INSTALLATION INSTRUCTIONS
Gas-on-glass cooktop
CG302D, CG451D, CG603D, CG604D,
CG752D, CG903D & CG905D
models
NZ AU
590149D 02.13
1
SAFETY AND WARNINGS
2
WARNING!
Electrical shock hazard
Before carrying out any work on the electrical section of the appliance, it must
be disconnected from the mains electricity supply.
Connection to a good earth wiring system is absolutely essential and
mandatory.
Alterations to the domestic wiring system must only be made by a qualified
electrician.
Failure to follow this advice may result in electrical shock or death.
WARNING!
Cut hazard
Take care - some panel edges are sharp.
Failure to use caution could result in injury or cuts.
IMPORTANT SAFETY INSTRUCTIONS!
Particular attention shall be given to the relevant requirements regarding ventilation.
Read these instructions carefully before installing this product.
Please make this information available to the person installing the appliance as it could reduce your
installation costs.
This appliance is to be installed and serviced only by an authorised person.
Installation must comply with your local building and local gas authority codes and electricity
regulations.
Incorrect installation, for which the manufacturer accepts no responsibility, may cause personal
injury or damage and could invalidate any warranty or liability claims.
These appliances are registered in: (New Zealand) at www.energysafety.govt.nz and (Australia) with
SAI Global at www.saiglobal.com.
This gas appliance is suitable for connection only to the gas type for which it was set at the factory,
as declared on the appliance data label. It is not convertible for use on any other gas type. If in
doubt, refer to the local gas network operator or gas supplier to confirm gas type at installation site.
Do not modify this appliance.
Do not use or store flammable materials on or near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and tools should not
be left around during and after installation, especially if they are within easy reach of children, as these
may cause serious injuries.
You must remove the transit screws before installing the cooktop. See step 8 of installation
instructions.
Before you install the appliance, please make sure that
the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance
are compatible. For adjustment conditions for this appliance see ‘Gas rate summary’.
a suitable disconnection switch is incorporated in the permanent wiring, mounted and positioned to
comply with the local wiring rules and regulations. A means of disconnection with at least a 3 mm
air gap contact separation in all poles must be incorporated into the fixed wiring in accordance with
the wiring rules, unless the local wiring rules allow for alternative means.
the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed via the
power supply cable.
there is a power outlet within reach of the power supply cable (900 mm from the centre rear of the
product). This must be accessible after installation. The power supply cable should not touch any
metal parts.
if the power supply cable is damaged, it is replaced only by the special cable: Part no. 534050 - Flex
Terminal Block Assy NZ/AU, obtainable from authorised Fisher & Paykel Service Agents.
the supply connection point (gas shut-off valve) is accessible after installation.
the benchtop is made of a heat resistant material.
the installation complies with all the requirements of Australian and New Zealand Gas Installation
Standards (AS/NZS 5601.1.2010), including that the product has to be installed so that the surface
temperature of any nearby combustible surface will not exceed 65
‘Clearance Dimensions’.
When you install the appliance
We do not recommend you flush mount or seal this appliance into the bench with silicone or glue.
Doing so will make future servicing difficult. Fisher & Paykel will not be liable for any costs associated
with removing or replacing a sealed-in appliance, nor for repairing any damage that may be incurred
by doing this.
If installed with an approved flexible hose, the hose should not come in contact with the bottom of
the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS 1869 Class B or Class D
certified.
Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof polyurethane to
prevent possible moisture creeping between the cooktop trim and the benchtop.
Take extreme care not to chip, crack, or break the top glass surfaces during installation. A heavy
metal tool or part accidentally dropped on the glass could damage it.
If, after following the instructions given, correct performance cannot be achieved, please contact
your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact us through our
website listed at the end of this document.
O
C above ambient. See step 5
2
PARTS SUPPLIED
3
Dual Wok Pan support
(Models with a Dual Wok only)
Clamping
brackets (4)
and screws (4)
Pan support
(not supplied with
Dual Wok only models)
LPG test point
adaptor (1)
(LPG models
only)
Mini wok Pan
support (1)
(CG604D only)
NG regulator (1)
(NG models
only)
Small pan support (1)
(some models only)
Installing multiple products
Note: if installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.
The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.
Wok stand (1)
Fibre washer (1) Elbow
external thread (1)
1
/
2
“ BSP
3
GAS RATE SUMMARY-MODELS
4
SEMI-RAPID
AUX
CG302D CG451D
SEMI-RAPID
MINI WOK
CG604D
SEMI-RAPID
AUX
DUAL WOK
DUAL WOK
CG752D
SEMI-RAPID
DUAL WOK
SEMI-RAPID
CG603D
DUAL WOK
DUAL WOK
SEMI-RAPID
DUAL WOK
SEMI-RAPID
RAPID
CG905DCG903D
SEMI-RAPID
DUAL WOK
AUX
3
GAS RATE SUMMARY
All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.
CG302D CG451D CG603D
BURNER
AUX SEMI-RAPID DUAL WOK SEMI-RAPID DUAL WOK
5
Jet size
GAS TYPE
NG (1.00 kPa)* 1.00 5.0 1.35 8.8
LPG (2.75
kPa)*
(mm)
0.64 5.0 0.80 8.1
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
1.43
1.43
0.70
0.80
0.80
0.50
Nominal
rating
(MJ/h)
21.0 1.30 8.4
19.5 0.76 7.5
Jet size
(mm)
CG604D, CG752, CG903 & CG905
GAS TYPE
NG (1.00 kPa)* 0.85 3.6 1.30 8.3 1.55 11.5 1.55 11.7
LPG (2.75
kPa)*
BURNER
AUX SEMI-RAPID RAPID MINI WOK DUAL WOK
Jet size
(mm)
0.55 3.6 0.76 7.5 0.94 11.5 0.94 11.7
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Nominal
rating
(MJ/h)
Jet size
(mm)
1.30
1.30
0.70
0.76
0.76
0.50
Jet size
(mm)
1.26
1.26
0.70
0.73
0.73
0.50
Nominal
rating
(MJ/h)
Nominal
rating
(MJ/h)
16.6
16.8
18
18
*Nominal pressure with at least one large burner on High.
A
K
D
B
E
C
G
F
J
H
I
4
PRODUCT & CABINETRY DIMENSIONS
6
Note: Gas inlet connection is
located in the rear right corner.
Product and cabinetry dimensions (mm)
overall height of product (excluding burners, dials and pan supports) 64 64 64 64 64 64 64
A
overall width of product 300 450 600 600 750 900 900
B
overall depth of product 530 530 530 530 450 450 530
C
height of chassis (below top of bench) 59 59 59 59 59 59 59
D
width of chassis 256 406 555 555 706 856 856
E
depth of chassis 486 486 486 486 410 410 486
F
overall width of cutout 265 415 560 560 715 865 865
G
overall depth of cutout 490 490 490 490 410 410 490
H
corner radius of cutout max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10
I
distance from top of bench to centre of gas inlet on product 30 30 30 30 30 30 30
J
distance from edge of chassis to gas inlet on product 21 21 21 21 21 21 21
K
TOP
REAR
CG302D
SIDE
CG451D
CG603D
CG604D
CG752D
TOP
FRONT
CG903D
CG905D
5
CLEARANCE DIMENSIONS
7
I
E
CG752D
D
H
CG903D
A
ISO
B
C
CG302D
CG451D
F
CG603D
G
FRONT
CG604D
Clearance dimensions (mm)
minimum clearance from left edge of cutout to nearest combustible surface 120 60 115 130 115 115 130
A
minimum clearance from right edge of cutout to nearest combustible surface 120 60 115 115 115 115 115
B
minimum clearance from rear edge of cutout to:
nearest combustible surface
C
nearest non-combustible surface
minimum height of non-combustible material when used on adjacent walls 150 150 150 150 150 150 150
D
minimum clearance from glass surface to:
rangehood
any other overhead exhaust fan
E
downward facing combustible surface
downwards-facing tiled or re resistant surface
minimum clearance below top of benchtop to:
combustible surface
F
Fisher & Paykel oven or nearest non-combustible surface
minimum distance from right edge of cooktop to gas connection point on wall
G
(if using a exible hose)
distance from oor to gas connection point on wall (if using a exible hose)
H
maximum overall depth of overhead cabinetry 600 600 600 600 600 600 600
I
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the oor and to a distance of at least 250 mm (G) outside the width
of the product, on the right-hand side. It should be accessible with the product installed.
160
45
650
800
650
500
70
65
250 250 250 250 250 250 250
min. 800 -
max. 850
85
45
650
800
650
500
70
65
min. 800 -
max. 850
160
45
650
800
650
500
70
65
min. 800 -
max. 850
160
45
650
800
650
500
70
65
min. 800 -
max. 850
125
45
650
800
650
500
70
65
min. 800 -
max. 850
125
45
650
800
650
500
70
65
min. 800 -
max. 850
160
650
800
650
500
min. 800 -
max. 850
CG905D
45
70
65
6
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)
B
C
Note: Gas inlet connection is
located in the rear right corner.
TOP
We do not recommend flush mounting and sealing as
servicing requires the cooktop to be removed from the
benchtop. The owner carries all risk for flush mounting
the cooktop. The owner must ensure the cooktop has
been cut out from the benchtop before servicing can
be carried out. Fisher & Paykel will not be liable for any
costs associated with removing or replacing a flushmounted and/or sealed-in product, nor for repairing
any damage that may be incurred by doing this.
WARNING!
A
K
E
REAR SIDE
Product and cabinetry dimensions (mm)
D
F
CG302D
CG451D
J
CG603D
CG604D
8
G
G
HH
IL
TOP
M
N
CG905D
CG752D
FRONT
CG903D
overall height of product (excluding burners, dials and pan supports) 64 64 64 64 64 64 64
A
overall width of product 300 450 600 600 750 900 900
B
overall depth of product 530 530 530 530 450 450 530
C
height of chassis (below top of bench) 64 64 64 64 64 64 64
D
width of chassis 256 406 555 555 706 856 856
E
depth of chassis 486 486 486 486 406 406 486
F
overall width of routered recess 305 455 605 605 755 905 905
G
I
width of cutout 265 415 560 560 715 865 865
G
overall depth of routered recess 535 535 535 535 455 455 535
H
I
depth of cutout 490 490 490 490 410 410 490
H
corner radius of cutout max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10
I
distance from top of bench to centre of gas inlet on product 35 35 35 35 35 35 35
J
distance from edge of chassis to gas inlet on product 21 21 21 21 21 21 21
K
corner radius of routered recess max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2
L
height of routered recess 5555555
M
minimum clearance below top of benchtop to:
combustible surface
N
Fisher & Paykel oven or nearest non-combustible surface
75
70
75
70
75
70
75
70
75
70
75
70
75
70
6
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)
9
6a
ROUTER THE BENCHTOP TO THE
SPECIFIED DEPTH
5 mm
6d
APPLY SILICONE
6b
FIT THE CLAMPING BRACKETS
x 4
view from below
Choose most
appropriate slot
for benchtop
16 - 50mm
6e
WIPE OFF EXCESS SILICONE
6c
MASK OFF THE AREA TO BE
SILICONED
3
6f
IF REMOVING PRODUCT, CUT
AROUND THE SILICONE
1
2
min. 150 OC rated
Ensure silicone does not leak underneath glass.
TO REMOVE PRODUCT
2
1
7
DISCARD PACKAGING
8
REMOVE THE TWO TRANSIT SCREWS
10
9
FIT THE ELBOW AND WASHER
Recycle responsibly
10
LOWER GENTLY INTO THE CUTOUT
Repeat on the other side
Floating nut
Fibre washer
Elbow (1/2” BSP external thread)
11
NG Models
ALL Models
Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut o by the customer, make sure the connection
is tted with an isolating valve close to the cooktop.
Make sure to t the supplied
regulator.
Adjust to obtain a test point
pressure of 1 kPa with all
burners operating at
highest setting.
Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be AS/NZS 1869 Class B or D certied, with an Rp ½” (ISO 7‐1) female thread connection.
The hose assembly must be no longer than 1.2 m in length with minimum internal
diameter of 10 mm and comply with relevant AS 5601/NZS 5261 requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, ue, or chassis of underbench oven etc.)
If connecting the gas with a exible hose:
LPG Models
Make sure to t the supplied
test point adaptor.
Make sure the supply pressure
is regulated to 2.75 kPa, with all
burners operating at highest
setting.
Arrow
FIT CLAMPING BRACKETS BASED ON THE
BENCHTOP THICKNESS
x 4
view from below
12
SECURE TO BENCHTOP
11
x 4
16-20mm
13
CONNECT TO GAS SUPPLY
20-30mm
30-40mm
40mm+
ON
ON
Repeat on all the other sides
14
CHECK ALL CONNECTIONS FOR GAS LEAKS
GAS
GAS
15
AFFIX DUPLICATE DATA LABEL SOMEWHERE
ACCESSIBLE & PLUG COOKTOP IN
Duplicate data
label
16
FIT PAN SUPPORTS
Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)
12
17
TEST OPERATION
To check that the ignition system operates correctly, light each burner by itself, then all burners in
combination.
Check for a well‐defined blue flame without any yellow tipping.
If any abnormality is evident, check that the components of the burner assembly are located properly
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised
Service Centre.
The cooktop must not be used by the customer until proper operation has been achieved.
yellow tiplifting o
good ame
18
FINAL CHECKLIST
13
TO BE COMPLETED BY THE INSTALLER
Have you installed the clamping brackets?
Have you verified that the type of model (factory-set for NG or LPG)
matches the type of gas at the site of installation?
Have you used the fibre washer supplied?
Have you leak-tested all connections?
Is the appliance set to the correct working pressure?
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
Is the cooktop earthed?
Have you checked that the power supply cable is NOT touching the cooktop?
OPERATION:
Installer’s name:
Installer’s signature:
Installation company:
Date of installation:
LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER
Important!
SAVE THESE INSTRUCTIONS
The models shown in this document may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, please
visit our local website listed at the end of this document or contact your local Fisher & Paykel
dealer.
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?
www. sherpaykel.com
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