Fluid Management II Series Blendorama User Manual

FAST & FLUID MANAGEMENT

Blendorama series II

ENGLISH

p1

Blendorama series II manual (EN)

Introduction, Conditions of Sale & Warranty

A - Introduction

By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the result of intensive research. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a long service life and a high degree of user friendliness.

Blendorama Colorant Dispensers have been designed for long life and will withstand the normal wear expected during use in plant or in store. However, each is a precision machined metering device and should be treated accordingly The basic unit of your dispensing system is represented as “Y” (except for metric and hybrid systems), and the volume of this unit (approx. one fluid ounce) has been determined by the paint manufacturer. The “Y” unit is further divided into (usually) 32, 48 or 64 sub-units. The basic unit of the metric dispenser is one millilitre. With the exception of Models 22/23XC, all feature a small bore inner pump to dispense small amounts of colorant very accurately. The 1/64, 1/48 or millilitre units are divided further for this inner pump.

B - Standard Terms & Conditions of Sale

1. Application of Terms

These terms and conditions apply to every sale of a Blendorama Colorant Dispenser and Blendormix mixers and each and every component part thereof ("the Product") by Fast & Fluid Management Australia ("the Sellers) or any of its related companies to a Buyer and in the event that such Buyer purchases the Product for resale, such resale shall be effected on the terms and conditions set out herein, except for price, and such resale shall be deemed to be effected on such terms and conditions in the name and on behalf of the parties to such resale transaction only, save for the Warranty contained in paragraph 6 which is given in the name and on behalf of the Seller only.

2. Passing of Risk - transfer of title in the product

Prices are quoted ex-works. The risk of loss or damage to the Product shall pass to the Buyer in the case of a contract for supply of the Product immediately upon delivery either to the Buyer or a nominated carrier for transportation to the Buyer or to a place or site nominated by the Buyer or at the direction of the Buyer. Such delivery shall be deemed to be delivery to the Buyer and acceptance by the Buyer of the Product whether or not the Buyer is present at the time of delivery to sign a receipt for the Product. Notwithstanding the foregoing property in and title to the Product shall not pass to the Buyer until payment in full for the Product has been received by the Seller.

3. Delivery Time frame

Any date(s) given to the Buyer by the Seller for delivery shall be regarded as estimates only and while the Seller shall use its best endeavours to meet such dates the Buyer agrees that no liability shall attach to the Seller for any loss or damage, direct or consequential arising out of any delay in delivery or for non-delivery from any cause whatsoever. If for any cause beyond the Seller's control, the Seller is unable to deliver either within a reasonable time or at all, the contract shall be voidable at the Seller's option with no right of either party to claim any damages against the other.

4. Sole Terms

These terms and conditions constitute the entire agreement for sale of the Product between the Seller and the Buyer and shall prevail over any differing terms and conditions incorporated or purported to be incorporated into the sale of the Product by the Buyer or by the Seller or otherwise alleged to have been agreed and shall only be varied modified or rescinded by written agreement of the Seller.

p3

5. Limitation of Liability

Subject to Paragraph 6 of these terms and conditions and in particular sub-paragraph 6.7 hereof the seller shall neither be subject to nor incur, and the Buyer releases the Seller from any claim or liability (including consequential loss or damage, loss or use or profit) by reason of delay, defective or faulty components or materials or workmanship, negligence, or any act, matter or thing done admitted or omitted by the Seller or by reason of the unsuitability of the Product for the Buyer's , purpose and the Buyer acknowledges that it did not rely on the skill or judgement of the Seller in selecting and ordering the Product for the purpose for which the same was required by the Buyers.

5.1 Product return

Subject to paragraph 6 hereof or as otherwise agreed by the Seller the Buyer may not return the Product or any part or parts thereof after delivery has been effected. Any claim or claims for return of the Product or any Parts thereof must be made within 30 days of delivery of the Product to the Buyer.

6.6.8 improper observance of the Daily Routine care instructions in the Booklet;

6.6.9 improper use in discharging the pump without observing the instructions in the Booklet;\

6.6.10 improper observance of the instructions in the Booklet;

6.6.11 improper observance of the Canister Drive maintenance instructions in the Booklet;

6.6.12 improper observance of the servicing of replacement parts instructions in the Booklet.

6. Warranty

The Seller hereby warrants to the Buyer that the Product will be free from defects in materials and workmanship in normal use, service and operation for a period of twelve (12) months from the date of delivery effected by the Seller or one of its authorised Distributors to the Buyer.

6.1 Warranty Limitations (1)

The Product is supplied subject to this Warranty only and liability arising out of or in respect of the supply, resupply, use or re-use whether singularly or otherwise of the Product howsoever arising and whether in respect of consequential loss or otherwise and including any other liability the Seller may otherwise have had by virtue of any representation warranty condition or term (whether express or implied by law) is hereby excluded.

6.2 Warranty Limitations (2)

Any liability incurred by the Seller to the Buyer is limited to the replacement of the Product or (at the Sel1er's option) refund of the price paid by the Buyer, in particular does not extend to consequential loss and is conditional upon the Buyer within 30 days of delivery making a written claim to the Seller setting out the full particulars of any such claim. The transportation costs both ways are to be paid in full by the Buyer.

6.3 Claims Procedure

In the event of any defect arising the Buyer must notify the Seller or one of its authorised distributors in writing and must establish to the reasonable satisfaction of the Seller or an authorised Distributor the date of delivery of the Product by way of invoice or receipt and particulars delineated in the relevant part of this Warranty

6.4 Future Modifications.

The Seller may make such modifications to any existing or future models of the Product as it may deem necessary without incurring any obligation to incorporate such modifications in any Product(s) previously sold or to which this Warranty may relate.

6.5 Sole Warranty

Subject to sub-paragraph 6.6 hereof, the obligations of the Seller or any authorised Distributor under this Warranty are limited to those contained above ant this Warranty is the only Warranty made by the Seller and is exclusively and expressly in lieu of all other warranties permitted to be excluded by law, whether these warranties are express or implied, under the common law or by statute and the terms of the Warranty may not be modified by any person, firm or corporation other than the Seller.

p4

6.6 Warranty Exclusions

Subject to sub-paragraph 6.7 hereof this Warranty does not extend and the Seller or an authorised Distributor will be relieved of all and any obligations, responsibilities and liabilities (direct or consequential) in the event that defects in or malfunctions of the Product are directly or indirectly due to or result from:

6.6.1 lack of proper maintenance or care;

6.6.2 unreasonable or incorrect use, for a purpose other than that for which it was designed;

6.6.3 faulty setting up which is not carried out in accordance with the directions in the Blendorama Booklet (''the Booklet");

6.6.4 failure to observe any other instruction or directions provided with the Product or given to the Buyer by the Seller;

6.6.5 modifications or repairs made or attempted to be made by any unauthorised person;

6.6.6 improper use in operating the Product without observing the instructions in the Booklet

6.6.7 improper use in discharging the pump without observing the instructions in the Booklet;

6.6.8 improper observance of the Daily Routine care instructions in the Booklet;

6.6.9 improper use in discharging the pump without observing the instructions in the Booklet;

6.6.10 improper observance of the instructions in the Booklet;

6.6.11 improper observance of the Canister Drive maintenance instructions in the Booklet;

6.6.12 improper observance of the servicing of replacement parts instructions in the Booklet.

6.7 Statutory Warranties - The Product

It is expressly provided that this Warranty or any terms or conditions contained in it or other statement(s) contained in these terms and conditions and Warranty, the Booklet or other literature given to the Buyer shall not be read or applied so as to purport to exclude restrict or modify or have the effect of excluding, restricting or modifying the application in relation to the supply of the Product of all or any of the provisions of Division 2 and 2A of Part V of the Trade Practices Act 1974 ("The Act”) as amended or the exercise of a right conferred by such a provision or any liability of the Seller or its Authorised Distributors for breach of a condition or warranty implied by such provisions or any other conditions or warranties implied by any relevant State Act or Territorial Ordinance or by the general law and which by law cannot be excluded, restricted or modified PROVIDED THAT to the extent that The Act permits the Seller to limit its liability for a breach of a condition or warranty implied by The Act, the liability of the Seller for such breach shall be limited to the payment of the cost of replacing the Product or acquiring equivalent Product, or of repairing the Product.

7. Product - In Store - Set Up

The Seller shall not be liable for any loss or damage caused directly or indirectly by: Any damage to or deterioration in the conditions of the Product occurring after delivery to the Buyer and prior to the setting up of the product; any damage to the Product due to incorrect support or obstruction in setting up the Product; any damage caused by the Product due to incorrect support or obstruction in setting up the Product.

p5

Safety instructions

A - General safety instructions

Attention! Before installing the equipment, please read this instruction manual carefully. This will increase your personal safety and prevent unnecessary damage to the machine.

The manufacturer accepts no liability if the instructions below are not followed:

If a machine has been damaged (during transport, for example), do not attempt to set it in operation.

1.

When in doubt, first contact either your supplier or the F&FM service department. The equipment should be positioned and connected up in strict accordance with the installation instructions.

2.

All local safety regulations and ordinances should be observed.

3.

The machine may be connected only to a 230/240V/50/60Hz or 110V/50/60HZ earthed wall socket

4.

installed in accordance with the regulations. Users should ensure that the machine is kept in good condition. Defective components should be replaced.

5.

In order to prevent physical injury, the doors should be closed and the paneling fitted during normal use.

6.

All service activities (other than routine maintenance and adjustments) may only be carried out by

7.

qualified technicians. Ensure that the mains lead is always kept unplugged while repairs are being carried out.

B - Specific warnings in this manual

Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power at the wall socket before accessing moving parts.

p6

Installation

A - Unpacking the dispenser

The box(es) you have received contain:

1 x Machine Base Assembly (for floorstand models) 1 x Turntable Assembly (This may be already assembled onto the base) x Colorant Canisters, each with a lid, attached pump and fixing screws 1 x Operation Manual

A plastic bag or box containing:

1 x Allen Key for Pump Calibration (Note: Pumps preset in factory) 1 x No. 2 Phillips head screwdriver (for attaching canisters) 1 x ¼” spanner (for remote canister bracket attachement) 2 x Valve Inserts with "O" Rings 1 x Valve Insert Wrench (to enable pump to be removed from canister) 1 x Outer Piston Seal Kit complete with reusable Assembly Tool 2 x Nozzle Wiper Arms (with pads) 3 x Nozzles (larger bore) 3 x Nozzles (smaller bore) 1 x Inner Piston complete with reusable Assembly Tool

If any of these parts are missing, contact your supplier of F&FM immediately.

Step 1 - Detach the dispenser from its transport skid

>

Unscrew the 2 transport screws connecting the machine to the skid

Carefully maneuver the machine off the skid

p7

B - Installing the canisters

Please note that this procedure is used for all canister sizes, although only

1.75L (22P) canisters are shown here. Other canister assemblies will vary in size and appearance, however the procedure remains the same. Connecting tubes are sized specifically for each canister and turntable size – please do not mix between different models.

Step 1 - Prepare and install the inner ring of canisters.

>

(1) Select the parts used in an inner canister

assembly:

(A) canister with bush (B) at base (C) connecting tube (D) remote bracket and pump assembly

(E) washer collar self-tapping screw

(2) Firmly push the connecting tube into the bush.

p8

> >

(3) Firmly push the canister

and connecting tube into the remote bracket and pump assembly.

(4) Fit this assembly to the turntable. Canister screws (already fitted to the canister) fit into the inner ring location keyholes and the remote bracket fits into the 4 slots simultaneously. Push firmly into position.

Step 2 - Prepare and install the outer ring of canisters.

> >

(5) Secure the inner ring

canister assembly in position with the washer collar self-tapping screw (provided) using either a standard screwdriver or a socket head (1/4” or 7mm). (6) Repeat (2) to (5) for all other inner ring canister assemblies.

(1) Select the outer ring canister assembly.

(2) Fit the canister screws into the outer ring of keyhole slots on the turntable. Push firmly into position.

p9

(3) Locate the 2 guide holes directly below each canister and fasten the screws (already located in canister) with a Philips (No. 2) screwdriver. (4) Repeat steps (2) to (3) for all other outer ring canister assemblies.

Operation

A - First time operation

Step 4 - Preparing the dispenser

> >

Ensure that the machine is switched off at the wall socket

Remove the lids from all canisters

>

Stir each can of colorant thoroughly with a flat bottomed paddle or palette knife to reincorporate any settled pigment

Pour the contents of each colorant can into the correct canister. Discard the colorant can and replace the canister lid

Ensure that the machine is adequately supported and clear of obstructions

Attention! Always wear eye protection when handling colorants

p10

Step 2 - Purging the pumps

> >

Set the gauge or gauges of each pump to its halfway point by operating the spring loaded button then lifting the gauge by its handle

Step 3 - Purging the valve

> >

Without operating the valve lever lift the red pump handle to its maximum travel (this draws the colorant into the canister)

Discharge the colorant back into the canister by depressing the red pump handle fully. Repeat this process 30 times.

Lift the red pump handle to its maximum travel

Place a clean can or paper cup under the dispensing nozzle

p11

Hold the valve lever open by pulling the spring loaded lever forward its full travel

> >

Push the red pump handle down fully to dispense colorant into the cup

Release the valve lever Repeat this process until the

Step 4 - Check the effectiveness of the purge

> >

Open the valve lever

without operating the pump. A small drop of

colorant will appear at the nozzle

Release the valve lever slowly and the drop will withdraw into the nozzle

colorant emerges as an unbroken stream

Repeat this process 10 times. If the drop of colorant at the nozzle grows appreciably with each opening of the valve lever and/or it drops from the nozzle into the cup, then air is still in the system and steps 2 & 3 should be repeated

Repeat this process for all canisters.

Attention! For dispensers fitted with electronic timers, it is important that the machine be switch on at all times unless topping up canisters.

Attention! For manual agitation type dispensers, it is good practice to agitate the colorant twice daily for four (4) minutes.

p12

B - General use of the dispenser

Step 1 - Select the color, base and can size

> >

Identify the color you wish to supply either by name or number

Step 2 - Position the can

Look up the tint formula and note the Tint Base required

Identify the quantity required (can size)

Place the can on the appropriate can shelf. Adjust the height of the upper can shelf (floorstand models )if necessary

p13

Step 3 - Bring canister to the correct position

>

Depress and hold the detent lever to release the turntable. You can lock the detent lever in the release position by pushing it sideways.

When rotating the turntable, DO NOT use the canisters or pumps as handles. Use the edge of the turntable.

Rotate the turntable so that the pump of the appropriate canister is directly over the can. If the detent lever it released it will lock the canister into the correct position. You may need to move the turntable slightly from side to side to allow the locking pin to locate the locking hole.

p14

Step 4 - Set the Gauges

> >

According to the setting required, operate the spring loaded button to release the gauge. The red knob is for the red gauge and the black knob is for the black gauge

Step 5 - Charge the pump

>

With the appropriate button operated, lift the gauge to the reading required.

The correct gauge setting is shown when the figure selected is fully exposed above the RED handle and the gauge release button clicks firmly into place.

With the gauges correctly set, slowly and gently lift the red pump handle until both red and black handles are against the appropriate gauge knobs

If the colorant level is too low, air can be sucked into the pump. If this occurs, return the handle to the zero position, add sufficient colorant, and purge the pumps and valve (see chapter IV, step 2 & 3)

Continue to hold this for a few seconds to ensure the pump is correctly filled with colorant.

p15

Step 6 - Discharge the pump

> >

While still holding the pump handle in the raised position, pull the spring-loaded valve lever (at the base of the pump) forward its full travel

Holding the valve lever fully forward, press the red handle down with a smooth and steady stroke until the red handle is fully depressed.

Ensure that both the red and black handles are fully depressed against the end cap. All the colorant has now be discharged and the valve lever can be released

Repeat the charging and discharging process for each colorant specified in the formula

If you have to tint more than one container of the same color, leave the gauges set at the required reading and simply recharge and discharge each pump in turn in the order nominated by the tint formula.

p16

Preventitive maintenance

A - Do’s & Don’ts

DO

Keep the machine clean and display advertising promoting good housekeeping.

Keep this operation manual, Allen key, valve sleeve wrench and spare parts in a convenient place to assist in regular maintenance

DON’T

Use the piston or valve assembly of each pump as a handle to rotate the turntable. Instead, use the canister or edge of the turntable.

Attempt to replace the valve plate – if this is faulty, the whole valve assembly must be replaced

Make any adjustments to the stirring timer. This unit has been factory set and should only be adjusted by authorized personnel.

B - Daily maintenance

Clean the brush tray, refill canisters and run morning program

> >

Wipe down stand, canisters and pumps with a moistened cloth

Check nozzle outlets for dried colorants.

If dried colorant is found to be blocking the nozzle, remove the nozzle by pushing down on the top of the nozzle.

p17

>

Clean the nozzle using warm soapy water

Refit the nozzle and dispense a small amount of colorant

If the dispenser is not used on a regular daily basis, the following procedure should be carried out.

> >

Check the level of colorant and top up if required

Ensure that power is connected to the dispenser and turned on so that automatic stirring occurs

Open and close each pump valve 5 times

Purge the pumps (see chapter IV, step 2 & 3) however only operate the pump 5 times

>

Check the valve levers and nozzle wiper arms for possible damage.

p18

C - Weekly maintenance

If the dispenser is not used on a regular daily basis, the following procedure should be carried out.

> >

Examine the machine for loose canisters and loose cylinder caps. Tighten if necessary

Examine gauges for damaged graduated scales or worn holes and replace if necessary

Raise the pump handle to its maximum extension and examine the pump shafts for signs of colorant. This indicates that the piston seal will need replacement (see Chapter VI - C,D,E)

p19

D - Periodic maintenance

This maintenance should be carried out every 3 to 6 months depending upon use.

> >

Inspect the function of the valve and the canister for leaks

Remove stirrer paddle from canister and wash the canister, lid and stirrer paddle clean

Ensure that the machine is disconnected from the power source

> >

If required, tighten or replace valve sleeve (with the wrench supplied)

>

Remove canister from turntable and drain colorant into a clean container

Replace “O” ring seal

Reassemble and refit canister to turntable

Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.

Return colorant to dispenser and prepare the pump for operation (see chapter IV-A)

p20

General maintenance

A - Metalcal replacement (Models 22/23 XC)

Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers.

> >

(1) Remove the red gauge

from the plunger.

(2) Peel the metalcal off the gauge, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.

> >

(3) Replace the gauge and

set to the zero (fully down) position. The locking pin at the rear of the pump should be engaged in the first of the small holes.

(4) Mark a line on the gauge, level with the top of the red handle. Use a fine felt tip pen or pencil (or scratch with a sharp object).

(5) Remove the gauge from the pump and peel off the adhesive backing.

p21

(6) Carefully place the “0” line (the line below the numeral) of the metalcal on the marked line of the gauge.

> >

(7) Once in position, press

the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).

(8) Using a sharp knife or blade cut any excess metalcal off the end of the gauge that may overlap the red plastic handle.

(9) Refit the gauge to the plunger.

B - Metalcal replacement (Models 22/23 XD/XE)

Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers.

> >

(1) Remove both black and

red gauges.

(2) Peel the metalcals off both the red and black gauges, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.

p22

(3) Replace both gauges and set to the zero (fully down) position. The locking pin at the rear of the pump should be engaged in the first of the small holes.

> >

(4) Mark a line on the black

gauge, level with the top of the red handle. Use a fine felt tip pen or pencil (or scratch with a sharp object).

(7) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).

(5) Remove the gauge from the pump and peel off the adhesive backing.

> >

(8) Using a sharp knife or

blade cut any excess metalcal off the end of the gauge that may overlap the black plastic handle.

(6) Carefully place the “0” line (the line below the numeral) of the metalcal on the marked line of the gauge.

(9) Refit the gauge to the plunger. Repeat steps (4) through (9) for the inner (red) gauge metalcal.

p23

C - Metalcal replacement (Models 53 XB)

Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers.

> >

(1) Remove both black and

red gauges.

(2) Peel the metalcals off both the red and black gauges, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.

> >

(3) Replace both gauges and

set to the fully down position. Lift the black (outer) gauge and engage the locking pin in the 2nd hole from the top.

(4) Mark a line on the black gauge, level with the top of the red handle. Use a fine felt tip pen or pencil (or scratch with a sharp object), then remove the black gauge from the pump.

(5) Peel the adhesive backing off the black metalcal.

p24

(6) Align the end of the metalcal up against the bottom edge of the gauge knob, checking that the first line of the metalcal (the line below the first numeral) lines up with the marked line of the gauge (the metalcal is cut to size before leaving the factory).

> >

(7) Once in position, press

the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).

(8) Refit the black (outer) gauge to the plunger and remove the red (inner) gauge from the pump.

> >

(9) Peel the adhesive

backing off the remaining red metalcal.

(10) Align the end of the metalcal up against the bottom edge of the gauge knob (the metalcal is cut to size before leaving the factory).

(11) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).

p25

(12) Refit the red gauge to the plunger.

D - Metalcal replacement (Models 53 XD/XE)

Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers.

> >

(1) Remove both black and

red gauges.

(2) Peel the metalcals off both the red and black gauges, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.

> >

(3) Replace both gauges and

set to the fully down position. Lift the black (outer) gauge and engage the locking pin in the 2nd hole from the top.

(4) Mark a line on the black gauge, level with the top of the red handle. Use a fine felt tip pen or pencil (or scratch with a sharp object), then remove the black gauge from the pump.

(5) Peel the adhesive backing off the black metalcal.

p26

(6) Align the end of the metalcal up against the bottom edge of the gauge knob, checking that the first line of the metalcal (the line below the first numeral) lines up with the marked line of the gauge (the metalcal is cut to size before leaving the factory).

> >

(7) Once in position, press

the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).

(8) Refit the black (outer) gauge to the plunger and remove the red (inner) gauge from the pump.

> >

(9) Peel the adhesive

backing off the remaining red metalcal.

(10) Align the end of the metalcal up against the bottom edge of the gauge knob (the metalcal is cut to size before leaving the factory).

(11) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).

p27

(12) Refit the red gauge to the plunger.

E - Replacement of Piston Seals (Models 22/23 XC)

> >

(1) Loosen both grubscrews

in the cylinder of the end cap (use Allen key provided) and remove the plunger assembly from the cylinder. Remove the gauge and clean all colourant from the plunger assembly.

(2) Remove the old piston retaining screw and discard the screw, piston and washer. Remove the new piston from retainer.

> >

(3) Smear a trace of Loctite

262 on the screw thread and secure the new piston with the washer behind. Tighten the screw only until the piston can no longer be rotated by hand.

(4) Holding the end cap (A) in one hand, pull the red handle (B) until the piston is fully withdrawn inside the end cap.

(5) After lightly oiling the top inside edge of the cylinder, position the plunger assembly on the cylinder with one hand. With the palm of the other hand, firmly push the red handle down fully.

p28

(6) Lightly tighten the end cap grubscrews, and refit the gauge.

F - Replacement of Piston Seals (Models 22/23 XD/XE)

Step 1 - Replacement of the inner piston

>

(1) Loosen both grubscrews

in the cylinder of the end cap (use Allen key provided) and remove the plunger assembly from the cylinder. Remove the gauges from the plunger assembly, then withdraw the inner plunger assembly from the hollow outer plunger shaft. Clean all colourant from both plunger assemblies.

(2) Using two pairs of pliers, grip the inner end of the piston (A) with one and the piston shaft with the other. Unscrew the piston (using a little heat if difficult) and discard.

(3) Apply Loctite 262 to the internal thread of the piston shaft, then screw the new piston assembly in fully. Slide sleeve up onto the shaft, tighten the piston with pliers and replace the sleeve over the piston.

p29

Step 2 - Replacement of the outer piston

> >

(1) Using two spanners,

carefully undo the lower piston nut. Discard the piston but retain the nut.

(2) Remove the new piston from retainer and fit to the shaft curved end face up (see picture). Replace the front nut using a small drop of Loctite 262 on thread. Tighten the nut only until the piston can no longer be rotated by hand.

Step 3 - Returning plungers into cylinders

> >

(3) Holding the end cap (A)

in one hand, pull the outer pump handle (B) until the piston is fully withdrawn inside the end cap.

(1) After lightly oiling the top inside edge of the cylinder, position the plunger assembly on the cylinder with one hand. With the palm of the other hand, firmly push the plunger down fully.

(2) Remove the new piston from retainer and fit to the shaft curved end first. Replace the front nut using a small drop of Loctite 262 on thread. Tighten the nut only until the piston can no longer be rotated by hand.

p30

(3) Remove the sleeve from the inner piston and discard. Lightly oil the inside edge of the hollow outer piston shaft and then gently ease the piston inside. Refit the gauges.

G - Replacement of Piston Seals (Models 53 XB/XD/XE)

Step 1 - Replacement of the inner piston

>

(1) Undo the knurled nut

(A) holding the cylinder end cap and remove the plunger assembly (B) from the cylinder. Remove both gauges from the plunger assembly, withdraw the inner plunger assembly from the hollow outer plunger shaft and clean all colourant from both plunger assemblies.

(2) Using two pairs of pliers, grip the inner end of the piston (A) with one and the piston shaft with the other. Unscrew the piston (using a little heat if difficult) and discard.

(3) Apply Loctite 262 to the internal thread of the piston shaft, then screw the new piston assembly in fully. Slide sleeve up onto the shaft, tighten the piston with pliers and replace the sleeve over the piston.

p31

Step 2 - Replacement of the outer piston

> >

(4) Fit the outer piston

assembly tool over the outer piston shaft. Screw both halves together then slide the tool down over the piston.

(5) Lightly oil the top inside edge of cylinder and position the tool containing the plunger assembly on its rim. Remove the screw from the tool and force the piston shaft through the split to remove the tool.

(6) Refit the end cap onto the top of the cylinder and tighten the knurled nut. Remove the sleeve from the inner piston and discard. Lightly oil the top inside edge of hollow outer piston shaft, gently ease the piston inside. Refit all gauges.

p32

H - Pump Calibration (Models 22/23 XC)

Recalibration of the pump is necessary if the original gauge has been replaced by another (for any reason) or if the gauge scale detail (metalcal) is to be replaced. When recalibrating the pump, please leave the pump/canister fixed in place on the machine.

Tools required:



1 x Allen (hex) key 3/32” A/F



1 x set of Feeler Gauges

>

(1) Using the Allen key provided, wind the

calibration screw up until it is entirely within the red handle of the pump. Set the gauge to the first non-zero position (see the calibration chart or refer to your agent for details).

(2) Wind the calibration screw down until the desired clearance is achieved between the small raised stop pad on the gauge handle and the pump handle. The correct clearance can be found on the calibration chart (refer to your agent for details if necessary). Measure the distance using feeler gauges to confirm the clearance accurately.

p33

I - Pump Calibration (Models 22/23 XD/XE)

Recalibration of the pump is necessary if the original gauge has been replaced by another (for any reason) or if the gauge scale detail (metalcal) is to be replaced. When recalibrating the pump, please leave the pump/canister fixed in place on the machine.

Tools required:



1 x Allen (hex) key 3/32” A/F (originally supplied with the machine)

>

(1) To calibrate the outer

plunger, remove the inner (red) gauge and inner (red) plunger and set the outer (black) gauge to the zero position.

(2) Using the Allen key, undo both calibration grubscrews until free movement can be felt between the outer (black) plunger handle and the outer (black) gauge knob.

>

(3) Carefully wind one grubscrew down

until only slight movement is felt between the outer pump handle and the gauge knob. Then wind the other grubscrew down until no free movement can be felt,

being careful not to over-adjust.

(4) To calibrate the inner (red)

plunger, refit the inner (red) gauge and plunger removed in step (1). Set the inner (red) gauge to zero.

p34

>

(5) Using the Allen key, undo the

calibration grubscrew in the red pump handle until free movement can be felt in the handle. Carefully wind the grubscrew back down until no free movement can be felt between the red pump handle and the red gauge knob. Be careful not to over-adjust.

(6) The pump is now calibrated.

p35

J - Pump Calibration (Models 53 XB/XD/XE)

Recalibration of the pump is necessary if either of the original gauges have been replaced by another (for any reason). It is not required if only a gauge scale detail (metalcal) has been replaced. When recalibrating the pump, please leave the pump/canister fixed in place on the machine.

Tools required:



1 x Allen (hex) key 3/32” A/F

Step 1 - Outer pump calibration

>

(1) Calibrate the outer pump first

by removing the inner pump (red) gauge and lifting the red pump handle approximately 4” or 100mm. Lock the black outer pump gauge into the top hole (zero position). Using the Allen key, undo the calibration grubscrew until free movement can be felt between the outer pump (black) handle and the outer gauge knob.

(2) Carefully wind the grubscrew down until no free movement is felt between the outer pump handle and the gauge knob, being careful not to over-adjust. When correctly adjusted there should be a slight binding felt on the black gauge locking pin (as the locking pin shaft enters the hole in the gauge).

p36

Step 2 - Inner pump calibration

>

(1) Calibrate the inner pump by lowering

red pump handle fully, then refitting the inner (red) gauge and setting it to zero. Undo the calibration grubscrew in the red pump handle until the handle has movement.

(2) Carefully wind the grubscrew down until no free movement is felt between the red pump handle and the red gauge knob, being careful not to over-adjust. When correctly adjusted there should be a slight binding felt on the red gauge locking pin (as the locking pin shaft enters the hole in the gauge).

p37

Troubleshooting

A - Introduction

Before calling your machine supplier or Service Department, please check whether you can solve the problem yourself. If you cannot, then call the Service Department for advice. Have the model number and serial number at hand (these can be found on the sticker attached to service door at the side of the machine).

Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.

B - Problem solving

Symptom Cause Action

Colorant intermittently spurts from the nozzle during discharge

A drop of colorant falls from the nozzle when the valve is opened even when the pump is not operated

The end cap twists or lifts during operation

Canister is loose on turntable Loose fixing screws Tighten fixing screws with a philipps

Colorant appears on the piston shaft, piston and/or gauges

Air bubbles in the colorant Operate the pump several times

without opening the valve to drive the air back into the canister. Then allow the colorant to sit for several minutes to allow the bubbles to escape.

Air is trapped in the cylinder assembly

End-cap grub-screws are loose Lightly tighten the 2 grub-screws in

Worn seals Replace seals – refer to pages 32 to

Operate the pump several times without opening the valve to drive the air back into the canister. Then allow the colorant to sit for several minutes to allow the bubbles to escape.

the end-cap (for 53 XB/XD/XE tighten the end-cap sleeve) until the end cap can no longer be twisted by hand.

head screwdriver

35

Colorant does not dispense easily

Colorant still does not dispense easily

Colorant has hardened in the canister and piston assembly

Agitation is not occurring No power to the dispenser Check that the unit is connected and

Nozzle blocked Remove nozzle and clean in warm

soapy water

High viscosity of colorant Increase the size of the nozzle

Canister and pump should be removed, emptied, stripped and cleaned thoroughly. Replenish only with new colorant

that there is power to the outlet

p38

Service Agents

A - Service Agents

For all service and repairs on Fast & Fluid Management products (including all warranty repairs), call the Fast & Fluid Management Agent or Supplier. Within Australia, contact the service agent in your state or call the Fast & Fluid management Service Hotline 1800 648584 or fax 02 42717306

Please make sure that you have the model number and serial number to hand. They can be found on the nameplate on the machine.

NSW RW Palmer Electrical Unit 17, 398 Marion Street, Bankstown, NSW, 2200 Phone : 02 97910337 Fax : 02 97910140

VIC Downer Electrical Pty Ltd Factory 4, 33 Chambers Road, Altona North, VIC, 3025 Phone : 03 96449196 Fax : 03 96451644

QLD Downer Electrical Pty Ltd 35 Evans Road, Salisbury North, QLD, 4107 Phone : 07 32751244 Fax : 07 32752236

ACT Service On Site 140 Longmore Cr, Wanniassa, ACT Phone : 02 62313196

WA Bridgemont Enterprises PO Box 554, Joondalup, WA, 6919 Phone : 08 93008495 Fax : 08 93008495

SA Bob Winter 18 Metcalfe Ave, Modbury Heights, SA, 5092 Phone : 0418 426545 Fax : 08 83952255

TAS B.S.H Electrical Pty Ltd 213 Harrington Street, Hobart, TAS, 7000 Phone : 03 62310255 Fax : 03 62312691

New Zealand Kwikmix Engineering 4/12 Neil Park Drive, East Tamaki, NZ Phone : 09 2732020 Fax : 09 2732024

p39

Specificaties

Number of canisters Up to 24 Canister sizes 22/23 XC/XD/XE 1.75L Single canisters & 3.5L double

canisters 53 XB/XD/XE 2.5L single canisters & 5.0L double

canisters Canister/stirrer (material) molded 100% acetal Valves molded 100% acetal Pump type piston pump Pump sizes Inner ¼ ounce (22/23/53 - XD/XE) & 2 ounce (53XB) Pump sizes Outer 2 ounce (22/23 - XC/XD/XE) & 5 ounce (53 –

XB/XD/XE) Min. dispensing 1/384 fl.oz Stirring timer Adjustable twin timer Moveable upper can shelf Standard on floor model Foldout lower canshelf Standard on floor model Power supply 110V 50Hz/60Hz

230/240V 50Hz/60Hz

Specifications subject to change without prior notice.

p40

Wiring diagram

A - Electrical wiring diagram – Twin Timer Version

B - Electrical wiring diagram – Clockwork Timer version

p41

p42

www.Fast-Fluid.com

Fluid Management II Series Blendorama User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Blendorama series II manual (EN)

Introduction, Conditions of Sale & Warranty

Safety instructions

Installation

Operation

Preventitive maintenance

General maintenance

Troubleshooting

Service Agents

Specificaties

Wiring diagram