Fisher & Paykel CG604DX1, CG905DX1 Installation Instructions Manual

INSTALLATION INSTRUCTIONS

Gas cooktop

CG604DX1 & CG905DX1

models

HK SG

590633B 11.14

1

SAFETY AND WARNINGS

WARNING!

Electrical shock hazard

Before carrying out any work on the

electrical section of the appliance, it must
be disconnected from the mains electricity
supply.
Connection to a good earth wiring system
is absolutely essential and mandatory.
Alterations to the domestic wiring
system must only be made by a qualified
electrician.

Failure to follow this advice may result in

electrical shock or death.

WARNING!

Cut hazard
Take care - some panel edges are sharp.

Failure to use caution could result in injury

or cuts.

IMPORTANT SAFETY INSTRUCTIONS!

Particular attention shall be given to the relevant
requirements regarding ventilation.
Read these instructions carefully before installing
this product.
Please make this information available to the
person installing the appliance as it could reduce
your installation costs.
This appliance is to be installed and serviced only
by an authorised person.
Installation must comply with your local building
and local gas authority codes and electricity
regulations.
Incorrect installation, for which the manufacturer
accepts no responsibility, may cause personal
injury or damage and could invalidate any
warranty or liability claims.
Appliances are factory set for LPG but are
convertible to Town gas (Singapore) and Town
gas (Hong Kong). If in doubt, refer to the local gas
network operator or gas supplier to confirm gas
type at installation site.
Do not modify this appliance.

Do not use or store flammable materials on or near
this appliance.
Do not spray aerosols in the vicinity of this
appliance while it is in operation.

1

SAFETY AND WARNINGS

Packing elements (eg plastic bags, polystyrene
foam, staples, packing straps etc) and tools should
not be left around during and after installation,
especially if they are within easy reach of children,
as these may cause serious injuries.

Before you install the appliance,
please make sure that

the local distribution conditions (nature of gas and
pressure) and the adjustment of the appliance are
compatible. For adjustment conditions for this
appliance see ‘Gas rate summary’.
a suitable disconnection switch is incorporated in
the permanent wiring, mounted and positioned to
comply with the local wiring rules and regulations.
A means of disconnection with at least a 3 mm
air gap contact separation in all poles must be
incorporated into the fixed wiring in accordance
with the wiring rules, unless the local wiring rules
allow for alternative means.
the appliance is connected to a 220V - 240V 50Hz
(10 A) power supply only and earthed via the
power supply cable.
there is a power outlet within reach of the power
supply cable (900 mm from the centre rear of the
product). This must be accessible after installation.
The power supply cable should not touch any
metal parts.
if the power supply cable is damaged, it is replaced
only by the special cable: Part no. 534906 TRMNL
BLOCK-FLEX ASSY HITEMP GOG UK, obtainable
from authorised Fisher & Paykel Service Agents.

the supply connection point (gas shut-off valve) is
accessible after installation.
the benchtop is made of a heat resistant material.
the installation complies with all the requirements
of National and Local Authority Gas, Electric and
other relevant Codes and Regulations.

When you install the appliance

We do not recommend you seal this appliance
into the bench with silicone or glue. Doing so will
make future servicing difficult. Fisher & Paykel
will not be liable for any costs associated with
removing or replacing a sealed-in appliance, nor
for repairing any damage that may be incurred by
doing this.
If installed with an approved flexible hose, the
hose should not come in contact with the bottom
of the appliance or any sharp edges. Flexible hose
assemblies should be meet National and Local
Authority codes and regulations.
Seal exposed bare edges of the cutout with an
oil-based paint or moisture-proof polyurethane to
prevent possible moisture creeping between the
cooktop trim and the benchtop.
If, after following the instructions given, correct
performance cannot be achieved, please contact
your nearest Fisher & Paykel Authorised Service
Centre, Customer Care, or contact us through our
local website listed at the end of this document.

3

2

PARTS SUPPLIED

Wok stand (1) Fibre washers (1)Foam tape (1)

Clamping
brackets (4)
and screws (4)

3

GAS RATE SUMMARY

All appliances are factory set for LPG or Town Gas.

LPG test point
adaptor (1)

Gas Elbow (1) Elbow

external thread (1)

1

/

2

“ BSP

SEMI-RAPID

MINI WOK

CG604DX

SEMI-RAPID

AUX

SEMI-RAPID

RAPID

CG905DX

SEMI-RAPID

WOK

AUX

3

GAS RATE SUMMARY

HONG KONG

5

BURNER

GAS TYPE

TG (G110)
(1.5 kPa/15 mbar)*

LPG (G30)
(2.9 kPa/29 mbar)*

SINGAPORE

BURNER

GAS TYPE

AUX SEMI-RAPID RAPID MINI WOK WOK

Jet size

(mm)

1.30 1.1 1.55 2.36 2.10 3.33 2.60 3.33

0.55 1.1 0.76 2.36 0.94 3.33 0.94 3.33

Nominal

rating

(kW)

Jet size

(mm)

Nominal

rating

(kW)

Jet size

(mm)

Nominal

rating

(kW)

Jet size

(mm)

Nominal

rating

(kW)

AUX SEMI-RAPID RAPID MINI WOK WOK

Jet size

(mm)

Nominal

rating

(kW)

Jet size

(mm)

Nominal

rating

(kW)

Jet size

(mm)

Nominal

rating

(kW)

Jet size

(mm)

Nominal

rating

(kW)

Jet size

(mm)

1.10

2.30

2.30

0.73

0.73

0.50

Jet size

(mm)

Nominal

rating

(kW)

4.86

4.86

Nominal

rating

(kW)

TG (G110)
(0.8 kPa/8 mbar)*

LPG (G30)
(2.9 kPa/29 mbar)*

*Nominal pressure with the two semi-rapid burners on High.

1.50 1.1 2.07 2.36 3.20 3.33 3.50 3.33

0.55 1.1 0.76 2.36 0.94 3.33 0.94 3.33

1.30

2.50

2.50

0.73

0.73

0.50

4.86

4.86

4

A

K

D

B

E

C

G

F

J

H

I

PRODUCT & CABINETRY DIMENSIONS

6

Note: Gas inlet connection is
located in the rear right corner.

Product and cabinetry dimensions (mm)

overall height of product (excluding burners, dials and pan supports) 64 64

A

overall width of product 600 900

B

overall depth of product 530 530

C

height of chassis (below top of bench) 59 59

D

width of chassis 555 856

E

depth of chassis 486 486

F

overall width of cutout 560 865

G

overall depth of cutout 490 490

H

corner radius of cutout max. 10 max. 10

I

distance from top of bench to centre of gas inlet on product 30 30

J

distance from edge of chassis to gas inlet on product 21 21

K

TOP

REAR

SIDE

CG604DX1

TOP

FRONT

CG905DX11

5

E

H

D

F

G

CLEARANCE DIMENSIONS

7

I

E

C

F

G

FRONT

CG604DX1

160

45

650
800
650
500

70
65

250 250

A

B

ISO

Clearance dimensions (mm)

minimum clearance from left edge of cutout to nearest combustible surface 130 130

A

minimum clearance from right edge of cutout to nearest combustible surface 115 115

B

minimum clearance from rear edge of cutout to:
nearest combustible surface

C

nearest non-combustible surface

minimum height of non-combustible material when used on adjacent walls 150 150

D

minimum clearance from cooktop surface to:
rangehood
any other overhead exhaust fan

E

downward facing combustible surface
downwards-facing tiled or re resistant surface

minimum clearance below top of benchtop to:
combustible surface

F

Fisher & Paykel oven or nearest non-combustible surface

minimum distance from right edge of cooktop to gas connection point on wall

G

(if using a exible hose)

distance from oor to gas connection point on wall (if using a exible hose) min. 800 - max. 850 min. 800 - max. 850

H

maximum overall depth of overhead cabinetry 600 600

I

Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the

oor and to a distance of at least 250 mm (G) outside the width of the product, on the right-hand side. It should be accessible with the product installed.

D

H

CG905DX1

160

45

650
800
650
500

70
65

6

500 mm

50 mm

Foam Tape

Adhesive side

Ensure edge of tape
lines up with outer
edge of cooktop

500 mm

50 mm

500 mm

25 mm

500 mm

min

S

A

R

min

A

F

S

REAR CLAMPS FRONT CLAMPS

40 mm

40 mm

30 mm

30 mm

30 mm

30 mm

2

Foam Tape

Adhesive side

PTFE

⁄” NPT

1

2

16-20mm

20-30mm

Fibre washer

Floating nut

Elbow (½” BSP external thread)

LPG test point adaptor (if using LPG)

x 4

x 4

30-40mm

40mm+

GAS

ON

GAS

ON

NG

check all connections

yellow tiplifting o

good ame

DISCARD PACKAGING

7

FIT THE ELBOW AND WASHER

8

Model may vary from illustrations shown

Recycle responsibly

HONG KONG

SINGAPORE

98

LOWER GENTLY INTO THE CUTOUTAPPLY ADHESIVE FOAM TAPE AROUND EDGE

Floating nut

Floating nut

Fibre washer

Elbow (1/2” BSP thread) & Washer

Elbow (1/2” BSP external thread)

Ensure edge of tape
lines up with outer
edge of cooktop

Adhesive side

Foam Tape

1

Turn the cooktop upside down and

place it on a soft surface.

2

Spread the seal around the edges, with

the adhesive side facing down to form a
continuous seal around the cooktop.

3

Using a sharp cutter or trimmer knife,

trim the excess sealing material around
the edge of the cooktop. Take care not
to damage the benchtop.