FAST & FLUID MANAGEMENT
HA200-400-600
ENGLISH
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
EU DECLARATION OF CONFORMITY
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
declare that:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
are in compliance with the following directives:
Machinery Directive 98/37/EC
Low Voltage Directive 73/23/EEC
Electromagnetic Compatibility Directive 89/336/EEC
according to the following harmonized standards:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
EU-KONFORMITÄTSERKLÄRUNG
Wir,
Fast & Fluid Management, Nierderlände
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, Niederlände
erklären dass:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
konform sind mit den einschlägigen Bestimmungen der EG-Maschinenrichtlinie:
Maschinenrichtlinie 98/37/EG
Niederspannungsrichtlinie 73/23/EWG
EMV-Richtlinie EMC 89/336/EWG
folgende harmonisierten Normen zur Anwendung gelangten:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, Niederlände
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
EG CONFORMITEITSVERKLARING
Wij,
Fast & Fluid Management, Nederland
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, Nederland
verklaren dat:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
in overeenstemming met de volgende richtlijnen:
Machinerichtlijn 98/37/EC
Laagspanningsrichtlijn 73/23/EEC
Richtlijn EMC 89/336/EEC
voldoen aan de volgende geharmoniseerde Europese normen:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, Nederland
A Unit of IDEX Corporation
DÉCLARATION CE DE CONFORMITÉ
Nous,
Fast & Fluid Management, Pays-Bas
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, Pays-Bas
déclarons que:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
sont en conformité avec la Directive pour les machines:
Directive machines 98/37/CEE
Directive basse tension 73/23/CEE
Compatibilité électromagnétique 89/336/CEE
sont en conformité avec les normes Européènnes harmonisés:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, Pays-Bas
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
DECLARACIÓN CE DE CONFORMIDAD
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
declara que:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
están en conformidad con la directiva para las máquinas:
La directiva para las máquinas 98/37/CEE
La directiva de baja tensión 73/23/CEE
Compatibilidad electromagnética 89/336/CEE
están en conformidad con las Normas Europeas armonizadas:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
DICHIARAZIONE CE DI CONFORMITÀ
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
dichiariamo que:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
sono in conformità alla Direttiva-CE Macchine:
Direttiva macchine 98/37/CEE
Bassa tensione 73/23/CEE
Compatibilita elettromagnetica 89/336/CEE
sono in conformittà con Norme Europee di normalzzazione:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
DECLARAÇÃO CE CONFORMIDADE
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
declara que:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
está em conformidade com a Directiva Mãquinas:
Directiva para as mãquinas 98/37/CE
Directiva baixa tensão 73/23/CE
Directiva EMC 89/336/CE
está em conformidade com as Normas Europeias:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
EF-OVERENSSTEMMELSESEKLÆRINGEN
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
til hvilken denne erklæring er anvendt i overensstemmelse med EU’s Maskindirektiv:
98/37/EØF
73/23/EØF
EMC 89/336/EØF
er i overensstemmelse med harmoniserede Europæiske Standarder :
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
EU DEKLARASJON AV OVERENSTEMMELSE
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
herved erklaeres at:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
er in overenstemmelse med EU-Direktivet for maskiner:
98/37/EEC
73/23/EEC
EMC89/336/EEC
er in overenstemmelse med harmoniserte Europeiske Standarder:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
EG-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
försäkrar härmed att :
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
är tillverkade i överenstämmelse med EG Maskindirektiv:
98/37/EEC
73/23/EEC
EMC 89/336/EEC
är tillverkade i överenstämmelse med Följande harmoniserande Standarder:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
EY-VAATIMUSTENMAKAISUUSVAKTUUTUS
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
vakutta että:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
täyttää konedirektiivin:
98/37/ETY
73/23/ETY
EMC 89/336/ETY
ja siihen liittyvien muutosten sekä ne voimaansaattavien kansallisten säädöstn määräykset
seuraavia yhdenmukaistettuja standardeja on sovellettu:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
EBE SAMRÆMISYFIRLYSING
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
Hér meδ er pvi lyst yfir aδ:
Automatic dispensers model: Harbil types: HA200, HA400 & HA600
Er i samræmi viδ ákvæδi tilskipunnar um vélar:
98/37/EEC
73/23/EEC
EMC 89/336/EEC
Eftirtaldir samræmisstaδlar hafa veriδ notaδir:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
DEKLARACJA ZGODNOŚCI ZE STANDARTAMI UE
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
deklaruje, że:
Automatyczne dozowniki: model: Harbil typy: HA200, HA400 & HA600
Spełniają wymogi poniższych dyrektyw:
Dyrektywa dotycząca maszyn 98/37/EC
Dyrektywa dotycząca niskich napięć 73/23/EEC
Dyrektywa zgodności elektromagnetycznej 89/336/EEC
zgodnie z następującymi normami zharmonizowanymi:
EN 292-1, EN 292-2, EN 418 & EN 1050
EN 60204-1
EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3-3
Sassenheim, 04-08-2003
ir. K. Meeusen
Vice President Manufacturing
Fast & Fluid Management, the Netherlands
A Unit of IDEX Corporation
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
I
II
III
IV
V
INTRODUCTION & WARRANTY
Introduction
Warranty conditions
Explanation of drawings
SAFETY INSTRUCTIONS
INSTALLATION
Installing the dispenser
Installing the computer and software
OPERATION
First time operation
Dispensing
MAINTENANCE
Daily maintenance
Weekly maintenance
Monthly maintenance
Flat screen maintenance
page 13
page 17
page 19
page 23
page 27
VI
VII
TROUBLESHOOTING
Introduction
Problem solving
Service
Fuses
TECHNICAL SPECIFICATIONS
Electrical wiring diagram
page 29
page 31
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
I INTRODUCTION & WARRANTY
page 13
A - Introduction
By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the
result of intensive research. Top-quality components, craftsmanship and a modern ergonomic design all
serve to guarantee a long service life and a high degree of user friendliness.
The machine complies with Council Directives 89/392/EEC on machines, 89/336/EEC on
electromagnetic compatibility, and 73/32/EEC on electrical equipment intended for use within given
voltage limits, as enacted by the Council of Ministers of the European Community. The machine is
furnished with a CE mark.
B - Warranty conditions
In these warranty conditions, 'F&FM' is understood to mean Fast & Fluid Management. The warranty conditions
incorporated into F&FM's general conditions of sale are summarized as follows (for free general conditions you can
contact F&FM):
1. F&FM guarantees the proper operation of any goods which it supplies, for a period of one year, except
where a breakdown is the result of normal wear and tear. The cost of any inspection activities carried
out by F&FM, with the aim of establishing whether or not a breakdown is covered by the warranty will be
reimbursed by the other party if it transpires that the breakdown is not covered by the warranty. If it
transpires that a breakdown is covered by the warranty then F&FM will supply identic al or equivalent
goods under the conditions referred to in point 6 of the general conditions of sale. The warranty
obligation described in this article only applies if the goods supplied by F&FM have been used in
accordance with the manual. Time spent on warranty-related activities, including travel time, travel costs
and accommodation costs, are charged at current rates.
2. In contrast to the above, F&FM will not be held to any warranty obligation if:
a) Repairs have been carried out, or attempted, by the other party or a third party, unless F&FM had
previously declined to repair the goods for a fair price;
b) F&FM demonstrates that the defect did not emerge during testing;
c) The other party fails to inform F&FM of the defect immediately, if possible either by letter and/or by
fax, providing full, accurate details and/or has failed to comply fully with F&FM's instructions;
d) The other party has failed to use or treat the goods properly or in accordance with F&FM's
instructions;
e) The damage has been caused by incidents, be yond F&FM's supervision, which have occurred either
during transport or installation.
3. In the following text, the expression "Software" will be understood to mean the standard computer
software supplied by F&FM to the other party, recorded on a computer-readable storage medium, plus
the accompanying documentation (Software Manual) and including any improved and/or new versions
supplied. The expression "processing unit" (PU) is understood to mean the machine for which and with
which the Software is supplied, and which is the sole machine on which the Software may be used.
4. The other party is authorized to copy the Software either in its entirety, or in part, (up to a maximum of
2 copies) for purposes of internal security. These copies will be furnished with the same marks,
designations relating to copyright and other registration numbers as the original version of the Software.
5. The other party will neither amend, translate, decompile nor adapt the Software, nor convert it into
source code, without express written permission from F&FM. If the other party so requests, F&FM will
provide that party with the information required to render the Software interoperable with other
software.
6. In the event that the PU experiences a breakdown, the other party may use the software on another
processing unit until the PU is again operational. The other party will inform F&FM of this within 5 days.
7. If it is a requirement that the Software be definitively transferred from the PU to another processing unit
then the other party shall request permission from F&FM, which will not withhold such permission on
unreasonable grounds.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
I INTRODUCTION & WARRANTY
page 14
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
I INTRODUCTION & WARRANTY
C - Explanation of drawings
Dispenser
1. TFT color display
2. Folding top lid
3. Top lid push bar
4. Side panel
5. Canister lid
6. Keyboard & touch pad, can table switch
7. Canister
8. Pump gripper spindle
9. Electronics power board
10. Pump assembly (details below)
11. Spindle stepper motor
12. Emergency stop
13. Valve gripper actuator
14. Brush tray access door
15. Optional access door
16. Lower Service panel & computer access
17. Can table
18. Can table actuator
19. Step (for easy canister access)
20. Canister turntable
Pump assembly
21. Disc grip
22. Pump cap
23. Piston rod
24. Pump tube
25. Piston
26. Valve body
27. Pin sensor
28. Canister mount
29. Ball valve housing
30. Ball valve
31. Ball valve arm
32. Insert
page 15
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
II SAFETY INSTRUCTIONS
page 17
A - General safety instructions
Attention! Before installing the equipment and setting it in operation,
please read the instructions for use carefully. This is safer for yourself
and prevents unnecessary damage to the machine.
The manufacturer accepts no liability if the instructions below are not followed:
1. If a machine has been damaged (during transport, for example), do not attempt to set it in
operation. When in doubt, first contact either your supplier or the F&FM service department.
2. The equipment should be positioned and connected up in strict accordance with the
installation instructions.
3. All local safety regulations and ordinances should be observed.
4. The machine may be connected only to a 230V/16A/50Hz or 100-110V/25A/50-60HZ
earthed wall socket installed in accordance with the regulations.
5. Users should see to it that the machine is kept in good condition. Defective components
should be replaced.
6. In order to prevent physical injury, the doors should be closed and the paneling fitted during
normal use.
7. All service activities (other than routine maintenance and adjustments) may only be carried out
by qualified technicians. See to it that the mains lead is always kept unplugged while repairs
are being carried out.
8. Because of the design of the valve, a nozzle drill may never be used. Cleaning is done by
running the cleaning program.
B - Specific warnings in this manual
Attention! Switching off the dispenser with the emergency stop will also
stop colorant agitation.
Attention! The punch knife is very sharp! Do not hold can while punching.
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power
(e.g. by pressing emergency stop) before accessing moving parts.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
>
>
III INSTALLATION
Operation
A - Installing the dispenser
Step 1 Unpack the machine
>
Place the skid near the place
of installation.
Remove the cardboard box.
page 19
Remove the plastic foil
around the machine.
Be careful not to damage the body and surfaces of your Harbil with
any tools while unpacking it.
Step 2 Remove loose components
>
Unlock the service and back
panel by pushing the two
black handles down
simultaneously.
Remove the panel by pulling
it towards you and
subsequently lifting it.
Remove all packages and
loose components from
within the machine.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
>
>
III INSTALLATION
Operation
Step 3 Detach the dispenser from its transport skid
>
Unscrew the labeled bolt in
the front of machine, under
the can table.
Step 4 Mount external hardware bracket (optional)
Unscrew labeled bolt in
back of machine, in the
computer cavity.
page 20
Carefully maneuver the
machine off the skid onto
its rear wheels and roll it to
its final operational position.
>
The bracket can be mounted
on either side of the
dispenser.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
Mount bracket with
supplied M6 bolt at desired
angle.
FAST & FLUID MANAGEMENT
Guide cables through slot in
bottom service panel and
connect to computer inside.
>
>
III INSTALLATION
Operation
Step 5 Mount manual punch (optional)
>
Remove bottom service
panel. Four mounting nuts
are now visible.
Please ensure punching position of the manual punch is directly under
dispensing nozzle. Adjust M4 screws if necessary.
Mount manual punch with
four supplied bolts.
page 21
Adjust M4 screws to
center punch position under
nozzle. Place new (slotted)
bottom service panel.
Step 6 Mount electric punch (optional)
>
Three nuts for mounting the
electric punch are located
around the dispense nozzle.
Please ensure the trigger bolt on the electric punch correctly triggers
the can detection plate.
Mount electric punch with
three supplied M6 bolts.
Take care in positioning the
trigger bolt.
Carefully replace can
detection plate and ensure
trigger bolt is correctly
positioned.
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
>
III INSTALLATION
Operation
B - Installing the computer and software
Step 1 Place and connect computer to dispenser
>
Remove the back panel
adjust tray height to suit
computer model (for optimal
accessibility of CD-ROM).
Step 2 Install dispenser software on computer
Place computer in cavity
and fixate with supplied
fastener.
Connect dispenser
connector to COM1
(default) and mouse,
keyboard and other
appliances to designated
computer ports.
page 22
>
Install all necessary software
provided by software
supplier. Check software
manual for details.
Use software to test basic
functions of dispenser
before filling.
Check software manual for
testing procedure.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
IV OPERATION
Operation
A - First time operation
Step 1 Switching ON the dispenser & computer
Unlock the emergency stop button on the front of the machine by
turning clockwise. The machine is automatically switched on
when the power connector at the back of the dispenser is
plugged into a 220V or 100V-110V wall socket.
Please be aware that the Harbil series dispensers are fitted with
sleeping timers as standard. This means that after approximately
>
Step 2 Switching OFF the dispenser & computer
>
30 minutes the dispenser will enter a power saving modus in
which all secondary units (e.g. sensors) are switched off
automatically. Stirring is not affected by this modus.
To awake the dispenser from its sleeping modus, perform any
command from the dispensing software or press either of the
can table buttons.
Please note that with normal operation there should be no
reason to take the power off the dispenser. In case the
dispenser must be switched off, there are several ways of
achieving this:
1) Shut down the computer and unplug the power connector at
the back of the machine.
2) Shut down the computer and switch the internal power
socket behind the bottom service panel at the front of the
machine.
3) Shut down the computer and press the emergency stop
button.
page 23
Attention! Switching off the dispenser with the emergency stop will also
stop colorant agitation.
Step 3 Setting the stirring time
>
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
The stirring time and interval can be altered from its default
settings*. This can be done through the dispenser software,
check your software manual for instructions.
Please ask your paint supplier for optimal agitation settings for
your specific colorant products.
* Default value is 180 seconds of agitation every 3 hours.
FAST & FLUID MANAGEMENT
>
>
IV OPERATION
Operation
Step 4 Fill the brush tray (nozzle cleaning system)
>
Remove the brush tray by
opening the door and pulling
down the lever supporting it.
Use only cleaning fluids recommended by your paint supplier.
Wrong materials can result in nozzle blockage and reduced accuracy.
Fill the container with water
or an alternative liquid
proposed by your paint
supplier.
page 24
Replace the brush tray in
its original position.
Cleaning fluid must be
refreshed daily!
Step 5 Fill the canisters with colourant
>
Unfold the step and open the
top lid by sliding it all the way
back.
Remove the canister lids.
Check your software
manual for filling sequence.
Run software purge
program twice to remove
air from system.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
>
>
IV OPERATION
Operation
page 25
B - Dispensing
Step 1 Bring can to correct position
>
Place the can at the center
of the can table cross hair.
Step 2 Punch hole in can lid - ELECTRIC (only if fitted with optional electric punch)
Move the can table upward
by pressing the can table
switch on the keyboard.
The upward movement will
stop automatically.
This is the optimal height
for dispensing.
>
Attention! The punch knife is very sharp! Do not hold can while punching.
After punching the hole will be exactly under the dispensing nozzle.
Please take care not to move the can before dispensing.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
>
>
IV OPERATION
Operation
Step 3 Punch hole in can lid - MANUAL (only if fitted with optional manual punch)
page 26
>
Attention! The punch knife is very sharp! Do not hold can while punching.
Step 4 Dispense colorant into base material
>
Ensure can opening is under
the dispenser nozzle and at
its optimal height (automatic
stop).
Dispensing is mainly a software issue. Please read your software
manual thoroughly for all possible options.
Choose desired formula as
shown in software manual.
The turntable will
subsequently rotate to
correct positions.
Lower can by pressing can
table button on keyboard
and remove can.
Congratulations!
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
V MAINTENANCE
Operation
A - Daily maintenance
Clean the brush tray, refill canisters and run morning program
Remove the brush tray and
empty the container. Clean
the brush with water and
refill the container with
correct fluid (e.g. water).
Fill canisters if level is low
and update levels in
software. Stir colorant
beforehand.
Start software morning
program to purge valves
and clean nozzles. Check
your software manual for
details.
page 27
Use only cleaning fluids recommended by your paint supplier.
Wrong materials can result in nozzle blockage and reduced accuracy.
B - Weekly maintenance
Remove spilt paint & colorant and refill canisters
Clean can table and outside
parts with diluted detergent.
Check canister content and
refill if necessary.
Always close canister and machine lid after refilling.
Be aware the machine will not agitate if the top lid is not closed!
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
V MAINTENANCE
Operation
C - Monthly maintenance
Remove back panel.
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power
(e.g. by pressing emergency stop) before accessing moving parts.
Clean dust from computer
cavity and spilt colorant
inside machine.
page 28
Check pump valve for
possible malfunctions
(e.g. leakage or blockage).
D - Flat screen maintenance
Do not use any wetted materials, detergents, solvents, thinners or
other cleaning agents to clean the TFT flat-screen monitor. Its
surface is very delicate!
How to keep your Flatscreen clean:
•
Wipe off water droplets or oil immedeately. If you leave the droplets for a long time, staining and
discoloration may occur.
• If the surface of the polarizer is dirty, clean it using some absorbent cotton or soft cloth. The
desirable cleaners are water, IPA (isopropyl alcohol) or Hexane. Do not use ketone type materials
(ex. Acentone), ethyl alcohol, toluene, ethyl acid or methyl chloride. It might permanent damage to
the polarizer due to chemical reaction.
•
Gently wipe the screen with a clean camel hair lens brush, or a soft, clean, lint-free cloth. This
removes dust and other particles that can scratch the screen.
•
Do not apply pressure to the screen surface when wiping it clean.
• Do not pour or spray any liquid directly onto the screen or case of the LCD monitor. Chemical
cleaners have been reported to damage the screen or case of the LCD monitor.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
VI TROUBLESHOOTING
page 29
A - Introduction
Before calling your machine supplier or Service Department, please check whether you can solve the
problem yourself. If you cannot, then call the Service Department for advice. Have the model number
and serial number at hand (these can be found on the silver CE sticker at the behind the service panel at
the front of the machine).
Use the Problem Solving chart below to judge whether you can solve a problem yourself or not. The tool
symbol (() means you cannot solve the problem yourself and the Service Department must be called.
On no occasion remove side panels yourself, this may only be done by trained service personnel. This
chart does not include any of the malfunctions which are reported in an error message by the software.
In the event of a malfunction, these messages and possible solutions are displayed on the monitor.
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power
(e.g. by pressing emergency stop) before accessing moving parts.
B - Problem solving
Symptom Cause Action
Valve leaks through the outlet opening > Air bubble in pump
Canister connection leaks around the
suction point
Air is being fed together with the paste > Air bubble in the pump
(New) software is not working > Program not correctly booted
No power from power unit > Not connected to power grid
Colours are difficult to reproduce > Mechanisms are dirty
Poor monitor picture, or no picture > Monitor is switched off
Keyboard is not working
Stirrer is not rotating
Turntable is not turning
> Valve is defective
> Worn O-ring(s) > Replace O-ring(s) (
> Canister is empty
> Piston is defective
> Software incorrectly installed
> Fuse blown
> Quality fluctuations in paste supplied
> One or more pastes have thickened
> Turntable in wrong position
> Leaks around piston(s)
> Loose cable(s)
> Picture set too dark
> Monitor malfunctioning
> Loose cable(s)
> Windows Regional setting is incorrect
> Defective cable(s)
> Keyboard is defective
> Top lid not closed properly
> Timer setting incorrect
> Loose cable
> Defective cable
> Defective motor
> Top lid not closed properly
> Piston rod positioned too high
> Valve mouth pointing down
> Cable(s) loose
> Cable or motor defective
> Prime the pump
> Replace pump (()
> Prime the pump
> Refill canister
> Replace pump (()
> Reboot computer & software
> Reinstall software
> Check power cables
> Remove plug from socket, replace
fuse
> Clean and oil
> Contact paste supplier
> Replace paste(s)
> Reset (press and unlock emergency
stop button)
> Replace piston(s)
> Switch monitor on
> Check cables
> Adjust picture correctly
> (()
> Check cables
> Check Windows software manual
> (()
> (()
> Close top lid
> Use the software to set the timer
correctly
> Check cable
> (()
> (()
> Close top lid
> Set piston in lower position
> Reposition valve mouth
> Check cables
(()
>
(()
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
VI TROUBLESHOOTING
page 30
C - Service Department
If necessary, you can get in touch with your supplier or the local service department, or contact the
manufacturer directly. If you contact the manufacturer, make sure that you have the model number and
serial number to hand. They can be found on the name plate on the machine.
Fast & Fluid Management
P.O. Box 220
2170 AE Sassenheim, the Netherlands
Hub van Doorneweg 31
2171 KZ Sassenheim, the Netherlands
Tel: +31 (0)252 240 800
Fax: +31 (0)252 240 882 (service)
+31 (0)252 240 880 (general)
D - Fuses
Replace fuses behind front panel.
E - Flat screen – adjust settings
Windows settings & use of buttons at rear of screen
1. Menu UP
2. Menu
3. Power
4. Value +
5. Value -
Ensure the (Windows) video
refresh is between 60 and
85 Hz and 800x600 pixels.
DOWN
Use button 2 (Menu Down)
to enter the onscreen
menu.
ON/OFF
Run the ‘Autotune’ function
and ‘Position – Center’.
Please save upon exiting.
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
VII TECHNICAL SPECIFICATIONS
A - Electrical wiring diagram
-
+
- +
POWERSUPPLY
POWERBOARD 2001
COMMUNICATION
PORT #1 PORT #2
1272230
FLATSCREEN
POWERSUPPLY
FOR FLATSCR.
COM 2
VGA
MOUSE IN
1
2
- S + S+-
HHB14
HHB13
MGND3
HHB12
HHB11
HHB10
HHB9
HHB8
MGND2
MGND2
HHB7
HHB6
MGND2
MGND1
HHB5
HHB4
HHB3
HHB2
HHB1
1862424
1862424
J19
320
9
10
65
84
BROWN
BLUE
BROWN
BLUE
BROWN
BLUE
BROWN
BLUE
BROWN
BROWN
BLUE
ORANGE & WHITE/BLACK
BLACK & WHITE/ORANGE
YELLOW & WHITE/RED
RED & WHITE/YELLOW
With option keyboard:
1870144
Or with option no-interface:
KEYBOARD/SWITCH-UNIT
(CANTABLE UP DOWN)
CABLE 21 (1862446)
BLUE
MGND3
BROWN
BLUE
BLUE
BROWN
BROWN
BLUE
BROWN
BLUE
BROWN
BLUE
BROWN
BLUE
SLP
COM 1/USBKEYBOARD IN
PC
+-+-
+ -
POWER
M15
AGITATIONMOTOR
-+
M14
BRUSHMOTOR
M16
CANTABLEMOTOR
M12
VALVE MOTOR
-+
M13
TURNTABLEMOTOR
M17
OPTION MOTOR
CABLE 15 (1861992)
CABLE 14 (1861991)
CABLE 16 (1861993)
CABLE 12 (1861989)
CABLE 13 (1861990)
CABLE 17 (1861987)
S3
DOORSWITCH
S9
CANTABLE SWITCHPLATE UP
S10a
CANTABLE SWITCHPLATE DOWN
S10b
CANTABLE SWITCHPLATE DOWN
S5
TABLE-HOME
S6
TABLE POSITION
S4
VALVE-CLOSED
S8
VALVE-MIDDLE
S2
STEPPER-HOME
S1
CAN-PRESENT
OPTION HEATING
CABLE 22 (1862586)
HEATER
MOTOR 1 (1861988)
SENSOR 5 (1861979)
SENSOR 6 (1861980)
SENSOR 4 (1861978)
SENSOR 8 (1861982)
SENSOR 2 (1861976)
SENSOR 1 (1861975)
THERMOSTAT
YEL/GRN
M1
4P-STEPPERMOTOR
8
1
4
3
SWITCH 3 (1861977)
SWITCH 9 (1861986)
SWITCH 10 (1862308)
CABLE 20 (1862402)
3
2
47
TRAFO ASSY
CABLE 11 (1861994)
N L PE + -
JP3 JP4JP5
110/230V
switch
3.15AT
PRIMARY FUSE
1860745 1602782
EMERGENCY-SWITCH
1862233
POWERSUPPLY
CABLE 18 (1862303)
10AT
SECUNDARY FUSE
YEL/GRN
CABLE 19 (1862302)
page 31
TRANSFORMER
1862234 (345VA)
YEL/GRN
YEL/GRN
YEL/GRN
YEL/GRN
CENTRAL
EARTH
FUSE 10AT
1602782
NETENTRY
SUPPLY 110/230VAC
50-60Hz, 10Amax
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
HA200 / HA400 / HA600 - V1.71 – 21-07-2004
FAST & FLUID MANAGEMENT
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