Festo YJKP Series, YJKP 12, YJKP 17, YJKP 0.8, YJKP 1.5 Instructions, Assembly, Installation
...
YJKP
Servo Press Kit
Instructions|
Assembly, Installation
8095980
8095980
2019-01e
[8095982]
Translation of the original instructions
CANopen®, EtherNet/IP®, MODBUS®, OPCUA®, PI PROFIBUS PROFINET® are registered trademarks of
the respective trademark owners in certain countries.
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Table of contents
1 About this document................................................................................................... 4
1.1 Applicable documents.................................................................................................. 4
2 Safety........................................................................................................................... 5
2.1 Intended use................................................................................................................ 5
2.2 Foreseeable misuse...................................................................................................... 5
2.3 Training of qualified personnel..................................................................................... 5
3 Further information..................................................................................................... 5
4 Service..........................................................................................................................6
5 Product overview......................................................................................................... 7
6 Transport..................................................................................................................... 8
7 Mounting..................................................................................................................... 9
7.1 Preparation................................................................................................................... 9
7.2 Assembly...................................................................................................................... 9
8 Installation.................................................................................................................. 11
8.1 Safety............................................................................................................................ 11
8.2 Electrical installation - cables....................................................................................... 12
8.3 Electrical installation CECC-X-M1-YS............................................................................. 16
8.4 Electrical installation CMMP-AS.................................................................................... 23
8.5 I/O interface for STO [X40]............................................................................................ 26
9 Commissioning............................................................................................................ 27
10 Maintenance................................................................................................................ 29
10.1 Safety............................................................................................................................ 29
10.2 Maintenance work........................................................................................................ 29
10.3 Cleaning....................................................................................................................... 29
11 Repair........................................................................................................................... 29
12 Dismounting................................................................................................................ 30
13 Disposal........................................................................................................................30
14 Technical data............................................................................................................. 30
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About this document
1 About this document
1.1 Applicable documents
All available documents for the product èwww.festo.com/pk.
User documentation
Name, type Link, contents
Sensor SKDA-...-AB (operating instructions) èwww.festo.com/sp
Electric drive ESBF-BS (operating instructions) èwww.festo.com/sp
Axial kit EAMM-A (assembly instructions) èwww.festo.com/sp
Parallel kit EAMM-U (assembly instructions) èwww.festo.com/sp
Servo motor EMMS-AS-55 (operating instructions)
Servo motor EMMS-AS-70 (operating instructions)
Servo motor EMMS-AS-100 (operating instructions)
Servo motor EMMS-AS-140 (operating instructions)
Motor controller CMMP-AS-...-M0 (user documentation)
Controller CECC-X-M1 (user documentation) èwww.festo.com/sp
Encoder cable NEBM-M (assembly instructions) èwww.festo.com/sp
Encoder cable NEBM-T1G8 (assembly instructions)
Motor cable NEBM-M23G8 (assembly instructions)
Motor cable NEBM-T1G8 (assembly instructions) èwww.festo.com/sp
Connecting cable NEBS-M12G5-ES-...-LE5
(assembly instructions)
Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4
(assembly instructions)
Connecting cable NEBC-S1G25-P-1.5-N-LE6
(assembly instructions)
Tab. 1 Further applicable documents on the Servo Press Kit
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
èwww.festo.com/sp
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Safety
Additional media
Name, type Contents
Web Help YJKP Operation of the software for Servo Press Kit
YJKP
Application note Application examples for connection and com-
missioning
èwww.festo.com/sp
Tab. 2 Additional media on the Servo Press Kit
The range of application and certifications of the individual components of the kit are described in
separate documents èwww.festo.com/sp.
2 Safety
2.1 Intended use
This product is a module for execution of joining tasks with monitoring of the joining process. The
module can be used within machines or automated systems with a higher-order controller.
Use the product only as follows:
– in perfect technical condition
– in its original condition, without unauthorised modifications
– Within the limits of the product defined by the technical data
– in an industrial environment
– permanently mounted
2.2 Foreseeable misuse
Construction of presses with manual loading or unloading in accordance with EC Machinery Directive
2006/42/EC Attachment IV Sec. 9 without further protective measures.
Never use the product as follows:
– With unauthorised modifications or alterations to the product
– With load limits exceeded
– In an invalid mounting position
2.3 Training of qualified personnel
Installation, commissioning, maintenance and disassembly should only be conducted by qualified personnel.
The personnel must be familiar with the installation of mechatronic control systems.
3 Further information
– Accessories èwww.festo.com/catalogue.
– Spare parts èwww.festo.com/spareparts.
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Service
4 Service
Contact your regional Festo contact person if you have technical questions èwww.festo.com.
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Product overview
5 Product overview
1
Servo motor EMMS-AS
2
Axial/parallel kit EAMM-A/U
3
Electric drive ESBF-BS
4
Sensor SKDA-...-AB
5
Connecting cable NEBS-M12G5-ES-...-LE5
6
Encoder cable NEBM
7
Motor cable NEBM
8
LAN cable (not in scope of delivery)
Fig. 1 Product overview
9
Connecting cable NEBC-S1WA9-P-1.5-N-BBL2G4
10
Controller CECC-X-M1-YS
11
Memory card
12
Motor controller CMMP-AS
13
Connecting cable NEBC-S1G25-P-1.5-N-LE6
14
Higher-order controller (not in scope of
delivery)
15
Switch (not in scope of delivery)
16
Laptop (not in scope of delivery)
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Transport
6 Transport
Sequence of transport and unpackaging
NOTICE!
Damage to the product due to incorrect transport.
• Observe the transport labelling and information on the packaging.
1. Transport the product to the installation/storage location in its packaging and set it down on a
firm and flat base.
2. When storing: Pay attention to the storage conditions è 14 Technical data.
NOTICE!
Damage to the product due to incorrect unpacking.
• Observe the labelling and information on unpacking shown on the packaging.
• Unpack the product with at least 2 persons present.
• Use appropriate tools.
• Parts of the packaging are large and heavy:
– Do not let any parts fall onto the product.
– Use suitable aids to raise and lower the product (e.g. crane).
3. Remove the packaging in accordance with the printed sequence.
Restraints in the packaging
Transport restraints prevent uncontrolled movement of the product in the packaging during transport
and installation. The product is provided with the following designated transport restraints:
Fig. 2 Transport screws
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Mounting
Fig. 3 Cable ties
7 Mounting
7.1 Preparation
Fitting space
The fitting space required for the product depends on the selected size of the Servo Press Kit and the
following factors:
– Stroke of the electric cylinder èwww.festo.com/catalogue
– Attachment position and type of motor
Unintentional lowering of the piston rod is possible at any time. The axis cannot be pushed back
manually. If necessary, the electric cylinder may need to be dismantled.
Mounting surface
The mounting surface must exhibit the following characteristics:
– torsionally rigid
– free of stress
– sufficient strength to absorb the maximum forces
– sufficient evenness
7.2 Assembly
WARNING!
Risk of injury due to lowering piston rod.
• Before working on the product: Secure the piston rod to prevent it from lowering.
CAUTION!
Risk of injury due to falling product.
• Make sure the mounting surface is sufficiently strong to absorb the maximum forces.
• Only use the supplied mounting components.
• Secure the screw connections.
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Mounting
In the Servo Press Kit, the electric drive, axial or parallel kit and servo motor can be pre-assembled.
With individual components, the following assembly steps are required.
Assemble the motor mounting kit
Depending on the configuration, an axial or parallel kit can be assembled.
Assemble the axial kit EAMM-A
Fig. 4 Axial kit EAMM-A
èPay attention to the accompanying documentation: Axial kit EAMM-A (assembly instructions)
èwww.festo.com/sp
• Assemble the axial kit EAMM-A
Assemble the parallel kit EAMM-U
Fig. 5 Parallel kit EAMM-U
èPay attention to the accompanying documentation for EAMM-U.
èwww.festo.com/sp
• Assemble the parallel kit EAMM-U.
Mount the drive unit on the frame
èPay attention to the accompanying documentation for ESBF.
èwww.festo.com/sp
• Mount the complete unit consisting of axis, axial/parallel kit and motor on the customer-provided
frame so that it is tension-free.
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Installation
Assemble the sensor SKDA
Fig. 6 Sensor SKDA
èPay attention to the accompanying documentation for SKDA.
èwww.festo.com/sp
1. Do not screw the lock nut up to the stop on the ESBF-BS.
2. Screw the sensor on the ESBF-BS.
3. Apply the lock nut to secure the sensor.
Additional steps
1. Insert the memory card (microSD card) into the CECC-X-M1-YS.
2. Assemble the CECC-X-M1-YS.
èPay attention to the accompanying documentation for the CECC-X-M1-YS.
èwww.festo.com/sp
3. Assemble the CMMP-AS.
èAccompanying documentation for the CMMP-AS.
èwww.festo.com/sp
Up-to-date information on the accessories èwww.festo.com/catalogue.
8 Installation
8.1 Safety
WARNING!
Risk of injury due to lowering piston rod.
• Before working on the product: Secure the piston rod to prevent it from lowering.
WARNING!
Risk of injury due to unexpected movement of the product.
Electrical energy can cause unexpected movement of the product.
• Before working on the product: Switch off the power supply, ensure that it is off and secure it
against being switched on again.
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