARY
AXIS SHAFT
21521 DOOR LOCK MOUNTING ASSEMBLY 1
4980026 DECAL, WARNING/NOTICE
EXPLOSION-PROOF GYROMIXER ONLY
26052 ON/OFF EMERGENCY STOP SWITCH MECHANISM
ST ANDARD GYROMIXER
5108219 BULB HOL DER AND START SWITCH MECHANISM
ST ANDARD GYROMIXER
5608300 HIGH VOLTAGE POWER RELAY (EXPLOSION-PROOF)
NOTE: THE HIGH VOLTAGE POWER RELAY IS USED ON 200-240 VOLT
EXPLOSION-PROOF
4000370 CREW, HEX HEAD CAP (5/16-18 X 3/4” WITH NYLNO PATCH)(1 MAIN DRIVE
POLY-V PULLEY MOUNTING & 16 CASTERS)
1
1
1
1
1
1
1
F0103408 SCREW, HEX SERRATED FLANGE (1/4-20 X 1/2”, WITH NYLON PATCH)
(FOUR - COVER ASSEMBLY MOUNTING SCREW AND TWO - DOOR STOP
BRACKET)
6
GyroMixer End User Guide 47
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PARTS
C
F
K
I
Q
O
D
E
L
M
E
H
O
I
G
M
N
J
B
F
P
A
R
Upper Stationary Arm Assembly
Lower Moving Arm Assembly
48
Page 53
PART NO DESCRIPTION NO REQ
A 17268 BEARIN G, SEALED (35MM) 2
B 18312 LOWER MOVING ARM 1
C 18313 UPPER ARM TABLE 1
D 18316 UPPER ARM LEAD SCREW BUSHING 2
E 18317 GUIDE ROD BUSHING (1.004 X 1.25 X 1.5) 2
F 18332 LOWER TABLE 1
G 18333 DRIVE SHAFT 1
H 18336 LOWER ARM LEAD SCREW ASSEMBLY 2
18339 UPPER TABLE PAD (NOT SHOWN) 2
PARTS
I 1 8438 WASHER (1/4” ID X 3/4” OD) 4
J 19317 LOWER ARM ROLLER MOUNTING BRACKET 1
K 20814 BAIL SHIELD 1
21520 UPPER TABLE KIT, INCLUDES UPPER TABLE & UPPER TABLE PAD
(NOT SHOWN)
21522 UPPER MOVING ARM, WITH BEARINGS & TABLE HUB (NOT SHOWN) 1
21523 UPPER TABLE HUB ASSEMBLY (NOT SHOWN) 1
L 21524 LOWER TABLE HUB KIT , INCLUDES DOWEL PINS, HUB AND LOWER TABLE 1
M 4000255 SCREW (5/16-18 X 1/2 SOCKET) 4
N 5103153 PLASTIC ROLLER ASSEMBLY, INCLUDES BEARINGS, TUBE, SHAFT
AND SCREWS
O F01050410 SCREW, SHOULDER (1/4” X 5/8” WITH NYLON PATCH) 4
P F001101 RETAINING RING (80MM INTERNAL) 1
Q F0100A4B12 SCREW, BUTTON HEAD CAP (10-24 X 5) 3
1
1
R F012703 RETAINING RING, INTERNAL (5/8” CRESCENT) 1
GyroMixer End User Guide 49
Page 54
PARTS
G
K
G
E
F
B
H
L
D
I
J
C
M
Lower Stationary Arm Assembly
50
Page 55
PART NO DESCRIPTION NO REQ
A 01007 ROLL PIN (3/16 X 1” SS) 2
B 03163 NUT (3/4-10 HEX) 2
C 18334 SHAFT COUPLER (1” HEX) 1
D 18392 SEALED BALL GEARING 1
E 18397 SECONDARY PULLEY 1
F 18456 SECONDARY IDLER SHAFT 2
G 20454 BALL BEARING, R8ZZ (5” ID X 1.125 OD) 2
PARTS
H 21528 PULLEY HUB ASSEMBLY, INCLUDES ROLL PINS, HUB, PULL EY AND
LOWER ARM
I F 00101 RETAINING RING, EXTERNAL (. 1”) 2
J F000904 RETAINING RING, EXTERNAL (1.5”) 1
K F001101 RETAINING RING, INTERNAL (80MM) 1
L F0100A4B12 SCREW (1/4-20) 1
M 21529 LOWER ST ATIONARY ARM ASSEMBLY, INCLUDES BEARINGS AND HUB 1
M 18391 LOWER STATIONARY ARM 1
1
GyroMixer End User Guide 51
Page 56
PARTS
I
Q
R
U
C
U
S
A
J
V
H
G
O
P
N
M
B
D
F
L
Rotary Assembly
52
Page 57
PART NO DESCRIPTION NO REQ
A 01113 SCREW (8-32 X 3/8) 4
PARTS
B 18310 UPPER MOVING ARM ASSEMBL Y, INCLUDES BUSHINGS, SCREWS,
MOVING ARM & UPPER TABLE
C 18322 YOKE 1
D 18323 ROD GUIDE 2
E 18324 LEAD SCREW 2
F 18330 LOWER MOVING ARM ASSEMBLY (INCLUDES BUSHINGS, SCREWS,
LOWER MOVING ARM & TABLE)
G 18341 PLANE BUSHING (1/2” X 5/8” OD X 5/16”) 1
H 18342 COMPRESION SPRING (0.6 OD, X 1”) 4
I 22876 PIN 1
J 22875 NUT, SLOTTED 1
K 18340 CLAMP HANDLE ASSEMBLY 1
L 18390 LOWER STATIONARY ARM ASSEMBLY 1
M 18420 UPPER STATIONARY CLAMPING GEAR ARM ASSEMBLY, INCLUDES
BEARINGS, BUSHINGS, CLAMPING PRESSURE PLATES, GEAR ARM
ASSEMBL Y & GEARS
N 18422 GEAR ARM COVER 1
18430 TORSION SPRING (NOT SHOWN) 1
1
1
1
O 25279 RATCHET, CLAMP LOCKING 1
P 18447 THRUST BUSHING (1/2” X 1” OD) 3
Q 18459 PLUG, POLYETHYLENE (2”) 1
21525 LOWER MOVING ARM ASSEMBLY, INCLUDES BEARINGS AND HUB
(NOT SHOWN)
21526 CLAMP HANDLE ASSEMBLY, INCLUDES BUSHINGS AND DOWL PIN
(NOT SHOWN)
21527 LOCKING LINKAGE KIT, INCLUDES DOWEL PIN, PAWL SCREWS AND
SPRING (NOT SHOWN)
R F0103816 SCREW (1/2-13 X 1”) 2
S F0103824 SCREW (1/2-13 X 1-1/2”) 2
F0115A0724 DOWEL PIN (1/2-13 X 1-1/2”) (NOT SHOWN) 2
T F0100A3B08 SCREW (10-24 X 1/2”) 8
U F01260812062 SPACER, 1/2” ID X 3/4” OD X 1/8” 6
1
1
1
GyroMixer End User Guide 53
Page 58
PARTS
E
A
C
B
D
F
Secondary Idler Pully Assembly
54
Page 59
PART NO DESCRIPTION NO REQ
A 03163 NUT (3/4-10 HEX) 2
B 18453 V-IDLER PULLEY WITH BEARINGS 2
PARTS
C 18454 SECONDARY IDLER MOUNTING BRACKET118457SECONDARY IDLER
BUSHING
D 18457 SECONDARY IDLER BUSHING 4
E 18460 IDLER ASSEMBLY, SECONDARY(INCLUDES BUSHINGS, MOUNTING
BRACKET, PULLEYS, AND SCREWS)
F 4000227 HEX SCREW (3/8-16 X 1.25) 2
1
1
GyroMixer End User Guide 55
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PARTS
A
18421
B
H
F
G
K
C
D
I
E
J
E
Upper Stationary Gear Arm Assembly
56
Page 61
PART NO DESCRIPTION NO REQ
A 18301 LEAD SCREW CAP 2
B 18302 KEY, 48 TOOTH GEAR (1/8” X 1/8” X 1/4”) 2
18311 FEMALE CLAMPING PRESSURE PLATE (NOT SHOWN) 1
C 18319 NYLON SPACER (3/8” X 3/4” X 1/8”) 4
D 18343 CLAMPING HANDLE PIN 1
PARTS
18398 BRASS 72 TOOTH GEAR (NOT SHOWN)
EXPLOSION PROOF GYROMIXER ONLY
E 18399 STEEL 48 TOOTH GEAR 2
F 18427 THRUST BUSHING (3/8” ID X 3/4” OD) 4
18428 FLANGE BUSHING, 3/8” ID X 1/2” OD 5/16” (NOT SHOWN)
G 18429 FLANGE BEARING (1/2” ID X 5/18” OD X 1/2”) 1
H 18447 THRUST BUSHING (1/2” ID X 1” OD) 2
18451 BRASS 48 TOOTH GEAR (NOT SHOWN)
EXPLOSION PROOF GYROMIXER ONLY
I 20454 RADIAL BALL BEARING (1/2” X 1-1/8:) (NOT SHOWN) 2
21530 GEAR ARM ASSEMBLY(INCLUDES DOWEL PINS) 1
21531 UPPER STATIONARY GEAR ARM ASSEMBLY, COMPLETE,
INCLUDES BEARINGS, BUSHINGS, CLAMPING PRESSURE PLATES,
GEAT ARM ASSEMBLY AND GEARS (NOT SHOWN)
STANDARD GYROMIXER
21532 UPPER STATIONARY GEAR ARM ASSEMBLY, COMPLETE,
INCLUDES BEARINGS, BUSHINGS, CLAMPING PRESSURE PLATES,
GEAT ARM ASSEMBLY AND GEARS (NOT SHOWN)
EXPLOSION PROOF GYROMIXER ONLY
J 21533 STEEL 72 TOOTH CENTER GEAR WITH TAPPED HOLES,
INCLUDES BUSHINGS
2
2
1
1
1
K 21534 STEEL 72 TOOTH GEAR WITH BUSHING
(TWO FOR EXPLOSION-PROOF, FOUR FOR STANDARD)
21535 MALE CLAMPING PRESSURE PLATE ASSEMBLY, INCLUDES
BUSHINGS (NOT SHOWN) STANDARD GYROMIXER
21536 MALE CLAMPING PRESSURE PLATE ASSEMBLY, INCLUDES
BUSHINGS (NOT SHOWN) EXPLOSION PROOF GYROMIXER ONLY
L F0024A3B08 SCREW, FLANGE HEAD CAP (10-32 X 1/2” SOCKET WITH NYLON
PATCH)
2 / 4
1
1
6
GyroMixer End User Guide 57
Page 62
Part No. 4708000
Rev. I
07.30.10
Fluid Management
1023 Wheeling Road
Wheeling, Illinois 60090-5776
Telephone: (847) 537-0880
1-800-462-2466
Fax: (847) 537-5530
www.fluidman.com
®
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