Ferguson MF5400 Service Manual

03 - Engine

CONTENTS

3A10 - Perkins engine - General

3A11 - Perkins engine - Disassembling and reassembling

3B10 - SISU engine - General

Engine

Massey Ferguson 5400 CONTENTS - i

Engine

Massey Ferguson 5400CONTENTS - ii

Perkins engine - General

3A10 - Perkins engine - General

CONTENTS

A . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Specifications and standards relating to fuel, oil and coolant . . . . . . . . . . . . . . . . . 3

C . Main specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Massey Ferguson 5400 - Issue 5.a

3A10.1

Perkins engine - General

3A10.2

Massey Ferguson 5400 - Issue 5.a

A . Introduction

This section only provides general information about
Perkins engines used on this tractor series.

B . Specifications and standards relating to fuel, oil and coolant

The engines fitted on this tractor series comply with
standards concerning emissions imposed by the
authorities (EU97/68/EC Stage 2 and EPA 40 CFR 89
Tier 2).

Fluids used in these engines must be of the correct
quality and the servicing schedule must be observed to
keep pollution emission levels low and to maintain the
tractor's performance throughout its service life.

Fuel quality:

The fuel must conform to the DIN EN 590 standard and
the following specifications:

Density (at 15°C): 0.82 to 0.84 kg/dm3
Viscosity (at 40°C): 2 to 4.5 mm2/sec
Cetane Index: min 51
Sulphur content: max 0.005 p-%
Water content: max 200 mg/kg

Perkins engine - General

Oil quality:

The oil used must conform to the API CH-4 standard.

Coolant quality:

The coolant used must comply with standard ASTM D

3306. It must be composed of pure water and
ethylene/propylene glycol antifreeze agent in the
following proportions:

40 - 60% water
40 - 60% antifreeze
The ideal ratio is around 50% water to 50% antifreeze.

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3A10.3

Perkins engine - General

C . Main specifications

Model 5425

Engine type 1104C-44
Perkins engine list N° (Standard / Steep Nose) RE 37873 / RE 37917
No. of cylinders 4
Bore 105
Stroke 127
Cubic capacity 4.4
Compression ratio 19.3/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 73 (54)
Maximum torque (Nm/lbf.ft) 294
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Bosch VE10
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 3, 4, 2

Injectors

Brand Delphi
New and servicing setting (bar) 294

Aspiration system Atmospheric
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.30°/0.30°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 79°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1

3A10.4

Massey Ferguson 5400 - Issue 5.a

Perkins engine - General

Model 5435

Engine type 1104C-44T
Perkins engine list N° (Standard / Steep Nose) RE 37831 / RE 37919
No. of cylinders 4
Bore 105
Stroke 127
Cubic capacity 4.4
Compression ratio 19.3/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 81 (60)
Maximum torque (Nm/lbf.ft) 345/255
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Bosch VE10
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 3, 4, 2

Injectors

Brand Delphi
New and servicing setting (bar) 294

Aspiration system Atmospheric
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.30°/0.30°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 79°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1

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3A10.5

Perkins engine - General

Model 5445

Engine type 1104C-44T
Perkins engine list N° (Standard / Steep Nose) RG 37832 / RG 37915
No. of cylinders 4
Bore 105
Stroke 127
Cubic capacity 4.4
Compression ratio 18.2/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 90 (67)
Maximum torque (Nm/lbf.ft) 380
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Lucas DP 210
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 3, 4, 2

Injectors

Brand Delphi
New and servicing setting (bar) 294

Aspiration system Turbo + Waste Gate
Type Garrett GT25
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.30°/0.30°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 79°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1

3A10.6

Massey Ferguson 5400 - Issue 5.a

Perkins engine - General

Model 5455

Engine type 1104C-44T
Perkins engine list N° (Standard / Steep Nose) RG 37826 / RG 37916
No. of cylinders 4
Bore 105
Stroke 127
Cubic capacity 4.4
Compression ratio 18.2/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 100 (74.5)
Maximum torque (Nm/lbf.ft) 415
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Lucas DP 210
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 3, 4, 2

Injectors

Brand Delphi
New and servicing setting (bar) 294

Aspiration system Turbo + Waste Gate
Type Garrett GT25
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.30°/0.30°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 79°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1

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3A10.7

Perkins engine - General

Model 5460

Engine type 1104C-44TA
Perkins engine list no. RJ 37833
No. of cylinders 4
Bore 105
Stroke 127
Cubic capacity 4.4
Compression ratio 18.2/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 112 (83.5)
Maximum torque (Nm/lbf.ft) 471
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Lucas DP 210
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 3, 4, 2

Injectors

Brand Delphi
New and servicing setting (bar) 294

Aspiration system

Type Garrett GT25
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.30°/0.30°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 79°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1

Turbo + Wastegate +
Intercooler air/air

3A10.8

Massey Ferguson 5400 - Issue 5.a

Perkins engine - General

Model 5465

Engine type 1106C-E66TA

Perkins engine list no.

No. of cylinders 6
Bore 100
Stroke 127
Cubic capacity 6
Compression ratio 17.25/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 117 (87)
Maximum torque (Nm/lbf.ft) 500
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Bosch VP30
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 5, 3, 6, 2, 4

Injectors

Brand Bosch
New and servicing setting (bar) 294

VK 31483 (up to 21/09/03)
VK 31486 (from 22/09/03)

Aspiration system

Type Garrett GT35
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.46°/0.31°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 83°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1 (+ 1 prefilter)

Turbo + Wastegate +
Intercooler air/air

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3A10.9

Perkins engine - General

Model 5460 SA (Orchard cab)

Engine type 1104C-44TA
Perkins engine list no. RJ 37833
No. of cylinders 4
Bore 105
Stroke 127
Cubic capacity 4.4
Compression ratio 18.2/1
Compression pressure (kPa) 2000/3500
Permissible compression deviation between cylinders (kPa) 350
Output at 2200 rpm (kw) ISO 112 (83.5)
Maximum torque (Nm/lbf.ft) 471
at speed (rpm) 1400
Idle speed 950
Nominal speed 2200
Maximum speed at no load 2354

Injection pump

Brand and type Lucas DP 210
Rotation Clockwise
Static timing angle (degrees) 4°
Engine position TDC
Engine check angle (degrees) pin
Pump check angle (degrees) pin
Firing order 1, 3, 4, 2

Injectors

Brand Delphi
New and servicing setting (bar) 294

Aspiration system

Type Garrett GT25
Valve spring single
Valve seat insert (inlet/exhaust) yes
Valve angle 0.30°/0.30°
Inlet/exhaust valve clearance (mm) 0.20/0.45
Oil cooler yes
No. of thermostats 1
Opening temperature (start/full) 79°C/93°C
Piston cooling nozzle yes
Oil filter 1
Fuel filter 1

Turbo + Wastegate +
Intercooler air/air

3A10.10

Massey Ferguson 5400 - Issue 5.a

Perkins engine - Disassembling and reassembling

3A11 - Perkins engine - Disassembling and reassembling

CONTENTS

A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Removing and refitting adjacent components (4-cylinder engine). . . . . . . . . . . . . . 4

C . Timing the engine at Top Dead Centre on the first cylinder (4-cylinder engine). . . 9

D . Removing the injection pump (4-cylinder engine) . . . . . . . . . . . . . . . . . . . . . . . . . . 10

E . Refitting the injection pump (4-cylinder engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

F . Removing and refitting adjacent components (6-cylinder engine). . . . . . . . . . . . . 14

G . Timing the engine (6-cylinder engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

H . Removing the injection pump (6-cylinder engine) . . . . . . . . . . . . . . . . . . . . . . . . . . 20

I . Refitting the injection pump (6-cylinder engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

J . Service tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Massey Ferguson 5400 - Issue 5.a

3A11.1