Flowserve CBR User Manual

CBR Series
Experience In Motion
Single Inside Bellows Seal
Installation
Instructions
1 Equipment Check
To first obstruction
Face of seal housing to be square to the axis of the shaft to within 0.0005 inches per inch of seal chamber bore (0.013 mm) FIM and ha
ve a
63 µinch (1.6 µm) R finish or better
a
Gland pilot can be at either of these register locations. concentric to within
0.005 inch (0.13 mm) FIM of shaft or sleeve OD
Sleeve or shaft finish to be 32 µinch (0.8 µm) R or better
a
a
Scribe Mark A
Shaft or sleeve OD +0.000 inch (+0.000 mm)
-0.002 inch (-0.050 mm) ANSI
+0.000 inch (+0.000 mm) API 610
-0.001 inch (-0.025 mm) DIN/ISO
• Bearings must be in good condition
• Maximum lateral or axial movement of shaft (end play) = 0.010 inch (0.25 mm) FIM
• Maximum shaft runout at face of seal housing = 0.002 inch (0.05 mm) FIM
• Maximum dynamic shaft deflection at seal housing = 0.002 inch (0.05 mm) FIM
Scribe Mark B
Seal housing bore to have 125 µinch (3.2 µm) R finish or better
1.1 Follow plant safety regulations prior to equipment disassembly:
• consult plant MSDS les for hazardous material regulations.
1.2 Disassemble equipment to allow access to seal installation area.
1.3 Remove all burrs and sharp edges from the shaft or sleeve includ­ing sharp edges of keyways and threads. Replace worn shaft or sleeve. Make sure the seal housing bore and face are clean and free of burrs.
1.4 Check requirements for shaft, sleeve and seal housing. See Figure 1.
Seal Chamber Requirements Figure 1
1.5 Check assembly drawing included with the seal for specic seal design, materials of construction, dimensions, and piping connections.
1.6 Check shaft or sleeve OD, box bore, box depth, and distance to rst obstruction to ensure that they are dimensionally the same as shown on the seal assembly drawing.
2
1.7 Check gland pilot and bolt holes to ensure they are adaptable to the equipment and are the same as shown on the assembly drawing.
1.8 Handle all seal parts with care, they are manufactured to precise tolerances. The seal faces; Seal Ring and Insert, are of special importance. These two sealing faces are lapped at to within three light bands (34.8 millionths of an inch). Keep the seal faces
perfectly clean at all times.
2 Installation
The basic CBR design is shown in Figure 2. Variations may include rotating face gasket, seat gasket, and environmental control features. See the Flowserve assembly drawing included with each complete seal for details. Additional recommendations for vetical pumps are shown in section 3.
2.1 Scribe mark A, Figure 1, on the shaft or sleeve to line up with the face of the seal housing. The shaft or sleeve must be in its nal axial operating position with regard to the seal housing face before mark A is scribed.
Basic CBR Figure 2
1.19
0.06
Gland
Set
Screw
Bellows Adapter
Gasket
Bellows
Assembly
Gasket
Stationary
Face
Seat
Gasket
3
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