Fisher & Paykel CG604DLPGB1, CG604DNGGB1, CG905DLPGB1 Installation Instructions

Download

(1,1) -1- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

Installation instructions

Gas-on-glass cooktops

CG603D, CG604D, & CG905D models

NZ AU

Important!

SAVE THESE INSTRUCTIONS

The models shown in this document may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please visit our local website listed at the end of this document or contact your local Fisher & Paykel dealer.

SAFETY AND WARNINGS

WARNING!

Electrical shock hazard

Before carrying out any work on the electrical section of the appliance, it must

be disconnected from the mains electricity supply. Connection to a good earth wiring system is absolutely essential and mandatory. Alterations to the domestic wiring system must only be made by a qualified electrician.

Failure to follow this advice may result in electrical shock or death.

Cut hazard

Take care - some panel edges are sharp.

Failure to use caution could result in injury or cuts.

Important safety instructions!

Particular attention shall be given to the relevant requirements regarding ventilation. Read these instructions carefully before installing this product. Please make this information available to the person installing the appliance as it could reduce your

installation costs. This appliance is to be installed and serviced only by an authorised person. Installation must comply with your local building and local gas authority codes and electricity

regulations. Incorrect installation, for which the manufacturer accepts no responsibility, may cause personal injury

or damage and could invalidate any warranty or liability claims. These appliances are registered in: (New Zealand) at www.ess.govt.nz and (Australia) with SAI Global at

www.saiglobal.com. This gas appliance is suitable for connection only to the gas type for which it was set at the factory, as

declared on the appliance data label. It is not convertible for use on any other gas type. If in doubt, refer

to the local gas network operator or gas supplier to confirm gas type at installation site. Do not modify this appliance.

WARNING!

Do not modify this appliance. Do not use or store flammable materials on or near this appliance. Do not spray aerosols in the vicinity of this appliance while it is in operation. Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and tools should not

be left around during and after installation, especially if they are within easy reach of children, as these may cause serious injuries.

Before you install the appliance, please make sure that

the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance are compatible. For adjustment conditions for this appliance, see ‘Gas rate summary’ a suitable disconnection switch is incorporated in the permanent wiring, mounted and positioned to comply with the local wiring rules and regulations. A means of disconnection with at least a 3 mm air gap contact separation in all poles must be incorporated into the fixed wiring in accordance with the wiring rules, unless the local wiring rules allow for alternative means the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed via the power supply cable

there is a power outlet within reach of the power supply cable (900 mm from the centre rear of the

product). This must be accessible after installation. The power supply cable should not touch any metal parts

if the power supply cable is damaged, it is replaced only by the special cable: Part no. 534050 - Flex

Terminal Block Assy NZ/AU, obtainable from authorised Fisher & Paykel Service Agents the supply connection point (gas shut-off valve) is accessible after installation the benchtop is made of a heat resistant material the installation complies with all the requirements of Australian and New Zealand Gas Installation

Standards (AS5601, NZS5261), including that the product has to be installed so that the surface

temperature of any nearby combustible surface will not exceed 65

‘Clearance Dimensions’.

When you install the appliance

We do not recommend you flush mount or seal this appliance into the bench with silicone or glue.

Doing so will make future servicing difficult. Fisher & Paykel will not be liable for any costs associated

with removing or replacing a sealed-in appliance, nor for repairing any damage that may be incurred

by doing this. If installed with an approved flexible hose, the hose should not come in contact with the bottom of

the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS 1869 Class B or Class D

certified. Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof polyurethane to

prevent possible moisture creeping between the cooktop trim and the benchtop. Take extreme care not to chip, crack, or break the top glass surfaces during installation. A heavy

metal tool or part accidentally dropped on the glass could damage it. If, after following the instructions given, correct performance cannot be achieved, please contact

your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact us through our

local website listed at the end of this document.

C above ambient. See 3

(2,1) -1- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

PARTS SUPPLIED

Small pan support (1)

(CG603D and CG605D models only)

GAS RATE SUMMARY

All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.

SEMI-RAPID SEMI-RAPID SEMI-RAPIDSEMI-RAPID SEMI-RAPID

Wok stand (1)

DUAL WOK DUAL WOK

Fibre washers (2)

Elbow external thread (1)

“ BSP

Clamping brackets (4) and screws (4)

LPG test point adaptor (1)

(LPG models only)

NG regulator (1)

(NG models only)

SEMI-RAPID MINI WOK RAPID

CG603D CG604D CG905D

CG603D CG604D, CG905D

BURNER

GAS TYPE

NG (1.00 kPa)* 1.30 8.4

LPG (2.75 kPa)* 0.76 7.5

*Nominal pressure with the two semi-rapid burners on High.

SEMI-RAPID DUAL WOK AUX SEMI-RAPID RAPID MINI WOK DUAL WOK

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

1.26

0.70

0.73

0.50

AUX AUX

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

16.6 0.85 3.6 1.30 8.4 1.55 11.5 1.55 11.7

16.8 0.55 3.8 0.76 7.5 0.94 11.4 0.94 11.7

rating

(MJ/h)

Jet size

(mm)

1.30

0.70

0.76

0.50

Nominal

rating

(MJ/h)

(1,2) -1- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

PRODUCT & CABINETRY DIMENSIONS CLEARANCE DIMENSIONS

Note: Gas inlet connection is

located in the back right corner.

Installation diagrams

for illustration purposes only

Product and cabinetry dimensions (mm)

overall height of product (excluding burners, dials and pan supports) 64 64 64

overall width of product 600 600 900

overall depth of product 530 530 530

height of chassis (below top of bench) 59 59 59

width of chassis 555 555 856

depth of chassis 486 486 486

overall width of cutout 560 560 865

overall depth of cutout 490 490 490

corner radius of cutout max. 10 max. 10 max. 10

distance from top of bench to centre of gas inlet on product 32 32 32

distance from edge of chassis to gas inlet on product 21 21 21

CG603D

CG604D

CG905D

CG603D

CG604D

Clearances (mm)

minimum clearance from left edge of cutout to nearest combustible surface 112 122 130

minimum clearance from right edge of cutout to nearest combustible surface 112 109 109

minimum clearance from rear edge of cutout to: nearest combustible surface

nearest non-combustible surface

minimum height of non-combustible material when used on adjacent walls 150 150 150

minimum clearance from glass surface to: rangehood any other overhead exhaust fan

downward facing combustible surface downwards-facing tiled or  re resistant surface

minimum clearance below top of benchtop to: combustible surface

Fisher & Paykel oven or nearest non-combustible surface

minimum distance from right edge of cooktop to gas connection point on wall

(if using a  exible hose)

distance from  oor to gas connection point on wall (if using a  exible hose)

maximum overall depth of overhead cabinetry 600 600 600

Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the  oor and to a distance of at least 250 mm (G) outside the width of the product, on the righthand side. It should be accessible with the product installed.

154

650 800 650 500

70 65

250 250 250

min. 800 -

max. 850

154

650 800 650 500

70 65

min. 800 -

max. 850

154

650 800 650 500

min. 800

- max. 850

CG905D

70 65

(2,2) -1- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)

WARNING!

We do not recommend flush mounting and sealing as servicing requires the cooktop to be removed from the benchtop. The

owner carries all risk for flush mounting the cooktop. The owner

must ensure the cooktop has been cut out from the benchtop before servicing can be carried out. Fisher & Paykel will not be liable for any costs associated with removing or replacing a flush-mounted and/or sealed-in product, nor for repairing any damage that may be incurred by doing this.

Top view

Product and cabinetry dimensions (mm)

x 4

view from below

Choose most appropriate slot

5 mm

for benchtop

16 - 50mm

CG603D

CG604D

CG905D

min. 150 OC rated

overall height of product (excluding burners, dials and pan supports) 64 64 64

overall width of product 600 600 900

overall depth of product 530 530 530

height of chassis (below top of bench) 64 64 64

width of chassis 555 555 856

depth of chassis 486 486 486

overall width of routered recess 605 605 905

width of cutout 560 560 865

overall depth of routered recess 535 535 535

depth of cutout 490 490 490

corner radius of cutout max. 10 max. 10 max. 10

distance from top of bench to centre of gas inlet on product 37 37 37

distance from edge of chassis to gas inlet on product 21 21 21

corner radius of routered recess max. 2 max. 2 max. 2

height of routered recess 555

minimum clearance below top of benchtop to: combustible surface

Fisher & Paykel oven or nearest non-combustible surface

75 70

Ensure silicone does not leak underneath glass.

TO REMOVE PRODUCT

75 70

(1,1) -2- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

DISCARD PACKAGING REMOVE THE TWO TRANSIT SCREWS

Recycle responsibly

Repeat on the other side

FIT THE ELBOW AND WASHER LOWER GENTLY INTO THE CUTOUT

Fibre washer

Floating nut

Elbow (1/2” BSP external thread)

(2,1) -2- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

15 16

AFFIX DUPLICATE DATA LABEL SOMEWHERE ACCESSIBLE & PLUG COOKTOP IN

Duplicate data

label

FIT PAN SUPPORTS

Ensure the pan supports are located securely

TEST OPERATION

To check that the ignition system operates correctly, light each burner by itself, then all burners in combination. Check for a well‐defined blue flame without any yellow tipping. If any abnormality is evident, check that the components of the burner assembly are located properly If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised Service Centre.

The cooktop must not be used by the customer until proper operation has been achieved.

yellow tiplifting o

good ame

NG Models

ALL Models

Make sure the connection point will be accessible with the cooktop installed. To enable the gas supply to be readily shut o by the customer, make sure the connection is tted with an isolating valve close to the cooktop.

Make sure to t the supplied washer and regulator. Adjust to obtain a test point pressure of 1 kPa with the two semi-rapid burners operating at highest setting.

Ensure the hose is long enough to allow for removal of cooktop for servicing. Make sure the connector is located as shown in step 3 CLEARANCE DIMENSIONS. The hose assembly must be AS/NZS 1869 Class B or D certied, with an Rp ½” (ISO 7‐1) female thread connection. The hose assembly must be as short as practicable and comply with relevant AS 5601/NZS 5261 requirements. The hose must not be kinked, subjected to abrasion or permanently deformed. The hose must not be near or in contact with any hot surfaces (e.g. base of metal hotlplate, ue, or chassis of underbench oven etc.)

If connecting the gas with a exible hose:

LPG Models

Make sure to t the supplied washer and test point adaptor. Make sure the supply pressure is regulated to 2.75 kPa, with the two semi-rapid burners operating at highest setting.

Washer

Arrow

(1,2) -2- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

FIT CLAMPING BRACKETS BASED ON THE BENCHTOP THICKNESS

x 4

view from below

16-20mm

20-30mm

30-40mm

40mm+

SECURE TO BENCHTOP

x 4

Repeat on all the other sides

CONNECT TO GAS SUPPLY CHECK ALL CONNECTIONS FOR GAS LEAKS

GAS

(2,2) -2- 590149A CG603CG604CG905D installA2 NZAU.indd 1/08/11 11:10 AM

FINAL CHECKLIST

TO BE COMPLETED BY THE INSTALLER

Have you installed the clamping brackets?

Have you verified that the type of model (factory-set for NG or LPG) matches the type of gas at the site of installation?

Have you used both fibre washers supplied?

Have you leak-tested all connections?

Is the regulator or test point adaptor set to the correct working pressure?

Have you affixed the supplied duplicate data plate label on an adjacent surface accessible to the customer?

Is the cooktop earthed?

Check that the power supply cable is NOT touching the cooktop.

OPERATION:

Do all burners ignite both individually and in combination?

Are the flames consistent and appropriately sized?

Installer’s name:

Installer’s signature:

Installation company:

Date of installation:

LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER

Have you demonstrated the basic operation to the customer?

www.fisherpaykel.co.nz www.fisherpaykel.com.au 590149A NZ AU 06.11

Fisher & Paykel CG604DLPGB1, CG604DNGGB1, CG905DLPGB1 Installation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual