Fluid Management AT750 User Manual

© Fast & Fluid Management, EuroAT
FAST & FLUID MANAGEMENT
EuroAT
ENGLISH
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© Fast & Fluid Management, EuroAT
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© Fast & Fluid Management, EuroAT
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Table of Contents

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© Fast & Fluid Management, EuroAT
Produkt:
Automatic dispensers
Model:
Accutinter
Types:
AT7500

EuroAT manual (UK)

EU Declaration of conformity

Fast & Fluid Management, the Netherlands A Unit of IDEX Corporation Hub van Doorneweg 31 2171 KZ Sassenheim, the Netherlands
declare that:
are in compliance with the following directives: Machinery Directive 98/37/EC Low Voltage Directive 73/23/EEC Electromagnetic Compatibility Directive 89/336/EEC
according to the following harmonized standards: EN 292-1, EN 292-2, EN 418 & EN 1050 EN 60204-1 EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3- 3
Sassenheim, 01-07- 2005
ir. K. Meeusen Vice President Manufacturing Fast & Fluid Management, Nederland A Unit of IDEX Corporation
p4
© Fast & Fluid Management, EuroAT

Introduction & Warranty

Introduction
By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the result of intensive researc h. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a long service life and a high degree of user friendliness. The m ac hine complies with Council Directives 89/392/EEC on machines, 89/336/EEC on electromagnetic c ompatibility, and 73/32/EEC on electrical equipment intended for use within given voltage lim its, as enacted by the Council of Ministers of the European Community. The m ac hine is furnished with a CE mark.
Warranty conditions
In these warranty conditions, 'F&FM' is understood to mean Fast & Fluid Management. The warranty conditions incorporated into F&FM's general conditions of sale are sum marized as follows (for free general conditions you can contact F&FM):
F&FM guarantees the proper operation of any goods which it supplies, for a period of one year, exc ept where a breakdown is the result of normal wear and tear. The cost of any inspection activities carried out by F&FM, with the aim of establishing whether or not a breakdown is covered by the warranty will be reimbursed by the other party if it transpires that the breakdown is not covered by the warranty. If it transpires that a breakdown is covered by the warranty then F&FM will supply identical or equivalent goods under the conditions referred to in point 6 of the general conditions of sale. The warranty obligation desc ribed in this article only applies if the goods supplied by F&FM have been used in accordance with the m anual. Time spent on warranty-related activities, including travel time, travel costs and accommodation costs, are charged at current rates.
In contrast to the above, F&FM will not be held to any warranty obligation if:
Repairs have been carried out, or attempted, by the other party or a third party, unless F&FM had
1.
previously declined to repair the goods for a fair price; F&FM demonstrates that the defect did not emerge during testing;
2.
The other party fails to inform F&FM of the defect immediately, if possible either by letter and/or by fax,
3.
providing full, accurate details and/or has failed to comply fully with F&FM's instructions; The other party has failed to use or treat the goods properly or in accordance with F&FM's instructions;
4.
The damage has been caused by incidents, beyond F&FM's supervision, which have occ urred either during
5.
transport or installation.
In the following text, the expression "Software" will be understood to mean the standard computer software supplied by F&FM to the other party, recorded on a computer-readable storage medium, plus the accompanying documentation (Software Manual) and including any improved and/or new versions supplied. The expression "processing unit" (PU) is understood to mean the machine for which and with which the Software is supplied, and which is the sole machine on which the Software may be used.
The other party is authorized to copy the Software either in its entirety, or in part, (up to a m aximum of 2 copies) for purposes of internal security. These c opies will be furnished with the same marks, designations relating to copyright and other registration numbers as the original version of the Software.
The other party will neither amend, translate, decompile nor adapt the Software, nor convert it into source code, without express written permission from F&FM. If the other party so requests, F&FM will provide that party with the information required to render the Software interoperable with other software.
In the event that the PU experiences a breakdown, the other party may use the software on another processing unit until the PU is again operational. The other party will inform F&FM of this within 5 days.
If it is a requirement that the Software be definitively transferred from the PU to another processing unit then the other party shall request permission from F&FM, which will not withhold such permission on unreasonable grounds.
p5

Explanation of picture

Dispenser
1.
Dispenser module
2.
Canister module
3.
Service panels
4.
Electrical parts
5.
Nozzle closure
6.
Keyboard support
7.
Nozzle guard
© Fast & Fluid Management, EuroAT
p6
© Fast & Fluid Management, EuroAT
Attention! Before installing the equipment and setting it in operation, please read the instructions for use carefully. This is safer for yourself and prevents unnecessary damage to the machine.
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.
Each line in the machine (pumps and tubing) is tested with water. If your application is not compatble with water please rinse intensely with an appropriate fluid.

Safety Instructions

General safety instructions
The manufacturer accepts no liability if the instructions below are not followed:
If a machine has been damaged (during transport, for example), do not attempt to set it in operation.
1.
When in doubt, first contact either your supplier or the F&FM service departm ent. The equipment should be positioned and connected up in strict accordance with the installation
2.
instructions. All local safety regulations and ordinances should be observed.
3.
The machine may be c onnec ted only to a 230V/16A/50Hz or 100-110V/25A/50-60HZ earthed wall soc ket
4.
installed in accordance with the regulations. Users should see to it that the m achine is kept in good condition. Defective com ponents should be replaced.
5.
In order to prevent physical injury, the doors should be closed and the paneling fitted during normal use.
6.
All service activities (other than routine maintenance and adjustments) may only be carried out by qualified
7.
technicians. See to it that the mains lead is always kept unplugged while repairs are being carried out. Because of the design of the valve, a nozzle drill may never be used. Cleaning is done by running the
8.
cleaning program.
Specific warnings in this manual
p7

Installation

Step 1 - Unpack the machine
>
>
Place the crate near the place of installation.
Remove the sides of the crate.
Turn one off the sides up side down so you can ride the machine down from the crate. Remove the plastic foil around the machine.
Be careful not to damage the body and surfaces of your EuroAT with any tools while unpacking it.
>
>
Remove packing c lamps and bolds.
Carefully lift the mac hine from the skid with a fork lifter and roll the machine to its final operational position.
Lower the adjustable feet far enough to lift the mac hine off its wheels.
A - Installing the dispenser
© Fast & Fluid Management, EuroAT
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© Fast & Fluid Management, EuroAT
Step 1 - Place and connect computer to dispenser
>
Place computer and monitor on top of dispenser m odule and the keyboard on the keyboard on support
Connect dispenser con-nector to COM1 (default) and mouse, keyboard and other appliances to design-nated computer ports.
Step 2 - Install dispenser software on computer
>
Install all necessary software provided by software supplier. Check software manual for details.
Use software to test basic functions of dispenser before filling. Check software manual for testing procedure.
B - Installing the computer and software
p9

Operation

Step 1 - Switching ON the dispenser & computer
>
The machine is automatically switched on when the power connector at the back of the dispenser is plugged into a 220V or 100V-110V wall socket.
* We recommend to keep the machine on at all tim es.
Step 2 - Setting the stirring time
>
The stirring time and interval can be altered from its default settings*. This can be done through the dispenser software, check your software manual for instructions. Please ask your paint supplier for optimal agitation settings for your specific colorant products.
* Default value is 180 seconds of agitation every 3 hours.
A - First time operation
© Fast & Fluid Management, EuroAT
p10
© Fast & Fluid Management, EuroAT
Step 3 - Fill the nozzle closure.
>
>
Use the appropriate com-mand from the dispenser software to open the nozzle closure. Remove the cup holder.
Fill the cup with water or cleaning fluid until the pad is soaked. Use an normal cotton disc pad.
Replace the cup holder in its original position.
Use only cleaning fluids recommended by your paint supplier. Wrong materials can result in nozzle blockage and reduced accuracy.
Each line in the machine (pumps and tubing) is tested with water. If your application is not compatble with water please rinse intensely with an appropriate fluid.
Step 4 - Fill the canisters with colourant
>
Check your software manual for filling sequence.
Run software purge program until the air is removed from system.
p11
B - Dispensing
Step 1 - Bring can to correct position
>
>
Place the can at the right place of the can table. Use the 3 LED-spots to check if the can is in the right position.
If the electrical can table option is installed: move the can table upward by pres-sing the can table switch on the keyboard support.
The upward movement will stop automatically. This is the optimal height for dispensing.
>
>
For safety reasons the can table will not move upwards without the nozzle guard in right position!
If the manual can table option is installed: hold the can table and unlock the index pin.
Lift the can table until the can is in reach of the can sensor. The can should be just below the nozzle guard. Release the index pin. Gently release the can table.
© Fast & Fluid Management, EuroAT
p12
© Fast & Fluid Management, EuroAT
Step 2 - Dispense colorant into base material
>
>
Ensure can opening is under the dispenser nozzle and at its optimal height .
Choose desired formula as shown in software manual. The dispenser will sub-sequently dispense the colorants.
Lower can by pressing can table button on keyboard support and remove can.
Dispensing is mainly a software issue. Please read your software manual thoroughly for all possible options.
p13

Maintenance

Clean the nozzle clusure, refill canisters and run morning program
>
>
Replace the pad. Refill the cup with water or cleaning fluid until the pad is soaked. Use a normal cotton disc pad.
Fill canisters if level is low and update levels in software. Stir colorant beforehand.
Start software morning program to purge valves and clean nozzles. Check your software manual for details.
Use only cleaning fluids recommended by your paint supplier. Wrong materials can result in nozzle blockage and reduced accuracy.
Remove spilt paint & colorant and refill canisters
>
>
Clean can table and outside parts with diluted detergent.
Clean outside parts with diluted detergent.
Check canister content and refill if necessary.
Always close canister and machine lid after refilling. Be aware the machine will not agitate if the top lid is not closed!
A - Daily maintenance
© Fast & Fluid Management, EuroAT
B - Weekly maintenance
p14
C - Monthly maintenance
>
Remove back panel.
Check pump for possible malfunctions (e.g. leakage or blockage).
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.
© Fast & Fluid Management, EuroAT
p15
© Fast & Fluid Management, EuroAT
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.
Symptoom
Cause
Action
Nozzle leaks through the outlet opening
Air bubble in pump
Prime the pump
Pump is defective
Replace pump
Canister connection leaks around the suction point
Worn O-ring(s)
Replace O-ring(s)
Air is being fed together with the paste
Air bubble in the pump
Prime the pump
Canister is empty
Refill canister
(New) software is not working Program not correctly booted
Reboot computer & software
Software incorrectly installed
Reinstall software
No power from power unit
Not connected to power grid
Check power cables
Fuse blown
Remove plug from socket, replac e fuse
Colours are difficult to reproduce
Mechanisms are dirty
Clean and oil
Quality fluctuations in paste supplied
Contact paste supplier
One or more pastes have thickened
Replace paste(s)
Poor monitor picture, or no picture
Monitor is switched off
Switch monitor on
Loose cable(s)
Check cables
Picture set too dark
Adjust picture correctly
Monitor malfunctioning
Keyboard is not working
Loose cable(s)
Check cables
Windows Regional setting is incorrect
Check Windows software manual
Defective cable(s)
Keyboard is defective
Stirrer is not rotating
Top lid not closed properly
Close top lid
Timer setting incorrect
Use the software to set the timer correctly
Loose cable
Check cable
Defective cable
Defective motor

Troubleshooting

A - Introduction
Before calling your machine supplier or Service Department, please check whether you can solve the problem yourself. If you cannot, then call the Service Department for advic e. Have the model number and serial number at hand (these can be found on the silver CE sticker at the service panel at the back of the m ac hine). Use the Problem Solving chart below to judge whether you can solve a problem yourself or not. The tool
symbol ( ) means you cannot solve the problem yourself and the Service Department must be called. On no occasion remove side panels yourself, this may only be done by trained service personnel. This c hart does not include any of the malfunctions which are reported in an error message by the software. In the event of a malfunction, these messages and possible solutions are displayed on the monitor.
B - Problem solving
p16
© Fast & Fluid Management, EuroAT
>
C - Service Department
If necessary, you can get in touch with your supplier or the local service department, or contact the manufacturer directly. If you contact the manufacturer, make sure that you have the model number and serial number to hand. They can be found on the nam e plate on the back of the machine.
Fast & Fluid Management P.O. Box 220 2170 AE Sassenheim, the Netherlands Hub van Doorneweg 31 2171 KZ Sassenheim, the Netherlands Tel: +31 (0)252 240 800 Fax: +31 (0)252 240 882 (service) +31 (0)252 240 880 (general)
D - Replace fuses
p17
B
F1
3562
Orange
C1
15000uF 50V
+36 V DC
1
R1
P.N. 12595
2
Brown/wht
T3
1
+
-
4
1k 10W
Black
DC GND
3
Brown/wht
Violet/white
C2
15000uF 50V
-36 V DC
R2
1k 10W
1 2
Brown
123
CON3
123
AGITATION
MOTORS AC (1 of 16)
Grn/Yel
Blue
1 2
Brown
123
123
AGITATION
Grn/Yel
Blue
MOTORS AC (17 of 32)
Gnd
LED Can Locator Board
PN 23299
F2
3562
5
27 VDC --- 39 VDC
-27 VDC --- -39 VDC
4 3 2 1
LED
R6 10
1
2
1
2
LED
R6 10
LED
R6 10
-36_Volts
5
+36_Volts
4 3 2
Ground
1
F3
1k 10W
F4
F5
F6
3562
3562
3562
3562
J1
DC POWER DISTRIBUTION
F27834-01
R8
R7 1k 10W
TRANSFORMER CT
TO MX1 J21.3
2
TO DC J14.1
TO DC J14.4
R1
2.2k
R2
2.2k
R3
2.2k
R4
2.2k
R5
2.2k
R6
2.2k
D1
D2
LED
D3
LED
D4
LED
D5
LED
D6
LED
Agitation Relay Voltage
LED
-36V
+36V
-36V
+36V
-36V
+36V
1 2 3 4 5
1 2 3 4 5
J2
-36 V DC
+36 V DC
Gnd
J3
1 2 3 4 5
J4
1 2 3 4 5
J5
1 2 3 4 5
1 2 3 4 5
+36 V DC
-36 V DC
Title
1 2 3 4 5
+36 V DC
Gnd
Black
Orange
1 2 3 4 5
Black
Orange
Orange
Violet/White
Black
Violet/White
+36 V DCOrange
of
34Monday, June 20, 2005
1
Schematic, Euro DVX-32 Channels 4 Sim
<Doc>
C
Size Document Number R ev
Date: Sheet
2
Gnd
Grn/Yel
Brown
Brown
Grn/Yel
Blue
Blue
123
4
Brown
Blue
1234567
RED
8
12345
RED
Black
RED
Black
Black
12345
Transformer
J2
123
4
J3
1234567
J5
8
12345
R2
D2
3
L1
U3
FAN
5V SUPPLY
F1--3AG 1A
F2-3AG 0.25A
REFERENCE DESIGNATION
MULTIPLEXER ============> MX
DISPENSE COORDINATOR====> DC
AC POWER DISTRIBUTION====> PAC
DC POWER DISTRIBUTION====> PDC
4
STEPPER DRIVER===========> DR
C3
330
+5V
LED
C2
+
10uH
C1
+
4
5
-V
+V
FG1AC(N)2AC(L)
3
J6
12345
0.1uF
10uF 16V
100uF 16V
U2
KWS5
3
+VOUT
+VIN4-VIN
1
-VOUT
5
R5
R4
R3
AstroDyne
240
240
240
R7
U4
R6
144k
U2 / U3 Dual Foot print
Q1
MMBTA42
3
OUT
DSCHG
7
4.7k
RST4VCC
CV5TRG2THR
6
R8
D3
BAT54C
J7
TO DC J14.7
LM555
GND
1
8
C5
0.1uF
C4
2k
0.1uF
TO DC J14.3
TO MX4 J21.4
TO MX4 J21.1
TO MX4 J21.2
TO MX1 J21.4
TO MX1 J21.2
TO MX1 J21.1
3
FASTON
GROUND
4
F3--3AG 4A
AGITATE
MTG1
1
2
CON3
3 2
Brown
Blue
1
AC Input
Grn/Yel
Circuit brea ker- -250V@5A
Brown
5
Blue
3
Corcom
LINE FILTER
1 2
AC Input
D D
3 2 1
J1
AC Input
U1
AC LOAD11AC LOAD2
SPFE240D25
IN-4IN+
3
AGITATE
D1
LED
SW1
SW SPST
TEST
F27831
AC POWER DISTRIBUTION
TO DC J12.18
R9
R1
J4
12345
12345
SMT 2512
6
Agitation Rela y Voltage
6
5
SMT 2512
Agitation Relay Enable
White
Black
Orange
C C
B B
A A
B
of
M1
To Stepper
Motor 1
123
4
123
Can Sensor
BlackBlack
Brown
Pink
Blue
1
White
Red
4
4
3
3 2 1
J31
2 1
4
123
4
J1
123
4
JS1
CONN SOCKET
M2
123
123
123
J2
123
JS2
M3
To Stepper
Motor 2
123
4
4
123
4
123
J3
4
123
JS3
CONN SOCKET
M4
To Stepper
Motor 3
4
123
123
4
123
4
J4
123
4
JS4
CONN SOCKET
M5
To Stepper
Motor 4
123
4
4
123
123
4
J5
4
123
JS5
CONN SOCKET
M6
To Stepper
Motor 5
123
4
123
4
4
123
J6
4
123
JS6
CONN SOCKET
To Stepper
Motor 6
4
4
4
4
CONN SOCKET
J28J29J30
20
20
1011121314151617181920
3
Sensor connecto r s P in 1(Red wire)
Pin 2 (Black wire)
Pin 3 (Green wire)
2 1
HS16HS2
Sensor 16
3 2 1
HS15
3
Sensor 15
2 1
HS14
Sensor 14
3 2 1
HS13
Sensor 13
3 2 1
2
Sensor 12
Sensor 10
Sensor 8
Sensor 6
Sensor 2 Sensor 4
HS11
Sensor 11
Sensor 9
Sensor 7
Sensor 5
Sensor 3
HS1 HS3 HS5 HS7 HS9
HS12
3 2 1
3 2 1
HS10
3 2 1
3 2
HS8
1
3 2 1
3 2 1
3 2 1
3 2
HS4 HS6
1
3 2 1
3 2 1
3 2 1
12345678910111213141516171819
123456789
1011121314151617181920
12345678910111213141516171819
20
123456789
1011121314151617181920
Sensor 1
TO MX2_J28.2
FROM MX1_J28.2
TO MX2_J28.8
20 19 18
2
Reset
3
4
5
1
Red Black
Reset
DISPENSE CONTROLLER BOARD (DC)
Part Number 27323
RS232 DB9
CONNECTOR
J2
1A2A3A4A5A6A7A8A9A
RS232 Cable
17 16
2
15
1
14 13 12
J3
11 10
J13
9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8
J12
7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
J10 J11
3 2 1
20 19 18 17 16 15 14 13 12 11 10
J9
9 8 7 6 5 4 3 2 1
J14
10
10
Black
Black
Black
Orange
Orange
20
TO MX2_J30.2
FROM MX1_J30.2
TO MX2_J30.5
FROM MX1_J30.5
TO MX2_J29.5
FROM MX1_J29.2
TO MX2_J29.5
FROM MX1_J29.5
TO MX2_J29.8
19 18 17 16 15 14 13 12 11
10 9 8 7 6 5 4 3 2 1
20
19
18
17
16
15
14
13
12
11
10 9 8 7 6 5 4 3 2 1
20
19
18
17
16
15
14
13
12
11
10 9 8 7 6 5 4 3 2 1
20
19
18
17
16
15
14
13
12
11
10 9 8 7 6 5 4 3 2 1
20
19
18
17
16
15
14
13
12
11
10 9 8 7 6 5 4 3 2 1
123456789
123456789
Red
Red
White
White
TO DR3 J2.3
TO DR4 J2.3
SW2
Red
Red Red Red Red Red
green
Gray
Violet
Blue
Green
Yellow
Brown
White White
Gray Gray Gray Gray Gray
TO DR3 J2.1
TO MX2_J30.8
FROM MX1_J30.8
TO MX2_J30.11
Orange
Red
TO DR3 J2.2
TO DR4 J2.1
TO DR4 J2.1
Gray
Violet
Blue
Green
Yellow
Orange
Red
Nozzle Closed
SW3
FROM MX1_J30.11
White White White Black
Brown
FROM MX1_J29.8
TO MX2_J29.11
FROM MX1_J29.11
TO MX2_J29.14
FROM MX1_J29.14
TO MX2_J29.17
FROM MX1_J29.17
Nozzle Open
FROM MX1_J28.8
TO MX2_J28.5
FROM MX1_J28.5
TO MX2_J28.11
FROM MX1_J28.11
TO MX2_J28.14
M7
123
123
123
J7
123
JS7
FROM MX1_J28.14
TO MX2_J28.17
M8
To Stepper
Motor 7
123
4
4
123
123
4
J8
4
123
JS8
CONN SOCKET
12345678910111213141516171819
123456789
FROM MX1_J28.17
M9
To Stepper
Motor 8
4
123
123
4
123
4
J9
4
123
JS9
CONN SOCKET
MULTIPLEXER BOARD
To Stepper
Motor 9
4
4
4
J10
4
CONN SOCKET
Part Number 26469-03
(MX1)
Ribbon Cable
To PAC J6.4
White
M10
To Stepper
Motor 10
123
4
123
4
123
4
123
4
JS10
CONN SOCKET
20
White
Black
MX2 J26
MX3 J26
J11
Violet
Gray
M11
To Stepper
Motor 11
123
4
123
4
123
4
123
4
JS11
CONN SOCKET
Orange
Yellow
Green
Blue
J12
Brown
Red
M12
To Stepper
Motor 12
123
4
123
4
123
4
123
4
JS12
CONN SOCKET
J26
1011121314151617181920
Violet
White
Black
Gray
1011121314151617181920
1011121314151617181920
J13
Green
Blue
M13
To Stepper
Motor 13
123
4
123
4
123
4
123
4
JS13
CONN SOCKET
12345678910111213141516171819
123456789
Brown
Red
Orange
Yellow
123456789
123456789
M14
123
123
123
J14
123
JS14
M15
To Stepper
Motor 14
123
4
4
123
4
123
J15
4
123
JS15
CONN SOCKET
J18
123
4
123
4
Black
Yellow
Brown
Orange
MX2 J17.4
MX2 J17.3
MX2 J17.2
Orange
Brown
Black
M16
To Stepper
Motor 15
123
4
123
4
123
4
J16
123
4
JS16
CONN SOCKET
123
123
Yellow
White
Gray
Red
MX2 J17.1
DR3 J4.4
DR3 J4.3
Yellow
Brown
Orange
Black
Yellow
To Stepper
Motor 16
4
Stepper Motor connectors
4
4
4
CONN SOCKET
J17
4
4
Black
Orange
Brown
DR3 J4.2
DR3 J4.1
1 2 3 4
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TO PDC J2.5
TO PDC J2.1
TO PDC J2.2
Pin 1 is Yellow wire
Pin 2 is Brown wire
Pin 3 is Orange wire
Pin 4 is Black wire
3
3
2
2
1
1
J24
3
3
2
2
1
1
J23
4
4
3
3
2
J22
J21
J20
J19
Orange
2
1
1
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
White
Gray
Red
MX3 J22.1
MX3 J22.2
Black
Violet/White
Orange
Black
Violet/White
Orange
123
123
J24
1 2 3 4
1 2 3 4
123
123
123
123
J23
J17
J18
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16
J26
17 18 19 20
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15
J28J29J30
16 17 18 19 20
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
TO MX2 J2.4
TO MX2 J2.3
Orange
Black
Red
Gray
White
MX3 J22.3
MX3 J22.4
Red
Black
Violet/White
4
4
J22
MULTIPLEXER BOARD (MX4)
TO MX2 J2.2
TO MX2 J2.1
Yellow
Brown
TO PDC J3.2
TO PDC J3.1
Violet/White
Orange
123
123
J21
Part Number 26469-03
TO PAC J5.2
Black
Red
+0VDC
+5VDC
4 3 2 1
TO DC J14.2
TO PDC J3.5
Red
Black
4
4
Violet/White
-36VDC
3 2 1
3 2 1
TO MX3 J20.4
TO MX3 J20.3
TO MX3 J20.2
TO MX3 J20.1
TO DR2 J4.4
Orange
Black
Yellow
Brown
Orange
Black
+36VDC
3 2 1
4 3 2 1
3 2 1
MX2 J20.1
MX2 J20.2
MX2 J20.3
MX2 J20.4
Yellow
Brown
Black
Orange
123
4
123
4
J20
JS1
JS2
JS3
JS4
JS5
JS6
JS7
JS8
JS9
JS10
JS11
JS12
JS13
JS14
JS15
JS16
TO D24 J4.3
TO DR2 J4.2
TO DR2 J4.1
TO MX3 J18.4
TO MX3 J18.3
Orange
Black
Yellow
Brown
Orange
J3 J4
J2
Motor Driver (DR1)
Black
Yellow
Brown
Orange
123
4
123
4
J19
1
1
2
2
3
3
4
4
J1
1
1
2
2
3
3
4
4
J2
1
1
2
2
3
3
4
4
J3
1
1
2
2
3
3
4
4
J4
1
1
2
2
3
3
4
4
J5
1
1
2
2
3
3
4
4
J6
1
1
2
2
3
3
4
4
J7
1
1
2
2
3
3
4
4
J8
1
1
2
2
3
3
4
4
J9
1
1
2
2
3
3
4
4
J10
1
1
2
2
3
3
4
4
J11
1
1
2
2
3
3
4
4
J12
1
1
2
2
3
3
4
4
J13
1
1
2
2
3
3
4
4
J14
1
1
2
2
3
3
4
4
J15
1
1
2
2
3
3
4
4
J16
TO MX3 J18.2
TO MX3 J18.1
Yellow
Brown
To Nozzle Closer
Stepper Motor
123
4
Black
Orange
Brown
Yellow
4 3 2 1
PN: 25927 (A)
3 2 1
4 3 2 1
3 2 1
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
Stepper Motor connectors
3 2 1
3 2 1
3 2 1
4 3 2 1
3 2 1
Pin 1 is Yellow wire
Pin 2 is Brown wire
14Monday, June 20, 2005
1
SCHEMATIC, EURO DVX-32 CHANNELS 4 SIM
D
Title
Size Document Number Rev
Date: Sheet
Motor Driver (DR5)
(Nozzle Closer) PN: 25927
3 2 1
J3
4
J4
3 2 1
3 2
J2
1
2
J3
J4
Motor Driver (DR4)
PN: 25927 (D)
J2
3
1 2 3
M17
4
To Stepper
Motor 17
1 2 3
M18
4
To Stepper
Motor 18
1 2 3
M19
4
To Stepper
Motor 19
1 2 3
M20
4
To Stepper
Motor 20
1 2 3
M21
4
To Stepper
Motor 21
1 2 3
M22
4
To Stepper
Motor 22
1 2 3
M23
4
To Stepper
Motor 23
1 2 3
M24
4
To Stepper
Motor 24
1 2 3
M25
4
To Stepper
Motor 25
1 2 3
M26
4
To Stepper
Motor 26
4
1 2 3
M27
4
To Stepper
Motor 27
1 2 3
M28
4
To Stepper
Motor 28
1 2 3
M29
4
To Stepper
Motor 29
1 2 3
M30
4
To Stepper
Motor 30
1 2 3
M31
4
To Stepper
Motor 31
1 2 3
M32
4
To Stepper
Motor 32
Pin 3 is Orange wire
Pin 4 is Black wire
5
REFERENCE DESIGNATION
MULTIPLEXER ============> MX
DISPENSE COORDINATOR====> DC
AC POWER DISTRIBUTION====> PAC
DC POWER DISTRIBUTION====> PDC
STEPPER DRIVER===========> DR
TO PAC J4.4
To Computer Com1 Port
To +36 volt
To DC Ground
TO PAC J5.5
TO PDC J4.2
D D
To DC Ground
To +5 Volt P.S.
TO PDC J4.5
TO PAC J5.1
TO MX4 J21.3
Sensor connecto r s Pin 1(Red wire)
123
Sensor 20
123
HS21
Sensor 21
123
Sensor 22
123
HS23
Sensor 23
123
123
123
HS17
Pin 2(Black wire)
Pin 3(Green wire)
HS19
Sensor 18
Sensor 17
Sensor 19
C C
123
Sensor 24
123
Sensor 25
123
123
HS25
HS27
Sensor 26
Sensor 27
123
HS28
Sensor 28
123
HS29
Sensor 29
123
HS30
Sensor 30
123
Sensor 31
123
HS32 HS18HS20HS22HS24HS26
HS31
Sensor 32
TO MUX3_J30.2 FROM MUX4_J30.2
TO MUX3_J30.5 FROM MUX4_J30.5
TO MUX3_J30.8 FROM MUX4_J30.8
TO MUX3_J28.2 FROM MUX4_J28.2
TO MUX3_J28.5 FROM MUX4_J28.5
TO MUX3_J28.8 FROM MUX4_J28.8
TO MUX3_J28.11 FROM MUX4_J28.11
TO MUX3_J28.14 FROM MUX4_J28.14
TO MUX3_J28.217FROM MUX4_J28.17
TO MUX3_J29.5 FROM MUX4_J29.2
TO MUX3_J29.5 FROM MUX4_J29.5
TO MUX3_J29.8 FROM MUX4_J29.8
TO MUX3_J29.11 FROM MUX4_J29.11
TO MUX3_J29.14 FROM MUX4_J29.14
B B
A A
TO MUX3_J29.17 FROM MUX4_J29.17
TO MUX3_J30.11 FROM MUX4_J30.11
B
of
24Monday, June 20, 2005
<Doc>
1
MX4 J17.1
MX4 J17.2
MX4 J17.3
MX4 J17.4
DC J12.5
DC J12.6
DC J11.17
123
To MX4 JS1
123
4
123
4
To MX3 JS1
To MX4 JS2
123
4
123
4
To MX3 JS2
To MX4 JS3
123
4
123
4
To MX3 JS3
To MX4 JS4
123
4
123
4
To MX3 JS4
To MX4 JS5
123
4
123
4
To MX3 JS5
To MX4 JS6
123
4
123
4
To MX3 JS6
To MX4 JS7
123
4
123
4
To MX3 JS7
To MX4 JS8
123
4
123
4
To MX3 JS8
To MX4 JS9
123
4
123
4
To MX3 JS9
To MX4 JS10
123
4
123
4
To MX3 JS10
To MX4 JS11
123
4
123
4
To MX3 JS11
To MX4 JS12
123
4
123
4
To MX3 JS12
To MX4 JS13
123
4
123
4
To MX3 JS13
To MX4 JS14
123
4
123
4
To MX3 JS14
To MU4 JS15
123
4
123
4
To MX3 JS15
To MX4 JS16
123
4
123
4
To MX3 JS16
123
123
4
123
123
123
4
J3
J2
J4
Schematic, Euro DVX-32 Channels 4 Sim
Title
Size Document Number Rev
Motor Driver (DR3)
PN: 25927 (C)
1
D
Date: Sheet
3
123
123
123
4
123
123
4
123
J2
123
4
JS2
CONN SOCKET
4
J3
4
123
JS3
CONN SOCKET
J1
4
2
3
J31
2 1
MULTIPLEXER BOARD
Part Number 26469-03
(MX3)
123
JS1
J4
4
123
JS4
CONN SOCKET
4
123
J5
123
4
JS5
CONN SOCKET
4
J6
123
4
JS6
CONN SOCKET
4
123
J7
123
4
JS7
CONN SOCKET
4
123
J8
4
123
JS8
CONN SOCKET
4
123
J9
123
4
JS9
CONN SOCKET
123
4
J10
4
123
JS10
CONN SOCKET
CONN SOCKET
4
4
123
J11
123
JS11
4
123
J12
123
4
JS12
CONN SOCKET
J28J29J30
20
20
1011121314151617181920
3
TO MX4_J30.2 FROM MX3_J30.2
TO MX4_J30.5 FROM MX3_J30.5
TO MX4_J30.8 FROM MX3_J30.8
TO MX4_J30.11 FROM MX3_J30.11
12345678910111213141516171819
123456789
1011121314151617181920
TO MX4_J29.5 FROM MX3_J29.2
TO MX4_J29.5 FROM MX3_J29.5
TO MX4_J29.8 FROM MX3_J29.8
12345678910111213141516171819
20
123456789
TO MX4_J29.11 FROM MX3_J29.11
TO MX4_J29.14 FROM MX3_J29.14
TO MX4_J29.17 FROM MX3_J29.17
1011121314151617181920
TO MX4_J28.2 FROM MX3_J28.2
TO MX4_J28.5 FROM MX3_J28.5
TO MX4_J28.8 FROM MX3_J28.8
12345678910111213141516171819
123456789
TO MX4_J28.11 FROM MX3_J28.11
TO MX4_J28.14 FROM MX3_J28.14
TO MX4_J28.17 FROM MX3_J28.17
20
4
J13
4
123
JS13
CONN SOCKET
J26
4
123
J14
4
123
JS14
CONN SOCKET
12345678910111213141516171819
4
123
J15
123
4
JS15
CONN SOCKET
J18
123
4
123
4
MX1 J17.1
MX1 J17.2
MX1 J17.3
MX1 J17.4
4
123
J16
4
123
JS16
CONN SOCKET
123
4
4
CONN SOCKET
J17
2 1
J24
3
3
2
2
1
1
J23
4
4
3
3
2
J22
J21
J20
J19
4
2
1
1
4 3 2 1
4
4
3
3
2
2
1
1
4 3 2 1
MX1 J20.1
MX1 J20.2
MX1 J20.3
MX1 J20.4
MX4 J22.1
MX4 J22.2
MX4 J22.3
MX4 J22.4
2
3
MX1 J19.1
MX1 J19.2
MX1 J19.3
MX1 J19.4
DC J12.3
DC J12.4
DC J11.16
123
To MX1 JS3
To MX1 JS4
To MX1 JS5
To MX1 JS6
To MX1 JS7
To MX1 JS8
To MX1 JS9
To MX1 JS10
To MX1 JS11
To MX1 JS12
To MX1 JS13
To MX1 JS14
To MX1 JS15
123
4
123
4
To MX2 JS15
123
4
123
4
JS15
CONN SOCKET
J18
4
To MX1 JS16
123
4
123
4
To MX2 JS16
123
4
J16
123
4
JS16
CONN SOCKET
J17
123
3 2 1
J24
3
3
2
2
1
1
J23
4
4
3
3
2
2
J22
J21
J20
J19
4
1
1
4 3 2 1
4
4
3
3
2
2
1
1
4 3 2 1
To MX1 JS1
To MX1 JS2
123
123
4
123
4
To MX2 JS1
4
123
J2
123
4
JS2
CONN SOCKET
4
4
To MX2 JS2
4
4
CONN SOCKET
123
123
123
J1
4
4 3
J31
2 1
MULTIPLEXER BOARD
Part Number 26469-03
(MX2)
123
JS1
123
123
To MX2 JS3
123
J3
123
JS3
CONN SOCKET
4
4
4
4
123
123
To MX2 JS4
123
J4
123
JS4
CONN SOCKET
4
4
4
4
123
123
123
J5
123
JS5
123
4
4
123
To MX2 JS5
4
123
J6
123
4
JS6
CONN SOCKET
4
123
123
4
To MX2 JS6
123
4
J7
4
123
JS7
CONN SOCKET
CONN SOCKET
123
4
4
123
To MX2 JS7
4
123
J8
123
4
JS8
4
123
4
To MX2 JS8
4
123
J9
123
4
JS9
CONN SOCKET
4
4
To MX2 JS9
4
4
CONN SOCKET
J28J29J30
20
20
12345678910111213141516171819
12345678910111213141516171819
20
12345678910111213141516171819
123
4
123
4
To MX2 JS10
123
4
J10
123
4
JS10
CONN SOCKET
20
123
123
To MX2 JS11
123
J11
123
JS11
CONN SOCKET
4
4
4
4
123
4
123
4
To MX2 JS12
123
4
J12
123
4
JS12
CONN SOCKET
J26
123
4
123
4
To MX2 JS13
123
4
J13
123
4
JS13
CONN SOCKET
12345678910111213141516171819
123
4
123
4
To MX2 JS14
123
4
J14
123
4
JS14
CONN SOCKET
J15
123
123
123
4
123
123
123
4
J3
J2
J4
Motor Driver (DR2)
PN: 25927 (B)
4
5
REFERENCE DESIGNATION
MULTIPLEXER ============> MX
DISPENSE COORDINATOR====> DC
AC POWER DISTRIBUTION====> PAC
DC POWER DISTRIBUTION====> PDC
STEPPER DRIVER===========> DR
123
1011121314151617181920
123456789
1011121314151617181920
123456789
1011121314151617181920
123456789
RIBBON CABLE CONNECTOR RIBBON CABLE CONNECTOR
TO MX1_J28.2 FROM MX2_J28.2
TO MX1_J28.5 FROM MX2_J28.5
TO MX1_J29.5 FROM MX2_J29.2
TO MX1_J29.5 FROM MX2_J29.5
TO MX1_J30.2 FROM MX2_J30.2
TO MX1_J30.5 FROM MX2_J30.5
TO MX1_J30.8 FROM MX2_J30.8
TO MX1_J30.11 FROM MX2_J30.11
D D
TO MX1_J29.8 FROM MX2_J29.8
TO MX1_J29.11 FROM MX2_J29.11
TO MX1_J29.14 FROM MX2_J29.14
TO MX1_J29.17 FROM MX2_J29.17
C C
TO MX1_J28.8 FROM MX2_J28.8
TO MX1_J28.11 FROM MX2_J28.11
TO MX1_J28.14 FROM MX2_J28.14
TO MX1_J28.17 FROM MX2_J28.17
B B
4
MX4 J18.1
MX4 J18.2
MX4 J18.3
MX4 J18.4
MX4 J20.1
MX4 J20.2
MX4 J20.3
MX4 J20.4
MX1 J22.1
MX1 J22.2
MX1 J22.3
MX1 J22.4
A A
5
of
44Monday, June 20, 2005
1
Title
1
<Doc> B
Schematic, Euro DVX-32 Channels 4 Sim
C
Size Document Number R ev
Date: Sheet
TOP VIEW
REFERENCE DESIGNATION
MULTIPLEXER ============> MX
DISPENSE COORDINATOR====> DC
AC POWER DISTRIBUTION====> PAC
DC POWER DISTRIBUTION====> PDC
STEPPER DRIVER===========> DR
2
2
DR2 DR3DR2 DR4 DR5DR1
STEPPER DRIVE TRAY ASSEMBLY
DR1
3
3
MX3 MX4
AC DISTRIBUTION
(PAC)
4
DC DISTRIBUTION
FRONT VIEW
(PDC)
4
ELECTRONIC TRAY ASSEMBLY
DISPENSE CONTROLLER
(DC)
MX2
5
5
MX1
D D
C C
B B
A A
© Fast & Fluid Management, EuroAT
All red-coloured components are made of ABS. These components can be recycled.
Inside the red square pictured above (on the front of the dispenser) are electrical components that can be recycled.

Contributing to the Protection of the Environment

Packaging Material
The packaging protects the machine against damage during transport. The packaging material was chosen based on its limited impact on the environment and its inherent possibilities for waste-disposal. The reuse of packaging material saves raw materials and produces less waste material. Generally speaking, your supplier will take the packaging off your hands.
Discarding the Machine
Discarded equipment usually still consists of valuable materials. For this reason, do not simply throw your machine out with the oversized refuse, but ask your supplier whether he will take the m achine back. If he will not, then enquire at your local government offices or ask a trader of raw m aterials what options there are for recycling the material (e.g. scrap processing, electrical c omponents and plastic (see below for additional information).
p19
© Fast & Fluid Management, EuroAT
© Fast & Fluid Management, 2005
ww w .Fast-Fluid.com
p20
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