Fluid Management AT550 User Manual

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FAST & FLUID MANAGEMENT

AT550

ENGLISH

User manual

AT550 Manual

EU Declaration of conformity

Introduction & Warranty

Explanation of picture

Safety Instructions

Installation

Operation

Maintenance

Troubleshooting

Technical specifications

Contributing to the Protection of the Environment

Produkt:

Automatic dispensers

Model:

Accutinter

Types:

AT550

AT550 Manual

EU Declaration of conformity

Fast & Fluid Management, the Netherlands A Unit of IDEX Corporation Hub van Doorneweg 31 2171 KZ Sassenheim, the Netherlands

declare that:

are in compliance with the following directives: Machinery Directive 98/37/EC Low Voltage Directive 73/23/EEC Electromagnetic Compatibility Directive 89/336/EEC

according to the following harmonized standards: EN 292-1, EN 292-2, EN 418 & EN 1050 EN 60204-1 EN 61000-6-2, EN 61000-6-3, EN 61000-3-2 & EN 61000-3- 3

Sassenheim, 01-06- 2005

ir. F. Puijman Vice President Manufacturing Fast & Fluid Management, the Netherlands A Unit of IDEX Corporation

Introduction & Warranty

Introduction

By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the result of intensive research. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a long service life and a high degree of user friendliness. The m achine c omplies with Council Directives 89/392/EEC on machines, 89/336/EEC on electromagnetic c ompatibility, and 73/32/EEC on electrical equipment intended for use within given voltage limits, as enacted by the Counc il of Ministers of the European Community. The machine is furnished with a CE m ark.

Warranty conditions

In these warranty conditions, 'F&FM' is understood to mean Fast & Fluid Managem ent. The warranty conditions incorporated into F&FM's general c onditions of sale are summarized as follows (for free general conditions you can contact F&FM):

F&FM guarantees the proper operation of any goods which it supplies, for a period of one year, exc ept where a breakdown is the result of normal wear and tear. The cost of any inspection activities carried out by F&FM, with the aim of establishing whether or not a breakdown is covered by the warranty will be reim bursed by the other party if it transpires that the breakdown is not covered by the warranty. If it transpires that a breakdown is covered by the warranty then F&FM will supply identical or equivalent goods under the c onditions referred to in point 6 of the general conditions of sale. The warranty obligation described in this article only applies if the goods supplied by F&FM have been used in accordance with the manual. Time spent on warranty-related activities, including travel time, travel costs and accommodation costs, are charged at current rates.

In contrast to the above, F&FM will not be held to any warranty obligation if:

Repairs have been carried out, or attempted, by the other party or a third party, unless F&FM had

previously declined to repair the goods for a fair price; F&FM demonstrates that the defect did not emerge during testing;

The other party fails to inform F&FM of the defect immediately, if possible either by letter and/or by fax,

providing full, accurate details and/or has failed to comply fully with F&FM's instructions; The other party has failed to use or treat the goods properly or in accordance with F&FM's instructions;

The damage has been caused by incidents, beyond F&FM's supervision, which have occurred either during

transport or installation.

In the following text, the expression "Software" will be understood to mean the standard computer software supplied by F&FM to the other party, recorded on a computer-readable storage medium, plus the accompanying documentation (Software Manual) and including any improved and/or new versions supplied. The expression "processing unit" (PU) is understood to mean the mac hine for which and with whic h the Software is supplied, and which is the sole machine on which the Software may be used.

The other party is authorized to copy the Software either in its entirety, or in part, (up to a m aximum of 2 copies) for purposes of internal security. These copies will be furnished with the same marks, designations relating to copyright and other registration numbers as the original version of the Software.

The other party will neither amend, translate, decompile nor adapt the Software, nor convert it into source code, without express written permission from F&FM. If the other party so requests, F&FM will provide that party with the information required to render the Software interoperable with other software.

In the event that the PU experiences a breakdown, the other party may use the software on another processing unit until the PU is again operational. The other party will inform F&FM of this within 5 days.

If it is a requirement that the Software be definitively transferred from the PU to another processing unit then the other party shall request permission from F&FM, which will not withhold such permission on unreasonable grounds.

Explanation of picture

Dispenser

Dispenser module

Canister module

Service panels

Electrical parts Nozzle closure Nozzle guard

Attention! Before installing the equipment and setting it in operation, please read the instructions for use carefully. This is safer for yourself and prevents unnecessary damage to the machine.

Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.

Safety Instructions

General safety instructions

The manufacturer accepts no liability if the instructions below are not followed:

If a machine has been damaged (during transport, for example), do not attempt to set it in operation. When

in doubt, first contact either your supplier or the F&FM service department. The equipment should be positioned and connected up in strict accordance with the installation instruc tions.

All local safety regulations and ordinances should be observed.

The machine may be connected only to a 230V/16A/50Hz or 100-110V/25A/50-60HZ earthed wall socket

installed in accordance with the regulations. Users should see to it that the machine is kept in good condition. Defective components should be replaced.

In order to prevent physical injury, the doors should be closed and the paneling fitted during normal use.

All service activities (other than routine maintenance and adjustments) may only be carried out by qualified

technicians. See to it that the mains lead is always kept unplugged while repairs are being carried out. Because of the design of the valve, a nozzle drill may never be used. Cleaning is done by running the

cleaning program.

Specific warnings in this manual

Installation

Step 1 - Unpack the machine

Place the crate near the place of installation.

Remove the cardboard box and remove the plastic foil around the machine.

Remove the two bottom panels to access the screws that are connected to the crate.

Be careful not to damage the body and surfaces of your AT550 with any tools while unpacking it.

Remove the bolt's on both sides.

Carefully lift the machine from the skid with a fork lifter and roll the machine to its final operational position.

Lower the 3 adjustable feet far enough to lift the m ac hine off its wheels. Lock it with the locknut.

A - Installing the dispenser

Step 1 - Place and connect computer to dispenser

Remove the bottom panel.

Computer can be plac ed in lower compartment.

Monitor and keyboard can be placed on top of the dispenser

Step 2 - Install dispenser software on computer

Connect dispenser USB cable and mouse, keyboard and other appliances to design-nated computer ports.

Install all necessary software provided by software supplier. Check software manual for details.

Use software to test basic functions of dispenser before filling. Check software manual for testing procedure.

B - Installing the computer and software

Operation

Step 1 - Switching ON the dispenser & computer

The machine is automatically switched on when the power connector at the back of the dispenser is plugged into a 220V or 100V-110V wall socket. * We recommend to keep the machine on at all times.

The dispense abort switch must be released.

The green button only swithces internal wall soc ket.

Step 2 - Setting the stirring time

The stirring time and interval can be altered from its default settings*. This can be done through the dispenser software, check your software manual for instructions. Please ask your paint supplier for optimal agitation settings for your specific colorant products.

* Default value is 180 seconds of agitation every 3 hours.

A - First time operation

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Step 3 - Fill the nozzle closure.

Lift the switch plate and move it towards the mac hine.

Lower the switch plate under the dispense head.

Use the appropriate comm and from the dispenser software to open the nozzle closure. Remove the c up holder.

Moisturise the cup with water or cleaning fluid until the pad is soaked. Replace the cup holder in its original position. Replace the switch plate.

Use only cleaning fluids recommended by your paint supplier. Wrong materials can result in nozzle blockage and reduced accuracy.

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Step 4 - Fill the canisters with colourant

Check your software manual for filling sequence.

Run software purge program until the air is removed from system.

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B - Dispensing

Step 1 - Bring can to correct position

Place the can at the right place of the can table.

Hold the can table and unlock the index pin with the foot pedal.

Lift the can table until the can is in reach of the can sensor. The can should be just below the switch plate. Release the index pin. Gently release the can table.

Step 2 - Dispense colorant into base material

Ensure can opening is under the dispenser nozzlehead and at its optimal height

Choose desired formula as shown in software m anual. The dispenser will sub-sequently dispense the colorants.

Lower can table if applicable.

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Maintenance

Clean the nozzle closure, refill canisters and run morning program

Replace the pad. Refill the cup with water or cleaning fluid until the pad is soaked.

Fill canisters if level is low and update levels in software. Stir colorant beforehand.

Start software m orning program to purge valves and clean nozzles. Chec k your software manual for details.

Use only cleaning fluids recommended by your paint supplier. Wrong materials can result in nozzle blockage and reduced accuracy.

Remove spilt paint & colorant and refill canisters

Clean can table and outside parts with diluted detergent.

Clean outside parts with diluted detergent.

Check canister content and refill if necessary.

A - Daily maintenance

B - Weekly maintenance

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C - Monthly maintenance

Remove back panel.

Check pump for possible malfunctions (e.g. leakage or blockage).

Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.

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Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.

Spare fuse Defect

Troubleshooting

A - Introduction

Before calling your machine supplier or Service Department, please chec k whether you can solve the problem yourself. If you cannot, then call the Service Department for advice. Have the model number and serial number at hand (these can be found on the silver CE sticker at the service panel at the back of the m achine). Use the Problem Solving chart below to judge whether you can solve a problem yourself or not. The tool symbol

( ) means you cannot solve the problem yourself and the Service Department must be called. On no occasion remove side panels yourself, this may only be done by trained service personnel. This chart does not inc lude any of the malfunctions which are reported in an error message by the software. In the event of a m alfunction, these messages and possible solutions are displayed on the monitor.

B - Service Department

If necessary, you can get in touch with your supplier or the local service department, or contact the manufacturer directly. If you contact the manufacturer, m ake sure that you have the model number and serial number to hand. They can be found on the name plate on the back of the mac hine.

Fast & Fluid Management P.O. Box 220 2170 AE Sassenheim, the Netherlands Hub van Doorneweg 31 2171 KZ Sassenheim, the Netherlands Tel: + 31 (0)252 240 800 Fax: +31 (0)252 240 882 (service) + 31 (0)252 240 880 (general)

C - Replace fuses

p16

Technical specifications

p17

All red-coloured components are made of ABS. These components can be recycled.

Inside the red square pictured above (on the front of the dispenser) are electrical components that can be recycled.

Contributing to the Protection of the Environment

Packaging Material

The packaging protects the machine against damage during transport. The packaging material was chosen based on its limited impact on the environm ent and its inherent possibilities for waste- disposal. The reuse of packaging material saves raw materials and produces less waste m aterial. Generally speaking, your supplier will take the packaging off your hands.

Discarding the Machine

Discarded equipment usually still c onsists of valuable materials. For this reason, do not simply throw your machine out with the oversized refuse, but ask your supplier whether he will take the m achine back. If he will not, then enquire at your local government offices or ask a trader of raw materials what options there are for recycling the material (e.g. scrap processing, electrical components and plastic (see below for additional information).

p18

ww w .Fast-Fluid.com

Fluid Management AT550 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

AT550 Manual

EU Declaration of conformity

Introduction & Warranty

Explanation of picture

Safety Instructions

Installation

Operation

Maintenance

Troubleshooting

Technical specifications

Contributing to the Protection of the Environment