Fisher D450003T012 User Manual

Instruction Manual MCK-1023
May 1980
Type N201
Type N201
maintenance is essential.
Introduction
Type N201 automatic cylinder filling valve is supplied completely piped up, and consists of a filler valve assembly, two Type 67 regulators with pressure gauges, a trip valve,
and special parts for alternate scale installations.
Principle of Operation
Refer to Figure 1. Supply pressure registers at regulators 1 and 2. Pressure from regulator 1 registers beneath the lower diaphragm of the filler valve, see “A” in Figure 1. This pressure holds the lower valve closed, preventing pressure from regulator 2 from registering on the upper diaphragm. Spring force holds the upper valve open, and liquid from the charging pump can enter the cylinder to be filled.
When the cylinder reaches the predetermined weight set on the scale, the beam button on the scale beam contacts the trip valve, see “B” in Figure 1. The trip valve opens to exhaust pressure from under the lower diaphragm. Spring force opens the lower valve, allowing pressure from regulator 2 to register on the upper diaphragm. This closes the upper valve, and stops flow through the orifice. A red button indicates that the filler valve is closed and that the cylinder is full. Removing the full cylinder from the scale closes the trip valve and permits
the system to reset itself for the next cylinder.
Installation
Refer to Figure 2.
1. Connect the top 1/2-inch FNPT connection “C” of the filler valve to the charging manifold.
2. Determine if the trip valve hose is long enough to reach the scale frame as shown. If not, insert 1/8-inch pipe as needed.
3. Standard trip valve installation (also see alternate methods, 3.A and 3.B):
a. The trip valve should be installed at approximately 1/5
of the scale beam length, measured from the pivot point to
FROM CHARGING PUMP
SCALE FRAME
REG
# 1
SUPPLY PRESSURE
A. FILLING CYLINDER
REG
# 1
SUPPLY PRESSURE
B. FULL CYLINDER
REG
# 2
FILLER VALVE
FROM CHARGING PUMP
REG
# 2
FILLER
VALVE
TRIP VALVE
BEAM BUTTON
SCALE BEAM
SCALE FRAME
Figure 1. Operational Schematic
the beam stop, see drawing. Although the trip valve can be installed to operate directly off the scale beam, it is not recommended because of the side play in most scale beams can resuIt in failure to contact the trip valve.
b. Drill a 5/8-inch (16 mm) hole through the scale frame directly above the point on the scale beam, determined in step 3 (a).
c. Remove locknut “D” and insert trip valve through the 5/8-inch (16 mm) hole. Replace locknut.
d. Place beam button “J” on the scale beam directly beneath the trip valve.
e. Using locknuts “D” and “E”, position trip valve stem “B” so that it barely contacts beam button “J” with the scale beam in a level position, see drawing.
Be certain that the beam button cannot contact the trip valve housing at point “A” when the scale beam is in the uppemost
D450003T012
R
www.FISHERregulators.com/lp
Type N201
FROM CHARGING PUMP
PILOT VAPOR PRESSURE FROM AIR COMPRESSOR STORAGE TANK, OR AUXILIARY PROPANE CYLINDER
P
K
J
ALTERNATIVE TRIP VALVE INSTALLATION #1
TYPE 201
FILLER VALVE
I
TRIP VALVE
H
SCALE BEAM
TRIP VALVE HOSE
C
FILLING HOSE
APPROX. 1/5 LENGTH OF SCALE BEAM
TRIP VALVE
PIVOT
2
POINT
M
J
SCALE BEAM
1 1/4
(31,8)
SCALE FRAME
H
BEAM STOP
3
(76,2)
MANIFOLD
STANDARD TRIP VALVE INSTALLATION
F
TRIP VALVE
B
J
BEAM WHEN CYLINDER IS NOT FILLED
SCALE FRAME
E
D
BEAM IN RAISED POSITION
A
BEAM HORIZONTAL (LEVEL)
Figure 2. N201 Installation
position (full cylinder). To correct this, try raising the trip valve slightly and retighten locknuts “D” and “E”. If raising the trip valve does not correct the situation the 5/8-inch (16 mm) hole on the scale frame will have to
be drilled closer to the pivot point.
3.A On installations where the slide weight “H” must be moved to zero, alternate trip valve installation no. 1 can be made. (This is usually necessary when both 20 pounds (9 kg) and 100 pounds (45,4 kg) cylinders are to be filled.) Follow steps 3 (a), (b), (c) and:
d. Place the beam button “J” on the scale beam close enough to the pivot point to allow the slide weight to move to zero, see drawing. If there is not enough room to permit this, either the beam button must be ground down or the user must make a special beam button.
e. Mount beam bar “K” on the beam button so that it extends directly under the trip valve. The beam bar can be bent if
necessary and extra length can be cut off.
f. Make certain the beam barely contacts the trip valve stem when the scale beam is in a level position.
L
INCH (mm)
PIVOT POINT
ALTERNATE TRIP VALVE INSTALLATION # 2
(FOR TYPE 1124A AND 1280A FAIRBANKS MORSE SCALE)
3.B For Fairbanks Morse Type 1124A and 1280A scales, alternate trip valve installation no. 2 must be made, see drawing.
a. Measure 3-inch (76,2 mm) from the pivot point as shown.
b. Measure 1 1/4-inch (31,75mm) from the scale frame center line toward the back of the scale.
c. Drill a 5/8-inch (16 mm) hole through the scale frame at this point.
d. Attach the beam bar “L” to the clamp “M” with two screws, and attach the clamp to the rear of the scale beam with two screws.
e. Remove locknut “D” and insert the trip valve through the 5/8-inch (16 mm) hole. Replace locknut.
f. Using locknut “D” and “E”, position trip valve so that it barely contacts the beam bar ”L” with the scale in a level position.
4. Connect supply pressure (air or gas) at point “P”. Recommended supply pressure is at least 30 psig (2,1 bar), since regulator 2 is set at 30 psig (2,1 bar) outlet pressure. A 30 psig (2,1 bar) supply is sufficient for pump discharge pressures up to 350 psig (24,1 bar). Regulator 1 is set at
3 psig (0,21 bar).
2
Loading...
+ 2 hidden pages