Festo YJKP Instructions, Assembly, Installation

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Servo Press Kit YJKP

Festo AG & Co. KG 73734 Esslingen Ruiter Straße 82 Germany +49 711 347-0

www.festo.com

Instructions| Assembly, Installation

8076678 2017-12d [8076680]

Translation of the original instructions

CANopen®, EtherNet/IP®, MODBUS®, PI PROFIBUS PROFINET® are registered trademarks of the respective trademark owners in certain countries.

1 About this document

1.1 Further applicable documents

All available documents for the product èwww.festo.com/pk.

User documentation

Name, type Link, contents

Sensor SKDA-...-AB (operating instructions) èwww.festo.com/sp

Electric drive ESBF-BS (operating instructions) èwww.festo.com/sp

Axial kit EAMM-A (assembly instructions) èwww.festo.com/sp

Parallel kit EAMM-U (assembly instructions) èwww.festo.com/sp

Servo motor EMMS-AS-55 (operating instructions)

Servo motor EMMS-AS-70 (operating instructions)

Servo motor EMMS-AS-100 (operating instructions)

Servo motor EMMS-AS-140 (operating instructions)

Motor controller CMMP-AS-...-M0 (user documentation)

Controller CECC-X-M1 (user documentation) èwww.festo.com/sp

Encoder cable NEBM-M (assembly instructions) èwww.festo.com/sp

Encoder cable NEBM-T1G8 (assembly instructions)

Motor cable NEBM-M23G8 (assembly instructions)

Motor cable NEBM-T1G8 (assembly instructions) èwww.festo.com/sp

Connecting cable NEBU-M12G5-E-...-LE3 (assembly instructions)

Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4 (assembly instructions)

Connecting cable NEBC-S1G25-P-1.5-N-LE6 (assembly instructions)

èwww.festo.com/sp

Tab. 1 Further applicable documents on the Servo Press Kit

Additional media

Name, type Table of contents

Web Help YJKP Operation of the software for servo press kit YJKP

Application note Application examples for connection and com-

missioning èwww.festo.com/sp

Tab. 2 Additional media on the Servo Press Kit

The range of application and certifications of the individual components of the kit are described in separate documents èwww.festo.com/sp.

2 Safety

2.1 Intended use

This product is a module for execution of joining tasks with monitoring of the joining process. The module can be used within machines or automated systems with a higher-order controller. Use the product only as follows: – in perfect technical condition

8076678

– in its original condition, without unauthorised modifications – Within the limits of the product defined by the technical data – in an industrial environment – permanently mounted

2.2 Foreseeable misuse

Never use the product as follows: – with unauthorised modifications or alterations to the product – with load limits exceeded – in an invalid mounting position

2.3 Qualification of specialized personnel

Only qualified personnel may perform installation, commissioning, maintenance and disassembly of the product. The qualified personnel must be familiar with installation of mechatronic systems.

3 Additional information

– Accessories èwww.festo.com/catalogue. – Spare parts èwww.festo.com/spareparts.

4 Service

Contact your regional Festo contact person if you have technical questions èwww.festo.com.

5 Product overview

Servo motor EMMS-AS

Axial/parallel kit EAMM-A/U

Electric drive ESBF-BS

Sensor SKDA-...-AB

Connecting cable

NEBU-M12G5-E-...-LE3 Encoder cable NEBM

Motor cable NEBM

LAN cable (not included in the

delivery)

Connecting cable

NEBC-S1WA9-P-1.5-N-BB-L2G4 Controller CECC-X-M1-YS

Memory card

Motor controller CMMP-AS

Connecting cable

NEBC-S1G25-P-1.5-N-LE6 Higher-order controller (not

included in the delivery) Laptop (not included in the deliv-

ery)

Fig. 1

6 Transport

6.1 Sequence of transport and unpackaging

NOTICE!

Damage to the product due to incorrect transport.

• Observe the transport labelling and information on the packaging.

1. Transport the product to the installation/storage location in its packaging and set it down on a firm and flat base.

2. When storing: Pay attention to the storage conditions è 14 Technical data.

NOTICE!

Damage to the product due to incorrect unpacking.

• Observe the labelling and information on unpacking shown on the packaging.

• Unpack the product with at least 2 persons present.

• Use appropriate tools.

• Parts of the packaging are large and heavy: – Do not let any parts fall onto the product. – Use suitable aids to raise and lower the product (e.g. crane).

3. Remove the packaging in accordance with the printed sequence.

6.2 Restraints in the packaging

Transport restraints prevent uncontrolled movement of the product in the packaging during transport and installation. The product is provided with the following designated transport restraints:

Fig. 2

Fig. 3

Assemble the axial kit EAMM-A

Fig. 4

èPay attention to the accompanying documentation: Axial kit EAMM-A (assembly instructions) èwww.festo.com/sp

• Assemble the axial kit EAMM-A

Assemble the parallel kit EAMM-U

Fig. 5

èPay attention to the accompanying documentation for EAMM-U. èwww.festo.com/sp

• Assemble the parallel kit EAMM-U.

7.2.2 Mount the drive unit on the frame

èPay attention to the accompanying documentation for ESBF. èwww.festo.com/sp

• Mount the complete unit consisting of axis, axial/parallel kit and motor on the customer-provided frame so that it is tension-free.

7.2.3 Assemble the sensor SKDA

7 Mounting

7.1 Preparation

7.1.1 Fitting space

The fitting space required for the product depends on the selected size of the Servo Press Kit and the following factors: – Stroke of the electric cylinder èwww.festo.com/catalogue – Attachment position and type of motor

Unintentional lowering of the piston rod is possible at any time. The axis cannot be pushed back manually. If necessary, the electric cylinder may need to be dismantled.

7.1.2 Mounting surface

The mounting surface must exhibit the following characteristics: – torsionally rigid – free of stress – sufficient strength to absorb the maximum forces – sufficient evenness

7.2 Assembly

WARNING!

Risk of injury due to lowering piston rod.

• Before working on the product: Secure the piston rod to prevent it from lowering.

CAUTION!

Risk of injury due to falling product.

• Make sure the mounting surface is sufficiently strong to absorb the maximum forces.

• Only use the supplied mounting components.

• Secure the screw connections.

In the Servo Press Kit, the electric drive, axial or parallel kit and servo motor can be pre-assembled. With individual components, the following assembly steps are required.

7.2.1 Assemble the motor mounting kit

Depending on the configuration, an axial or parallel kit can be assembled.

Fig. 6

èPay attention to the accompanying documentation for SKDA. èwww.festo.com/sp

1. Do not screw the lock nut up to the stop on the ESBF-BS.

2. Screw the sensor on the ESBF-BS.

3. Apply the lock nut to secure the sensor.

7.2.4 Additional steps

1. Insert the memory card (microSD card) into the CECC-X-M1-YS.

2. Assemble the CECC-X-M1-YS.

èPay attention to the accompanying documentation for the CECC-X-M1-YS. èwww.festo.com/sp

3. Assemble the CMMP-AS.

èAccompanying documentation for the CMMP-AS. èwww.festo.com/sp

Up-to-date information on the accessories èwww.festo.com/catalogue.

8 Installation

8.1 Safety

WARNING!

Risk of injury due to lowering piston rod.

• Before working on the product: Secure the piston rod to prevent it from lowering.

WARNING!

Risk of injury due to unexpected movement of the product. Electrical energy can cause unexpected movement of the product.

• Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again.

NOTICE!

Material damage as a result of using the wrong connections. In accordance with intended use, all unnamed connections must not be used.

Details on handling the individual components of the kit are described in separate documents èwww.festo.com/sp.

8.2 Electrical installation - cables

8.2.1 Connecting cable NEBU-M12G5-E-...-LE3

The connecting cable connects the sensor on the electric drive with the analogue input [X19] on the controller. The accompanying connector must be assembled on the open cable ends.

Sensor SKDA Controller

CECC-X-M1-YS

Connection Pin Wire colour1)Usage Pin Connection

[X19]

1 BN 24VDC

2 – –

3 BU Input 4…20mA

4 BK Not used

5 – –

1) colour code in accordance with IEC 60575:1983-01

Power supply for sensor

Evaluation of the sensor signal through servo press software

X19.0.1

X19.0.2

Tab. 3 Sensor connecting cable - analogue inputs [X19]

1. Connect connecting cable to the sensor.

2. Place the open cable ends in the connector provided in accordance with the table.

3. Insert the plug into the controller connection [X19.0].

8.2.2 Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4

The connecting cable connects the CANopen interface [X4] of the motor controller with the CANopen interface [X18] of the controller. The cable is readily assembled.

1. Insert the plug into the connection [X4] of the motor controller.

2. Insert the plug into the connection [X18] of the controller.

8.2.3 Connecting cable NEBC-S1G25-P-1.5-N-LE6

The connecting cable is used to provide power to the digital controller interface [X1] of the motor controller. The wiring should be carried out in accordance with the following table.

Motor controller CMMP-AS-...-M0

Connection

Pin Wire colour1)Usage Type

[X1]

8 YE Fieldbus: Offset

9 GY Controller

20 GN Fieldbus: Offset

21 PK Output stage

1) colour code in accordance with IEC 60575:1983-01

node number bit 1

node number bit 3

enable

node number bit 0

node number bit 2

enable

Provided by the customer

Connection

YJKP

0.8/ 1.5/ 4 GND7 BN Fieldbus: Offset

7/ 12/ 17 +24VDC

all GND

all +24VDC

0.8/ 1.5/ 7/ 12

4/ 17 +24VDC

all GND

all +24VDC

GND19 WH Fieldbus: Offset

Tab. 4 Connecting cable wiring, digital control interface [X1]

1. Insert plug into the connection [X1] of the motor controller.

2. Place the open cable ends in accordance with the table.

If a customer-specific connecting cable is used, the following PIN must also be laid:

Motor controller CMMP-AS-...-M0

Connection [X1] Pin Wire colour

3, 11 - - GND

16, 23 - - +24VDC

1) colour code in accordance with IEC 60575:1983-01

Usage Connection

Provided by the customer

Tab. 5 Connecting cable wiring, digital control interface [X1] - customer-specific

1. Insert plug into the connection [X1] of the motor controller.

2. Place the additional open cable ends in accordance with the table also.

8.2.4 Motor cable NEBM-M23G8-E-...-Q9N-LEB; NEBM-T1G8-E-...-Q7N-LEB

The motor cable connects the connection [X6] on the servo motor with the connection [X6] on the motor controller. The wiring should be carried out in accordance with the following table. The wiring should be carried out in accordance with the following table.

Servo motor EMMS-AS Motor controller

CMMP-AS

Connection [X6]

1) colour code in accordance with IEC 60575:1983-01

Pin Wire colour1)Usage Pin Connection

[X6]

2 Motor power

3 Motor power

1 Motor power

GN/YE Motor power

WH Temperature

BN Temperature

GN Brake (optional) 2 BR+

YE Brake (optional) 1 BR-

supply

sensor

8 V

7 W

9 U

6 PE

5 +MTdig

4 -MTdig

Tab. 6 Motor cable

1. Insert the plug into the connection [X6] of the servo motor.

2. Place the open cable ends in accordance with the table in the connection [X6] of the motor controller.

8.2.5 Encoder cable NEBM-M12W8-E-...-N-S1G15;

NEBM-T1G8-E-...-N-G1G15

The encoder cable connects the connection [X2] on the servo motor with the connection [X2B] on the motor controller. The cable is readily assembled.

NOTICE!

Restart single-turn encoder. Loss of the reference position.

• Homing is required at the restart of the encoder.

1. Insert the plug into the connection [X2] of the servo motor.

2. Insert the plug into the connection [X2B] of the motor controller.

8.3 Electrical installation CECC-X-M1-YS

8.3.1 Overview of interfaces

Ethernet interface [X8]

USB interface [X9]

Functional earth connection

I/O interfaces [X2, X3, X4]

Power supply [X1]

Fig. 7

Status LEDs

Memory card

Power supply [X5] for digital out-

puts CANopen interface [X18]

Digital outputs [X20]

Digital inputs [X17]

Analogue inputs [X19]

Fig. 8

NOTICE!

Material damage as a result of using the wrong connections. In accordance with intended use, all unnamed connections must not be used.

The status LEDs show the operating status of the controller.

Status LED Meaning

Run Application status

Error Errors

Net Device detected

Mod reserved

Tab. 7 Status LEDs

8.3.2 Overview of connection and plug/cable: CECC-X-M1-YS

Connection Plug/cable Purpose

[X1] NECC-L2G4-C1

[X5] NECC-L2G2-C1

[X2] NECC-L2G8-C1

[X3] NECC-L2G6-C1

[X4] NECC-L2G4-C1

[X8] Standard LAN patch cable

[X9] USB interface

[X17] 2x NECC-L2G6-C1

[X18] NECC-L2G4-C1 CANopen interface

[X20] NECC-L2G2-C1

1) Plug for customer-provided cable

2) not included in the scope of delivery of the kit

Power supply for device

Power supply for digital outputs

I/O interface

Ethernet interface

Digital inputs

Digital outputs

Tab. 8 Connection and plug

8.3.3 Power supply [X1]

WARNING!

Risk of injury due to electric shock.

• For the electric power supply, use only PELV circuits that ensure a reliable electric disconnection from the mains network.

• Observe IEC60204-1/EN60204-1.

– Power supply for device, digital and analogue inputs

Resultant current for all supplied ports: £750mA

–

Of which intrinsic current consumption: £200mA

– – Use an external overload protection for the power supply of the device.

Terminal Connection Usage

X1.1 24 24V DC

X1.2 0 0V DC

X1.3 Functional earth

X1.4 Unused –

Tab. 9 Power supply connection for device, digital and analogue inputs

1. Supply the device with power.

2. Place the open cable ends in the connector provided in accordance with the table.

3. Insert the plug into the connection [X1] of the controller.

8.3.4 Power supply [X5]

– Power supply for digital outputs.

Resultant current for all supplied ports: £5A

–

Terminal Connection Usage

X5.1 24 24VDC

X5.2 0 0VDC

Tab. 10 Connection, power supply for digital outputs

1. Supply the device with power.

2. Place the open cable ends in the connector provided in accordance with the table.

3. Insert the plug into the connection [X5] of the controller.

8.3.5 I/O interface [X2, X3, X4]

Terminal Connection Usage

X2.0…X2.7 8 digital inputs Configurable as step enabling

X3.0 Start press process

X3.1 “Manual” operating mode

X3.2 "Automatic B" operating

X3.3 Referenzfahrt starten

X3.4

6 digital inputs

condition in the sequencer of the press process: DI1…DI8

Manual operating mode: Plot the reference curve Automatic operating mode: Start the press process

mode

Acknowledge error

Terminal Connection Usage

X3.5 6 digital inputs Terminate press process

X4.0…X4.3 4 digital outputs Configurable as output signals

X4.4…X4.7 Unused –

1) For details, see online help

2) Process termination if input = FALSE.

in the sequencer of the press process: DO1 …DO4 24VDC output set by the software as soon as certain event occurs (position reached, force reached).

Tab. 11 I/O interface connection

8.3.6 Ethernet interface [X8]

The Ethernet interface is designed as an RJ45 socket and supports gigabit LAN. The following protocols are supported: – EtherNet/IP (server) – ModbusTCP (Server) – Ethernet TCP/IP – PROFINET IO The interface [X10] of the controller is not supported. The controller cannot be used as a switch.

The Ethernet interface is used to configure and parameterise the system through a PC/tablet connected to the network. After the mechanical and electrical installation, the servo press kit can be commissioned with a web browser. Control and process data can be exchanged with a higher-order controller through this interface during the run-time of the system. A requirement for this is integration of the CECC-X-M1-YS in the local network.

Minimum requirements for a PC/tablet

– Web browser with Java Script and support of HTML5 Canvas, e.g. Firefox,

Chrome, Internet Explorer ³ Version9 – Screen resolution 1024 x 768 pixels Access is through entry in the address line: http://<<IP address>>:8080/servo_press_kit.htm Example: http://192.168.4.2:8080/servo_press_kit.htm

NOTICE!

Unauthorised access to the device can cause damage or malfunctions. When connecting the device to a network, protect the network from unauthorised access. Measures to protect the network include:

• Firewall

• Intrusion prevention system (IPS)

• Network segmentation

• Virtual LAN (VLAN)

• Virtual private network (VPN)

• Security at physical access level (port security) Further informationèDirectives and standards for security in information technology, e.g.IEC62443, ISO/IEC27001.

8.3.7 USB interface [X9]

The controller offers the option of connecting the USB memory stick up to 32GB to the USB interface [X9] and saving the press results. The USB interface is compatible with the USB 3.0 and USB 2.0 standards. It is suitable for USB plug type A.

8.3.8 Digital inputs [X17]

The digital inputs, configured in 3-wire connection technology, are not galvanically separated. The ground potential for all inputs relates to GND of the power supply [X1]. For connecting additional sensors (e.g. external cylinder limit switches, workpiece inspection) with 3-wire connection technology: Use 3 adjacent terminals each.

NOTICE!

Material damage or loss of function due to incorrect I/O circuitry.

• All digital inputs/outputs are designed as PNP. Use only corresponding cir-

cuitry.

Terminal Connection Usage

X17.0.1 24VDC Power supply 24VDC for pro-

X17.0.2 Input DI9 Program selection bit 0

X17.0.3 GND logic Power supply GND sensor for

X17.1.1 24VDC Power supply 24VDC sensor

X17.1.2 Input DI10 Program selection bit 1

X17.1.3 GND logic Power supply GND sensor for

X17.2.1 24VDC Power supply 24VDC sensor

gram selection bit 0

program selection bit 0

for program selection bit 1

program selection bit 1

for program selection bit 2

Terminal Connection Usage

X17.2.2 Input DI11 Program selection bit 2

X17.2.3 GND logic Power supply GND sensor for

X17.3.1 24VDC Power supply 24VDC sensor

X17.3.2 Input DI12 Program selection bit 3

X17.3.3 GND logic Power supply GND sensor for

X17.4.1 24VDC Power supply 24VDC

X17.4.2 Servo press activation Release of motor controller out-

X17.4.3 GND logic Power supply GND

X17.5.1 24VDC Power supply24VDC

X17.5.2 Activation of step operation Press process in step operation

X17.5.3 GND logic Power supply GND

X17.6.1…X17.6.3 Unused –

X17.7.1…X17.7.3 Unused –

1) optional

2) reserve

program selection bit 2

for program selection bit 3

program selection bit 3

put stage via controller CECC-X-M1-YS

Tab. 12 Connection of digital inputs

8.3.9 Digital outputs [X20]

The digital outputs, configured in 2-wire connection technology, are galvanically separated. The current load for each output is 0.5A. The ground potential for all outputs relates to GND of the power supply [X5]. All outputs are protected against short circuit and thermal overload.

NOTICE!

Material damage or loss of function due to incorrect I/O circuitry.

• All digital inputs/outputs are designed as PNP. Use only corresponding circuitry.

8.4 Electrical installation CMMP-AS

8.4.1 Overview of interfaces

Fig. 10

Activation of firmware download

Activation of CANopen terminat-

ing resistor CANopen interface [X4]

Ethernet interface [X18]

7-segments display

Reset button

Status LEDs

Digital I/O interface for control of

the STO function [X40]

Digital control interface [X1]

Power supply [X9]

PE connection

Fig. 9

Use 2 adjacent terminals when connecting a consumer.

Terminal Connection Assignment Comments

X20.0.1 Signal P Errors 0.5 A per channel, SSR

X20.0.2 Unused – –

X20.1.1 Signal P Servo press ready for

X20.1.2 Unused – –

X20.2.1 Signal P Homing requirement 0.5 A per channel, SSR

X20.2.2 Unused – –

X20.3.1 Signal P Press result OK 0.5 A per channel, SSR

X20.3.2 Unused – –

X20.4.1 Signal P Press result not OK 0.5 A per channel, SSR

X.20.4.2 Unused – –

X20.5.1 Signal P Servo press activated –

X20.5.2 Unused – –

X20.6.1 Signal P Program step com-

X20.6.2 Unused – –

X20.7.1…X20.7.2 Unused – –

1) SSR: Solid State Relay

2) For details, see online help

operation

pleted

1)2)

0.5 A per channel, SSR

1)2)

–

Tab. 13 Terminal allocation of digital outputs

8.3.10 Card slot for memory card

• Plug the memory card laterally into the device so the system can run.

Configurations, programs and results of press processes can be stored.

Fig. 11

Motor connection [X6]

Encoder connection [X2B]

Fig. 12

NOTICE!

Material damage as a result of using the wrong connections. In accordance with intended use, all unnamed connections must not be used.

The status LEDs show the operating status of the motor controller.

Status LED Meaning

Ready/Error Status

Enable release

CAN CAN bus status display

Tab. 14 Status LEDs

8.4.2 Overview of connection and plug/cable: CMMP-AS

Connection Plug/cable Purpose

[X1] Connecting cable

[X2B] Encoder cable Connection for servo motor

[X4] Connecting cable

[X6] Motor cable Connection for servo motor con-

[X9] Plug

[X18] Standard LAN patch cable

[X40] Plug connector

1) Plug for customer-provided cable

2) not included in the scope of delivery of the kit

NEBC-S1G25-P-1.5-N-LE6

NEBC-S1WA9-P-1.5-N-BB-L2G4

Digital control interface for customer connection

encoder connection

Connection for controller CECC-X-M1-YS

nection

Power supply

Ethernet interface

Interface for STO function

Tab. 15 Connection and plug

8.4.3 Basic setting of DIP switch

The two DIP switches on the motor controller CMMP-AS must be set to a defined basic setting in this application.

1. Set switch [S2] to the position 0.

2. Set switch [S3] t the position 0.

8.4.4 Power supply [X9]

• Connect the power supply in accordance with the table è 1.1 Further applicable documents.

Force range Power supply

Up to 4kN 100…230V AC (1 phase)

Ab 7kN 230…480VAC (3 phases)

Tab. 16 Power supply

8.4.5 Ethernet interface [X18]

The Ethernet interface is used to for the connection with the higher-order controller.

8.5 I/O interface for STO [X40]

The STO function is described in the additional documents è 1.1 Further applicable documents.

Motor controller Design on the device Counterplug

CMMP-AS PHOENIX MINICOMBICON MC

1.5/8-GF-3.81 BK

PHOENIX MINICOMBICON MC

1.5/8-STF-3.81 BK

Tab. 17 Plug design [X40]

[X40] Pin Designation Value Specification

1 STO-A 0V / +24VDC Control input A for

2 0V-A 0V Reference potential

3 STO-B 0V / +24VDC Control input B for

4 0V-B 0V Reference potential

5 C1 – Acknowledgment

6 C2 – Acknowledgment

7 24V +24VDC Output for auxiliary

8 0V 0V Reference potential

the function STO

for STO-A

the function STO

for STO-B

contact for the STO status on an external controller

power supply (24VDC logic supply of the motor controller brought out)

for auxiliary power supply

Tab. 18 Assignment [X40]: I/O interface for STO

8.5.1 Circuitry with use of the STO safety function [X40]

• To work safely with the STO safety function (safe torque off), please observe the additional information in the further applicable documents è 1.1 Further applicable documents.

9 Commissioning

WARNING!

Risk of injury due to unexpected movement of the product. Electrical energy can cause unexpected movement of the product.

• Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again.

The first steps for commissioning the servo press kit are made with the help of the Festo Field Device Tool (FFT èwww.festo.com/sp).

Requirements

– PC with FFT as well as control and motor controller are connected over the

same network.

– Participants (control, motor controller) are connected directly over a switch.

Port Manual TCP/UDP

161 PROFINET (use of SNMP)

80, 8080 HTTP. Access to the servo press

20, 21 FTP TCP

1024 - 65535 FTP logging

4444 Control of servo press via

502 Modbus® TCP

44818 EtherNet/IP TCP

2222 EthernetIP UDP

10002 Festo Field Device Tool UDP/TCP

software

Depending on the FTP server configuration, ports in this area have to be released.

TCP/IP

TCP

Tab. 19 Ports for servo press controller

Preparation with the FFT

1. Preparation with the FFT: Set network parameters of the controller CECC-X-M1-YS.

2. Set network parameters of the motor controller CMMP-AS.

3. Optional: Update firmware and software. – Firmware update for controller CECC-X-M1-YS – Firmware update for motor controller CMMP-AS – Software update for servo press software on the controller CECC-X-M1-YS

Examples with explanations in the application notes from Festo èwww.festo.com/sp.

NOTICE!

Increased wear in case of operation with too little stroke.

• Observe the minimum stroke.

• If undercut: minimum stroke of 12.5mm must be traversed 10 times in every 100 movement cycles.

10 Maintenance

10.1 Safety

WARNING!

Risk of injury due to lowering piston rod.

• Before working on the product: Secure the piston rod to prevent it from lowering.

WARNING!

Risk of injury due to unexpected movement of the product. Electrical energy can cause unexpected movement of the product.

• Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again.

10.2 Maintenance work

The maintenance work required for the individual components of the kit is described in the further applicable documents è 1.1 Further applicable documents.

Interval Maintenance work

at least once a year - depending on the number of movements and load

Check the mounting of the force sensor.

Check the toothed belt for wear and pretension. If the toothed belt breaks, the axis can fall down in an uncontrolled manner.

Check the mounting of the coupling on a regular basis.

Tab. 20

10.3 Cleaning

NOTICE!

Material damage due to incorrect cleaning.

• Do not clean the guide elements.

• Clean product only with non-abrasive cleaning agents and a soft cloth.

The procedure for cleaning the individual components of the kit is described in the further applicable documents è 1.1 Further applicable documents.

11 Repair

Repair is described in separate documents èwww.festo.com/sp. For additional support for repairs: Consult your regional Festo contact.

12 Dismounting

WARNING!

Risk of injury due to unexpected movement of the product. Electrical energy can cause unexpected movement of the product.

• Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again.

WARNING!

Risk of injury due to unexpected movement of the product when lifting it.

• Secure movable components with transport locks to prevent unexpected movement.

• Use all of the transport lugs.

• Observe the position of the centre of gravity.

Details on handling the individual components of the kit are described in separate documents èwww.festo.com/sp.

13 Disposal

ENVIRONMENT!

Send the packaging and product for environmentally sound recycling in accordance with the current regulations èwww.festo.com/sp.

14 Technical data

14.1 General features

Servo press Kit YJKP 0.8 1.5 4 7 12 17

Max. pressing force [kN] 0.8 1.5 4 7 12 17

Max. payload [kg] 19.5 19.5 48 48 95 95

PLC interface Ethernet

Duty cycle [%] 100

Mounting position Optional

Control CECC-X-M1-YS

Motor controller CMMP-AS-...-M0

Servo motor EMMS-AS-...-HS 55-M 70-S 100-S 100-M 140-L

Electric cylinder

Electric drive ESBF-BS-...-5P 32-...2)40-...2)50-...2)63-...2)80-...2)100-...

Spindle pitch [mm] 5

Repetition accuracy [mm] ± 0.01 ± 0.015 ± 0.01

Feed speed [mm/s]

Acceleration

Deceleration

Quick-stop deceleration [m/s2] 5

Motor attachment position Axial, parallel

Vibration and shock resistance

Force sensor

Force sensor SKDA-...-AB 0.8 1.5 4 7 12 17

Max. overload [kN] ± 1.5 ± 3.75 ± 11.25 ± 15 ± 30 ± 37.5

Scanning frequency [Hz] 1000

Accuracy of measurement [%FS]

Vibration and shock resistance

1) The system can permanently press with nominal force against a component/load (with v less than 50

mm/s).

2) Working stroke [mm]: 100, 200, 300, 400

3) Acceleration for positioning procedures

4) Deceleration when force is reached

5) in accordance with IEC 60068-2-6/EN 60068-2-6

[m/s2] 2

C2-3A C5-3A C5-11A-P3 C10-1-

£250 £160

SG2 / SG2

£± 0.25

SG3 / SG2

1A-P3

Tab. 21 Technical data YJKP

14.2 Technical data of the main components

Controller CECC-X-M1-YS

Operating voltage [X1, X5] [VDC] 19.2…30

Operating voltage [X21] [VDC] 19.2…50

Nominal current consumption at 24VDC

Reverse polarity protection No

Fan noise LpAeq (1m distance)

Memory card

Supported type microSD

Capacity [GByte] 32

File system FAT32

Analogue input [X19]

Input signal [mA] 0…20

Resolution 14 bits

Hardware

Processor (CPU) Dual core, 2 x 866 MHz

Total main memory [MByte] 512

[mA] 200

[dB(A)] 35.7

Tab. 22 Technical data

Motor controller CMMP-AS

Nominal voltage [VDC] 24 ± 20 %

Nominal voltage

Max. current for holding brake

Type of mounting Screwed onto sub-base

Display 7-segments display

Protocol ModbusTCP, EtherNet/IP, TCP/IP, PROFINET

Dimensions (HxWxD)

Mounting plate dimensions [mm] 248x61 297x75

1) Plus current consumption from an existing holding brake and I/Os

2) Without plug, shield screw and screw heads

[A] 0.55 0.65 1

[A] 1 2

[mm] 202x66x207 227x66x207 252x79x247

C2-3A-M0C5-3A-M0C5-11A-

P3-M0

C10-11AP3-M0

Tab. 23 Technical data

14.3 Product weight

Servo press Kit YJKP 0.8 1.5 4 7 12 17

CECC-X-M1-YS [kg] 0.41

CMMP-AS-...-M0 [kg] 2.1 2.2 3.5

Servo motor

Servo motor EMMS-AS-...-HS 55-M 70-S 100-S 100-M 140-L

Basic weight [kg] 1.6 2.1 4.8 6.9 16.2 16.2

Additional weight of brake [kg] 0.1 0.2 0.5 0.6 0.8 0.8

Electric cylinder

Electric drive ESBF-BS-...-5P 32-a 40-a 50-a 63-a 80-a 100-a

Basic weight with 0mm stroke

Additional weight per 100mm stroke

Force sensor

Force sensor SKDA-..-AB 0.8 1.5 4 7 12 17

Basic weight [kg] 0.2 0.2 0.3 0.3 0.7 0.7

Connecting kit

Parallel kit [kg] 1.05 2.45 4.99 4.95 11.9 11.8

Axial kit [kg] 0.26 0.41 1.14 1.17 2.92 3.46

[kg] 0.781 1.237 1.982 3.163 7.393 7.393

[kg] 0.33 0.47 0.65 0.87 1.55 1.55

Tab. 24 Technical data, product weight

14.4 Operating and storage conditions

Feature

Storage temperature [°C] –10…+60

Storage location Dry, solid and flat base (in original packaging)

Max. storage time 48 months

Ambient temperature [°C] 0…+40

Air humidity [%] 0…90 (non-condensing)

Corrosion resistance class CRC

Feature

Permissible setup altitude above sea level

At nominal power [m] 1000

With performance reduction2)[m] 1000…2000

1) No corrosion stress. Applies to small, optically irrelevant standard parts such as threaded pins, circlips and

clamping sleeves which are usually only available on the market in a phosphated or burnished version (and possibly oiled) as well as to ball bearings (for components < CRC 3) and plain bearings.

2) Above 1000 m above sea level, performance reduction of 1 % per 100 m

Tab. 25 Technical data, operating and storage conditions

14.5 Severity level (SL) for vibration and shock

Vibration load

Frequency range [Hz] Acceleration [m/s2] Deflection [mm]

Severity level 1

2…8 2…8 – – ± 3.5 ± 3.5

8…27 8…27 10 10 – –

27…58 27…60 – – ± 0.15 ± 0.35

58…160 60…160 20 50 – –

160…200 160…200 10 10 – –

Severity level 2

Severity level 1

Severity level 2

Severity level 1

Severity level 2

Tab. 26 Vibration load

Shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

Severity level 1

± 150 ± 300 11 11 5 5

Severity level 2

Severity level 1

Severity level 2

Severity level 1

Severity level 2

Tab. 27 Shock load

Continuous shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

± 150 6 1000

Tab. 28 Continuous shock load

Festo YJKP Instructions, Assembly, Installation

Specifications and Main Features

Frequently Asked Questions

User Manual

1 About this document

1.1 Further applicable documents

2 Safety

2.1 Intended use

2.2 Foreseeable misuse

2.3 Qualification of specialized personnel

3 Additional information

4 Service

5 Product overview

6 Transport

6.1 Sequence of transport and unpackaging

6.2 Restraints in the packaging

Assemble the axial kit EAMM-A

Assemble the parallel kit EAMM-U

7.2.2 Mount the drive unit on the frame

7.2.3 Assemble the sensor SKDA

7 Mounting

7.1 Preparation

7.1.1 Fitting space

7.1.2 Mounting surface

7.2 Assembly

7.2.1 Assemble the motor mounting kit

7.2.4 Additional steps

8 Installation

8.1 Safety

8.2 Electrical installation - cables

8.2.1 Connecting cable NEBU-M12G5-E-...-LE3

8.2.2 Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4

8.2.3 Connecting cable NEBC-S1G25-P-1.5-N-LE6

8.2.4 Motor cable NEBM-M23G8-E-...-Q9N-LEB; NEBM-T1G8-E-...-Q7N-LEB

8.3 Electrical installation CECC-X-M1-YS

8.3.1 Overview of interfaces

8.3.2 Overview of connection and plug/cable: CECC-X-M1-YS

8.3.3 Power supply [X1]

8.3.4 Power supply [X5]

8.3.5 I/O interface [X2, X3, X4]

8.3.6 Ethernet interface [X8]

8.3.7 USB interface [X9]

8.3.8 Digital inputs [X17]

8.3.9 Digital outputs [X20]

8.4 Electrical installation CMMP-AS

8.4.1 Overview of interfaces

8.3.10 Card slot for memory card

8.4.2 Overview of connection and plug/cable: CMMP-AS

8.4.3 Basic setting of DIP switch

8.4.4 Power supply [X9]

8.4.5 Ethernet interface [X18]

8.5 I/O interface for STO [X40]

8.5.1 Circuitry with use of the STO safety function [X40]

9 Commissioning

Preparation with the FFT

10 Maintenance

10.1 Safety

10.2 Maintenance work

10.3 Cleaning

11 Repair

12 Dismounting

13 Disposal

14 Technical data

14.1 General features

14.2 Technical data of the main components

14.3 Product weight

14.4 Operating and storage conditions

14.5 Severity level (SL) for vibration and shock