Festo YJKP Instructions, Assembly, Installation

Servo Press Kit
YJKP

Festo AG & Co. KG
73734 Esslingen
Ruiter Straße 82
Germany
[phone]

www.festo.com

Instructions| Assembly, Installation

8076678
2017-12d
[8076680]

Translation of the original instructions

CANopen®, EtherNet/IP®, MODBUS®, PI PROFIBUS PROFINET® are registered
trademarks of the respective trademark owners in certain countries.

1 About this document

1.1 Further applicable documents

All available documents for the product èwww.festo.com/pk.

User documentation

Name, type Link, contents

Sensor SKDA-...-AB (operating instructions) èwww.festo.com/sp

Electric drive ESBF-BS (operating instructions) èwww.festo.com/sp

Axial kit EAMM-A (assembly instructions) èwww.festo.com/sp

Parallel kit EAMM-U (assembly instructions) èwww.festo.com/sp

Servo motor EMMS-AS-55 (operating instruc­tions)

Servo motor EMMS-AS-70 (operating instruc­tions)

Servo motor EMMS-AS-100 (operating instruc­tions)

Servo motor EMMS-AS-140 (operating instruc­tions)

Motor controller CMMP-AS-...-M0 (user docu­mentation)

Controller CECC-X-M1 (user documentation) èwww.festo.com/sp

Encoder cable NEBM-M (assembly instructions) èwww.festo.com/sp

Encoder cable NEBM-T1G8 (assembly instruc­tions)

Motor cable NEBM-M23G8 (assembly instruc­tions)

Motor cable NEBM-T1G8 (assembly instructions) èwww.festo.com/sp

Connecting cable NEBU-M12G5-E-...-LE3
(assembly instructions)

Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4
(assembly instructions)

Connecting cable NEBC-S1G25-P-1.5-N-LE6
(assembly instructions)

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

èwww.festo.com/sp

Tab. 1 Further applicable documents on the Servo Press Kit

Additional media

Name, type Table of contents

Web Help YJKP Operation of the software for servo press kit YJKP

Application note Application examples for connection and com-

missioning
èwww.festo.com/sp

Tab. 2 Additional media on the Servo Press Kit

The range of application and certifications of the individual components of the kit
are described in separate documents èwww.festo.com/sp.

2 Safety

2.1 Intended use

This product is a module for execution of joining tasks with monitoring of the join­ing process. The module can be used within machines or automated systems with
a higher-order controller.
Use the product only as follows:
– in perfect technical condition

8076678

– in its original condition, without unauthorised modifications
– Within the limits of the product defined by the technical data
– in an industrial environment
– permanently mounted

2.2 Foreseeable misuse

Never use the product as follows:
– with unauthorised modifications or alterations to the product
– with load limits exceeded
– in an invalid mounting position

2.3 Qualification of specialized personnel

Only qualified personnel may perform installation, commissioning, maintenance
and disassembly of the product.
The qualified personnel must be familiar with installation of mechatronic systems.

3 Additional information

– Accessories èwww.festo.com/catalogue.
– Spare parts èwww.festo.com/spareparts.

4 Service

Contact your regional Festo contact person if you have technical questions
èwww.festo.com.

5 Product overview

Servo motor EMMS-AS

1

Axial/parallel kit EAMM-A/U

2

Electric drive ESBF-BS

3

Sensor SKDA-...-AB

4

Connecting cable

5

NEBU-M12G5-E-...-LE3
Encoder cable NEBM

6

Motor cable NEBM

7

LAN cable (not included in the

8

delivery)

Connecting cable

9

NEBC-S1WA9-P-1.5-N-BB-L2G4
Controller CECC-X-M1-YS

10

Memory card

11

Motor controller CMMP-AS

12

Connecting cable

13

NEBC-S1G25-P-1.5-N-LE6
Higher-order controller (not

14

included in the delivery)
Laptop (not included in the deliv-

15

ery)

Fig. 1

6 Transport

6.1 Sequence of transport and unpackaging

NOTICE!

Damage to the product due to incorrect transport.

• Observe the transport labelling and information on the packaging.

1. Transport the product to the installation/storage location in its packaging and
set it down on a firm and flat base.

2. When storing: Pay attention to the storage conditions è 14 Technical data.

NOTICE!

Damage to the product due to incorrect unpacking.

• Observe the labelling and information on unpacking shown on the packaging.

• Unpack the product with at least 2 persons present.

• Use appropriate tools.

• Parts of the packaging are large and heavy:
– Do not let any parts fall onto the product.
– Use suitable aids to raise and lower the product (e.g. crane).

3. Remove the packaging in accordance with the printed sequence.

6.2 Restraints in the packaging

Transport restraints prevent uncontrolled movement of the product in the pack­aging during transport and installation. The product is provided with the following
designated transport restraints:

Fig. 2

Fig. 3

Assemble the axial kit EAMM-A

Fig. 4

èPay attention to the accompanying documentation: Axial kit EAMM-A
(assembly instructions)
èwww.festo.com/sp

• Assemble the axial kit EAMM-A

Assemble the parallel kit EAMM-U

Fig. 5

èPay attention to the accompanying documentation for EAMM-U.
èwww.festo.com/sp

• Assemble the parallel kit EAMM-U.

7.2.2 Mount the drive unit on the frame

èPay attention to the accompanying documentation for ESBF.
èwww.festo.com/sp

• Mount the complete unit consisting of axis, axial/parallel kit and motor on the
customer-provided frame so that it is tension-free.

7.2.3 Assemble the sensor SKDA

7 Mounting

7.1 Preparation

7.1.1 Fitting space

The fitting space required for the product depends on the selected size of the
Servo Press Kit and the following factors:
– Stroke of the electric cylinder èwww.festo.com/catalogue
– Attachment position and type of motor

Unintentional lowering of the piston rod is possible at any time. The axis cannot
be pushed back manually. If necessary, the electric cylinder may need to be dis­mantled.

7.1.2 Mounting surface

The mounting surface must exhibit the following characteristics:
– torsionally rigid
– free of stress
– sufficient strength to absorb the maximum forces
– sufficient evenness

7.2 Assembly

WARNING!

Risk of injury due to lowering piston rod.

• Before working on the product: Secure the piston rod to prevent it from
lowering.

CAUTION!

Risk of injury due to falling product.

• Make sure the mounting surface is sufficiently strong to absorb the maximum
forces.

• Only use the supplied mounting components.

• Secure the screw connections.

In the Servo Press Kit, the electric drive, axial or parallel kit and servo motor can
be pre-assembled. With individual components, the following assembly steps are
required.

7.2.1 Assemble the motor mounting kit

Depending on the configuration, an axial or parallel kit can be assembled.

Fig. 6

èPay attention to the accompanying documentation for SKDA.
èwww.festo.com/sp

1. Do not screw the lock nut up to the stop on the ESBF-BS.

2. Screw the sensor on the ESBF-BS.

3. Apply the lock nut to secure the sensor.

7.2.4 Additional steps

1. Insert the memory card (microSD card) into the CECC-X-M1-YS.

2. Assemble the CECC-X-M1-YS.

èPay attention to the accompanying documentation for the CECC-X-M1-YS.
èwww.festo.com/sp

3. Assemble the CMMP-AS.

èAccompanying documentation for the CMMP-AS.
èwww.festo.com/sp

Up-to-date information on the accessories èwww.festo.com/catalogue.

8 Installation

8.1 Safety

WARNING!

Risk of injury due to lowering piston rod.

• Before working on the product: Secure the piston rod to prevent it from
lowering.

WARNING!

Risk of injury due to unexpected movement of the product.
Electrical energy can cause unexpected movement of the product.

• Before working on the product: Switch off the power supply, ensure that it is
off and secure it against being switched on again.

NOTICE!

Material damage as a result of using the wrong connections.
In accordance with intended use, all unnamed connections must not be used.

Details on handling the individual components of the kit are described in separate
documents èwww.festo.com/sp.

8.2 Electrical installation - cables

8.2.1 Connecting cable NEBU-M12G5-E-...-LE3

The connecting cable connects the sensor on the electric drive with the analogue
input [X19] on the controller.
The accompanying connector must be assembled on the open cable ends.

Sensor SKDA Controller

CECC-X-M1-YS

Connection Pin Wire colour1)Usage Pin Connection

[X19]

1 BN 24VDC

2 – –

3 BU Input 4…20mA

4 BK Not used

5 – –

1) colour code in accordance with IEC 60575:1983-01

Power supply for
sensor

Evaluation of the
sensor signal
through servo
press software

X19.0.1

X19.0.2

Tab. 3 Sensor connecting cable - analogue inputs [X19]

1. Connect connecting cable to the sensor.

2. Place the open cable ends in the connector provided in accordance with the
table.

3. Insert the plug into the controller connection [X19.0].

8.2.2 Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4

The connecting cable connects the CANopen interface [X4] of the motor controller
with the CANopen interface [X18] of the controller.
The cable is readily assembled.

1. Insert the plug into the connection [X4] of the motor controller.

2. Insert the plug into the connection [X18] of the controller.

8.2.3 Connecting cable NEBC-S1G25-P-1.5-N-LE6

The connecting cable is used to provide power to the digital controller interface
[X1] of the motor controller.
The wiring should be carried out in accordance with the following table.

Motor controller
CMMP-AS-...-M0

Connection

Pin Wire colour1)Usage Type

[X1]

8 YE Fieldbus: Offset

9 GY Controller

20 GN Fieldbus: Offset

21 PK Output stage

1) colour code in accordance with IEC 60575:1983-01

node number
bit 1

node number
bit 3

enable

node number
bit 0

node number
bit 2

enable

Provided by the cus­tomer

Connection

YJKP

0.8/ 1.5/ 4 GND7 BN Fieldbus: Offset

7/ 12/ 17 +24VDC

all GND

all +24VDC

0.8/ 1.5/ 
7/ 12

4/ 17 +24VDC

all GND

all +24VDC

GND19 WH Fieldbus: Offset

Tab. 4 Connecting cable wiring, digital control interface [X1]

1. Insert plug into the connection [X1] of the motor controller.

2. Place the open cable ends in accordance with the table.

If a customer-specific connecting cable is used, the following PIN must also be
laid:

Motor controller
CMMP-AS-...-M0

Connection [X1] Pin Wire colour

3, 11 - - GND

16, 23 - - +24VDC

1) colour code in accordance with IEC 60575:1983-01

1)

Usage Connection

Provided by the
customer

Tab. 5 Connecting cable wiring, digital control interface [X1] - customer-specific

1. Insert plug into the connection [X1] of the motor controller.

2. Place the additional open cable ends in accordance with the table also.

8.2.4 Motor cable NEBM-M23G8-E-...-Q9N-LEB; NEBM-T1G8-E-...-Q7N-LEB

The motor cable connects the connection [X6] on the servo motor with the connec­tion [X6] on the motor controller. The wiring should be carried out in accordance
with the following table.
The wiring should be carried out in accordance with the following table.

Servo motor EMMS-AS Motor controller

CMMP-AS

Connection
[X6]

1) colour code in accordance with IEC 60575:1983-01

Pin Wire colour1)Usage Pin Connection

[X6]

2 Motor power

3 Motor power

1 Motor power

GN/YE Motor power

WH Temperature

BN Temperature

GN Brake (optional) 2 BR+

YE Brake (optional) 1 BR-

supply

supply

supply

supply

sensor

sensor

8 V

7 W

9 U

6 PE

5 +MTdig

4 -MTdig

Tab. 6 Motor cable

1. Insert the plug into the connection [X6] of the servo motor.

2. Place the open cable ends in accordance with the table in the connection [X6]
of the motor controller.

8.2.5 Encoder cable NEBM-M12W8-E-...-N-S1G15;

NEBM-T1G8-E-...-N-G1G15

The encoder cable connects the connection [X2] on the servo motor with the con­nection [X2B] on the motor controller.
The cable is readily assembled.

NOTICE!

Restart single-turn encoder.
Loss of the reference position.

• Homing is required at the restart of the encoder.

1. Insert the plug into the connection [X2] of the servo motor.

2. Insert the plug into the connection [X2B] of the motor controller.

8.3 Electrical installation CECC-X-M1-YS

8.3.1 Overview of interfaces

Ethernet interface [X8]

1

USB interface [X9]

2

Functional earth connection

3

I/O interfaces [X2, X3, X4]

4

Power supply [X1]

5

Fig. 7

Status LEDs

1

Memory card

2

Power supply [X5] for digital out-

3

puts
CANopen interface [X18]

4

Digital outputs [X20]

5

Digital inputs [X17]

6

Analogue inputs [X19]

7

Fig. 8

NOTICE!

Material damage as a result of using the wrong connections.
In accordance with intended use, all unnamed connections must not be used.