Installation Guide
D103130X014
English ‒ October 2018
CSB600 Series
Introduction
Maximum Outlet Pressure
(1)
Emergency Casing:
This installation guide provides instructions for installation,
startup and adjustment. To receive a copy of the instruction
manual, contact your local Sales Office or view a copy
at www.fisher.com. For further information refer to:
CSB600 Series Commercial / Industrial Pressure Reducing
Regulators Instruction Manual, D103130X012.
Type CSB600/CSB600F/CSB620/CSB620F:
4.0 bar / 58.0 psig
Type CSB650: 5.0 bar / 72.5 psig
To Avoid Internal Metallic Parts Damage:
Type CSB600/CSB600F/CSB620/CSB620F:
0.34 bar / 5.0 psig over set pressure
Type CSB650: 1.5 bar / 21.8 psig – not to exceed
PED Categories
This product may be used as a pressure accessory with
pressure equipment in the following Pressure Equipment
Directive. For information on the current PED revision see
Bulletin: D103053X012. Pressure regulator does not require
any supplementary upstream safety accessory for protection
against overpressure compared with its design pressure
PS, when upstream reducing station is sized for a max
downstream incidental MIPd <= 1.1 PS.
TYPE DESCRIPTION PED CATEGORY FLUID GROUP
CSB600, CSB600F,
CSB620, CSB620F
and CSB650
CSB604, CSB604F,
CSB624, CSB624F
and CSB654
European EN Reference Standards
Base regulator I
Regulator with
slam shut
IV
EN 334 and
EN 14382
Groups 1 and
2 according to
PED 2014/68/EU
1st and 2nd family
gas according to
EN 437 or other
gases (compressed
air, Nitrogen). The
gas must be non-
corrosive, clean
(ltration on inlet side
necessary) and dry.
Specifications
Available Configurations
See Table 1
Regulator Type
Differential Strength (DS)
Accuracy Class
Up to AC5 (depending on Outlet Pressure)
Lockup Class
Up to SG10 (depending on Outlet Pressure)
Failure Mode per EN334
Fail Open (FO)
Integral Strength (IS) Pressure Rating
See Table 2
Differential Strength (DS) Pressure Ratings
See Table 3
Body Sizes, Materials, End Connections and
Pressure Ratings
(1)
See Table 4
Operating Pressure Range
(1)
(1)
(1)
maximum emergency outlet
Operating Casing:
Types CSB600 and CSB620: 1.1 bar / 16.2 psig
Type CSB650: 5.0 bar / 72.5 psig
Outlet Pressure Ranges
(1)
9.0 mbar to 4.0 bar / 0.13 to 58.0 psig
See Table 5
Orifice Size
25 mm / 1.0 in.
Pressure Registration
External
Temperature Capabilities
(1)(2)(3)
According to PED Standards:
-20 to 66°C / -4 to 151°F
Non-PED:
-30 to 66°C / -22 to 151°F
Spring Case Vent Connection
1 NPT: Types CSB600 and CSB620
1/2 NPT: Type CSB650
Type VSX8 Slam-Shut Device Maximum Inlet
Pressure (P
umax
(1)
)
:
Differential Strength (DS): 16 bar / 232 psig
Integral Strength (IS): 6.0 bar / 87 psig
Approximate Weights
with Threaded body
Type CSB600/CSB620: 13 kg / 29 lbs
Type CSB650: 14 kg / 31 lbs
Type CSB604/CSB624: 14 kg / 31 lbs
Type CSB654: 15 kg / 33 lbs
with Flanged body
Add 5.2 kg / 11 lbs to weights listed
Designed, Tested and Evaluated Consistent With:
ANSI B16, ASME BPVC Sec. VIII Div. I, ASTM B117
(Corrosion Resistance), EN 334 and EN 14382
Directive ATEX Information
See Table 6
For information about ATEX, refer to CSB600 Series
(D103130X012) and VSX8 Series
(D103127X012) Instruction Manuals.
Regulator: See Table 5
Slam-Shut Module: See Tables 7a, 7b, 7c and 7d
1. The pressure/temperature limits in this Installation Guide or any applicable standard limitation should not be exceeded.
2. Standard token relief set values listed in Tables 7a, 7b, 7c and 7d are based on -20 to 60°C / -4 to 140°F.
3. Product has passed Emerson Process Management Regulator Technologies, Inc. (Emerson) testing for lockup, relief start-to-discharge and reseal down to -40°.
CSB600 Series
TYPE NUMBER
C S B 6
0 Low Pressure Applications (Outlet Pressure: 9.0 to 110 mbar / 3.6 in.w.c. to 1.6 psig)
2 Medium Pressure Applications (Outlet Pressure: 61 to 780 mbar / 0.9 to 11.3 psig)
5 High Pressure Applications (Outlet Pressure: 0.70 to 4.0 bar / 10.2 to 58.0 psig)
0 Without Overpressure Protection Module
0F
4 With Type VSX8 Slam-Shut Module
4F
E External
Table 1. Available Congurations
OPTION
PRESSURE CONSTRUCTION
OVERPRESSURE PROTECTION
Without Overpressure Protection Module (Outlet Pressure: 9.0 to 110 mbar / 3.6 in.w.c. to 1.6 psig and 270 to 325 mbar /
3.9 to 4.7 psig only)
With Type VSX8 Slam-shut Module
3.9 to 4.7 psig only)
(2)
(1)
(1)
(2)
(Outlet Pressure: 9.0 to 110 mbar / 3.6 in.w.c. to 1.6 psig and 270 to 325 mbar /
PRESSURE REGISTRATION
RELIEF
N None
T Token Internal Relief
Example: Type number CSB624ET: CSB600 Series regulator constructed for medium pressure applications, with Type VSX8 slam-shut module, with
External pressure registration and with Token relief.
1. Reference Instruction Manual D103127X012 for information regarding the Type VSX8 Slam-Shut Module.
2. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
3. Token relief is not available for outlet pressure above 500 mbar / 8 psig.
(3)
(2)
(2)
(2)
(1)
MAXIMUM OPERATING INLET PRESSURE
P
umax
TYPE
Table 2. Integral Strength (IS) Pressure Ratings
MAXIMUM ALLOWABLE PRESSURE
MAXIMUM EMERGENCY INLET PRESSURE
P
S
(2)
/
bar psig bar psig
CSB600 and CSB604
CSB600F and CSB604F
CSB620 and CSB624
4.0 58.0 4.0 58.0
CSB620F and CSB624F
CSB650 and CSB654 5.0 72.5 5.0 72.5
1. Applicable only to applications where the inlet rating cannot exceed the outlet rating.
2. For the Integral Strength (IS version), the maximum value of P
and P
should be similar to the PSD used for the Differential Strength (DS) version.
s
umax
Table 3. Differential Strength (DS) Pressure Ratings and Flow and Sizing Coefcients
SPECIFIC
MAXIMUM
ALLOWABLE
PRESSURE /
TYPE
MAXIMUM
EMERGENCY
OUTLET
PRESSURE
P
SD
bar psig bar psig bar psig mm In. C
CSB600 and CSB604
CSB600F and CSB604F
CSB620F and CSB624F
4.0 58.0
CSB620 and CSB624
CSB650 and CSB654 5.0 72.5
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
MAXIMUM
EMERGENCY
INLET
PRESSURE
(1)
(1)
P
S
12.0 174
20.0 290 16.0 232
MAXIMUM
OPERATING
INLET
PRESSURE
P
umax
10.0 145
6.0 87
(1)
ORIFICE SIZE
FLOW COEFFICIENTS
WIDE OPEN
C
g
C
v
IEC SIZING COEFFICIENT
X
1
25 1.0 675 17.9 37.8 0.91 0.89 0.73
(2)
F
T
F
D
L
2
BODY MATERIAL
2 G T
Ductile Iron
WCC Steel
TYPE
CSB600, CSB604,
CSB600F and
CSB604F
CSB620 and CSB624
CSB620F and
CSB624F
CSB650 and CSB654
CSB600 Series
Table 4. Body Sizes, Material, End Connections and Cold Working Pressure Ratings
BODY SIZE
DN NPS mm In. bar psig
32, 40 and 50 1-1/4, 1-1/2 and 2 NPT
50 2
50 2 PN 10/16
32 1-1/4
40 1-1/2 222 8.74
32, 40 and 50 1-1/4, 1-1/2 and 2 NPT
50 2
END CONNEC-
TION
Rp
CL125 FF / CL150
FF
PN 16 Slip-On
Rp
CL150 RF
PN 10/16 16.0 232
Table 5. CSB600 Series Primary Regulator Outlet Pressure Ranges
OPERATING PRESSURE RANGE, W
mbar psig mm In. mm In.
9 to 14 3.6 to 5.6 in. w.c. GE30336X012 Silver 3.00 0.118 224 8.82
13 to 24 5.2 to 9.6 in. w.c. ERSA01138A0 Red 3.50 0.138 235 9.25
22 to 39 8.8 to 15.7 in. w.c. GE30338X012 Black Stripe 4.00 0.156 172 6.78
32 to 50 12.8 to 20.1 in. w.c. GE30339X012 Purple 4.30 0.171 187 7.35
42 to 70 16.9 to 28.1 in. w.c. GE30340X012 White Stripe 4.62 0.182 188 7.40
61 to 110 0.9 to 1.6 ERSA03656A0 Dark Green 4.88 0.192 224 8.82
61 to 110 0.9 to 1.6 ERSA03656A0 Dark Green 4.88 0.192 224 8.82
105 to 220 1.5 to 3.2 ERSA03657A0 Blue 5.94 0.234 217 8.54
210 to 380 3.1 to 5.5 GG06247X012 Black 8.00 0.315 206 8.11
320 to 570 4.6 to 8.3 ERSA01582A0 Red with White Stripe 8.71 0.343 177 6.97
510 to 780 7.4 to 11.3 ERSA05055A0 Blue with White Stripe 10.0 0.394 181 7.13
270 to 325 3.9 to 4.7 ERAA11747A0 Black with White Stripe 6.35 0.250 227 8.94
0.7 to 1.19 bar 10.2 to 17.3 GE30345X012 Purple Stripe 9.00 0.354 225 8.86
1.05 to 2.7 bar 15.2 to 39.2 GE30346X012 Brown 11.0 0.433 226 8.88
2.3 to 3.25 bar 33.4 to 47.1 ERSA01125A0 Grey with Red Stripe 12.6 0.496 225 8.86
3.1 to 4.0 bar 45 to 58.0 ERSA01126A0 Grey with Orange Stripe 13.7 0.539 226 8.88
d
PART NUMBER SPRING COLOR
FACE-TO-FACE DIMENSION BODY PRESSURE RATING
155 6.10
191 7.52
254 10.0
267 10.5
254 10.0
191 7.52
200 7.87
200 7.87
155 6.10 20.0 290
254 10.0
SPRING WIRE
DIAMETER
17.2 250
16.0 232
20.0 290
SPRING FREE
LENGTH
TYPE CLASSIFICATION ATEX ASSEMBLIES ATEX LABELLING
CSB604, CSB604F,CSB624,
CSB624F, CSB654 version
with Type VSX8
CSB604, CSB604F,
CSB624, CSB624F, CSB654
with limit switch
Table 6. Directive ATEX Information
Non-electrical equipment
Non-electric equipment equipped
with an electrical device falling
under the scope of the
ATEX Directive 2014/34/EU
Not falling under the
ATEX Directive 2014/34/EU
Constitutes an assembly according
to the ATEX Directive 2014/34/EU
No
3
CSB600 Series
REGULATOR SLAM SHUT DEVICE
Type
Typical
Setpoint
Spring
Range
psig psig psig min max psig psig psig
5.2 to
9.6 in. w.c.
8.8 to
15.7 in. w.c.
12.8 to
20.0 in. w.c.
24 in. w.c. to
1.6 psig
1.5 to 3.2
CSB604F
CSB624F
7 in. w.c.
11 in. w.c.
14 in. w.c.
1
2
3 3.8 125 140 0.6 5
5 3.1 to 5.5 6.2 125 140 0.7 3.2 to 11.0 7
10 7.4 to 11.3 5.8 to 13.3
5.2 to
9.6 in. w.c.
8.8 to
15.7 in. w.c.
12.8 to
20.0 in. w.c.
24 in. w.c. to
1.6 psig
1.5 to 3.2
CSB604
CSB624
7 in. w.c.
11 in. w.c.
14 in. w.c.
1
2
3 3.8 125 140 0.6 5
5 3.1 to 5.5 6.2 125 140 0.7 3.2 to 11.0 7
10 7.4 to 11.3 5.8 to 13.3
15 10.2 to 17.3
CSB654
20
15.2 to 39.2 13.1 to 43.5
30 35
40 33.4 to 47.1 23.2 to 72.5
- Grey areas indicate that token relief is not available above 8 psig setpoint.
1. Max OPSO setpoint truncated to reect maximum outlet pressure for spring range.
Type
(Maximum
Operating
Inlet)
VSX8L
(125 psi)
VSX8L
(232 psi)
VSX8H
(232 psi)
Token
Relief Set
Relief Range Shown as a %
12 in. w.c. 170 215 3.2 in. w.c. 12 to 24 in. w.c. 22 in. w.c.
17 in. w.c. 150 160 4 in. w.c. 16 in. w.c. to 1.6 psig 25 in. w.c.
21 in. w.c. 150 160 4 in. w.c. 24 in. w.c. to 2.8 psig 1.1
1.4 140 150 6.4 in. w.c. 1.4 to 4.1 2
2.6 130 140 0.6
12 in. w.c. 170 215 3.2 in. w.c. 12 to 24 in. w.c. 22 in. w.c.
17 in. w.c. 150 160 4 in. w.c. 16 in. w.c. to 1.6 psig 25 in. w.c.
21 in. w.c. 150 160 4 in. w.c. 24 in. w.c. to 2.8 psig 1.1
1.4 140 150 6.4 in. w.c. 1.4 to 4.1 2
2.6 130 140 0.6
Table 7b. European Overpressure Shut-off OPSO Only Ranges
Table 7a. North American Overpressure Shut-off OPSO Only Ranges
REGULATOR SLAM SHUT DEVICE
Type
Typical
Setpoint
mbar mbar mbar min max mbar mbar mbar
Spring
Range
Type (Maximum
Operating Inlet)
10 9 to 14
15 13 to 24 26 170 215 6
CSB604F
20
21 36 170 215 4
27
30 45 150 160 10 60
13 to 24
22 to 39
VSX8L
(8.6 bar)
35 22 to 39 53 150 160 10 40 to 110 70
50
60 84 140 158 16 105
42 to 70
75 61 to 110 98 130 140 20 60 to 193 130
10 9 to 14
15 13 to 24 26 170 215 10 50
CSB604
20
21 36 170 215 10 55
27
30 45 150 160 10 60
13 to 24
22 to 39
VSX8L
(16 bar)
35 22 to 39 53 150 160 10 40 to 110 70
50
60 84 140 158 16 105
42 to 70
75 61 to 110 98 130 140 20 60 to 193 130
100 61 to 110
CSB624
120
150 195 130 140 40 250
160 105 to 220 208 130 140 40 95 to 280 265
200 105 to 220 250 125 140 50 138 to 500 330
300 210 to 380 375 125 140 50 138 to 500 450
105 to 220
VSX8L
(16 bar)
500 320 to 570 625 125 140 60 221 to 760 700
600
750 400 to 1100
CSB624F 300 270 to 325
510 to 780
VSX8L
(8.6 bar)
1000 700 to 1190
CSB654
1200
1500 1900
2000 1050 to 2700 1600 to 4000
1050 to 2700 900 to 3000
VSX8H
(16 bar)
3000 2300 to 3250
4000 3100 to 4000 4400
- Grey areas indicate that token relief is not available above 500 mbar setpoint.
1. Max OPSO setpoint truncated to reect maximum outlet pressure for spring range.
4
Token
Relief
Relief Range Shown as a %
Set
17 170 215 8
34 170 215 6
41 150 160 5
70 140 158 16
17 170 215 8
34 170 215 10
41 150 160 10
70 140 158 16
130 130 140 20 60 to 193 170
156 130 140 40
of Regulator Setpoint
of Regulator Setpoint
Required Difference Between
Token Relief and OPSO
Required Difference Between
Token Relief and OPSO
Over Pressure Shut-off
(OPSO) Set Range
2.0 to 7.3
(1)
2.0 to 7.3
(1)
13.1 to 39.1
Over Pressure Shut-off
(OPSO) Set Range
(1)
(1)
30 to 60 32
30 to 60 40
30 to 60
60 to 193
30 to 60
30 to 60
30 to 60
60 to 193
95 to 280
(1)
400 to 915
(1)
138 to 500 450
400 to 1450 1320
(1)
1600 to 5000
(1)
Factory Set
OPSO
3.5
12
3.5
12
19
25
45
Factory Set
OPSO
46
90
40
55
55
90
205
840
1050
1600
2400
3400
CSB600 Series
REGULATOR SLAM SHUT DEVICE
Typical
Setpoint
Type
psig psig psig min max psig psig psig psig psig psig
7 in. w.c. 5.2 to 9.6 in. w.c.
CSB604F
CSB624F
CSB604
CSB624
CSB654
11 in. w.c. 8.8 to 15.7 in. w.c. 17 in. w.c. 150 160 4 in. w.c. 6 in. w.c.
14 in. w.c. 12.8 to 20.0 in. w.c. 21 in. wc 150 160 4 in. w.c.
10 7.4 to 11.3 1.5 to 7.3 3.5 to 8.2 5 8.5 to 13.2 12
7 in. w.c. 5.2 to 9.6 in. w.c.
11 in. w.c. 8.8 to 15.7 in. w.c. 17 in. w.c. 150 160 4 in. w.c. 6 in. w.c.
14 in. w.c. 12.8 to 20.0 in. w.c. 21 in. w.c. 150 160 4 in. w.c.
10 7.4 to 11.3 3.5 to 8.2 5 8.5 to 13.2 12
15 10.2 to 17.3 1.5 to 10.9 6.7 to 13.5 7 13.7 to 20.5 19
20
30
40 33.4 to 55.1 20 38.1 to 53.4 45
- Grey areas indicate that token relief is not available above 8 psig setpoint.
Spring Range
1 24.0 in. w.c. to 1.6 psig 1.4 140 150 6.4 in. w.c.
2
3 3.8 125 140 0.6 1.5 to 7.3 2.6 to 5.6 2 4.6 to 7.6 5
5 3.1 to 5.5 6.2 125 140 0.7 1.5 to 7.3 3.5 to 8.2 3 5.6 to 8.6 7
1 24.0 in. w.c. to 1.6 psig 1.4 140 150 6.4 in. w.c.
2
3 3.8 125 140 0.6
5 3.1 to 5.5 6.2 125 140 0.7 3 5.6 to 8.6 7
1.5 to 3.2
1.5 to 3.2
15.2 to 39.2
Type
(Maximum
Operating
Inlet)
VSX8L
(125 psi)
VSX8L
(232 psi)
VSX8H
(232 psi)
Token Relief
12 in. w.c. 170 215 3.2 in. w.c.
12 in. w.c. 170 215 3.2 in. w.c.
Relief Range Shown
Set
2.6 130 140 0.6 1 2.2 to 4.2 3.5
2.6 130 140 0.6 1 2.2 to 4.2 3.5
as a % of Regulator
Setpoint
Required
Difference
Between
Token
Relief and
OPSO
UPSO OPSO Factory Set
Set Range
3 to 12 in. w.c. 16 to 29 in. w.c.
4 in. w.c. to
1.1 psig
10 in. w.c. to
2.3 psig
3 to 12 in. w.c. 18 to 30 in. w.c.
4 in. w.c. to
1.1 psig
10 in. w.c. to
2.3 psig
1.5 to 7.3
7.3 to 29.0
Shut-off (OPSO)
Set Range Over
UPSO Setpoint
20 in. w.c. to
1.8 psig
1.2 to 3.2
25 in. w.c. to
1.9 psig
1.2 to 3.2
2.6 to 5.6
15.2 to 22.8 10 25.2 to 32.8 25
18.1 to 33.4
UPSO
3 in. w.c.
9 in. w.c.
14 in. w.c. 1.7 to 3.7 2
3 in. w.c.
9 in. w.c. 1.2 to 2.2 1.1
14 in. w.c. 1.7 to 3.7 2
Adjusted
19 in. w.c.
to 1.2 psig
22 in. w.c.
to 1.3 psig
21 in. w.c.
to 1.2 psig
24 in. w.c.
to 1.3 psig
2 4.6 to 7.6 5
15 33.1 to 48.4 35
OPSO
Range
1 to
2.1 psig
OPSO
22 in. w.c.
25 in. w.c.
1.1
22 in. w.c.
25 in. w.c.
Table 7d. European Overpressure and Underpressure Shut-off UPSO/OPSO Ranges
Table 7c. North American Overpressure and Underpressure Shut-off UPSO/OPSO Ranges
REGULATOR SLAM SHUT DEVICE
Typical
Type
CSB604F
CSB604
CSB624
CSB624F 300 270 to 325 VSX8L (8.6 bar) 100 to 500 179 to 386 200 379 to 586 400
CSB654 GrDF 1 bar
CSB654
1. Max OPSO setpoint truncated to reect maximum outlet pressure for spring range.
Setpoint
mbar mbar mbar min max mbar mbar mbar mbar mbar mbar
15 13 to 24
20 13 to 24 34 170 215 6 7 to 11 30 to 44 10 40 to 54 40
21 13 to 24 36 170 215 4 7 to 11 30 to 44 10 40 to 54 40
27 22 to 39 41 150 160 5 7 to 15 32 to 44 14 46 to 58 46
30 22 to 39 45 150 160 10 7 to 30 40 to 72 15 55 to 87 60
35 22 to 39 53 150 160 10 7 to 30 40 to 72 18 58 to 90 70
50
60 84 140 158 16 48 to 74 30 78 to 104 100
75 61 to 110 98 130 140 20 25 to 160 83 to 221 38 121 to 259 130
15 13 to 24
20 13 to 24 34 170 215 6 7 to 30 40 to 55 10 50 to 65 55
21 13 to 24 36 170 215 4 7 to 30 40 to 55 10 50 to 65 55
27
30 45 150 160 10 7 to 30 45 to 76 15 60 to 91 60
35 53 150 160 10 7 to 30 45 to 76 18 63 to 94 70
50
60 84 140 158 16 50 to 80 30 80 to 110 100
75
100 130 130 140 20 50 133 to 271 170
120
150 195 130 140 40 75 158 to 296 250
160 208 130 140 40 25 to 160 83 to 221 80 163 to 301 265
200 250 125 140 50
300 210 to 380 375 125 140 50 179 to 386 150 329 to 536 450
500 320 to 570 625 125 140 60 241 to 565 250 491 to 815 700
600
750 100 to 750 460 to 932 375 835 to 1120
1 bar
1.2 bar
1.5 bar 750 1800 to 2320 1900
2 bar
3 bar
- Grey areas indicate that token relief is not available above 500 mbar setpoint.
4 bar 3.1 to 4 bar 500 to 2800 2100 to 3750 2000 4100 to 5000
Spring
Range
42 to 70
22 to 39
42 to 70
61 to 110
105 to 220
510 to 780
0.7 to
1.19 bar
0.7 to
1.19 bar
1.05 to
2.7 bar
2.3 to
3.25 bar
Type
(Maximum
Operating
Inlet)
VSX8L (8.6 bar)
VSX8L (16 bar)
VSX8L (16 bar)
VSX8H (16 bar)
Token
Relief Set
Relief Range Shown
as a % of Regulator
Setpoint
26 170 215 6 7 to 11 30 to 44 8 38 to 52 40
70 140 158 16
26 170 215 6 7 to 30 40 to 55 8 48 to 63 50
41 150 160 5 7 to 30 40 to 55 14 54 to 69 55
70 140 158 16
98 130 140 20
156 130 140 40 60 143 to 281 205
Required
Difference
Between Token
Relief and
OPSO
UPSO OPSO Factory Set
Set Range
10 to 75
10 to 75
25 to 160 83 to 221
100 to 500
100 to 500 241 to 565 300 541 to 865 840
100 to 500 460 to 932 750 1210 to 1682 1210
100 to 500 460 to 932 500 960 to 1432 1320
500 to 2000
Shut-off (OPSO)
Set Range Over
UPSO Setpoint
48 to 74 25 73 to 99 90
50 to 80 25 75 to 105 90
114 to 261 100 214 to 361 330
1050 to 1570
1250 to 2300
UPSO
Adjusted
OPSO Range
38 121 to 259 130
600 1650 to 2170 1650
1000 2250 to 3300 2400
1500 2750 to 3800 3400
OPSO
(1)
1050
(1)
4400
Example: If a non-standard setpoint is needed, see the following example for the proper use of Tables 7a, 7b, 7c and 7d. In this
example, the non-standard regulator setpoint is 140 mbar / 2.0 psig. The minimum factory token relief set pressure is 130% of the
non-standard setpoint. The resulting token relief set pressure is 183 mbar / 2.6 psig. The minimum factory OPSO and UPSO set
pressures are 165% and 50% of the non-standard setpoint, respectively. The resulting minimum settings are: OPSO = 231 mbar /
3.4 psig and UPSO = 70 mbar / 1.0 psig.
5
CSB600 Series
Installation
WARNING
!
Only qualied personnel should install
or service a regulator. Regulators should
be installed, operated and maintained
in accordance with international and
applicable codes and regulations and
Emerson instructions.
If the regulator vents uid or a leak develops
in the system, it indicates that service
is required. Failure to take the regulator
out of service immediately may create a
hazardous condition.
Personal injury, equipment damage, or
leakage due to escaping uid or bursting of
pressure containing parts may result if this
regulator is overpressured or is installed
where service conditions could exceed the
limits given in the Specications section, or
where conditions exceed any ratings of the
adjacent piping or piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices (as required by the appropriate code,
regulation, or standard) to prevent service
conditions from exceeding limits.
Additionally, physical damage to the
regulator could result in personal injury and
property damage due to escaping uid. To
avoid such injury and damage, install the
regulator in a safe location.
Clean out all pipelines before installation of the regulator and
check to be sure the regulator has not been damaged or has
collected foreign material during shipping. For NPT bodies,
apply pipe compound to the external pipe threads. For flanged
bodies, use suitable line gaskets and approved piping and
bolting practices. Install the regulator in any position desired,
unless otherwise specified, but be sure flow through the body
is in the direction indicated by the arrow on the body.
Note
It is important that the regulator be installed
so that the vent hole in the spring case
is unobstructed at all times. For outdoor
installations, the regulator should be located
away from vehicular trafc and positioned
so that water, ice and other foreign materials
cannot enter the spring case through the
vent. Avoid placing the regulator beneath
eaves or downspouts and be sure it is above
the probable snow level.
Downstream Control Line Installation
WARNING
!
Failure to install a downstream control line
could result in a hazardous condition. Install
downstream control line(s) to the slam-shut
device when construction uses external
pressure registration. The regulator and
slam-shut device will not control pressure
or shutoff if a downstream control line is not
installed on those constructions where external
pressure registration is required.
CSB600 Series regulators with an “ET” or “EN” in the type
number use external pressure registration. To communicate
the downstream pressure to the regulator, connect a
downstream control line tubing to the 3/4 NPT control line
tapping in the lower diaphragm casing and connect the other
end of the tubing downstream of the regulator outlet with a
minimum distance of 6 times the outlet pipe diameter.
For all types with external control lines, use tubing with an
inner diameter of 16 mm / 0.63 in. or larger.
Downstream Control Line Installation with
Slam-Shut Device
Refer to Figure 1. When installing the Types CSB604ET,
CSB604EN, CSB604FET, CSB604FEN CSB624ET,
CSB624EN, CSB624FEN, CSB654ET and CSB654EN
regulators, connect downstream control line tubing to the
lower casing of the regulator and run the tubing downstream
of the regulator outlet with a minimum distance of 6 times
the outlet pipe diameter. Connect a second, separate
downstream control line tubing to the lower casing of
the slam shut and run the tubing downstream of the
regulator outlet a minimum distance of 6 times the outlet
pipe diameter.
For all types with external control lines, use tubing with an
inner diameter of 16 mm / 0.63 in. or larger for the primary
regulator and 6.4 mm / 0.25 in. or larger for the slam shut.
Installation with External Overpressure Protection
If the regulator is used in conjunction with a Type 289H
relief valve, it should be installed as shown in Figure 3.
The outside end of the vent line should be protected
with a rainproof assembly. The Type 289H is typically
set 25 mbar / 10 in. w.c. higher than the outlet pressure
setting of the regulator, up to 75 mbar / 30 in. w.c. outlet
pressure. For pressure greater than this, set the Type 289H
0.05 bar / 0.75 psi higher than the outlet pressure setting
of the regulator. Refer to the 289 Series Instruction Manual
(D100280X012) for complete information.
6
PRIMARY REGULATOR
CSB600 Series
UPSTREAM
BLOCK VALVE
M1063
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Figure 1. Type CSB604 Downstream Control Line Installation
SLAM SHUT
Vent Line Installation
The CSB600 Series regulators have a 1 NPT screened vent
opening in the spring case. If necessary to vent escaping
gas away from the regulator, install a remote vent line in
the spring case tapping. Vent piping should be as short
and direct as possible with a minimum number of bends
and elbows. The remote vent line should have the largest
practical diameter. Vent piping on regulators with token relief
must be large enough to vent all relief valve discharge to
atmosphere without excessive backpressure and resulting
excessive pressure in the regulator.
For types with optional token relief, this low capacity relief
is located in the spring case of the primary regulator. If
necessary to vent escaping gas away, install a remote vent
line in the spring case tapping of the primary regulator as
described above.
Periodically check all vent openings to be sure that they are
not plugged or obstructed.
CSB600 Series outlet pressure ranges are shown
in Tables 7a, 7b, 7c and 7d. Outlet pressure higher than
0.34 bar / 5 psig above the setpoint may damage internal
parts such as the diaphragm head and valve disk. The
maximum emergency (casing) outlet pressure for all
types is 4.0 bar / 58.0 psig except for Type CSB650
which is 5.0 bar / 72.5 psig.
Overpressure Protection
The recommended pressure limitations are stamped on
the regulator nameplate. Some type of overpressure
protection is needed if the actual inlet pressure exceeds the
maximum operating outlet pressure rating. Overpressure
protection should also be provided if the regulator inlet
pressure is greater than the safe working pressure of the
downstream equipment.
DOWNSTREAM
MINIMUM OF 6 X OUTLET
PIPING DIAMETER
BLOCK VALVE
Regulator operation below the maximum pressure limitations
does not preclude the possibility of damage from external
sources or debris in the line. The regulator should be
inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint
of the spring range or the pressure requested, so an initial
adjustment may be required to give the desired results.
With proper installation completed and relief valves properly
adjusted, slowly open the upstream and downstream
shutoff valves.
Adjustment
Note
For types that include the slam-shut module,
refer to the Instruction Manual for Type VSX8
slam shut (D103127X012) for adjustment and
maintenance of the slam shut.
To change the outlet pressure, loosen the hex nut and turn
the adjusting screw clockwise to increase outlet pressure, or
counterclockwise to decrease it. Monitor the outlet pressure
with a test gauge during the adjustment. Tighten the locknut
to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from
sudden release of pressure, isolate the
regulator from all pressure before
attempting disassembly.
7
CSB600 Series
Parts List
Key Description
1 Spring Case, Aluminum
4 Stabilizer Guide, Stainless steel
5 Stabilizer, Lustran® 648
6 Spring, Stainless steel
7 Retaining Ring, Zinc-plated carbon steel
8 Stabilizer Screw, Zinc-plated steel (3 required)
9 Lower Casing, Aluminum
10 Lever, BP, Steel
11 Stem, BP, Aluminum
13 Lever Pin, Carbon steel
14 Lever Screw, Plated Carbon steel (2 required)
15 Bolt, Steel (8 required)
16 Nut, Steel (6 required for low and medium pressure,
8 required for high pressure)
17 Union Ring, Aluminum
18 Snap Ring, Zinc-plated steel
19* O-ring, Nitrile (NBR)
20 Stem Guide, Aluminum
21* O-ring, Nitrile (NBR)
22 Pipe plug (not shown), 3/4 NPT, Carbon steel
25* Orifice, Aluminum
26* Orifice, Aluminum
27* O-ring, Nitrile (NBR) (with slam-shut module)
36* Balanced Port Assembly
36A Stem, Stainless steel
36B Retainer, Spring, Zinc-plated steel
36C Spring, Stainless steel
36D Screw, Alloy steel
36E Diaphragm, Nitrile Rubber (NBR) with Polyester Fabric
36F Housing, Zinc-plated steel
36G Cap, Brass
36H Retainer Diaphragm, Zinc-plated steel
36J Disk, Nitrile (NBR)
36K Disk Retainer, Brass
36L* O-ring, Nitrile (NBR)
36M* O-ring, Nitrile (NBR)
36N* O-ring, Nitrile (NBR)
36P* O-ring, Nitrile (NBR)
36R Screw, Zinc-plated steel (4 required)
36S Retainer Plate
38 Spring, Music wire
40 Relief Valve Seat Nut, Zinc-plated steel
41 Token Relief Spring, Music Wire
42 Spring Retainer, (for token relief) Zinc-plated steel
43 Spring Seat, Zinc-plated steel
44 Stem, Zinc-plated steel (with token relief)
45 Screw, Zinc-plated steel (without token relief)
46 Token Relief Nut (1 required), Steel
50 Pusher Post, Aluminum
51 Relief Valve Seat, Aluminum
52* Pusher Post O-ring, Nitrile (NBR)
Key Description
53 Pin, Stainless steel
54 Roller Pin, Brass
55* Diaphragm Assembly
60 Closing Cap, Aluminum
61 Bonnet, Zinc-plated steel
62* O-ring, Nitrile (NBR)
63 Upper Spring Seat, Zinc-plated Carbon steel
64 Adjusting Bolt, Steel
65* Adjusting Screw, Aluminum
66 Ball, 440C Stainless steel
67 Hex Nut, Steel
68 Retaining Ring, Steel
70 Body
71 Bolt, Steel (4 required)
72 Pipe Plug (not shown)
74 Blanking Plug, Aluminum
75* O-ring, Nitrile (NBR)
76 Snap Ring Flange, Steel (2 required)
77* O-ring, Nitrile (NBR)
80 Screw, Steel (4 required)
82* O-ring, Nitrile (NBR)
90 Nameplate
91 Warning Label
93 Label
94 Overlay Label
95 Grommet, Nitrile (NBR)
96 Rubber Washer, Nitrile (NBR)
100 Lockwire
101 Hub (not shown), Zinc-plated steel (2 required)
102 Slip-on Flange (not shown), Steel (2 required)
103* O-ring (not shown), Nitrile (NBR) (2 required)
104 Spacer, DN 50 / NPS 2, PN 10/16 With Spacer,
Carbon steel-plated
105 Restriction Plate, Stainless steel
106* Diaphragm Stem O-ring, Nitrile (NBR)
111 Damper Assembly
111A Connector, Zinc-plated steel
111B Retainer Ring
111C Spring, Stainless steel
111D Spring Retainer, Zinc-plated steel
111E Plastics Ball
111F Vent screen
111G Retaining Ring
112 Stem Cap
113* Sealing Washer
114 Elbow
115 Thrust Washer
116 Drive Screw (not shown)
117 Diaphragm Plate (for Type CSB620/624, 510 to 780 mbar /
7.4 to 11.3 psig only)
*Recommended spare part.
Lustran® is a mark owned by INEOS ABS (USA) Limited.
8
CSB600 Series
1 NPT
3/4 G
Figure 2. CSB600 Series Regulator Vent Line Installation
CSB600 SERIES
REGULATOR
PROTECT VENT PIPE
WITH RAIN CAP
DN 50 / NPS 2 TYPE 289H
RELIEF VALVE
Figure 3. CSB600 Series Regulator Installed with the Vent Pointed Downward and with a Type 289H Relief Valve for High Capacity Relief
9
CSB600 Series
S
72
TORQUE:
34 TO 47 N•m /
25 TO 35 FT-LBS
L1
25
82
L2
TORQUE:
80
6 TO 8 N•m /
4 TO 6 FT-LBS
111F
70
111G
TORQUE:
71
14 TO 18 N•m /
10 TO 13 FT-LBS
111A
16
INITIAL TORQUE:
15
7 TO 9 N•m / 5 TO 7 FT-LBS
MINIMUM RELAXATION TORQUE:
5 N•m / 4 FT-LBS
DETAIL M
DAMPER FOR TYPE CSB600F
L1
TORQUE:
12 N•m / 9 FT-LBS MAXIMUM
60
L1
46
L1
38
L1
65
L2
62
100
TORQUE:
8
1.7 TO 3.4 N•m /
15 TO 30 IN-LBS
6
95
111D
111F
42
41
111B
111E
L2
106
111G
40
L2
M
36
20
21
111A
5
111C
TORQUE:
10 TO 13 N•m /
7 TO 10 FT-LBS
74
L2
77
L2
75
L2
76
GE32407_AN
APPLY LUBRICANT (L) AND SEALANT (S)
S = MULTI-PURPOSE PTFE THREAD SEALANT
L1 = ANTI-SEIZE LUBRICANT
L2 = EXTREME LOW-TEMPERATURE BEARING GREASE
1. Lubricants and sealant must be selected such that they meet the temperature requirements.
19
L2
(1)
:
1718
112
Figure 4. CSB600 and CSB620 Series Regulator Assembly
10
14
1311
TORQUE:
3.5 TO 4 N•m /
31 TO 35 IN-LBS
7
TORQUE:
4
1.7 TO 3.4 N•m /
15 TO 30 IN-LBS
1
9
55
43
51
TORQUE:
44
10
54
L2
53
68
50
52
L2
5.7 TO 6.8 N•m /
50 TO 60 IN-LBS
CSB600 Series
S
72
TORQUE:
34 TO 47 N•m /
25 TO 35 FT-LBS
L2
82
L1
25
TORQUE:
80
6 TO 8 N•m /
4 TO 6 FT-LBS
70
TORQUE:
71
14 TO 18 N•m /
10 TO 13 FT-LBS
17
INITIAL TORQUE:
7 TO 9 N•m / 5 TO 7 FT-LBS
MINIMUM RELAXATION TORQUE:
5 N•m / 4 FT-LBS
15
TORQUE:
6 TO 7 N•m /
50 TO 60 IN-LBS
36
TORQUE:
12 N•m /
9 FT-LBS MAXIMUM
L1
61
64
67
62
L2
113
L1
16
66
100
63
114
111F
111A
TORQUE:
10 TO 13 N•m /
7 TO 10 FT-LBS
45
40
51
111G
111B
111D
74
L2
76
77
L2
GE32407_AN
APPLY LUBRICANT (L) AND SEALANT (S)
S = MULTI-PURPOSE PTFE THREAD SEALANT
L1 = ANTI-SEIZE LUBRICANT
L2 = EXTREME LOW-TEMPERATURE BEARING GREASE
1. Lubricants and sealant must be selected such that they meet the temperature requirements.
75
L2
19
96
11
L2
(1)
:
Figure 5. CSB650 Series Regulator Assembly
112
13
14
TORQUE:
3.5 TO 4 N•m /
31 TO 35 IN-LBS
111C
111E
1
9
55
43
105
L2
1018
54
L2
53
68
50
52
11
CSB600 Series
SLAM-SHUT ASSEMBLY
ORIFICE AND SLAM-SHUT ASSEMBLY
GE32407_AE
APPLY LUBRICANT
L1 = ANTI-SEIZE LUBRICANT
L2 = EXTREME LOW-TEMPERATURE BEARING GREASE
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
:
L2
27 82
L2 L1
25
26
Webadmin.Regulators@emerson.com
Fisher.com
Emerson Automation Solutions
Americas
McKinney, Texas 75070 USA
T +1 800 558 5853
+1 972 548 3574
Europe
Bologna 40013, Italy
T +39 051 419 0611
For further information on the current
PED revision see Bulletin: D103053X012
or scan the QR code.
Figure 6. CSB600 Series Slam-Shut Modules
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T +65 6777 8211
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D103130X014 © 2017, 2018 Emerson Process Management Regulator
Technologies, Inc. All rights reserved. 10/18.
The Emerson logo is a trademark and service mark of Emerson
Electric Co. All other marks are the property of their prospective owners.
Fisher™ is a mark owned by Fisher Controls International LLC, a
business of Emerson Automation Solutions.
The contents of this publication are presented for information purposes
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not to be construed as warranties or guarantees, express or implied,
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Emerson Process Management Regulator Technologies, Inc does not
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Emerson Process Management Regulator Technologies, Inc. product
remains solely with the purchaser.
The distinctive swirl pattern cast into every actuator casing
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