Fluid Management 22CW User Manual

FAST & FLUID MANAGEMENT
CW Bench Model INSTRUCTION MANUAL
22CW
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I TABLE OF CONTENTS PAGE
II INTRODUCTION AND WARRANTY
A – Introduction 3 B – Standard terms and conditions of sale 3
III SAFETY INSTRUCTIONS
A – General safety instructions 7 B – Specific Warnings 7
IV
V
VI
INSTALLATION
A – Unpacking the dispenser 8 B – Installing the canisters –canister turntable
OPERATION
A – First time operation 11 B – General use of the dispenser 13
PREVENTITIVE MAINTENANCE
A – Do’s & Don’ts 16 B – Daily Maintenance 17 C – Weekly Maintenance 19 D – Periodic Maintenance 19
VII GENERAL MAINTENANCE
A - Replacement of Piston Seals - Model 22CW 21 B - Pump Calibration – Model 22CW 23
IIX TROUBLESHOOTING
A – Introduction 25 B – Problem solving 25
IX
SERVICE AGENTS
A – Service Agents 26
X TECHNICAL SPECIFICATIONS
A – Specifications 27
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II
Introduction, Conditions of Sale & Warranty
A - Introduction
By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the result of intensive research. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a long service life and a high degree of user friendliness.
Blendorama Colorant Dispensers have been designed for long life and will withstand the normal wear expected during use in plant or in store. However, each is a precision machined metering device and should be treated accordingly
The basic unit of your dispensing system is represented as “Y” (except for metric and hybrid systems), and the volume of this unit (approx. one fluid ounce) has been determined by the paint manufacturer. The “Y” unit is further divided into (usually) 32, 48 or 64 sub-units. The basic unit of the metric dispenser is one milliliter.
With the exception of Models 22/23XC, all feature a small bore inner pump to dispense small amounts of colorant very accurately. The 1/64, 1/48 or milliliter units are divided further for this inner pump.
B - Standard Terms & Conditions of Sale
1. Application of Terms These terms and conditions apply to every sale of a Blendorama Colorant Dispenser and Blendormix mixers and each and every component part thereof ("the Product") by Fast & Fluid Management Australia ("the Sellers) or any of its related companies to a Buyer and in the event that such Buyer purchases the Product for resale, such resale shall be effected on the terms and conditions set out herein, except for price, and such resale shall be deemed to be effected on such terms in the name and on behalf of the parties to such resale transaction only, save for the Warranty contained in paragraph 6 which is given in the name and on behalf of the Seller only
2. Passing of Risk - transfer of title in the product Prices are quoted ex-works. The risk of loss or damage to the Product shall pass to the Buyer in the case of a contract for supply of the Product immediately upon delivery either to the Buyer or a nominated carrier for transportation to the Buyer or to a place or site nominated by the Buyer or at the direction of the Buyer. Such delivery shall be deemed to be delivery to the Buyer and acceptance by the Buyer of the Product whether or not the Buyer is present at the time of delivery to sign a receipt for the Product. Notwithstanding the foregoing property in and title to the Product shall not pass to the Buyer until payment in full for the Product has been received by the Seller
3. Delivery Time frame Any date(s) given to the Buyer by the Seller for delivery shall be regarded as estimates only and while the Seller shall use its best endeavors to meet such dates the Buyer agrees that no liability shall attach to the Seller for any loss or damage, direct or consequential arising out of any delay in delivery or for non-delivery from any cause whatsoever. If for any cause beyond the Seller's control, the Seller is unable to deliver either within a reasonable time or at all, the contract shall be voidable at the Seller's option with no right of either party to claim any damages against the other
4. Sole Terms These terms and conditions constitute the entire agreement for sale of the Product between the Seller and the Buyer and shall prevail over any differing terms and conditions incorporated or purported to be incorporated into the sale of the Product by the Buyer or by the Seller or otherwise alleged to have been agreed and shall only be varied modified or rescinded by written agreement of the Seller.
and conditions
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5. Limitation of Liability Subject to Paragraph 6 of these terms and conditions and in particular sub-paragraph 6.7 hereof the seller shall neither be subject to nor incur, and the Buyer releases the Seller from any claim or liability (including consequential loss or damage, loss or use or profit) by reason of delay, defective or faulty components or materials or workmanship, negligence, or any act, matter or thing done admitted or omitted by the Seller or by reason of the unsuitability of the Product for the Buyer's , purpose and the Buyer acknowledges that it did not rely on the skill or judgment of the Seller in selecting and ordering the Product for the purpose for which the same was required by the Buyers.
5.1 Product Return Subject to paragraph 6 hereof or as otherwise agreed by the Seller the Buyer may not return the Product or any part or parts thereof after delivery has been effected. Any claim or claims for return of the Product or any Parts thereof must be made within 30 days of delivery of the Product to the Buyer.
6. Warranty
The Seller hereby warrants to the Buyer that the Product will be free from defects in materials and workmanship in normal use, service and operation for a period of twelve (12) months from the date of delivery effected by the Seller or one of its authorized Distributors to the Buyer.
The first year of the warranty period covers parts and labor. If any Paint Equipment fails during normal operation, use and service during the first year of the warranty period due to a defect in material or workmanship, Fluid Management will repair the defective Paint Equipment and replace any defective parts at no charge to the Customer. The warranty repairs and defective parts replacement will be carried out by Fluid Management or one of its Authorized Service Representatives. .
The above warranty and obligations are subject to the WARRANTY CONDITIONS, EXCLUSIONS AND LIMITATIONS and the WARRANTY DISCLAIMERS AND LIABILITY LIMITATIONS set forth below.
6.1 WARRANTY CLAIMS
Warranty claims must be asserted during the warranty period. While Paint Equipment is under warranty, no repair or part replacement should be undertaken without first contacting Fluid Management at 800-462-2466. To expedite the process, the model and serial numbers of the Paint Equipment should be available at the time of the call.
6.2 WARRANTY CONDITIONS, EXCLUSIONS AND LIMITATIONS
Fluid Management shall have no liability or obligation under its warranty in connection with any warranty claim asserted or any failure or malfunction occurring after the expiration of the warranty period.
As a condition to any warranty repair or part replacement, Fluid Management shall have the right to first inspect, test and evaluate the Paint Equipment and parts that are claimed to be defective.
Return of Paint Equipment and parts to Fluid Management requires a Return Goods Authorization (RGA) from Fluid Management, and the RGA number must be included with any returned Paint Equipment or part.
Customer shall be required to provide Fluid Management and its Authorized Service Representatives with all information that any of them may request concerning the maintenance, operation, use, service, failure or malfunction of Paint Equipment and parts that are claimed to be defective.
Fluid Management may use reconditioned parts for warranty repairs and parts replacement.
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Warranty repairs and part replacement do not extend the warranty period for Paint Equipment and repaired Paint Equipment and replacement parts are warranted only for the remainder of the original warranty period.
Any repair or replacement requested as a warranty repair or replacement that is not covered by Fluid Management’s warranty will be billed to Customer as non-warranty repair or replacement on a time and materials basis.
Fluid Management’s warranty transfers to the new owner with transfer of ownership Paint Equipment. It is the responsibility of new owner to notify Fluid Management at 1-800-462-2466 of the transfer of ownership of Paint Equipment. Transfer of ownership does not extend the warranty period.
Fluid Management’s warranty does not cover, extend or apply to, or include:
Computer or computer-related equipment such as laptops, monitors and printers and other third-party equipment supplied with Paint Equipment (In the case of computer and computer-related equipment
such as laptops, monitors or printer, and other third-party equipment, any warranty is limited to a pass through to Customer of any warranty received from the equipment manufacture, and is subject to whatever terms, conditions and limitations are imposed by the equipment manufacturer)
Third–party software (In the case of third-party software, any warranty is limited to a pass through to Customer of any warranty received from the software provider and is subject to whatever terms, conditions and limitations are imposed by the software provider)
Normal wear and tear
Any Paint Equipment or part that fails or malfunctions due to any computer or computer-related
equipment, other peripheral equipment, third-party software or software or equipment provided by Customer or a third party
Any Paint Equipment or part failure or malfunction that Fluid Management or one of its Authorized Service Representatives determines to have been caused by or attributable to damage during or after shipment, colorant in the wrong canister, colorant related issues (e.g. beads in colorant, etc.), overfilling of canisters, improper operation or misuse, lack of daily maintenance, power surge, power outage, fire, flood, water leakage, accident, acts of god, casualty, or other similar causes
Any Paint Equipment or part that Fluid Management or one of its Authorized Service Representatives determines was tampered with, disassembled, repaired, modified or altered by anyone other than Fluid Management or one of its Authorized Service Representatives without the prior written authorization of Fluid Management, used to mix or dispense material that the Paint Equipment was not designed to mix or dispense or otherwise used for a purpose or under conditions that differ from those for which the Paint Equipment was designed, or subjected to abnormal use or service, or has had its serial number removed or altered.
Field repair, removal, reinstallation or other similar tasks not performed by Fluid Management or one of its Authorized Service Representatives
Cabinets and structural frames
Mistints or misfills
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6.3
WARRANTY DISCLAIMERS AND LIABILITY LIMITATIONS
THE ABOVE WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY MADE BY FLUID MANAGEMENT WITH RESPECT TO EQUIPMENT, COMPONENTS OR PARTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ALL OF WHICH OTHER WARRANTIES ARE EXPRESSLY EXCLUDED.
THE OBLIGATIONS, RIGHTS AND REMEDIES SET FORTH ABOVE ARE THE SOLE AND EXCLUSIVE OBLIGATIONS OF AND SOLE AND EXCLUSIVE RIGHTS AND REMEDIES AGAINST FLUID MANAGEMENT WITH RESPECT TO ANY ALLEGED DEFECT OR DEFICIENCY IN ANY EQUIPMENT, COMPONENTS OR PARTS.
UNDER NO CIRCUMSTANCES SHALL FLUID MANAGEMENT OR ANY OF ITS AUTHORIZED SERVICE REPRESENTATIVES HAVE (I) ANY LIABILITY FOR ANY CLAIM, LOSS, DAMAGE, INJURY, LIABILITY, OBLIGATION, COST OR EXPENSE THAT DIRECTLY OR INDIRECTLY RELATES TO OR ARISES OUT OF THE PERFORMANCE OF ANY SERVICES OR THE USE, FAILURE OR MALFUNCTION OF ANY EQUIPMENT, COMPONENT OR PART OR (II) ANY LIABILITY FOR INDIRECT, SPECIAL, PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, LOSS OF SALES, LOSS OF PROFITS, LOSS OF MATERIAL BEING DISPENSED, DOWN TIME, LOSS OF PRODUCTION, LOSS OF CONTRACTS, OR DAMAGE TO REPUTATION OR GOOD WILL, WHETHER OR NOT FLUID MANAGEMENT OR ANY OF ITS AUTHORIZED SERVICE REPRESENTATIVES WAS AWARE OF OR ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
IN ANY EVENT, FLUID MANAGEMENT’S TOTAL LIABILITY IN CONNECTION WITH ANY INDIVIDUAL ITEM OF EQUIPMENT SHALL LIMITED TO THE NET PRICE PAID TO FLUID MANAGEMENT FOR SUCH ITEM OF EQUIPMENT.
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III SAFETY
INSTRUCTI
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A - General safety instructions
Attention! Before installing the equipment, please read this instruction manual carefully. This will increase your personal safety and prevent unnecessary damage to the machine.
The manufacturer accepts no liability if the instructions below are not followed:
1. If a machine has been damaged (during transport, for example), do not attempt to set it in operation. When in doubt, first contact either your supplier or the F&FM service department.
2. The equipment should be positioned and connected up in strict accordance with the installation instructions.
3. All local safety regulations and ordinances should be observed.
4. The machine may be connected only to a 230/240V/50/60Hz or 110V/50/60HZ earthed wall socket installed in accordance with the regulations.
5. Users should ensure that the machine is kept in good condition. Defective components should be replaced.
6. In order to prevent physical injury, the doors should be closed and the paneling fitted during normal use.
7. All service activities (other than routine maintenance and adjustments) may only be carried out by qualified technicians. Ensure that the mains lead is always kept unplugged while repairs are being carried out.
B - Specific warnings in this manual
Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power at the wall socket before accessing moving parts.
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IV INSTAL
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A - Unpacking the dispenser
The machine is packed in a box which will contain the following:
1 x Machine Base Assembly including turntable
Canisters (as ordered), each with a lid, attached pump and fixing screws 1 x Operation Manual Power Supply cable.
A plastic bag or box containing:
1 x Allen Key for Pump Calibration (Note: Pumps preset in factory) 1 x No. 2 Phillips head screwdriver (for attaching canisters)
In case of floor stand models, a kit of parts is supplied in the same box to convert bench model to floor model. (Assembly instruction manual will be provided with the kit)
If any of these parts are missing, contact your supplier or F&FM immediately.
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IV INSTAL
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B - Installing the canisters
Please note that this procedure is used for all canister sizes, although only 1.75L (22X) canisters are shown here. Other canister assemblies will vary in size and appearance, however the procedure remains the same.
> >
(1) Select a canister assembly. (2) Fit the canister screws
into the outer ring of keyhole slots on the turntable. Push firmly into position.
Attention!
correctly to ensure stability of the canisters on the turntable and correct functioning of the stirring mechanism.
It is important that the canisters are assembled and installed
(3) Locate the 2 guide holes directly below each canister and fasten the screws (already located in canister) with a Philips (No. 2) screwdriver. (4) Check canister is firmly secured. (5) Repeat steps (2) to (4) for all other outer ring canister assemblies.
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