Fluid Management HP800 User Manual

Manual HP500 / HP800

V. 3.0

Fast & Fluid Management B.V.

PO Box 220

2170 AE Sassenheim

The Netherlands

www.fast-fluid.com

© Fast & Fluid Management B.V.

This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without the prior written permission of Fast & Fluid
Management B.V.
This manual could contain technical inaccuracies or typographical errors.
Fast & Fluid Management B.V. reserves the right to revise this manual from time to time in the contents thereof without the
obligation of Fast & Fluid Management B.V. to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care. They are not binding, however,
and Fast & Fluid Management B.V. disclaims any liability for damage or detriments suffered as a result of reliance on the
information given herein or the use of products, processes or equipment to which this manual refers. no warranty is made that
the use of the information or of the products, processes or equipment to which this manual refers will not infridge any third
party’s patents or rights. The information given does not release the user from making their own experiments and tests.

2

Table of contents HP500 / HP800 V. 3.0

Table of contents

1 About this manual.........................................................................................................5

1.1 How to work with the manual .......................................................................................... 6

1.2 Record of changes ......................................................................................................... 6

2 Safety .............................................................................................................................7

2.1 Intended use ................................................................................................................... 7

2.2 Liability ............................................................................................................................ 7

2.3 User qualification for installation ..................................................................................... 7

2.4 CE certification ............................................................................................................... 7

2.5 Safety symbols on the machine ...................................................................................... 8

2.6 Safety symbols in the manual ......................................................................................... 8

2.7 Disposal of the machine ................................................................................................. 9

3 Operator manual ......................................................................................................... 11

3.1 Description .................................................................................................................... 11

3.1.1 Overview of the machine.................................................................................... 11

3.1.2 Overview of the controls..................................................................................... 12

3.1.3 Options ............................................................................................................... 13

3.1.4 Type plate: serial number................................................................................... 14

3.1.5 Type plate: details .............................................................................................. 14

3.2 Operation ...................................................................................................................... 15

3.2.1 General dispensing procedure ........................................................................... 15

3.2.2 Place the can...................................................................................................... 15

3.2.3 Move up the can table ........................................................................................ 16

3.2.4 Move down the can table ................................................................................... 16

3.3 Maintenance ................................................................................................................. 16

3.3.1 General cleaning: after every dispensing operation ........................................... 16

3.3.2 Cleaning of the nozzle and the brush container: daily........................................ 17

3.3.3 Refilling of a canister .......................................................................................... 20

4 Installation ...................................................................................................................21

4.1 Unpack the machine ..................................................................................................... 21

4.1.1 Remove the cardboard....................................................................................... 21

4.1.2 Remove the plastic protection on the canisters.................................................. 21

4.1.3 Open the switch plate......................................................................................... 22

4.1.4 Remove the plastic protection on the switch plate ............................................. 22

4.1.5 Close the switch plate ........................................................................................ 22

4.1.6 Remove the corner panels ................................................................................. 23

4.1.7 Remove the transport brackets at the front ........................................................ 23

4.1.8 Remove the transport brackets at the rear......................................................... 23

4.1.9 Remove the wooden beams............................................................................... 24

3

Table of contents HP500 / HP800 V. 3.0

4.2 Put the machine in position .......................................................................................... 24

4.2.1 Move the machine to the final location, with a fork-lift truck............................... 24

4.2.2 Move the machine to the final location, with a ramp (optional) .......................... 24

4.2.3 Level the machine.............................................................................................. 25

4.3 Install the computer ...................................................................................................... 25

4.3.1 Open the computer cover................................................................................... 25

4.3.2 Install the computer............................................................................................ 26

4.4 Turning on the machine ............................................................................................... 26

4.5 First use ....................................................................................................................... 26

5 Troubleshooting..........................................................................................................27

5.1 Contact service ............................................................................................................ 27

5.2 Troubleshooting guide .................................................................................................. 27

6 Technical data .............................................................................................................29

6.1 General specifications .................................................................................................. 29

6.2 Dimensions and mass .................................................................................................. 29

6.3 Ambient conditions ....................................................................................................... 30

6.4 Noise level .................................................................................................................... 30

6.5 Safety classifications .................................................................................................... 30

6.6 Electrical specifications ................................................................................................ 30

4

About this manual HP500 / HP800 V. 3.0

1 About this manual

The manual shows the information necessary to:

-install

- operate

- perform basic maintenance

- correct small problems.

The HP500, the HP800 and all their versions are referred to in the manual as the ’machine’.

This manual contains the original instructions. The original language of the manual is English.

5

About this manual HP500 / HP800 V. 3.0

1.1 How to work with the manual

1. Familiarize yourself with the structure and content.

2. Read the safety chapter in detail and make sure you
understand all the instructions. See § 2.

3. Carry out the actions completely and in the given sequence.

1.2 Record of changes

/i

Edition Editor Check Date Description

1.0 TB MB 12/2010 First edition

2.0 TB MB 01/2012 Included: punch and heating sensor options and HP800

3.0 ET MvDo 05/2012 Technical specifications: change of dimensions

6

Safety HP500 / HP800 V. 3.0

2 Safety

WARNING

Read the manual before you install or use the machine. Failure to do so can result in personal
injury, death or property damage.

2.1 Intended use

The machine is designed to dispense colorants into a can. Any other use of the machine is strictly forbidden.

2.2 Liability

Fast & Fluid Management B.V. is not liable if you do not follow the rules below:

- Do not use a damaged machine. When you have doubts, contact your supplier or the service department of

Fast & Fluid Management B.V. See www.fast-fluid.com.

- Install and connect the machine according to the instructions in this manual.

- Observe all local safety regulations.

- Connect the machine to a grounded wall socket.

- Keep the machine in good condition. Make sure that defective parts are immediately replaced.

- Close the covers and make sure that all the panels are fitted.

- Replace parts only with original Fast & Fluid Management B.V. spare parts.

All maintenance beyond the scope of this manual must be carried out by a qualified service technician that Fast
& Fluid Management B.V. has trained and certified.

2.3 User qualification for installation

Only install the machine if you have written permission from the supplier of the machine.

2.4 CE certification

The machine is CE certified. It means that the machine complies with the essential requirements concerning
safety and hygiene. The directives that have been taken into consideration in the design are available on

www.fast-fluid.com

.

7

Safety HP500 / HP800 V. 3.0

2.5 Safety symbols on the machine

/i

Moving parts hazard Pinch hazard foot

Grounding is necessary Read the manual before you open this

part. If you do not open this part, lock it.

Read the manual

Return this part to
its original position

2.6 Safety symbols in the manual

/i

WARNIN G

Can cause personal injury.

CAUTION

Can cause damage to the machine.

Return the part to its original position.

WARNING

Pinch hazard for your foot.

Note

Shows further information.

8

Safety HP500 / HP800 V. 3.0

2.7 Disposal of the machine

1. Sort the machine, the accessories and the packaging for

environmentally friendly recycling.

2. Do not dispose of the machine into domestic waste. Dispose

of the machine according to local regulations.

3. Dispose of the canisters as chemical waste, according to the

local regulations.

9