Fisher & Paykel DS605, DD605 User Manual
Diagnostic Manual
DishDrawer™
MODELS:
DD605 DS605
Fisher & Paykel Appliances © 2007 - All Rights Reserved
599464
599464 - September 2007
CONTENTS
1 DIMENSIONS & SPECIFICATIONS....................................3
1.1 Product Size (mm)........................................................3
1.2 Specifications...............................................................3
2 OPTION ADJUSTMENT......................................................5
2.1 Changing Setup Options..............................................5
2.1.1 Rinse Aid Setup (rA) ...........................................................5
2.1.2 Water Supply Hardness Setup (hd) (Where Fitted).............6
2.1.3 Auto Power Option (AP)......................................................6
2.1.4 End of Cycle Beeps (EC)....................................................6
2.1.5 Closed Drawer Option (Ld) .................................................7
2.1.6 Clean/Dirty Dish Symbol (dS) .............................................7
3 DIAGNOSTICS ....................................................................8
3.1 DishDrawer™ Diagnostics ...........................................8
3.2 Display/Download Mode...............................................8
3.3 Optical LED Download/Fault Display ...........................8
3.4 Clearing Fault Logs......................................................8
3.5 Hardware Output Diagnostic Test Mode......................9
3.6 Fast Test Cycle ..........................................................11
3.7 Continuous Cycle Test Mode.....................................11
3.8 Temperature & Voltage Display Mode .......................13
3.9 Show Off/Showroom Wash Mode..............................13
3.10 Playing Tunes.............................................................14
4 DIAGNOSTICS QUICK REFERENCE CHARTS ..............14
4.1 Fault Display/Download Mode....................................14
4.2 Hardware Output Test Mode......................................15
4.3 Fast Test Cycle ..........................................................16
4.4 Continuous Cycle.......................................................16
4.5 Temperature & Voltage Display Mode .......................16
4.6 Fault Codes................................................................17
4.7 Fault Code Description Chart.....................................18
4.8 Fault Code Problem Solving Charts...........................22
4.8.1 Poor Dry Performance ......................................................32
4.8.2 Poor Wash Performance...................................................33
5 WIRING DIAGRAM............................................................38
5.1 Power Distribution Concept........................................38
5.2 Wiring Diagram...........................................................39
1 DIMENSIONS & SPECIFICATIONS
1.1 Product Size (mm)
Height (double) 819.5 – 879.5mm
Height (single) 409mm
Width 595mm
Depth 570mm
Drawer Open
(including cabinet) 1090mm
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1.2
Specifications
Electrical
NZ/AUS/UK/UE 230-240Volt AC 50Hz 10 amp/5 amp max.
USA 110-120Volt AC 60Hz 10.6 amp/5.3 amp max.
JAP 90-110Volt AC 50/60Hz 11.6 amp/5.3 amp max.
Water Inlet Valves 24Volt DC
65 ± 10 Ohms
2.5 Lt/min (0.65 US gal/min)
Japan only 4 Lt/min
Chassis P.C.B.
NZ/AUS/UK/UE 230 Volt AC
USA/JAP 120 Volt AC
Temperature Sensor 12000 Ohms @ 20
o
C (68oF)
(On Heater Plate) 8300 Ohms @ 30
3000 Ohms @ 60
o
C (86oF)
o
C (140oF)
Drying Fan 2 to 3 Meg Ohms
Motor 80 Volt DC 3 Phase Brushless
Drain 4200 RPM
Wash 2300 – 2850 RPM
Stator 8 ± .5 Ohms per winding
Inlet Hose 1.56m (61 inches)
1000Kpa (145 PSI)
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Drain Hose 2.01m (78 inches) from rear of cabinet
2.5m (98 inches) bottom tub
2.9m (114 inches) top tub
Detergent Dispenser 24 Volt DC
65 ± 10 Ohms
Rinse Aid Dispenser 24 Volt DC
65± 10 Ohms
Heater Plate (NZ/AUS/UK/UE) 230 Volt AC
Heater Track 50 ± 4 Ohms
Power Supply Resistor 98 +
7 Ohms
Heater Plate (USA) 120 Volt AC
Heater Track 24 ± 3 Ohms
Power Supply Resistor 24 +
3 Ohms
Heater Plate (JAP) 100 Volt AC
Heater Track 20 ± 2 Ohms
Power Supply Resistor 19 +
3 Ohms
Diverter Valve Softener Assy 24 Volt DC
65 +
10 Ohms
Brine Pump 24 Volt DC
65 +
10 Ohms
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2 OPTION ADJUSTMENT
2.1 Changing Setup Options
To enter the option adjustment mode, press POWER to turn the LCD on, then
hold the ECO button and KEYLOCK button simultaneously for 5 seconds,
ensuring that ECO is pressed first. Once the option adjustment mode is
entered, a beep is emitted and the LCD displays the letters rA. Pressing the
START/PAUSE button scrolls through the options and allows changes as
follows:Rinse Aid Setup (rA).
Water Supply Hardness Setup (hd). (Water softener models only)
Auto Power Option (AP).
End of Cycle Beeps (EC).
Closed Drawer Option (Ld).
Clean/Dirty Dish Symbol (dS).
Integrated and flat door models:- On an integrated or flat door
DishDrawer™ where there is no display, the option chosen is indicated by the
lights showing on the integrated badge as follows:Rinse Aid Setup (red light above START/PAUSE button).
Water Supply Hardness (green light above START/PAUSE button).
Auto Power Option (orange light above START/PAUSE button).
End of Cycle Beeps (green light above START/PAUSE button and ECO light
is red).
Closed Drawer Option (red light above START/PAUSE and ECO light is red).
Clean/Dirty Dish Symbol (not available on Integrated or flat door models).
Dry Enhancement Option (no light above buttons, ECO light is red).
Press POWER at any time to exit this setup mode.
2.1.1 Rinse Aid Setup (rA)
The current rinse aid setting is shown using the red LED’s on the touch switch
panel.
The amount of rinse aid dispensed into a rinse cycle can be varied to suit the
level of hardness of the local water supply. It is adjusted for 1 - 5 dispensing
levels.
(1 = approx 0.5mls (1/10) teaspoon of rinse aid, 5 = approx. 2.5mls (1½)
teaspoon of rinse aid).
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Press KEYLOCK to advance the rinse aid setting. Once the desired setting is
achieved, press POWER to exit. The rinse aid index is stored in EE memory,
so even with the power removed, the rinse aid level is retained.
2.1.2 Water Supply Hardness Setup (hd) (Where Fitted)
The current supply hardness setting is shown using the red LED’s on the
touch switch panel. One of 5 settings should be selected according to the
known hardness of the supply water. Each setting is appropriate for the
following water supply hardness:
No LED Water Softener turned off, continuous bypass of softener.
1 LED 150-250 ppm water supply hardness.
2 LEDs 250-350 ppm water supply hardness.
3 LEDs 350-450 ppm water supply hardness.
4 LEDs 450-550 ppm water supply hardness.
5 LEDs 550-625 ppm water supply hardness.
Press KEYLOCK to advance the Water Softener setting. Once the desired
setting has been achieved, press POWER to exit.
Selection of a setting affects how the Electronic Controller diverts supply
water, how much water is treated, and how much salt is used in regeneration,
in a manner that optimises the performance of the Water Softener.
2.1.3 Auto Power Option (AP)
The automatic power up sequence that occurs when the tub is opened can be
turned on or off using the KEYLOCK button. If the scrubbing brush symbol is
showing on the LCD, then the auto power up sequence will occur when the
tub is opened. If the scrubbing brush symbol is not showing, then the
DishDrawer™ will not automatically power up when the tub is opened (the
customer will need to press the power button each time they wish to use the
DishDrawer™). Press POWER to exit when the desired setting has been
selected.
2.1.4 End of Cycle Beeps (EC)
The six beeps that occur at the end of the cycle can be turned on or off using
the KEYLOCK button. If the scrubbing brush symbol is showing on the LCD,
then the end of cycle beeps are activated. If the scrubbing brush symbol is
not showing, then the end of cycle beeps are deactivated. Press POWER to
exit when the desired setting has been selected.
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2.1.5 Closed Drawer Option (Ld)
The closed drawer option can be turned on or off using the KEYLOCK button.
If the scrubbing brush symbol is showing on the LCD, then the closed drawer
option is selected and it will keep the DishDrawer™ locked at all times by
bringing the lid down. When this mode is selected, the customer needs to
press the POWER button to lift the lid whenever they want to open the
drawer. When they close the drawer again, the lid comes down automatically
after 30 seconds and locks the tub. If the scrubbing brush symbol is not
showing, then the closed drawer option is deactivated. Press POWER to exit
when the desired setting has been selected.
2.1.6 Clean/Dirty Dish Symbol (dS)
(Not available on integrated or flat door models)
The clean/dirty dish symbol can be turned on or off using the KEYLOCK
button. If the scrubbing brush symbol is showing on the LCD, then the
clean/dirty dish option is selected. This means that the end of cycle clean
dishes symbol will remain in the LCD display until the power button is pressed
to clear it. If the scrubbing brush symbol is not showing, then the clean/dirty
dish symbol will disappear when the drawer is first opened at the end of a
cycle (factory setting). Press POWER to exit when the desired setting has
been selected.
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3 DIAGNOSTICS
3.1 DishDrawer™ Diagnostics
Dishwasher Diagnostics can only be entered in Power Off mode, i.e. when
there is no display on the LCD or the badge LED’s are off. Diagnostics is
entered by holding the KEYLOCK and START/PAUSE buttons
simultaneously for 5 seconds. Ensure that KEYLOCK is pressed first.
There are currently four levels of diagnostics. To move to the next level,
press POWER. To enter a level, press START/PAUSE. Once a level has
been entered, pressing POWER will exit diagnostics completely. If no level is
entered, then the display will cycle through the four levels and exit after the
last. On entering diagnostic mode, the first level is the Display/Download
Mode.
3.2
In this mode, all LED’s and LCD segments (except keylock) are illuminated.
3.3
An optical data download is available here to download all EE data to a PC or
Palm PC via the lower tub-home sensor light pipe. Hold the reader pen over
the lower tub-home sensor light pipe and press START/PAUSE to initiate the
download. A short beep indicates the start and finish of download.
The last two faults are displayed on the LCD (secondary control panel LEDs
for integrated and flat door models) during the optical download. The Current
Fault code is displayed first followed by the Previous Fault Code. To read the
Fault Code on the secondary display, refer to Section
3.4
To clear the current fault code, press the KEYLOCK button until a beep is
sounded. This action moves the current fault into the previous fault while
Display/Download Mode
Optical LED Download/Fault Display
4.7 on Fault Codes.
Clearing Fault Logs
clearing the current fault. To clear the previous fault code, press KEYLOCK
once more until the beep is sounded.
Warning: Once a fault code has been cleared, it is permanently removed
from memory and cannot be recovered.
Press POWER to advance to the next level.
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3.5
This level tests all the hardware outputs and inputs. The LCD display shows
“HO”.
Press POWER to skip hardware diagnostics and advance to the next level.
Press START/PAUSE to enter hardware diagnostics.
Once hardware diagnostics has been entered, the current hardware output
being tested is indicated by letters in the LCD display, and for integrated and
flat door models the LEDs on the touch switch panel using binary encoding,
as shown in the table on the next page.
Different combinations of outputs can be switched on or off together, but the
controller will prevent higher current drawing components such as the wash
pump and the lid motors being turned on together.
Hardware Output Diagnostic Test Mode
Press START/PAUSE to advance to the next hardware output.
Press KEYLOCK to turn the currently displayed output on or off. If the
scrubbing brush symbol (green LED above start/pause button on integrated
and flat door models) is displayed, then that output has been switched on,
and if it is not displayed then that output is off.
Press POWER to exit at any time (all outputs will be switched off on exit).
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As mentioned on the previous page, the LCD display and touch switch panel
LEDs are illuminated to correspond to a particular hardware device. The
following table details the display order of the test.
Norm
Fast
Deli
Rinse
Hardware Output
LCD
LED
LED
LED
bL Off Off Off
On
Er Off Off
Ld Off Off
On
dd Off
FU Off
P1 Off
P2 Off
On
rd
dF
LE
C1
C2
C3
On
On
On
On
On
On
On
On
On
On
On
On On
Off Off Off Rinse Aid Dispenser (dispenses
Off Off
Off
Off
On
On
Off Off Detergent Diverter Valve
Off
On
On On
Off Off Water Softener Brine Pump
Off
LED
On
Backlight
Off Element Relay
Lid Motors (will run for 10 seconds)
On
Fill Water Valve
Off Motor Wash direction (2300-2850
rpm)
Motor Drain direction (4200 rpm)
current setting)
On
Drying fan
Off Rinse Aid LED
Water Softener Diverter Valve
On
Water Softener Brine Valve
°C
°E
On
On On On
On
Off Displays current water temperature.
Displays controller rail voltage
On On
(C3 is used in the Factory to empty the Water Softener before the Product is
packed.)
WARNING: In diagnostic mode there is no component protection. Therefore
take care when running individual components not to overload them. It is
advisable to avoid turning the element on without placing some water in the
tub first.
NB : No fault codes will come up while in diagnostics mode.
Tub Home Sensor Test:
At any time during HO test mode, the Keylock
symbol on the LCD display (Keylock LED on integrated badge) indicates the
tub position. On
= Closed, Off = Open.
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3.6
WARNING: Only run this cycle if the DishDrawer™ is connected to the water
supply.
This level runs an 8 minute fast test cycle.
Press POWER to skip Fast Test Cycle and advance to the next level.
Press START/PAUSE to enter Fast Test cycle.
Once Fast Test Cycle is selected the DishDrawer™ goes into standby mode
and 8 minutes will be showing on the display. The test cycle is started by
pressing START/PAUSE, and the following components are run during the 8
minute cycle that follows:- Lid motors, fill valve, wash motor, element, drain
motor, drying fan.
Press POWER to exit at any time.
3.7
Fast Test Cycle
Continuous Cycle Test Mode
In this level the DishDrawer™ can be run continuously in any wash cycle.
Once the cycle has finished, the DishDrawer™ automatically restarts the
same wash cycle.
Press POWER to skip Continuous Cycle. As this is the last level, doing this
will exit diagnostics.
Press START/PAUSE to enter Continuous Cycle.
Once selected, the LCD backlight flashes on and off to indicate the
DishDrawer™ is in continuous cycle and the cycle starts straight away (for
integrated and flat door models the LED above the start/pause button will be
orange instead of green to indicate the DishDrawer™ is running in continuous
cycle). It will run the last cycle that had been selected prior to going into
diagnostics mode.
If it is desired to run a different cycle, exit diagnostics, turn the DishDrawer™
on as normal and select the cycle required. Then turn the DishDrawer™ off
again, re-enter diagnostics and restart the Continuous Cycle as above.
Press POWER to Exit at any time.
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The test sequence in fast cycle mode performs 33 tests. The number of any
failed test is displayed on the touch switch panel LEDs. The test sequence
continues even if a test fails. If there are multiple failures the LEDs will
change during the test.
0 = LED off, X = LED on.
LED Display
H N F D R E
0 0 0 0 0 X 1 Uncontrolled load on PSU (PSU volts < 30 with PSU on and no devices
0 0 0 0 X 0 2 Unrealistic zero crossing time, mains frequency non standard
0 0 0 0 X X 3 Uncontrolled load on PSU (volts dropped when PSU turned off and no
4 Unused
0 0 0 X 0 X 5 Detergent diverter not connected
0 0 0 X X 0 Fill valve not connected
0 0 0 X X X Water softener bypass valve not connected
0 0 X 0 0 0 Rinse Aid pump not connected
0 0 X 0 0 X Water softener brine pump not connected
0 0 X 0 X 0 Fan not connected
0 0 X 0 X X 11 Detergent diverter solenoid low resistance (shorted?)
0 0 X X 0 0 Fill valve solenoid low resistance (shorted?)
0 0 X X 0 X Water softener bypass valve solenoid low resistance (shorted?)
0 0 X X X 0 Rinse Aid pump solenoid low resistance (shorted?)
0 0 X X X X Water softener brine pump solenoid low resistance (shorted?)
0 X 0 0 0 0 16 Fan low resistance (shorted?)
0 X 0 0 0 X 17 Lid motor 1 no current (not connected?) in down direction
0 X 0 0 X 0 Lid motor 1 no current (not connected?) in up direction
0 X 0 0 X X Lid motor 2 no current (not connected?) in down direction
0 X 0 X 0 0 Lid motor 2 no current (not connected?) in up direction
0 X 0 X 0 X 21 Lid motor 1 excessive current in down direction
0 X 0 X X 0 Lid motor 1 excessive current in up direction
0 X 0 X X X Lid motor 2 excessive current in down direction
0 X X 0 0 0 24 Lid motor 2 excessive current in up direction
25-29 Unused
0 X X X X 0 30 Motor FET A phase high side “shorted”
0 X X X X X Motor FET B phase high side “shorted”
X 0 0 0 0 0 Motor FET C phase high side “shorted”
X 0 0 0 0 X Motor FET A phase low side “shorted”
X 0 0 0 X 0 Motor FET B phase low side “shorted”
X 0 0 0 X X 35 Motor FET C phase low side “shorted”
X 0 0 X 0 0 36 Motor phases AB no current (not connected?)
X 0 0 X 0 X Motor phases BC no current (not connected?)
X 0 0 X X 0 38 Motor phases CA no current (not connected?)
X 0 0 X X X 39 Motor phases AB current excessive (shorted winding?)
X 0 X 0 0 0 Motor phases BC current excessive (shorted winding?)
X 0 X 0 0 X 41 Motor phases CA current excessive (shorted winding?)
Test ID Test Description / Probable Cause
turned on)
devices on)
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