Fluid Management 1500HS User Manual

Accutinter 1500 | Accutinter 1500 HS

End User Guide

Getting Started

Maintenance and Care

Troubleshooting

Warranty

Part No: 33042

Rev. D

08.2013

Your

customers have a vision,

you want to make it happen, and

Fluid Management can give you the answer.

Fluid Management is a global leader in dispensing and

mixing equipment used in the paint industry, as well as,

specialized equipment for the chemical, and home improvement industries.

Located in the suburbs of Chicago, Illinois, Fluid Management

is a United States owned and operated company with historical roots

to the paint industry dating back to 1927. In 1996, IDEX Corporation

purchased Fluid Management giving the organization the financial

wherewithal and global footprint of a large organization while

still maintaining its deep values and history.

As industry leaders, Fluid Management provides trend-setting creativity

in the design, products, and services it offers. United with FMDirectSM,

our nationwide service team, we provide after-sales support around

the clock—when you need them. Being factory-direct employees,

FMDirect technicians are experts on Fluid Management equipment and

understand customer needs from start to finish.

The combination of leading edge technology, excellent service and

support, and a company prepared for the future’s ever-changing

business environment makes Fluid Management an ideal partner to

assist in providing solutions to your business needs. Thank you for

putting your trust in Fluid Management products

and making us part of your customer’s vision.

©2011 Fluid Management as published work all rights reserved.

Under the copyright laws, this material may not be copied, in whole or in part, without
the written consent of Fluid Management.

Your rights to the software are governed by the accompanying software license
agreement.

Use of Fluid Management trademarks, service marks, or logos for commercial purposes
without the prior written consent of Fluid Management may constitute trademark
infringement and unfair competition in violation of federal and state laws.
Fluid Management, FMDirect, ColorPro, DVX, Harbil, Blendorama, Accutinter, Duraflow,
Fast & Fluid Management, GyroFlex, GyroMixer, Infina, MicroTint, TintMaster, V1, and VR1 are
trademarks of Fluid Management, registered in the U.S. and/or other countries.

Every effort has been made to ensure that the information in this guide is accurate.
Fluid Management is not responsible for printing or clerical errors.

Fluid Management

1023 Wheeling Road
Wheeling, Illinois 60090-5776 USA
800-462-2466
http://www.fluidman.com

2 | Accutinter 1500

Published in the United States.

Mention of third-party products is for informational purposes only and constitutes
neither an endorsement nor a recommendation. Fluid Management assumes no
responsibility with regard to the performance or use of these products.



Fluid Management Customer Service 1 . 800 . 462 . 2466

Fluid Management Accutinter 1500

nce you’ve installed your Accutinter 1500

O

find more information to help you get the most from

your new Fluid Management Accutinter 1500 .

Dispenser, what’s next? In this booklet, you’ll

Fluid Management Customer Service 1 . 800 . 462 . 2466



Accutinter 1500

Accutinter 1500 | 3

Contents

About this Guide
5 How to Use this Guide
5 For Your Safety

Important Safety Information
6 Information and Instruction Labels
6 Safety Notice Information
6 General Safety Information
6 Air Circulation
7 Grounding
7 Danger
7 Caring for Your Computer
7 Communication Regulation Information

Getting to Know Your Accutinter 1500
8 Technical Specifications
8 Environmental Conditions
8 Optional accessories
9 Accutinter 1500 Features
10 Tips to Improve Operation

Getting Started
11 Installation
12 Unpacking and Set Up
14 Connecting the label printer (optional)
14 Connecting the barcode scanner (optional)
17 Preparing and refilling the canisters
19 Preparing the system
20 Using the shelves

Maintenance, Care, and Use
32 Daily, weekly, monthly maintenance

Frequently Asked Questions
34 Equipment troubleshooting
38 ColorPro troubleshooting

Service
40 FMDirect
40 Upgrades and Replacement Parts
40 Obtain Warranty Service

Warranty
41 Fluid Management Statement

of Limited Warranty

Index
42 A - W

Basic Operations
21 Welcome to ColorPro4
22 Main menu
23 Dispensing from Formula Book
25 Manual dispensing
26 Using an external data source

and dispense queuing

27 Adjusting formulas
28 Using color scaling
29 Purging the lines
30 Stirring the colorant
31 Using ColorPro Help

4 | Accutinter 1500

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Fluid Management Customer Service 1 . 800 . 462 . 2466

About this Guide

How to Use this Guide

This Guide is organized into nine sections. Each section provides detailed
information on Accutinter 1500 topics and provides a basic reference that can be
used to help you with specific issues.

This Guide provides the information for installing your Accutinter 1500,

dispensing for the first time, and using ColorPro. This publication also includes basic

troubleshooting suggestions, customer service, help information, daily and preventative

maintenance procedures, and warranty information.

Your Accutinter 1500 dispenser includes detailed illustrated labels for how to

clean the nozzles located inside the top canister cover of the machine. You can also
find daily maintenance instructions in this guide starting on page 31. Make sure to
follow these directions for the best performance of your machine.

ColorPro has basic information about using your Accutinter and ColorPro in the Help

section of the software.

If you have internet access, the most current information for your Accutinter 1500 is

available from the worldwide web at http://www.fluidman.com.

For Your Safety

Customer safety is important. Our products are designed to be safe and effective.
However, dispensers are electrical equipment. The Accutinter line is safe, fast, and
reliable—designed to bring many years of operation. There are precautions you can
take to avoid damage to the equipment or bodily injury before operating. By carefully

following the instructions in this document and the warning and maintenance labels
on the machine, you can help protect yourself from hazards and create a safer work

environment.

Equipment can become damaged due to misuse or neglect. Some product damage is

serious enough that the product should not be used again until it has been inspected

and, if necessary, repaired by a Fluid Management authorized service technician. As
with any electronic device, pay close attention to the dispenser when it is turned on.

On very rare occasions, you might notice an odor or see a puff of smoke or sparks

vent from your machine, or hear sounds like popping, cracking or hissing. These

conditions might merely mean that an internal electronic component has failed in a

safe and controlled manner. However, it may indicate a potential safety issue. DO NOT
take risks or attempt to diagnose the situation yourself. Contact Fluid Management at

1.800.462.2466 for assistance.

Safety Precautions

• Read this guide and all
warning labels before using
the machine.

• Keep this guide in a safe
place.

• Read and adhere to all
Warning and Caution labels
on the machine.

• Prepare, level, and clear the
area where the machine will
be installed.

• To avoid risk of fire or
injury, unplug the power
before servicing electrical
components.

• DO NOT dispense
flammable materials.

• After installing, complete
a purge and check the
plumbing.

• Check that canisters and
lines are secure and in
place.

• Plug into an approved
grounded outlet only. Make
sure the outlet meets all
national and local codes.

• To reduce the risk of electric
shock or injury, use indoors
only.

• DO NOT push any
objects into the air vents
or openings of your
equipment. Doing so can
cause fire or electric shock
by shorting out interior
components.

• Ensure that nothing rests
on your equipment’s cables
and that the cables are not
located where they can be
stepped on or tripped over.

Fluid Management Customer Service 1 . 800 . 462 . 2466

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Accutinter 1500 | 5

Important Safety Information

Information and Instruction Labels

You should become familiar with the information labels affixed to the machine,

as well as the warnings, cautions, and notes which appear throughout this guide.
Read all the warning labels on the exterior and interior of the dispenser. If the

WARNING:

Unplug before

servicing

Use a dedicated

15 amp circuit

labels become damaged or unreadable, you may purchase replacements from
Fluid Management Customer Service.

Safety Notice Information

The two main notices used in this Guide and on the

WARNING

•

HAZARDOUS
ELECTRICAL

COMPONENTS

When you see a Warning notice in this guide, read it carefully before continuing with the

operation of the machine. Take all necessary precautions to avoid potential injury.

Accutinter 1500 / Accutinter 1500 HS are Warning and
Caution. A Warning notice tells you about a hazard that

could cause serious injury to you or extensive damage to

the equipment. This information is featured in the beginning
of the guide to emphasize safety.

WARNING:

DO NOT use with or

near flammables

A Caution notice tells you about a danger that could cause

CAUTION:

•

POTENTIAL

SAFETY

HAZARD

injury to you or minor damage to the dispenser. When you

see a Caution notice in this guide, read it carefully and be

sure you understand it before continuing.

General Safety Information

DO NOT attempt to service a product yourself unless instructed to do so by Fluid

Management Customer Service. Use only a Fluid Management Authorized Service
Technician to repair your equipment. Please note that some parts can be upgraded or
replaced by the customer. Fluid Management identifies those parts as such and provides

documentation with instructions when it is appropriate for customers to replace those

parts. You must closely follow all instructions when performing such replacements.

ALWAYS make sure that the power is turned off and that the machine is unplugged

before you attempt the replacement. If you have any questions or concerns, contact
Fluid Management Customer Service.

Air Circulation

Your computer and monitor for your dispenser produce heat. The computer has a fan
that pulls in fresh air and forces out hot air. The monitor lets hot air escape through
vents. Blocking the air vents can cause overheating, which might result in a malfunction
or damage. Place the computer and monitor so that nothing blocks the air vents. Allow 4
inches (101.6 mm) clearance around air vents.

6 | Accutinter 1500

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Important Safety Information

Grounding

This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electrical shock by providing an escape for the electric current.

This product is equipped with a cord that has a grounding wire and an appropriate

grounding plug. The plug must be inserted into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.

Danger

Improper installation of the grounding plug can result in a risk of electric shock. If
repair or replacement of the cord or plug is necessary, DO NOT connect the

grounding wire to either flat blade terminal. The insulation wire with green or green
and yellow stripes on the outer surface is the grounding wire.

Check with a qualified electrician if the grounding instructions are not completely

understood, or if in doubt about whether the product is properly grounded. DO NOT
modify the plug provided. If it will not fit into the outlet, have the proper outlet installed
by a qualified electrician.

NOTE: This product is for use on a dedicated nominal 120 Volt or nominal 220 Volt

circuit where applicable and has a grounding plug.

Caring for Your Computer

Disconnect the power plug on the computer (by pulling the plug, not the cord) if
any of the following conditions exists:

• You want to remove any parts.

• The power cord or plug becomes frayed or otherwise damaged.

• You spill something into the case.

• Your computer is exposed to rain, flooding, or any other excess moisture.
Keep the flat panel monitor in room temperature conditions. Excessive cold or hot
conditions can have an adverse effect on the liquid crystal display of the monitor.

NOTE: Review the weight limits referenced in your computer documentation before

placing monitor or other devices on top of your computer.

Warnings

• The AT1500 and AT1500
HS machines draw 5 amps
at 120 or 2.5 amps at
220/230 ± 10% VAC.

• DO NOT modify the
provided plug.

• Improper use of grounding
plug can result in risk of
electric shock.

• Hazardous moving parts.
Keep fingers and other
body parts away.

Cautions

• Check with a qualified
electrician or service person
if grounding instructions
are not completely
understood or if in doubt
as to whether product is
properly grounded.

• DO NOT use an adapter
or extension cord with
this product.

• This unit must be plugged
into a dedicated
electrical line.

• To reduce risk of electric
shock or injury, use
indoors only.

Communication Regulation Information

Safety and regulatory compliance Information

See the affixed labeling on the machine. ETL Listed, conforms to UL STD 1450.
Certified to CAN/CSA STD C22.2 NO. 68.

FCC Compliance Statement

This device complies with part 15 of the FCC Rules. Operation is subject to the

following two conditions: (1) This device may not cause harmful interference, and

(2) this device must accept any interference received, including interference that
may cause undesired operation.

Fluid Management Customer Service 1 . 800 . 462 . 2466



• Never force a connector
into a port. If the connector
and port do not join
with reasonable ease,
they probably do not
match. Make sure that
the connector matches
the port and that you have
positioned the connector
correctly in relation to the
port.

Accutinter 1500 | 7

Getting to Know Your Accutinter 1500

Technical Specifications

16 Canisters:

35” W x 24” D x 48” H –
370 lbs. (empty canisters)

Maximum power:

• 120 volts +/- 10%,
60 Hz, 5 amp

• 220/230 volts +/- 10%,
50/60 Hz, 2.5 amp

Environmental
Conditions*

• Operating temperature:

between 50

104o F (40o C)

• Relative humidity:

between 5% and 85%
without condensation

o

F(10

o

C) and

Optional Accessories

Top Cover

Canisters

Monitor/

Keyboard

Stand

Spill Tray

Quart/Pint/

Gallon

Container Shelf

• Computer with Flat Screen
Monitor, Keyboard &
Mouse

• Label Printer

• Barcode Scanner

• Surge Protector

5-gallon

Container

Shelf

*NOTE: Environmental conditions are strictly based on the types

of colorants used (information provided by paint manufacturer).
The specifications shown are for the machine only.

Service

Panel

8 | Accutinter 1500



Fluid Management Customer Service 1 . 800 . 462 . 2466

Getting to Know Your Accutinter 1500 HS

Technical Specifications

16 Canisters:

35” W x 24” D x 48” H –
370 lbs. (empty canisters)

Maximum power:

• 120 volts +/- 10%,
60 Hz, 5 amp

• 220/230 volts +/- 10%,
50/60 Hz, 2.5 amp

Environmental
Conditions*

• Operating temperature:
between 50

104o F (40o C)

• Relative humidity:
between 5% and 85%
without condensation

o

F(10

o

C) and

Optional Accessories

Top Cover

Canisters

Monitor/

Keyboard

Stand

Spill Tray

Quart/Pint/

Gallon

Container Shelf

• Computer with Flat Screen
Monitor, Keyboard &
Mouse

• Label Printer

• Barcode Scanner

• Surge Protector

5-gallon

Container

Shelf

*NOTE: Environmental conditions are strictly based on the types

of colorants used (information provided by paint manufacturer).
The specifications shown are for the machine only.

Service

Panel

Fluid Management Customer Service 1 . 800 . 462 . 2466



Accutinter 1500 | 9

Getting to Know Your Accutinter 1500

Accutinter 1500 / Accutinter 1500 HS Features

 DVX technology drives accurate, consistent and repeatable dispenses
 Mechanical spring-loaded nozzle closer (Accutinter 1500) and automatic nozzle closer (Accutinter 1500 HS) keep

low-VOC colorants from drying and causing mis-tints

 Small footprint delivers accurate performance
 Low profile design makes filling and tinting easy
 Intuitive software allows operators to learn tinting fast

Tips to Improve Operation

 Clean nozzles daily for consistent and accurate dispense
 Purge each colorant once a day
 Follow the preventative maintenance schedule for your Accutinter 1500 / Accutinter 1500 HS
 DO NOT use solvents in your Accutinter 1500 / Accutinter 1500 HS
 Keep ColorPro software current
 DO NOT load screen savers onto your Accutinter 1500 / Accutinter 1500 HS computer/monitor. Adding this and

other software may conflict with ColorPro and effect dispense operation

 Use the Welcome to ColorPro section of this manual for answers to questions about ColorPro
 Use the correct sized labels for your label printer (optional).

10 | Accutinter 1500

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Getting Started

Installation

Your Accutinter 1500 and Accutinter 1500 HS have been designed for quick set up. If you have never

used an Accutinter dispenser or are new to paint dispensers, read this section for instructions on getting

started and installing your machine.

If you are an experienced user, you may already know enough to get started. Be sure to look over the

information in the “Welcome to ColorPro” section of this guide to find out more about the new features and

capabilities in ColorPro.

Monitor

Computer

Keyboard

Power cable

Fluid Management Customer Service 1 . 800 . 462 . 2466



Mouse

USB cable

Accutinter 1500 | 11

Getting Started

Installation

Unpacking and Set up

Follow the steps on the next nine pages to set up your Accutinter 1500 or Accutinter

1500 HS.

Warnings

1 Make sure these items are available before installing.

Accutinter 1500 or Accutinter 1500 HS unit
Computer, mouse, and keyboard
Label printer and labels (optional accessory)
Barcode scanner (optional accessory)
Surge protector (not included)

2 Tools needed for installation.

Phillips screwdriver
Scissors or diagonal cutters

3 Unpack the machine.

a. Remove the interior contents of the packaging.
b. While unpacking the machine, inspect the machine for any damage that

may have occurred during shipping.

If any damage is found, notify the carrier immediately. Arrange for

inspection in order to claim recovery. Claims for damage must be made by the

consignee (YOU). The carrier assumes full responsibility upon acceptance

of the shipment and will not entertain any claims by the consignor.

Verify the contents against the packing slip. Note if any items are missing
or damaged. Call Fluid Management Customer Service at 1-800-462-2466
if any items are missing.

ALWAYS shut off the power
and unplug your machine
from the AC power outlet
before servicing.

This unit must be plugged
into a dedicated electrical
line. This includes:

• 15 amp line for 120 Volt
equipment

• 15 amp line for 220 Volt
equipment

The surface the dispenser sits
on must be strong enough to
support its weight of up to
700 pounds (317 kg).

Replace all fuses with the
exact sized replacements.

This machine is not explosion
proof and must not be used
in a flammable atmosphere or
with flammable materials.

To reduce the risk of electric
shock or injury, use indoors only.

4 Position dispenser in permanent location.

Choose a location for your dispenser that is capable of supporting the weight

(700 pounds [317 kg]). Make sure there is enough room for service personnel
to have access to the rear of the machine. If there is not enough room, routine
maintenance may be difficult to perform.

5 Position the monitor, keyboard,

and computer.

Place the monitor and keyboard on the
keyboard support on the left of the

machine. See Figure 1.

12 | Accutinter 1500

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FIGURE 1