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INSTALLATION INSTRUCTIONS
Gas cooktop
CG604DX & CG905DX
models
NZ AU
590447B 03.13
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1
SAFETY AND WARNINGS
WARNING!
Electrical shock hazard
Before carrying out any work on the electrical section of the appliance, it must
be disconnected from the mains electricity supply.
Connection to a good earth wiring system is absolutely essential and
mandatory.
Alterations to the domestic wiring system must only be made by a qualified
electrician.
Failure to follow this advice may result in electrical shock or death.
WARNING!
Cut hazard
Take care - some panel edges are sharp.
Failure to use caution could result in injury or cuts.
IMPORTANT SAFETY INSTRUCTIONS!
Particular attention shall be given to the relevant requirements regarding ventilation.
Read these instructions carefully before installing this product.
Please make this information available to the person installing the appliance as it could reduce your
installation costs.
This appliance is to be installed and serviced only by an authorised person.
Installation must comply with your local building and local gas authority codes and electricity
regulations.
Incorrect installation, for which the manufacturer accepts no responsibility, may cause personal
injury or damage and could invalidate any warranty or liability claims.
These appliances are registered in: (New Zealand) at www.energysafety.govt.nz and (Australia) with
SAI Global at www.saiglobal.com.
Appliances are factory set for Natural gas but are convertible to LPG. If in doubt, refer to the local
gas network operator or gas supplier to confirm gas type at installation site.
Do not modify this appliance.
Do not use or store flammable materials on or near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and tools should not
be left around during and after installation, especially if they are within easy reach of children, as these
may cause serious injuries.
Before you install the appliance, please make sure that
the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance
are compatible. For adjustment conditions for this appliance see ‘Gas rate summary’.
a suitable disconnection switch is incorporated in the permanent wiring, mounted and positioned to
comply with the local wiring rules and regulations. A means of disconnection with at least a 3 mm
air gap contact separation in all poles must be incorporated into the fixed wiring in accordance with
the wiring rules, unless the local wiring rules allow for alternative means.
the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed via the
power supply cable.
there is a power outlet within reach of the power supply cable (900 mm from the centre rear of the
product). This must be accessible after installation. The power supply cable should not touch any
metal parts.
if the power supply cable is damaged, it is replaced only by the special cable: Part no. 534050 - Flex
Terminal Block Assy NZ/AU, obtainable from authorised Fisher & Paykel Service Agents.
the supply connection point (gas shut-off valve) is accessible after installation.
the benchtop is made of a heat resistant material.
the installation complies with all the requirements of Australian and New Zealand Gas Installation
Standards (AS/NZS 5601.1.2010), including that the product has to be installed so that the surface
temperature of any nearby combustible surface will not exceed 65
‘
Clearance Dimensions’.
When you install the appliance
We do not recommend you seal this appliance into the bench with silicone or glue. Doing so
will make future servicing difficult. Fisher & Paykel will not be liable for any costs associated with
removing or replacing a sealed-in appliance, nor for repairing any damage that may be incurred by
doing this.
If installed with an approved flexible hose, the hose should not come in contact with the bottom of
the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS 1869 Class B or Class D
certified.
Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof polyurethane to
prevent possible moisture creeping between the cooktop trim and the benchtop.
If, after following the instructions given, correct performance cannot be achieved, please contact
your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact us through our
local website listed at the end of this document.
O
C above ambient. See
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2
PARTS SUPPLIED
3
Wok stand (1)
3
GAS RATE SUMMARY
All appliances are factory set for Natural gas but are convertible to LPG. See ‘Converting to a different gas type’
SEMI-RAPID
MINI WOK
CG604DX
SEMI-RAPID
AUX
Fibre washers (1)Foam tape (1) Elbow
SEMI-RAPID
RAPID
CG905DX
1
/
“ BSP
external thread (1)
2
WOK
CG604DX & CG905DX
BURNER
AUX SEMI-RAPID RAPID MINI WOK WOK
Clamping
brackets (4)
and screws (4)
SEMI-RAPID
AUX
adaptor (1)
NG regulator (1)LPG test point
& Injector Card (1)
(for converting to
LPG)
GAS TYPE
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
NG (1.00 kPa)* 0.85 3.6 1.30 8.4 1.55 11.5 1.55 11.7
LPG (2.75 kPa)* 0.55 3.8 0.76 7.5 0.94 11.4 0.94 11.7
*Nominal pressure with the two semi-rapid burners on High.
Jet size
(mm)
1.26
1.26
0.70
0.73
0.73
0.50
Nominal
rating
(MJ/h)
16.6
16.8
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4
A
K
D
B
E
C
G
F
J
H
I
PRODUCT & CABINETRY DIMENSIONS
4
Note: Gas inlet connection is
located in the rear right corner.
Product and cabinetry dimensions (mm)
overall height of product (excluding burners, dials and pan supports) 64 64
A
overall width of product 600 900
B
overall depth of product 530 530
C
height of chassis (below top of bench) 59 59
D
width of chassis 555 856
E
depth of chassis 486 486
F
overall width of cutout 560 865
G
overall depth of cutout 490 490
H
corner radius of cutout max. 10 max. 10
I
distance from top of bench to centre of gas inlet on product 30 30
J
distance from edge of chassis to gas inlet on product 21 21
K
TOP
REAR
SIDE
TOP
FRONT
CG604DX
CG905DX
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5
CLEARANCE DIMENSIONS
5
I
E
C
A
B
ISO
Clearance dimensions (mm)
minimum clearance from left edge of cutout to nearest combustible surface 130 130
A
minimum clearance from right edge of cutout to nearest combustible surface 115 115
B
minimum clearance from rear edge of cutout to:
nearest combustible surface
C
nearest non-combustible surface
minimum height of non-combustible material when used on adjacent walls 150 150
D
minimum clearance from cooktop surface to:
rangehood
any other overhead exhaust fan
E
downward facing combustible surface
downwards-facing tiled or re resistant surface
minimum clearance below top of benchtop to:
combustible surface
F
Fisher & Paykel oven or nearest non-combustible surface
minimum distance from right edge of cooktop to gas connection point on wall
G
(if using a exible hose)
distance from oor to gas connection point on wall (if using a exible hose) min. 800 - max. 850 min. 800 - max. 850
H
maximum overall depth of overhead cabinetry 600 600
I
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the
oor and to a distance of at least 250 mm (G) outside the width of the product, on the right-hand side. It should be accessible with the product installed.
F
G
FRONT
CG604DX
160
45
650
800
650
500
70
65
250 250
D
H
CG905DX
160
45
650
800
650
500
70
65
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DISCARD PACKAGING
Model may vary from illustrations shown
7
FIT THE ELBOW AND WASHER
6
Ensure edge of tape
lines up with outer
edge of cooktop
Adhesive side
Recycle responsibly
Foam Tape
1
Turn the cooktop upside down and
place it on a soft surface.
2
Spread the seal around the edges, with
the adhesive side facing down to form a
continuous seal around the cooktop.
3
Using a sharp cutter or trimmer knife,
trim the excess sealing material around
the edge of the cooktop. Take care not
to damage the benchtop.
Fibre washer
Floating nut
98
LOWER GENTLY INTO THE CUTOUTAPPLY ADHESIVE FOAM TAPE AROUND EDGE
Elbow (1/2” BSP external thread)
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NG
ALL Models
Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut o by the customer, make sure the connection
is tted with an isolating valve close to the cooktop.
Adjust to obtain a test point
pressure of 1 kPa with all the
burners operating at
highest setting.
Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be AS/NZS 1869 Class B or D certied, with an Rp ½” (ISO 7‐1) female thread connection.
The hose assembly must be as short as practicable and comply with relevant AS 5601/NZS 5261 requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, ue, or chassis of underbench oven etc.)
If connecting the gas with a exible hose:
LPG
Make sure the supply pressure
is regulated to 2.75 kPa, with
all the burners operating at
highest setting.
If converting to LPG, see 16 'Converting to a dierent gas type'
Arrow
FIT CLAMPING BRACKETS BASED ON THE
BENCHTOP THICKNESS
x 4
view from below
11
SECURE TO BENCHTOP
7
x 4
16-20mm
12
CONNECT TO GAS SUPPLY
20-30mm
30-40mm
40mm+
Repeat on all the other sides
13
CHECK ALL CONNECTIONS FOR GAS LEAKS
GAS
GAS
ON
ON
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14
AFFIX DUPLICATE DATA LABEL SOMEWHERE
ACCESSIBLE & PLUG COOKTOP IN
Duplicate data
label
15
FIT PAN SUPPORTS
Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)
8
16
TEST OPERATION
To check that the ignition system operates correctly, light each burner by itself, then all burners in
combination.
Check for a well‐defined blue flame without any yellow tipping.
If any abnormality is evident, check that the components of the burner assembly are located properly
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised
Service Centre.
The cooktop must not be used by the customer until proper operation has been achieved.
yellow tiplifting o
good ame
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CONVERTING TO A DIFFERENT GAS TYPE
Important!
Gas conversion may only be carried out by a suitably qualified and registered person. To convert from one gas type to another you will need to replace the injectors and adjust the minimum burner setting.
Replacing the Injectors
ON
OFF
GAS
GAS
Auxiliary, rapid and semi-rapid burners Wok burner
1
Switch off the power at the wall and
ensure the gas supply is shut off at the
connection point from the wall.
2
Remove all pan supports and burners.
3
Unscrew the injectors and replace with the supplied injectors.
Auxiliary, rapid and semi-rapid burners wok burners have 1 injector.
Use a 7 mm box spanner.
Mini wok burner (CG604DX only) has 1 injector. Use a 7 mm ring spanner.
Wok burner (CG905DX only) has 3 injectors. Use a 7 mm ring spanner on two of them.
4
Replace the burners.
9
Reset the minimum setting
GAS
GAS
ON
ON
5
Switch on the power at the wall
and turn the gas supply on at the
connection point from the wall.
8
Replace the dial carefully. Ensure
the dial is in the o (off ) position.
Replace the pan supports.
Low
6
Light the burner and set the dial to the
minimum (Low) setting.
9
Check the regulation by quickly turning down the flame from maximum to the minimum
setting – it must not go out. If the flame does go out, check the gas pressure has been
correctly set (step 11) then re-adjust the minimum setting following steps 6-9 above.
7
Pull off the Dial. Under the dial is a plastic bezel. Under this is a rubber gasket.
Carefully slide a 2.5 x 45mm Flat head screwdriver down the inside edge of the plastic bezel.
Gently push the rubber gasket aside to access the screw below (located in the “5 o’ clock” position).
Rotate the screw slowly until a minimum regular flame is achieved.
Screw
Repeat for each burner.
Place the injector label over the existing ‘gas type’ label
located on the underside of the product.
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FINAL CHECKLIST
10
TO BE COMPLETED BY THE INSTALLER
Have you installed the clamping brackets?
Have you verified that the type of model (factory-set for NG or
converted to LPG) matches the type of gas at the site of installation?
Have you used the fibre washer supplied?
Have you leak-tested all connections?
Is the appliance set to the correct working pressure?
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
Is the cooktop earthed?
Have you checked that the power supply cable is NOT touching the cooktop?
OPERATION:
Installer’s name:
Installer’s signature:
Installation company:
Date of installation:
LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER
Important!
SAVE THESE INSTRUCTIONS
The models shown in this document may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, please
visit our local website listed at the end of this document or contact your local Fisher & Paykel
dealer.
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?
www. sherpaykel.com
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