Ferm Jsv-600P User Manual

Ferm B.V. • P.O. Box 134 • 8280 AC Genemuiden • NL• Internet: www.ferm.com 0208/09

UK Subject to change

Ferm Jig Saw

JSV-600P

USER’S MANUAL

Art.nr. 726065

Screwfix art.nr: 1932

Ferm 7

FERM JSV-600P JIG SAW
USERS MANUAL

TECHNICAL SPECIFICATIONS

PACKAGE CONTENTS

1 Jigsaw appliance
14 saw blades
1 Allen key
1 Parallel saw guide
1 Vacuum cleaner adapter
1 User manual
1 Warranty card
1 Safety advice

Check the machine and accessories for transport
damage.

PRODUCTINFORMATION

1. Speed control

2. Interlocking knob

3. Switch

4. Connection point vacuum cleaner

5. Allen key

6. Bottom plate

7. Saw buckle

8. Pendulum

9. Guard

ELECTRICAL INFORMATION

This product is complete with a pre-wired mains plug, it
is double insulated in accordance with EN 50144 – no
earth wire is required.
If the plug needs replacing follow these instructions.

Wire correctly

The wires in the mains lead are coloured in the following
way:

BLUE -Neutral
BROWN -Live

Securing wires

Secure wires carefully and firmly to the correct termi­nals. Secure the mains cable in the plug cord grip firmly
Fit a 5-amp fuse. If a 13amp (BS1363) plug is used a (BS

1362) ASTA approved 5-amp fuse must be fitted.

Recycle/Dispose of old plug and cable

Prevent inadvertent connection to socket and risk of
electric shock

SAFETY INSTRUCTIONS

The following symbols are used in these instructions for
use:

Denotes risk of personal injury, loss of life or
damage to the tool in case of non-observance of the

instructions in this manual.

Denotes risk of electric shock.

Carefully read this manual before using the machine.
Make sure that you know how the machine functions and
how to operate it. Maintain the machine in accordance
with the instructions to make sure it functions properly.
Keep this manual and the enclosed documentation with
the machine.

Ferm products are manufactured to high quality stan­dards they are safe and fit for purpose at time of sale, but
all tools can be dangerous if the correct precautions are
not taken. Always follow these instructions, do not carry
out the operation until you are sure you can do so in
safety. Remember to consider the work environment
for safe operation as well as safety for tool use.

Warning! When using electric tools, basic safety

precautions should always be followed to reduce
the risk of fire, electric shock and personal injury. Read all
these instructions before attempting to operate this product.
Save these instructions for future reference.

Voltage | 230 V~
Frequency | 50 Hz
Input power | 570 W
Speed, no load | 500-3000/min
Max. material thicknes | 70 mm
Max. cutting stroke | 18 mm
Cutting angle | 0 - 45°
Machine weight | 2 kg
LpaSound pressure level | 90.4 dB(A)
LwaSound power level | 103.4 dB(A)
Vibration | 3.3 m/s

2

2 Ferm

EXPLODED VIEW

SPARE PARTS

REF. NR. DESCRIPTION FERM NR.

6 CARBON BRUSH HOLDER 407800
7 CARBON BRUSH (SET) 407801
9 SWITCH 407802
10 SPEED CONTROL PLATE 407803
13 ADAPTER FOR VACUUM CLEANER 407809
15 STATOR 407804
17 ROTOR 407805
21 + 35-42 GUIDE WHEEL COMPLETE 407808
23 GEAR 407806
29-31 SAW MECHANISM COMPLETE 407807

- SIDE GUIDE 407810

Fuse

Blue

(Neutral)

(5 Amp)

Brown

(Live)

Check for damaged parts

Do not use a tool with damaged parts, before further use a
damaged tool must be carefully checked by a qualified per­son to determine that it will operate properly.
Check for alignment of moving parts, binding or breakage of
parts, mounting and other conditions that may affect its
operation.

A damaged part or guard should be properly repaired by an
authorised service centre, unless indicated otherwise in the
instruction manual. Have defective switches replaced by an
authorised service centre. Do not use a tool if the switch
does not turn on and off.

Have your tool repaired by an expert

This appliance is manufactured in accordance with rele­vant safety standards. Only experts must carry out repai­ring of electrical appliances, otherwise considerable dan­ger for the user may result.

Storing tools

When not in use tools should be stored in the dry, out of
reach of children.

Lubrication

The machine requires a small amount of light oil on the
blade guide otherwise no other user lubrication

ENVIRONMENT

Recycle the packaging according to the identification
marks on it.
At the end of the product or its accessories life please
recycle where facilities exist - phone the Helpline for
current advice on recycling.

GUARANTEE

The guarantee conditions can be found on the separately
enclosed guarantee card.

We declare under our sole responsibility that this

product is in conformity with the following

standards or standardized documents

EN50144-2-10, EN50144-1

EN55014-1, EN55014-2, EN61000-3-2, EN61000-

3-3

in accordance with the regulations:

98/37/EEC
73/23/EEC

89/336/EEC

from 01-03-2000

GENEMUIDEN NL

W. Kamphof
Quality department

For any queries relating to operational or safety
matters contact:

Ferm Customer Helpline on: 0115 966 1199
Monday-Friday 8am – 6pm
Saturday 9am – 1 pm

CE

ı

DECLARATION OF CONFORMITY

(

UK

)

6 Ferm

PERSONAL SAFETY
Use Personal Protection Safety Equipment

Protect eyes with safety glasses or goggles note: the use
of safety protective eyewear without the CE mark can
lead to serious injury if the lens breaks. A suitable dust
mask should be worn if cutting, drilling or sanding is
dusty, in particular chipboard or MDF.
Approved safety footwear and headgear should worn as
appropriate, for example on building works or when
heavy weights are involved. Wear suitable gloves and
apron to protect against sparks/debris. Wear earplugs
or ear defenders.

Dress properly

Do not wear loose clothing or jewellery. It can get caught
in moving parts. Non-skid footwear is recommended
when working out doors. Wear protective hair covering
to contain long hair.

Stay alert

Watch what you are doing Use common sense. Do not
operate tools when tired or after taking alcohol or pre­scription/ non-prescription drugs.

OPERATIONAL SAFETY

Warning!

This machine can produce fine dust, which is harm­ful to your health – always wear a suitable dust mask and
other protection equipment as appropriate.

Concentrate

Routine and repetition can lead to mistakes. Remember
that a slight lack of concentration can result in serious
injuries in a split second.

Keep work area clean

Cluttered areas and benches invite injuries.

Consider the work environment

Do not expose power tools to rain or use them in damp
or wet locations. Keep work area well lit. Do not use
power tools in the presence of flammable liquids,
vapours or gases.

Guard against electric shock

This unit contains dangerous voltages. Use a RCD (resi­dual current device) to provide protection against elec­trical shock. Prevent body contact with grounded surfa­ces (e.g. pipes, radiator, ranges or refrigerators).

Keep children and pets away

Do not let children or pets come into contact with the
tool, extension cable or work area.

Do not force the tool

It will work better and safer at the rate for which it was
intended.

Use the right tool

Do not force small tools or attachments to do the job of a
heavy-duty tool. Do not use tools for purposes for which
they were not intended; for example do not use a circular
saw for cutting trees or logs.

Do not abuse cable

Never carry the tool by the cable or pull it to disconnect
it from the power socket. Keep the cable away from heat,
oil and sharp edges. Do not touch the metal plug pins
when connecting or removing the plug.

Secure work

Use clamps or a vice to hold work. It is safer than using
your hand and it frees both hands to operate the tool.

Do not over-reach

Keep a proper footing and balance at all times.

Disconnect tools from power supply

When not in use, before servicing and when changing
accessories such as blades, bits and cutters. Always
switch off and unplug the saw from the power supply
before making adjustments or changing blades.

Remove adjusting keys and wrenches

Ensure that they are removed from the tool before swit­ching on.

Avoid unintentional starting

Do not carry plugged in tools with your finger on the
switch. Check that the switch is off before plugging in to
socket.

Outdoor use extension cables

When the tool is used outdoors use only an extension
cable intended for outdoor use and marked accordingly.

Use a RCD (residual current device)

This provides protection against electrical shock. Do
not use in rain or damp conditions.

Connect a dust extraction device

Whenever there are facilities for fitting a dust of fume
extraction system, make sure it is connected and used.

Use recommended accessories

The use of any other accessory or attachment other than
recommended in the instructions or catalogue may pre­sent a risk of personal injury. Use extension cables suita­ble for the power input of the saw (minimum cable size

1.5mm2). When using a cable reel unwind the cable fully.

BEFORE USING THE SAW

Do not use this machine without the footplate

mounted. This saw is for hand held use only. Do not
fix to bench or clamp in vice. Make sure the saw is switched
OFF and unplugged from mains.

SELECTING SAW BLADES

Use universal fitting jigsaw blades suitable for Ferm jig­saws.
In general fine tooth pitch gives a slower cleaner cut – as a
guide chose a pitch of 2.5 to 4.00mm for wood and 1.00
to 1.50mm for metal. Blade material, tooth profile and
hardness is important, for the best performance.
Choose blades manufactured for the material you are
using.

Ferm 3

- When the cut is finished, switch off and withdraw the
saw when the blade has stopped moving.

- Place the saw in a safe rest position.

PLUNGE CUTTING AND MAKING
CUT-OUTS

To start in the middle of a workpiece or cut out a shape
either drill a starting hole in the waste area of the work­piece (recommended) or use plunge cutting.

- Practice. Before plunge cutting on the workpiece
practice on scrap material first to determine if it’s sui­table for the material/blade being used.

- Use short blades only.

- Ensure the bottom edge of the footplate rests on the
workpiece as shown below.

- Start off slowly at a shallow angle, gradually moving
the saw to 900 angle to the surface and continue
along the cutting line.

- When the cut is finished, switch off and withdraw the
saw when the blade has stopped moving.

DURING USE

- Place the blade gently onto the work piece

- Adjust the stroke rate to suit the material and profile of
the cut.

- Tight radius cuts require narrow saw blades.

- Check material for foreign bodies

- For example check wood, plasterboard and building
materials for nails screws etc.

- Check for services. Make sure that there no electrical
wires, water or gas pipes in the material being cut. Do
not proceed if you are unsure.

- Apply suitable lubricant, when cutting metal.

- Do not use water as a lubricant/coolant.

- Clamp material properly. Do not use hand or foot to
support the work piece.

- Keep the footplate on the surface of material.

- Use constant gentle pressure.

- If the blade seizes in the cut, switch off and open the cut
with a suitable tool before pulling the blade out – never
switch the saw on with the blade jammed.

- Reciprocating blade. Be aware of backlash if you touch
the floor or workpiece with the saw running.

- Do not put the machine down with the motor still run­ning.

- Do not put the machine down on a dusty surface – dust
will get into the air vents and damage the motor.

- Regularly inspect the blade during use (switch off first)
for signs of damage or wear and replace when required.

- Switch the machine off before removing the plug from
the mains socket.

- Be careful. Do not point the saw at yourself or other
people. Keep your hands away from the blade. Saw
away from yourself.

MAINTENANCE, CARE AND
REPAIR

Switch off and unplug the machine before carrying
out any cleaning, adjusting or changing blades.

CLEANING

Do not use flammable liquids to clean the saw, they will
damage the casing and are a fire risk.
Clean with a soft brush or a cloth moistened with soapy
water – dry off afterwards.

FAULTS
Switch OFF immediately at the mains plug and
remove the plug when:

- The plug or cable is damaged.

- The switch on the machine is defective.

- The motor runs hot.

- You smell or see smoke caused by scorched insula­tion in the machine.

The saw overheats

- Use less pressure

- Clean ventilation slots

- Defective motor, take to your Ferm dealer.

The saw does not work when switched on

- Damaged/faulty plug, switch or power lead, take to
your Ferm dealer for repair.

The saw wanders off the cut line

- Worn or bent blade, replace blade

The saw makes a lot of noise and does not run
smoothly.

- The carbon brushes are worn; take to your Ferm
dealer for replacement.

There are no user serviceable/repairable parts in this
unit. Qualified service engineers must carry out repair
and servicing.

MAINTAIN TOOLS WITH CARE

Keep the tool clean for better and safer performance.
Store the blades properly in accordance with the
maker’s instructions.
Follow instructions for changing accessories. Inspect
tool and extension cables periodically and if damaged,
have them repaired by a qualified person or authorised
service body. Keep handles free from oil or grease. Keep
the ventilation slots clean to prevent the motor overhea­ting.

Ferm 5

FITTING/CHANGING SAW BLADES

Refer to illustration below.

When changing blades make sure that the blade
slot, clamp plate and guide wheel are free from

sawdust, swarf etc.

- Slide the clear safety shield to its upper position.

- Loosen both bolts (A) with the 3mm Allen key provi­ded; this is kept in a slot under the dust extractor
opening.

- Insert the blade, with the teeth facing upwards
towards the saw, into the holder (C) on the jigsaw.

- Ensure the blade is fully home and is in the groove (D)
and the rear edge of the blade is in the groove of the
roller.

- Make sure the clamping plate (E) is square to the
blade and tighten the bolts firmly to secure the blade.

- Stow the Allen key in its holder.

- Slide the clear safety shield to its lowest position.

ADJUSTING THE ANGLE OF THE SAW
FOOTPLATE

- Loosen the two footplate securing bolts with the
Allen key provided.

- Slide the footplate towards the rear of the saw.

- Tilt the footplate to required angle – maximum 45o
to left or right.

- Slide the footplate forwards to engage one of the pre­set angle positions if required.

- Tighten bolts securely

SETTING PENDULUM ACTION

To get the best cutting performance on different materi­als alter the pendulum action which affects the angle that
the saw teeth cut into the material.

For best results use this control in conjunction with the
electronic speed control (C) - see ‘ operation’ section.
You can alter the pendulum action by moving the orange
lever on the left side on the saw. The lever can be moved
while the saw is in operation.
Here are some suggested settings:

- Setting ‘O’ – soft materials, softwood, aluminium and
cutting curves. Use higher speed

- Setting ‘I’ – thin materials and clean cutting. Use
medium speed.

- Setting ‘II’ – Harder materials, hard wood, metal,
plastics etc. Use lower speed.

To determine the best settings - test on a piece of scrap
before proceeding with the job.

DUST COLLECTION

The saw has a connection for dust extraction; it can be
connected to a suitable vacuum cleaner. Note this does
nor give complete protection against fine dust – wear
appropriate personal protection equipment.

USING THE SAW

BEFORE OPERATING

- Check the voltage on the saw corresponds with your
power supply voltage and that the plug and lead are in
good condition.

- Check you have the correct type of saw blade for the
machine and that it is mounted correctly. Do not use
parts other than supplied with the machine to make
the blade fit properly.

- Check you have a blade suitable for the material being
cut and that it is in good condition.

- Run idle for 30 seconds - if there is any abnormal
vibration or other fault – switch off, inspect and rec­tify before continuing.

OPERATION

Refer to illustration below.

- Plug into a suitable mains supply and switch on.

- To switch the saw ON – Push in the trigger switch (A)

- To switch OFF release the trigger switch.

- Continuous operation, depress the trigger switch
and push in the trigger lock button (B)

- To unlock trigger switch depress and release the trig­ger switch.

- To control speed (stroke rate) rotate the speed con­trol wheel (C) Wheel position A is slow - G is fast.
The speed required depends on the material being
cut and the blade used, as a general guide start slow
and increase until the best speed is found.

CUTTING

- Place the saw in a safe rest position, route mains cable
so that it cannot come into contact with the blade and
plug into mains.

- Place the footplate on the workpiece without the
blade touching and switch ON

- Using gentle pressure, move the saw along the line of
cut, keep the footplate in firm contact with the work­piece.

- Let the saw do the cutting, undue pressure will over­load the saw resulting in overheating and broken bla­des.

4 Ferm