This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without the prior written permission of Fast & Fluid
Management B.V.
This manual could contain technical inaccuracies or typographical errors.
Fast & Fluid Management B.V. reserves the right to revise this manual from time to time in the contents thereof without the
obligation of Fast & Fluid Management B.V. to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care. They are not binding, however,
and Fast & Fluid Management B.V. disclaims any liability for damage or detriments suffered as a result of reliance on the
information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that
the use of the information or of the products, processes or equipment to which this manual refers will not infridge any third
party’s patents or rights. The information given does not release the user from making their own experiments and tests.
2
Table of Contents
Table of Contents
1About this manual.........................................................................................................5
1.1How to work with the manual .......................................................................................... 5
1.2Record of changes ......................................................................................................... 5
The GA450 and all its versions are referred to in the manual as the ’machine’.
This manual contains the original instructions. The original language of the manual is English.
1.1How to work with the manual
1. Familiarize yourself with the structure and content.
2. Read the safety chapter in detail and make sure you understand all the instructions. See § 2.
3. Carry out the actions completely and in the given sequence.
1.2Record of changes
/i
EditionEditorCheckDateDescription
1.0TBMV07/2010First edition
2.0ETTB09/2012Updated edition
2.2ETTB07/2013Updated edition
5
About this manual GA450V. 2.2
6
Safety GA450V. 2.2
2Safety
WARNING
Read the manual before you install or use the machine. Failure to do so can
result in personal injury, death or property damage.
2.1Intended use
The machine is designed to mix paint in a can. Any other use of the machine is strictly forbidden.
2.2Liability
Our machines and accessories are fully compliant with the CE regulations. Any modification can result in not
fulfilling the CE safety requirements and is therefore not allowed. Fast & Fluid Management B.V. will not accept
any responsibility in case of modifications to machines and/or accessories.
Fast & Fluid Management B.V. is not liable if you do not follow the rules below:
-Do not use a damaged machine. When you have doubts, contact your supplier. See § 5.1.
-The machine is for indoors use only.
-Install and connect the machine according to the instructions in this manual.
-Observe all local safety regulations.
-Connect the machine to a grounded wall socket.
-Keep the machine in good condition. Make sure that defective parts are immediately replaced.
-This machine may only be used for commercial settings. The machine is not a household appliance.
-Make sure that the machine is installed as prescribed in this manual
-Replace parts only with original Fast & Fluid Management B.V. spare parts.
All maintenance beyond the scope of this manual must be carried out by a qualified service technician that Fast
& Fluid Management B.V. has trained and certified.
2.3User qualification for installation
Only install the machine if you have written permission from the supplier of the machine.
2.4CE certification
The machine is CE certified. This means that the machine complies with the essential requirements concerning
safety. The directives that have been taken into consideration in the design are available on www.fast-fluid.com
.
7
Safety GA450V. 2.2
2.5Safety symbols on the machine
/i
Read the manual.Electrical hazard. Read the manual.
Central earthing point.Pinch hazard.
Electrical hazard.Rotating parts.
On-Off
2.6Labels on the machine
/i
When can diameter > Ø39 cm : remove shield
When can diameter > Ø40,2 cm and
height <28 cm : use adapters
2.7Safety symbols in the manual
/i
WARNING
Can cause personal injury.
Upper and lower shield instruction.
WARNING
Pinch hazard.
CAUTION
Can cause damage to the machine.
Note
Shows further information.
8
Safety GA450V. 2.2
2.8Disposal of the machine
1. Sort the machine, the accessories and the packaging for
environmentally friendly recycling.
2. Do not dispose of the machine into domestic waste. Dispose
of the machine according to local regulations.
9
Safety GA450V. 2.2
10
Operator manual GA450V. 2.2
3Operator manual
3.1Description
3.1.1Overview of the machine
LM
K
B
A
J
I
C
D
H
G
E
F
A:Door
B:Casing
C:Control panel. See also § 3.1.2.
D:Emergency stop
E:Wheel
F:Adjustable foot
G:Can plate (bottom)
H:Can table
I:Drain orifice
J:Can plate (top)
K:Type plate. See also § 3.1.4.
L:Net entry
M: Main switch
The function of the T1 to T3 keys changes when you
adjust the default values of the machine. See also §
3.2.8 and § 3.2.9.
3.1.3Type plate: serial number
Fast & Fluid Management B.V.
IDEX Dispensing
&
FAST FLUID
THE TINTING COMPANY
P.O. Box 220
2170 AE Sassenheim
The Netherlands
Model
XXXXX-XXX
Prod. Week XX-XXXX
Serial No.
BGA
r d y
CDEF
XXXXX-XX-XXXXXX
3.1.4Type plate: details
&
FAST FLUID
THE TINTING COMPANY
XXX
V XX Hz
Model XXXXX-XXX
Serial no. XXXXX-XX-XXXXXX
Prod. week XX-XXXX
Mass XXX XX
Fuse XX XX
Design
XXX
W
c
Fast & Fluid Management B.V.
IDEX Dispensing
P.O. Box 220
2170 AE Sassenheim
The Netherlands
Made in XXXXXXXXX
12
Operator manual GA450V. 2.2
3.2Operation
WARNING
Only push the emergency stop in the case of a safety emergency.
3.2.1Turning on the machine
1. Connect the power cable to the grouned wall socket.
2. Make sure that the emergency stop is released.
3. Set the Main switch to ‘ON’. When the machine is on, you
hear two ‘beeps’ and the display shows ‘...’.
4. Press the Stop/Up key. When the machine is operational, the
display shows ‘rdY’.
3.2.2Turning on the machine when the machine is in hybernation
When the machine is in hybernation, the display shows ‘.’
1. Press the Stop/Up key. When the machine is operational, the
display shows ‘rdY’.
3.2.3Normal mix procedure
1. Place the can. See § 3.2.4.
2. Adjust the default mix speed and time, if necessary. See §
3.2.8 and § 3.2.9.
3. Start the machine, See § 3.2.5.
4. Remove the can. See § 3.2.7.
3.2.4Placing the can
Pull out the can table
1. Open the door.
2. Pull up the handle (A) to unlock the can table (B).
3. Pull out the can table until you hear a ‘click’. The can table is
locked.
B
13
2
1
A
Operator manual GA450V. 2.2
Place the can
1. Put one or more cans (A) in the centre of the can table, or in
a pattern that has its gravitational centre in the middle of the
can table.
WARNING
It is possible that the can is heavy. Use the
correct lifting tool when appropriate. Obey the
local regulations.
CAUTION
Make sure that all cans have the same height.
Do not stack cans upon each other.
Note
When the diameter of the can is > Ø39 cm,
remove the upper shield.
12
34
AA
AA
A
A
Note
When the diameter of the can is > Ø40.2 cm
and the height < 28 cm, use adapters.
2. If the can plates are too close to each other, press the Stop/
Up key until you can place the can.
3. If you mix more than one can at the same time, make sure
that the can handles can not move. Use self-adhesive tape,
for example.
If you mix one can:
1. Retain the can handle with the provided elastic band.
B
A
14
Operator manual GA450V. 2.2
Close the door
1. Pull up the handle (A) to unlock the can table.
2. Push the can table (B) inwards until you hear a ‘click’. The can
table is locked.
3. Close the door.
B
2
1
A
3.2.5Start the machine
1. Push the T1, T2 or T3 key and select the mix time. See the
table below. The machine automatically clamps the can and operates for the chosen time. See § 3.2.8.
2. When the machine detects no can, the machine does not start
to mix. In this case, stop the operation manually. See § 3.2.7.
3.2.6Remove the can
1. Open the door.
2. Pull up the handle (A) to unlock the can table (B).
3. Pull out the can table until you hear a ‘click’. The can table is
locked.
4. Remove the elastic band.
Note
The display shows the time in seconds that
remain before you can open the door.
Note
While the machine operates, you can adjust
the mix time with the + and - keys.
15
B
2
1
A
Operator manual GA450V. 2.2
3.2.7Stop the operation manually
1. Push the Stop/Up key.
2. Wait until the can plates are open.
3. If necessary, remove the can. See § 3.2.6.
3.2.8Adjust the mix speed
Note
The machine controls the mix speed based on the
size of the can. For some cans it might be
necessary to adjust the mix speed. Contact you
paint supplier.
Note
You can adjust the mix speed when the display
shows ‘rdY’.
1. Push the S-key. The display shows the last-chosen speed.
This is the default mix speed.
2. Push the S-key a number of times to select SP1, SP2, SP3 or
SP4. SP1 is the lowest mix speed, SP4 is the highest mix
speed.
Note
If the mix speed that you selected differs from the
standard speed, the machine will remember the
setting until a can of another size is placed on the
can table.
Note
If the mix speed that you selected is too high for the
can height, the machine automatically sets the
speed to SP1, SP2 or SP4 according to the can
height. Refer to the figure below.
16
Operator manual GA450V. 2.2
250
SP4
SP3
200
150
SP2
SP1
100
50
A (rpm)
A: Speed (rpm)
B: Can height (cm)
0
Switch point 3
Switch point 2
1020304050
B (cm)
Switch point 1
Note
The mix speed depends on the can height.
3.2.9Adjust the mix time
/i
Key pushedMix time [s]
T160
T2120
T3180
T1 + T2 at the same time60 + 120 = 180
T1 + T3 at the same time60 + 180 = 240
T2 + T3 at the same time120 + 180 = 300
17
Operator manual GA450V. 2.2
Note
The table shows the default values.
Note
You can adjust the default mix time when the
display shows ‘rdY’.
1. At the same time, push the Program key and the T1, 2 or 3
key.
2. Push the + or - key to adjust the mix time for T1, 2 or 3.
3. To save the new mix time, push the S-key.
4. If you do not want to save the new mix time, push the Stop/Up
key.
3.3General cleaning: after every operation
1. Clean the machine with a cloth and remove all spilled paint or
other liquid.
CAUTION
Do not use cleaning agents based on organic
solvents to clean painted or plastic parts of the
machine.
3.4Periodic maintenance: weekly
1. Remove the paint. Refer to § 3.6.
CAUTION
Do not use cleaning agents based on organic
solvents to clean painted or plastic parts of the
machine.
2. Grease the spindles.
3.5Periodic maintenance: monthly
1. Remove paint and dirty grease. Add new grease.
CAUTION
Do not use cleaning agents based on organic
solvents to clean painted or plastic parts of the
machine.
2. Grease the axle and other sliding parts.
18
Operator manual GA450V. 2.2
3.6Remove spilled paint
Do this procedure when paint is spilled inside the machine.
1. Make sure that the machine is stopped. See § 3.2.5 or § 3.2.7.
2. Put a reservoir (A) below the drain orifice (B).
CAUTION
Make sure that the reservoir is big enough to
hold all the spilled paint.
3. Remove the cap (C) from the drain orifice. The spilled paint
comes out of the machine.
4. Dispose of the spilled paint according to local regulations.
5. Install the cap to the drain orifice.
6. Clean the machine. See § 3.3.
B
C
B
A
19
Operator manual GA450V. 2.2
20
Installation GA450V. 2.2
4Installation
4.1Unpack the machine
4.1.1Remove the cardboard
1. Remove the tensioning straps (A).
2. Remove the cardboard (B).
A
FAST FLUID
B
&
4.1.2Remove the plastic protection and foil
1. Remove the plastic protection (A).
2. Remove the plastic foil (B).
A
B
21
Installation GA450V. 2.2
4.1.3Remove the transport brackets
1. Remove the screws (A).
2. Remove the transport brackets (B).
B
12mm
A
4x
4.1.4Dispose of the packaging material
1. Dispose of the packaging material in an environmentally
friendly way, according to local regulations.
4.2Put the machine in position
4.2.1Move the machine from the pallet
1. Place the optional ramp (A).
2. Push the machine from the pallet on to the ground.
CAUTION
Do not use a fork-lift truck.
A
22
Installation GA450V. 2.2
4.2.2Move the machine to the final location
1. Push the machine to the final location.
CAUTION
Do not use a fork-lift truck.
Note
Make sure the final location is sufficiently
illuminated.
2. Connect the power cable to the net entry.
3. Connect the power cable to the wall socket.
4.2.3Level the machine
1. Move down the adjustable feet (B) until the wheels (A) are off
the ground.
2. Adjust the height of the feet and make sure that the machine
is leveled.
3. Tighten the nuts (C) to lock the feet.
4.3Finish the installation
1. Turn on the machine. See § 3.2.1.
C
D
AB
17mm
23
Installation GA450V. 2.2
24
Troubleshooting GA450V. 2.2
5Troubleshooting
5.1General troubleshooting procedure
1. Try to solve the problem with the information in this manual.
See § 5.3.1.
2. If it is not possible to solve the problem with the information in
this manual, contact service. See § 5.2.
5.2Contact service
1. Find the type plate on the rear of the machine. See § 3.1.4.
2. Take a note of the model number and the serial number of the
machine.
3. Contact your supplier or manufacturer.
See www.fast-fluid.com
.
25
Troubleshooting GA450V. 2.2
5.3Troubleshooting guide
5.3.1Easy-to-solve errors
ProblemPossible causePossible solution
The display shows ‘E00’Emergency stop is pressed during
idle state.
The display shows ‘E01’The door is open.Close the door.
The display shows ‘E05’The cradle lock failed to release
the cradle.
The display shows ‘E08’Emergency stop is pressed during
running state.
Release the emergency stop. See § 5.4.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
Release the emergency stop. See § 5.4.
The display shows ‘E11’No can found during clamping or
5.3.2Clamp plate errors
ProblemPossible causePossible solution
The display shows ‘E40’Home sensor not found.Reset the machine. See § 5.4.
The display shows ‘E41’Top of clamp plates is not reached
The display shows ‘E42’Clamp plate is sticking on can.
The display shows ‘E43’Clamp plate is stuck in up position.
5.3.3Inverter errors
ProblemPossible causePossible solution
The display shows ‘E50’Inverter is in error mode.Reset the machine. See § 5.4.
The display shows ‘E51’Failed to initialize inverter.Reset the machine. See § 5.4.
can is too small.
in time.
Cradle lock is stuck.
Cradle lock is stuck.
Install a can. See § 3.2.4.
When the problem persists, contact
service. See § 5.2.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
When the problem persists, contact
service. See § 5.2.
When the problem persists, contact
service. See § 5.2.
The display shows ‘E54’Failed to run the mixer motor
forward.
26
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
Troubleshooting GA450V. 2.2
ProblemPossible causePossible solution
The display shows ‘E55’Failed to run the mixer motor
The display shows ‘E56’Failed to stop the mixer motor.Reset the machine. See § 5.4.
The display shows ‘E57’Failed to brake the mixer motor.Reset the machine. See § 5.4.
The display shows ‘E58’Failed to stop braking the mixer
The display shows ‘E60’Failed to send parameter to
The display shows ‘E61’Failed to send home command to
5.3.4Software errors
ProblemPossible causePossible solution
The display shows ‘F00’Parameter is not available.Contact service. See § 5.2.
backward.
motor.
inverter.
inverter.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
When the problem persists, contact
service. See § 5.2.
When the problem persists, contact
service. See § 5.2.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
Reset the machine. See § 5.4.
When the problem persists, contact
service. See § 5.2.
The display shows ‘F54’Invalid state value.Contact service. See § 5.2.
5.4Reset after an emergency stop
WARNING
Make sure that the problem is solved before you
reset the emergency stop.
1. Unlock the emergency stop.
2. Push the Stop/Up key. When the machine is operational, the
display shows ‘rdY’.
5.5Start again after a power failure
1. Press the emergency stop button.
2. Reset the machine. See § 5.4.
5.6Restart the machine
1. Set the main switch to ‘OFF’.
2. Wait 30 seconds.
3. Turn on the machine. See § 3.2.1.
27
Troubleshooting GA450V. 2.2
28
Technical data GA450V. 2.2
6Technical data
6.1General specifications
/i
ParameterSpecification
Materials used are suitable forWater-, universal- and solvent colorants
Maximum load weight [kg]40
Can plate diameter [cm]38
Can plate bottom seating diameter [cm]36
Maximum can height [cm]48
Minimum can height [cm]7
Mix ratio [horzontal:vertical]1:2
6.2Dimensions and mass
/i
ParameterSpecification
Main dimensions, height x width x depth [cm]108x86x75
Detailed dimensions, height x width x depth [cm]109.8x86.1x75
Packed dimensions, height x width x depth [cm]126x97x90