FEC AFC1500 User Manual
SSAANN UUNNIITT OOPPEERRAATTIIOONN M
OOOO
rrrr
iiii
gggg
iiii
nnnn
aaaa
OOOO
rrrr
iiii
gggg
iiii
nnnn
aaaa
UUUU
pppp
UUUU
pppp
EELLEECCTTRRIICC SSEERRVVOO NNUUTTRRUUNNNNEERR
AAFFCC11550000 MMUULLTTII SSYYSSTTEEMM
MAANNUUAALL
SSttaanndd--AAlloonnee && MMUULLTTII TTyyppee
llll
MMMM
oooo
dddd
eeee
llll
ssss
----
SSSS
AAAA
NNNN
2222
----
1111
2222
MMMM
／／／／
SSSS
AAAA
NNNN
2222
----
2222
4444
MMMM
／／／／
SSSS
AAAA
NNNN
2222
----
4444
0000
MMMM
／／／／
SSSS
AAAA
NNNN
llll
MMMM
oooo
dddd
eeee
llll
ssss
----
SSSS
AAAA
NNNN
2222
----
1111
2222
MMMM
／／／／
SSSS
AAAA
NNNN
2222
----
2222
4444
MMMM
／／／／
SSSS
AAAA
NNNN
2222
----
4444
0000
MMMM
／／／／
dddd
aaaa
tttt
eeee
dddd
MMMM
oooo
dddd
eeee
llll
ssss
----
SSSS
AAAA
NNNN
3333
----
2222
4444
MMMM
／／／／
SSSS
AAAA
NNNN
3333
----
4444
0000
MMMM
／／／／
SSSS
AAAA
NNNN
3333
----
dddd
aaaa
tttt
eeee
dddd
MMMM
oooo
dddd
eeee
llll
ssss
----
SSSS
AAAA
NNNN
3333
----
2222
4444
MMMM
／／／／
SSSS
AAAA
NNNN
3333
----
4444
0000
MMMM
／／／／
SSSS
SSSS
AAAA
NNNN
3333
----
2222
4444
HHHH
MMMM
////
SSSS
AAAA
NNNN
3333
----
6666
SSSS
AAAA
NNNN
3333
----
2222
4444
HHHH
MMMM
////
SSSS
AAAA
Sixth Edition October 2009
0000
NNNN
3333
----
6666
0000
1111
AAAA
NNNN
3333
----
1111
HHHH
MMMM
HHHH
MMMM
2222
SSSS
AAAA
NNNN
2222
2222
0000
TTTT
MMMM
／／／／
2222
0000
TTTT
MMMM
／／／／
----
8888
0000
----
8888
0000
SSSS
SSSS
AFC1500E-HS-6
MMMM
／／／／
SSSS
AAAA
NNNN
2222
MMMM
／／／／
AAAA
NNNN
3333
AAAA
NNNN
3333
----
SSSS
AAAA
NNNN
2222
----
----
1111
2222
0000
WWWW
----
1111
2222
0000
WWWW
MMMM
MMMM
1111
2222
0000
MMMM
1111
2222
0000
MMMM
WARNING
All applicable national and local codes must be followed when installing and operating the
equipment detailed in this manual.
FAILURE TO ABIDE BY THESE CODES AND THE SPECIFICATIONS DESCRIBED IN THIS
MANUAL CAN RESULT IN SERIOUS INJURY TO PERSONNEL AND/OR DAMAGE TO THE
EQUIPMENT!
Any questions regarding the contents of this document or any related matter should be directed
to FEC INC. at (586) 781-2100, faxed to (586) 781-0044 or emailed to support@fec-usa.com.
The information set forth in the following document is the property of FEC INC.
This document shall not be released to or copied for any person and/or organization
With out the expressed prior consent of FEC INC.
Unauthorized reproduction or distribution of this manual is strictly prohibited.
Please contact FEC INC. if you require additional copies.
= SAN Unit Hardware Operation
FUSION
FUSIONFUSION
FUSION
= DC Hand Tool
Revision History
Revision
date
1998/01/12 First Edition Original Manual
Manual No. Content of revision
2002/01/12 Second Edition
2003/01/03 Second Edition Corrections to First Update (internally referred to as 3rd edition)
2007/01/30 AFC1500E-HS-4
2008/02/19 AFC1500E-HS-5
2009/10/30 AFC1500E-HS-6
DSP1500
DSP1500 = Servo Press
DSP1500DSP1500
DSP1500
DSP1500 = Servo Press
DSP1500DSP1500
AFC1500
AFC1500 = Nutrunner
AFC1500AFC1500
AFC1500
AFC1500 = Nutrunner
AFC1500AFC1500
FUSION
FUSION = DC Hand Tool
FUSIONFUSION
EEEE = English Version
SSSS = Spanish Version
****Japanese Version furnished by DDK
uses DDK numbering convention.
First update
First major revision.
Combination of SAN2 and SAN3 Servo Drive into a single Manual.
Combination of Stand-Alone and Multi Unit operation into a single Manual.
Updated for SAN3-24HM & SAN3-60HM models (High Speed motors)
Updated power consumption specifications
Updated for SAN3-DP1 &DP2 (including RTC setup for this)
Updated for special Dual Transducer setup
Various text, notes & edits
Manual Numbering Convention
AFC1500E-HS-6
Version Number
(Major Revision Level)
HS
HS
HSHS
Manual
HM
HM = Multi / Main Unit Hardware
HMHM
Operation Manual
HM
HM----ENET
ENET = Ethernet Manual for
HMHM
ENETENET
Multi / Main Unit
SW
SW = Software Manual
SWSW
Introduction
Thank you for purchasing our Electric Servo Nutrunner - AFC1500 System.
This instruction manual describes the procedures for installation, wiring, and handling, and actions
to be taken in case of any failure.
◆
This instruction manual shall be delivered to the end user who operates the equipment.
◆
Read all instructions before use, and always keep this instruction manual with the equipment.
◆
Items not described in this instruction manual shall be considered “unavailable”.
◆
The product specification and appearance described in this instruction manual is subject to change
without notice.
◆
All rights reserved. Any disclosure, copying, distribution, or use of the information contained herein for
other than its intended purpose, is strictly prohibited.
◆
It is important for you to read all “Safety Precautions” before using the equipment, and
understand and observe all instructions and recommendations included in this manual.
◆
Read all instructions and recommendations included in this manual, understand the functions
and performance of this nutrunner, and correctly use this machine.
◆
Wirings and parameter settings shall only be conducted by a qualified professional.
◆
Never conduct a withstand voltage test or insulation resistance test on this equipment.
◆
Indicate the following on all instruction manuals that use this equipment.
”This equipment is capable of high voltages hazardous to human life.”
Please confirm the followings when unpacking this equipment.
◆
Ensure that you received the correct model, as ordered.
◆
Ensure that there are no missing parts.
◆
Check for any damage caused during transportation.
For the safety of operator and equipment
Points to check when unpacking
Introduction
Warranty Period
FEC Inc. warrants that the equipment manufactured by it and delivered hereunder will be free of
defects in material and workmanship for a period of twelve (12) months from the date of placing the
equipment in operation, or eighteen (18) months from the date of shipment, or 500,000 machine
cycles - whichever shall first occur.
Provision of warranty
Should any failure to conform to this warranty be reported in writing to the company within said
period, the company shall at its option, correct such nonconformity by suitable repair to such
equipment or furnish a replacement part from FEC or an FEC approved facility, provided the
purchaser has stored, installed, maintained and operated such equipment in accordance with good
industry practices and has complied with specific requirements & recommendations of the
company. Accessories or equipment furnished by the company shall not be liable for any repairs,
replacements or adjustments to the equipment or any costs of labor performed by the purchaser or
others without the company's prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded from the
company's warranty. Performance warranties are limited to those specifically stated within the
company's proposal. Unless responsibility for meeting such performance warranties are limited to
specified shop or field tests, the company's obligation shall be to correct in the manner and for a
period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND
WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED
WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the company of nonconformity's, whether patent or latent in the manner and for the
period of time provided above, shall constitute fulfillment of all liabilities of the company for such
nonconformity's, whether based on contract, warranty negligence, indemnity, strict liability or
otherwise with respect to, or arising out of such equipment.
The following are defined as non-warranty situations that are outside the scope of warranty
provided;
• Product is out of the warranty period as determined by FEC serial number tracking.
• Any cause external to the equipment, including but not limited to any act of God, lighting or power
surges, abuse, negligence, accident or failure to maintain the proper operating environment.
• Use of equipment or adjustments or devices not approved by the manufacturer and FEC.
• Cosmetic damage to unit or any of the parts
• Consumable parts - for example; sockets, rest/wear pads, bushings, etc.
• Physical damage (example - damage caused by dropping, cut cables, etc.)
• Field Service required on a Warranty Part - FEC warranty covers the parts and labor only onsite
at FEC.
Extended warranties are available as an addition to the standard warranty period outlined above - for all
FEC Inc. systems. Please contact FEC if you are interested in an extended warranty.
Warranty
ead all instructions before operating the
manual carefully
Safety precautions in this manual
To prevent danger to the user and other persons as well as property damage
with the symbols
This instruction manual uses the
caused when the instruction is not observed.
nstructions that are marked with
marked with the above symbols
marked with
the following additional
This symbol indicates that failure to observe instr
with this symbol
This symbol indicates that failure to observe instruction marked
with this symbol
damage.
Electric shock
Fire
Safety Precautions
equipment safely and
the equipments functions, safety
are marked with two symbols
nstruction
two symbols according to the degree of damage that may be
may result in severe damage
. For your safety, f
that shall be observed.
may result in severe personal injury or death.
personal injury or
F
ire
Electric shock
Caution:
High Temperature
R
Prior to use, read this instruction
precautions and instructions.
[Caution].
observed are marked
◆
Even i
observed according to conditions.
Warning
Caution
equipment in order to use this
below.
following
and fully understand
may result in minor
Caution
, i
correctly.
[Warning] and
s that must be fully
uction marked
material
if they are not
Contents
instructions and especially those
◆
This instruction manual uses
Warning:
Caution:
Prohibited
Required
are very important instructions
these symbols.
symbols for instructions
Warning:
Caution:
Do not disassemble
Ground
ollow all
and gear case
output spindle may rotate and cause injury.
Do not repair, disassemble, or modify the equipment
this instruction may cause
Never operate the equipme
Failure to observe
Keep fingers away from the
the equipment is turned OF
operation and maintenance work shall be conducted by a
this instruction may cause
Turn OFF the power when conducting wiring operation
this instruction may cause
damage the cables, apply excess
Never use damaged cables.
this instruction may cause
3 grounding of FG terminals.
this instruction may cause
abnormal odor, noise, or operation error
source.
device
this instruction may cause
emergency stop circuit
Failure to observe
Keep away from the equipment
fter
this instruction may cause
Safety Precautions
individual components of the system.
injury, electric shock, fire, and malfunction.
atmosphere
for a while after
electric shock
professional.
the cables.
stop operation
injury and fire.
peration
, and
suddenly restart.
Warning
Do not remove the motors
The tool
Failure to observe
or flammable gases.
Wiring
Failure to observe
Failure to observe
Never
Conduct type Failure to observe
Failure to observe
In case of an
and turn OFF the power
Install a Power shutdown
Failure to observe
Install an
promptly.
measures are conducted a
Failure to observe
s of tools while power is applied..
nt where it is exposed to water, near a corrosive
this instruction may cause fire.
connectors while the equipment is turned ON and
F. Failure to observe this instruction may cause
qualified
electric shock and injury.
and maintenance.
electric shock and injury.
stress to cables, or squeeze
electric shock and fire.
electric shock.
occurrence,
Failure to observe this instruction may cause
in order to ensure the safety of equipment.
injury.
on the outside of equipment in order to stop o
this instruction may cause injury.
during recovery from a temporary blackout
restarting the equipment. The equipment may
injury.
.
.
immediately
ensure safety
Transport the equipment properly according to its weight.
this instruction may cause
The conditions when transporting the equipment by ship is as below.
-
0% RH or lower
Rust prevention measure: Apply grease or oil on tools.
this instruction may cause
Do not hold cables and output spindles when t
this instruction may cause
indictor on the
The indicator may come off and drop from the front panel.
this instruction may cause
The equipment shall be stored under the following conditions.
-
Ambient humidity: 90% RH or lower
Indoors (Avoid direct sunlight)
corrosive gases or flammable gases
No oil mist, dust, water, salt, iron powder
Avoid direct vibration or shocks
this instruction may cause
Safety Precautions
Transportation / Storage
Caution
Failure to observe
injury and malfunction.
◆
Ambient temperature:
◆
Ambient humidity: 5
◆
Package: Tight seal
◆
Failure to observe
Failure to observe
Do not hold the
5°C～+55°C (Avoid freezing)
(Avoid moisture)
earth leakage and malfunction.
ransporting the tools.
injury and malfunction.
front panel when transporting the AXIS Unit.
Failure to observe
injury and malfunction.
◆
Ambient temperature:
◆
◆
Atmosphere:
◆
Failure to observe
No
5°C～+55°C (Avoid freezing)
(Avoid moisture)
earth leakage and malfunction.
where they can bear the maximum torque
this instruction may cause
inside the control panel using the specified screws.
this instruction may cause
Use the specified tool for the AXIS
this instruction may cause
Unit shall
this instruction may cause
ventilation hole
from entering
this instruction may cause
The power source shall be provided with safety measures
Failure to observe
(SAN)
this instruction may cause
get on the top of equipment or do not place heavy
this instruction may cause
equipment
this instruction may cause
Conduct wirings properly and firmly.
this instruction may cause
Operate the equipment within the specified power supply voltage
this instruction may cause
When operating the equipment in the following conditions,
electrical
where the equipment is subjected to
power wire.
this instruction may cause
Safety Precautions
Installation / Wiring
during operation.
and
fire and malfunction.
on the top of equipment.
, and malfunction.
hock, fire, and malfunction.
measures
magnetic field
injury, false operation, and malfunction.
Caution
Install all tools firmly
Failure to observe
Install the AXIS Unit firmly
Failure to observe
Failure to observe
The AXIS (SAN)
Failure to observe
Do not block the
Avoid any foreign body
Failure to observe
Failure to observe
circuit protectors.
Do not use tools or AXIS
Do not
Failure to observe
Do not subject the
Failure to observe
Failure to observe
Failure to observe
to shield the equipment.
◆
Location where
◆
Location
◆
Location near a high
Failure to observe
injury and malfunction.
malfunction.
(SAN) Unit.
fire and malfunction.
maintain the specified distance from other devices.
fire and malfunction.
of the AXIS (SAN) Unit.
inside the equipment.
fire and malfunction.
this instruction may cause
Units that are damaged or missing parts.
fire, injury, and malfunction.
injury, and malfunction.
to excess shock and impact.
malfunction.
injury, false operation
injury, electric s
noise is generated
a strong electric field or
such as breakers
objects
take sufficient
.
Never operate the equipment with wet hands.
this instruction may cause electric shock.
Keep fingers away from the
is turned ON or for a while after the equipment is turned OFF. These parts may become very
this instruction may cause burns.
Use the equipment under the following conditions.
0°C
Ambient humidity: 90% RH or lower
Indoors (Avoid direct sunlight)
corrosive gases or flammable gases
No oil mist, dust, water, salt, iron powder
Avoid direct vibration or s
this instruction may cause
ll parameters before operation
movement of the equipment.
this instruction may cause injury,
adjustments or setting changes that may cause instability of
this instruction may cause injury,
The equipment may restart suddenly
Always ensure that the start signal is OFF before resetting the equipment.
instruction
Do not turn ON and OFF the equipment repeatedly.
instruction
equipment at torque higher than
Failure to observe this instruction may shorten
due to the high temperature caused by overload.
mality occurs,
and restarting the equipment.
Failure to observe this instruction may cause injury.
Safety Precautions
Operation
/ Adjustment
tool motors while the equipment
in order to prevent unexpected
and malfunction.
and malfunction.
is reset with the start signal ON.
or cause malfunction
remove the cause and ensure safety before resetting
Caution
Failure to observe
AXIS (SAN) Unit radiating fin and
hot. Failure to observe
◆
Ambient temperature:
◆
◆
Atmosphere:
◆
Failure to observe
Confirm and adjust a
Failure to observe
Never conduct extreme
Failure to observe
Failure to observe this
Failure to observe this
Do not use the
In case any abnor
No
～
+45°C (Avoid freezing)
(Avoid moisture)
hocks
earth leakage and malfunction.
when the equipment
may cause injury.
may cause malfunction.
the maximum torque.
equipment life
false operation
false operation
operation.
Table of Contents
Chapter 1: Outline
1-1
Chapter 2: Specifications
2-1
Chapter 3: System Description
3-1
Chapter 4: System Setup and Wiring
4-1
1.1 About This operations manual 1-2
1.2 Features 1-3
1.3 Functions 1-5
1.4 System requirements 1-7
2.1 Main Specifications 2-2
2.2 Duty Cycle Calculation 2-3
2.3 SAN Unit Specifications 2-4
2.4 Capability. 2-5
2.4.1 Nutrunner Tool Specification Table 2-6
2.4.2 Nutrunner Decimal Point Display Table 2-7
3.1 System Block Diagram 3-2
3.1.1 Multi System Block Diagram Description 3-2
3.1.2 Stand Alone System Block Diagram Description 3-4
3.2 AFC1500 SAN UNIT Front panel 3-6
3.2.1 AFC1500 Front Panel Switches and Connectors 3-6
3.2.2 AFC1500 Status LED and Bypass Switch Description 3-7
3.3 AFC1500 Keyboard-Display description - SAN DP1/DP3 3-8
3.4 AFC1500 Keyboard-Display description - SAN DP2/DP4 3-9
3.4.1 SAN-DP2/DP4, SAN3-DP1/DP2 Serial Pin out 3-9
3.4.2 SAN DP2/DP4, SAN3-DP1/DP2 Communication Protocol 3-10
3.4.3 SAN DP2/DP4, SAN3-DP1/DP2 Communication Format 3-10
3.4.4 SAN DP2/DP4, SAN3-DP1/DP2 Communication Format Description 3-11
3.4.5 Cable Connection to SAN DP2/DP4, SAN3-DP1/DP2 3-12
3.5 Nutrunner (Tool) Unit 3-13
Page
4.1 Design and Build Procedure 4-2
4.2 Component Dimensions 4-3
4.2.1 SAN Controller Unit Dimensions 4-3
4.3 Unit Arrangement 4-4
4.4 Nutrunner (Standard Tool) Dimensions 4-5
4.4.1 Straight Tool 4-5
4.4.2 Offset Tool 4-7
4.4.3 High Speed Tool – SA Version 4-8
4.4.4 High Speed Tool – SS Version 4-9
4.4.5 Mounting Plate Design Requirements 4-10
4.4.6 Locating Procedure for Fixtured Multi-Spindled Powerhead 4-10
4.5 Wiring Diagrams 4-12
4.6 Power Requirements and Connections 4-13
4.6.1 SAN 4-13
4.6.2. Calculating Circuit Protection 4-14
4.7 Wiring PLC I/O 4-15
4.7.1 Explanation of SAN Unit I/O 4-16
4.7.2 Work / Parameter Select Table 4-18
4.7.3 Bank Select Table 4-19
4.7.4 Bank Output Servo Error Table 4-21
4.7.5 PLC Wiring Sample 4-22
Chapter 5: Power Up and
Initial Checks
5-1
Chapter 6: Fastening Instructions
6-1
Chapter 7: System Operations
7-1
4.7.6 Synchronized Fastening Operation(Without MULTI UNIT) 4-23
4.7.7 Signal Timing Chart 4-24
4.8 RS-485 Data communication ports. 4-26
4.9 MON. Connector -Torque/Angle/Current/Speed OUTPUT 4-27
4.9.1 Monitoring connector Output Circuit. 4-28
4.10 SAN Unit DIP Switch setting. 4-29
4.10.1 SAN Unit DIP switch positions 1 ~ 3 4-29
4.10.2 SAN Unit DIP switch positions 4 ~ 8 4-30
4.11 Tool Connection (cabling) 4-31
4.11.1 Cable Installation Guidelines 4-32
4.11.2 Considerations for Cable Trolleys 4-33
4.11.3 Considerations for Flexible Cable Tracks 4-33
4.11.4 Considerations for Cable Trays and Ladders 4-33
4.11.5 Preamplifier connector. 4-34
4.11.6 Motor connector 4-34
4.11.7 Resolver connector 4-35
4.12 Firmware Flash Connector (CN8). 4-36
5.1 Before Powering On 5-2
5.2 Initial Data Setting 5-3
6.1 Fastening Control 6-2
6.1.1 Torque Control Method 6-2
6.1.2 Angle Control Method 6-6
6.2 Monitoring Functions 6-12
6.2.1 Peak Torque Monitoring 6-12
6.2.2 Final Torque Monitoring 6-14
6.2.3 Angle Monitoring 6-16
6.2.4 Point-to-Point Torque Rate Monitoring 6-18
6.2.5 Time Monitoring 6-20
6.3 Speed Functions 6-21
6.4 Reverse Functions 6-23
6.5 Torque Recovery 6-24
6.6 Added Functions 6-25
6.6.1 Current Monitor / Control 6-25
6.6.2 Offset Check / Offset Correct 6-26
6.6.3 Angle Correction 6-26
6.6.4 One Pulse Reverse Function 6-26
6.6.5 Quarter Torque Recovery 6-27
6.6.6 Reduced Fastening Reaction 6-27
6.6.7 Varispeed 6-27
6.6.8 Rundown Revolution Limits 6-28
6.6.9 Torque Inhibit Function 6-28
6.6.10 Fastening End by Self Check Off Signal 6-28
7.1 AFC1500 Detachable Display and Programming unit operation. 7-2
7.1.1 Manual Fastening controls for Display Programming (DP) Unit 7-2
7.1.2 Fastening Preset Results Display 7-3
7.1.3 Fastening Presetting / Result Display Controls 7-3
7.2 Run State Modes. 7-4
7.2.1 Display indication modes. 7-4
7.2.2 Real-time display indication mode. 7-5
Chapter 8:
Maintenance and Inspection
8-1
Chapter 9: Troubleshooting
9-1
7.2.3 Fastening results display mode. 7-6
7.2.4 Parameter display mode 7-7
7.2.5 Parameter Data List 7-9
7.2.6 Status Display 7-22
7.3 Download / Setup Mode Operation. 7-23
7.3.1 Download Mode selection 7-23
7.3.2 Setup Mode selection 7-24
7.3.3 Parameter # Selection. 7-25
7.3.4 Data # selection 7-26
7.3.5 Data Edit Mode Operation 7-27
7.3.6 Parameter Copy 7-28
7.3.7 I/O Enable (Stand Alone or Multi Configuration) 7-29
7.3.8 Dual Transducer Set-up 7-30
8.1 Inspection Items 8-2
8.1.1 Nutrunner (Tool) 8-2
8.1.2 Spindle Assembly 8-2
8.1.3 Homerun cables 8-2
8.1.4 SAN unit 8-3
8.1.5 Air Handling Units (Air Conditioner, Heat Exchanger, etc.) 8-3
8.2 Basic operational tests 8-4
8.2.1 Torque transducer. 8-4
8.2.2 Resolver. 8-4
8.2.3 Motor. 8-4
8.2.4 Transmission Disassembly and Inspection 8-6
8.3 Replacements 8-9
8.3.1 SAN Unit Replacement 8-9
8.3.2 Replace Nutrunner (tool) 8-10
8.3.3 Replace Homerun cables 8-10
9.1 Abnormal Conditions. 9-2
9.2 Torque Transducer Origin Error, Cal Check Error. 9-3
9.2.1 Code 1-0 Torque transducer / Zero Voltage error. 9-3
9.2.2 Code 1-1 Torque transducer / Cal Voltage error. 9-3
9.2.3 Code 1-2 Torque transducer / Zero check error. 9-3
9.2.4 Code 1-3 Torque transducer / Cal self-check error. 9-4
9.2.5 Code 1-4 Torque transducer / Started on Zero condition error. 9-4
9.2.6 Code 1-5 Torque transducer / Started on Cal condition error 9-4
9.2.7 Code 1-6 Torque transducer / Zero Level Self Check Error 9-4
9.3 Torque Over Abnormals 9-5
9.3.1 Code 2-0 Torque Over Abnormal / Offset Torque 9-5
9.3.2 Code 2-1 Torque Over Abnormal / Torque Inhibit High Limit 9-5
9.4 Tool EEPROM Errors 9-6
9.4.1 Code 3-0 Preamplifier / Tool ID Checksum error 9-6
9.4.2 Code 3-1 Preamplifier / Tool type error 9-6
9.4.3 Code 3-2 Preamplifier / Started without tool connected 9-6
9.4.4 Code 3-3 Preamplifier / Tool is not connected 9-6
9.5 System Memory Errors 9-7
9.5.1 Code 4-0 system memory error / Flash ROM write error 9-7
9.5.2 Code 4-1 system memory error / Flash ROM read error 9-7
9.5.3 Code 4-2 system memory error / Servo Amp Flash ROM error 9-7
9.6 Servo Amplifier Response / Resolver 9-8
9.6.1 Code 5-0 Servo Amplifier reply error / No reply from Resolver 9-8
Appendix A
RMA Supplement.
A-2
Data Parameter
Setting Blank Form.
A-3
Tool List (Straight, Offset, U
-
Tools)
A-4
Tool List (Right Angle tools)
A-5
AFC1500 SAN2 with MULTI UNIT
- Cable Map.
A-6
AFC1500 SAN3 with MULTI2 UNIT
- Cable Map.
A-7
AFC1500 SAN2 Axis Unit Connection Reference.
A-8
AFC1500
SAN3 Axis Unit Connection Reference.
A-9
AFC1500 Transformer.
A-10
AFC1500 SAN / Multi Power Cable.
A-11
AFC1500 SAN3
-
120WM Power Cable.(RM5)
A-12
AFC1500 System Motor / Resolver Cables.(RM1,2,3,4)
A-13
AFC1500 System Pre
-
Amp Cable.(RM1,2,3,4,5)
A-14
AFC1500 System Motor Cable.(RM5)
A-15
AFC1500 System Resolver Cable.(RM5)
A-16
AFC1500 System Motor / Resolver Ext. Cables.(RM1,2,3,4)
A-17
AFC1500 System Pre
-
Amp Ext. Cable.(RM1,2,3,4,5)
A-18
AFC1500 System Motor Ext. Cable.(RM5)
A-19
AFC1500 System
Comm. Cable (RS232/422 Converter).
A-20
AFC1500 Comm. Cable (Axis to Axis unit).
A-21
AFC1500 MULTI Unit Null Modem Cable
A-22
AFC1500 SAN2 Unit I/O cable
A-23
AFC1500 SAN3 Unit I/O cable
A-24
AFC1500 SAN2 ~ SAN3 Adapter Cable
A-25
AFC1500 SAN3 ~
SAN2 Adapter Cable
A-26
AFC1500 System Motor/Resolver/Preamp Cable (RH1,3)
A-27
AFC1500 System Motor/Resolver/Preamp Ext. Cable (RH1,3)
A-28
9.7 Servo Type Error 9-9
9.7.1 Code 6-0 Servo Type error / Servo Type mismatch 9-9
9.8 Internal Error 9-10
9.8.1 Code 7-0 Internal error / Internal power supply abnormal 9-10
9.8.2 Code 7-1 Internal error / Signal Timing Error 9-10
9.9 Servo Amplifier Error 9-11
9.9.1 Code 8-1 Servo Amplifier error / Servo is over heated 9-11
9.9.2 Code 8-4 Servo Amplifier error / Over current 9-11
9.9.3 Code 8-5 Servo Amplifier error /Internal power supply. 9-11
9.9.4 Code 8-6 Servo Amplifier error / Input Voltage abnormal 9-12
9.9.5 Code 8-9 Servo Amplifier error / Over speed. 9-12
9.9.6 Code 8-10 Servo Amplifier error / over load ( I square T) 9-12
9.9.7 Code 8-11 Servo Amplifier error / Resolver Signal Error . 9-12
9.10 Parameter Error 9-13
9.10.1 Code 9-0 Parameter Error / Missing speed preset. 9-13
9.10.2 Code 9-1 Parameter Error/ Missing Speed or Time 9-13
9.10.3 Code 9-2 Parameter Error/ Parameter Select Error 9-13
9.10.4 Code 9-3 Parameter Error/ Missing Reverse Speed 9-13
9.10.5 Code 9-4 Parameter Error/ Torque Speed not set 9-13
9.10.6 Code 9-5 Parameter Error/ Torque Setup Error 9-14
9.10.7 Code 9-6 Parameter Error/ Angle Setup Error 9-14
9.10.8 Code 9-7 Parameter Error/ Reverse Torque over. 9-14
9.11 AFC1500 SAN Unit Fastening Faults and Causes 9-15
9.11.1 Accept Conditions 9-15
9.11.2 Torque Reject Conditions 9-15
A-1
FEC AFC1500 Operations Manual Chapter 1: Outline (Rev. 6: 10/09)
Chapter 1: Outline
Page 1-1
Chapter 1: Outline
Chapter
Item
Contents
1.1 About This operations manual
This manual details the configuration, components, specifications, and the operation of the
AFC1500 Fastening System.
The following table outlines the contents of each chapter:
Chapter 1 Outline Basic characteristics and requirements of the AFC1500
System.
Chapter 2 Specifications General specifications of the AFC1500 System.
Chapter 3 System Description Description of standard and optional system compo-
nents.
Chapter 4 System Setup and Wiring Equipment installation procedure, dimensions, Input
and Output signal descriptions and requirements for
PLC programming.
Chapter 5 Power Up and Initial Checks Preliminary power on and operational tests.
Chapter 6 Fastening Instructions Basic fastening operations and presetting procedures.
Chapter 7 System Operations Instructions for the input of preset data and monitoring
explanations.
Chapter 8 Maintenance and Inspection Guide for preventive maintenance.
Chapter 9 Troubleshooting Descriptions of fastening rejects, abnormal operation
faults, and corrective actions.
Appendix A Reference Drawings Electrical reference drawings of standard cables and
connections.
Related Instruction Manuals
AFC1500 Multi Unit Manual
AFC1500 Multi-2 Manual
AFC User Console Manual
Page 1-2
FEC AFC1500 Operations Manual Chapter 1: Outline (Rev. 6: 10/09)
1.2 Features
The AFC1500 Fastening System is a culmination of over thirty years of electric fastening expertise integrated with the latest electronic technology. The system is designed with modular construction in
mind. Configuration can be as simple as a single spindle controlled from a PLC, or a group of up to
31 spindles controlled from one main controller, the Multi Unit. The Multi Unit can be added to any
spindle(s) to perform the function of Sequencing, I/O Control, and Data Reporting for the spindles
connected to it. This drastically reduces the number of I/O required and simplifies PLC logic.
The basic elements of this system are:
1) A brushless, Resolver Based permanent magnet motor
2) Durable Planetary Gear Transmission
3) Reliable intelligent torque Transducer
2) A combination Fastening Controller / Digital Servo Amplifier (SAN unit)
• Compact Design
As the result of miniaturization circuit technology, the compact SAN units (Controller) maintain a maximum width as little as 60 mm in spite of the built-in power source and Servo Amplifier.
System components are Back Panel mounted.
• Detachable Front Keypad-Display.
A Hot Swap-able front keypad display is available as an optional component for programming
single units and/or monitoring the fastening results and status conditions in the system. The system
can operate without the display.
• Multiple Condition Display
The system features a set of LED's that light to indicate the status of the System.
• Parameter Selection
Totally digitized system eliminates analog potentiometers.
Up to 16 different sets of parameters can be stored into Flash ROM for each spindle.
No battery-backup of memory is required.
• Available AFC User Console Programming Software
The AFC User Console Software incorporates the user interface as an integral part of the total system configuration. Nutrunner programming and data collection can be performed via the userfriendly AFC software. Functions such as Preset Parameter programming, Fastening data monitoring
and Fastening data analysis can be performed on multiple connected spindles using this software.
With the addition of a Multi Unit main controller, Fastening Sequencing and Fastening data
output can be programmed and controlled from the Single (Multi Unit) connection point. Typically this
software is installed in an industrial computer touch screen integrated into the system, but can also be
utilized through a detachable PC.
• Communication Interface
For Stand-Alone operation external communication is available through an integrated RS-485
port or via an optional Keypad Display (DP2 or DP4). The DP2 and DP4 units provide individual
spindle RS232 ASCII data output. Additional Communication options are available when configured
with the AFC1500 Multi Unit (Refer to related instruction manuals).
• Motor
A permanent magnet DC motor provides for improved fastening control. The sealed design
of the motor provides greater protection from contamination without generating excess heat. The resolver is uniquely designed to withstand harsh environments and provide high resolution control / angular feedback signals.
Page 1-3
Chapter 1: Outline
• Data Storage
Each SAN3 unit stores approximately the last 12,300 fastening results in memory as well as
the last 256 Abnormal conditions. (SAN2 units DO NOT support data storage). Data is erased as a
result of FIFO (First In First Out) or via the AFC user console. Date stamping of data does not take
place in the Stand alone SAN units unless new SAN-DP1 display is connected (DP1 which supports
the clock function) or when stored data is collected via a Multi Unit configured system. The data list
that is stored in a Stand-alone SAN3 –xxx unit is as
follows;
1. Cycle Count 9. Final Torque
2. Date (only with new SAN-DP1 display connected) 10. Final Angle
3. Time (only with new SAN-DP1 display connected) 11. Cycle Time
4. Fastening Method 12. 1st Rate
5. Fastening Steps 13. 2nd Rate
6. Judgment 14. 3rd Rate
7. Parameter Number 15. Snug Torque
8. Peak Torque
• Preamplifier
Quality control of the tool torque transducer is accomplished electronically (digitally) through
the EEPROM (Electrically Erasable Programmable Read Only Memory) in the preamplifier. During
factory setup of the torque transducer, the unit is Dead Weight and dynamically tested against Standards that are certified and traceable to the National Institute of Standards and Technology. The resultant data is then programmed into the preamplifier where it is stored on non volatile EEPROM.
• Servo Amplifier (Servo Drive)
Reduced equipment size with improved drive circuit strength is the result of incorporating Insulated Gate Bipolar Transistor (IGBT) technology into the drive System. SAN units are available in
several models. The Servo Amplifier housed in each SAN unit determines the model type. The Servo Amplifier also dictates the nutrunner (tool) models that can be supported by the SAN unit.
• Plug-In Firmware Update System
The SAN Firmware is stored in Flash ROM and can be rewritten with future Firmware updates via a plug-in connector located on each unit. There is no need to remove the unit or disassemble the unit for any Firmware upgrades.
• Motor and Resolver Combined Cable
A combined motor and resolver cable reduces the number of cables in the system. The torque
signal cable is separate for better torque signal management.
• Multi Unit Connectivity
A main controller or Multi Unit can be connected to a single spindle or group of up to 31 spindles to control all spindle(s) from a single point of I/O. The Multi Unit assumes all fastening sequencing, fastening data monitoring / analysis and all data communication. Without the use of the Multi
Unit, individual spindle sequencing is limited to basic multi step operations.
• Network Connectivity
Connection to an Ethernet network can be accomplished via the addition of the Multi Unit. For
specific capabilities related to Ethernet protocols, please contact FEC Inc.
Page 1-4
FEC AFC1500 Operations Manual Chapter 1: Outline (Rev. 6: 10/09)
1.3 Functions
• Fastening function.
The following fastening control methods can be selected for either clockwise (CW) or counterclockwise (CCW) operation:
Torque Control / Angle Monitoring
Angle Control / Torque Monitoring
Current (Amp) Torque Control (NRT – Transducerless tools only)
Current (Amp) Angle Control (NRT - Transducerless tools only)
The SAN unit used as a standalone unit (without the Multi Unit) has capability for one, two & three
step fastening. With the addition of the Multi Unit, one - three step fastening is possible and may be
repeated (using the sequence function) over multiple steps allowing for a multitude of fastening sequence possibilities.
As stand alone units, SAN Units can perform synchronized fastenings using the SYNC I/O signals,
which controls the simultaneous synchronization of all spindles. Thus, each spindle stops and waits
when they reach the previously defined step value. When all connected spindles have reached the
same step value, they will simultaneously start again and rundown to the next step value. When
configured with a Multi Unit, spindle synchronization is a standard function in the fastening sequence
set-up.
Note: With the use of a Multi Unit, fastening steps may be performed repeatedly in up to 99 fastening
steps in the fastening sequence.
Torque rate monitoring is available in any configuration.
• Self-Check Disable Function
The Self Check can be disabled by an external PLC signal. If the self check signal is "high"
(inactive) before the cycle starts, the check is done automatically. The zero voltage level of the torque transducer and the CAL voltage levels are verified to within +/- 4%. When the torque transducer's automatic check is not required, this function can be disabled by activating the SELF CHECK
signal before the cycle starts. The fastening cycle will then be performed without the self check.
• Reject / Abnormal Condition Display
When a fastening Reject has occurred, the tool stops, outputs the appropriate signal and displays the resultant data in the Detachable Keypad-Display unit if it is connected. Upon a fastening reject, the unit will not require resetting prior to the next cycle.
The System will output an Abnormal signal when it detects there is a problem (Zero Check out of limits, incorrect component connection, etc.) within the system itself. The output will be displayed as a
code on the affected Axis unit. Refer to Chapter 9 Troubleshooting for more details. Correction of
the abnormal cause and reset of the system is required on an abnormal before normal operation can
resume.
• Axis Bypass Function
When a PLC Bypass input signal is activated or when the RUN/BYPASS switch on the front
panel is switched to the Bypass position, the Bypass output signal is activated. In this condition, the
spindle will not START, REVERSE, CAL OR RESET. The SYNC signal will be bypassed to avoid affecting synchronized operations. When the Axis unit is in the bypass mode, the "Bypass" LED on the
front panel of the Axis unit will blink. When configured with a Multi Unit, the bypassed spindle is ignored as if it doesn’t exist in the multiple spindle configurations.
Page 1-5
Chapter 1: Outline
• Tool Type Check Function
The AFC1500 tools have an EEPROM in the preamplifier that contains tool data specific for
each tool. The Tool type check function reads the information of the tool EEPROM and compares it
to the information of the Axis (SAN) unit; any mismatch is reported as a Tool Type Error Abnormal.
The tool type check is performed during the following times:
1) When the equipment is powered on.
2) When preset data is downloaded from a user console to the Axis unit.
3) When a tool is changed
Page 1-6
FEC AFC1500 Operations Manual Chapter 1: Outline (Rev. 6: 10/09)
1.4 System requirements
To ensure the most effective and extended use of all equipment, adhere to the following specifications:
• Tool Installation
Tools generate a great amount of torque during operation, and the reaction force is applied to
the mounting area of the tool. Therefore, tools must be installed in the proper positions and with adequate bolts. Use the supplied bolts to prevent the tool from loosening due to vibration. A minimum of
2mm of clearance is required between tools, with nothing touching a mounted tool that will impact
free movement for torque reaction (or improper torque readings will result). The tool assembly contains precision parts and electronic components, and must not be subject to excessive shocks or
stresses.
Keep in mind that the torque transducer is a strain gage based instrument and, although it
has been designed to withstand sudden shock, repeated shock (over time) could damage the transducer. Therefore, cylinder cushions or shock absorbers should be used to decelerate spindle slides
and prevent excessive (hard stop) vibration, particularly in short cycle time applications operating at
high speeds.
• Fastening Operation
Avoid fastening beyond the full scale torque. Do not use a duty cycle (the ratio of the tool ro-
tating time to the machine cycle time) higher than 60%, even when the torque is below the full scale
value.
• Cable Wiring
Use the specified cables for all System connections.
Circuit breakers or fuses are required on branch circuit power feeds to the controllers.
Do not use a high voltage circuit as a frame ground (FG). Also, the frame ground should be
separate from the power ground.
When multiple Axis units are used, ensure that each unit is connected to its matching num-
bered tool, and that all connectors are locked.
PLC I/O cables must be run separate from any high voltage power sources or cabling, and
must not exceed 50 feet in length.
• Control Equipment (Axis units) Installation Environment
Controllers should be located in a NEMA 12 enclosure.
Controller units must be located a minimum of 600 mm from high transient voltage sources
such as transformers, motor starters, AC inverters and AC contactors. If it cannot be avoided,
the units must be properly shielded.
Do not use at the following locations.
Areas under direct sunlight.
Areas where the environmental temperature is out of the 32 °~122° F range.
Areas where the relative humidity is above the 90% range.
Areas where the temperature changes quickly, which may cause moisture.
Areas where conductive powder, oil mist, saline, or organic solvents exist.
Areas that have corrosive or combustible gases.
Areas that have strong electric or magnetic fields.
Areas where a strong vibration or shock could be transmitted directly to a Controller unit or
tool.
Page 1-7
Chapter 1: Outline
• Static Electricity
AFC1500 System construction incorporates many electronic Surface Mounted Devices.
(SMD) It is advisable to strictly adhere to practices for safe electrostatic discharge in order to prevent
damage to the System when handling the units.
• Cleaning
Do not use any organic solvents, such as thinner, to clean an Axis unit or a tool. The solvent
could melt the surface paint, or penetrate inside and cause damage. A cloth dampened with alcohol
or warm water should be used to lightly wipe the components.
• Handling and Shipping
It is critical that AFC1500 System components are properly handled and shipped in order to
maintain the System's integrity. Adhere to the following requirements for shipping and handling:
Loose AFC1500 System components must be individually packaged in an approved anti-
static container or wrap to prevent damage from electrostatic discharge.
Tighten mounting screws on all back panel mounted fastening controllers.
Tool assemblies not vertically mounted must be removed from the powerhead during ship-
ment to prevent damage to the transducer assembly.
Enclosures must be protected with shrink wrap.
Enclosures and System components should be shipped on an air ride trailer whenever possi-
ble.
All non-painted metal parts (except for the tool motor and connectors) must be greased or
oiled to prevent rust.
Adhere to Chapter 2 Specifications for environmental requirements.
Page 1-8
FEC AFC1500 Operations Manual Chapter 2: Specifications (Rev. 6: 10/09)
Chapter 2: Specifications
Page 2-1
Chapter 2: Specifications
2.1 Main Specifications
{{{{ Power Supply Voltage
P 180~242 VAC, 3-Phase, 50/60 Hz
{{{{ Operating Power Requirements
PPPP See section 2.3 - SAN Unit Specifications
{{{{ Installation Requirement
P NEMA 12 enclosure (minimum).
{{{{ Range of Operation
P Duty cycle below 60% (reference Section 2.2 Duty Cycle Calculation)
P Additional specifications will be provided for nutrunners greater than 50 Kgm.
{ Operating Conditions (may be met by incorporating an Air Handling Unit into System)
P Temperature: 0° ~ 50°C (32° ~ 122°F) Humidity: 20% ~ 90%, no moisture
{ Motor Max. Operating Case Temperature
P Temperature: 70°C (158°F)
{{{{ Storage Conditions
P Temperature: -5° ~ 55°C (23° ~ 131°F) Humidity: Below 90%, no moisture
{{{{ Shipping Conditions
P Temperature: -5° ~ 55°C (23° ~ 131°F) Humidity: Below 90%, no moisture
Page 2-2
FEC AFC1500 Operations Manual Chapter 2: Specifications (Rev. 6: 10/09)
2.2 Duty Cycle Calculation
Duty Cycle is rated as a percentage of the time the motor is running to the time the motor is
idle. This is an important factor in determining overload protection for Servo Amplifiers and
motors as it directly relates to the amount of power or heat dissipation of the motor / servo
package. The rated duty cycle for the AFC1500 System is calculated as follows:
Tool Rotation Time
Total Cycle Time (Tool Rotation + Tool Waiting)
Example: Tool Rotation Time = 3 Seconds x 100 = 25% Duty Cycle Percentage
Total Cycle Time = 12 Seconds
Duty cycle ratings vary between tools. As a general rule, however, it should not exceed 60%.
IF duty cycles remain above 60% for extended periods, a Servo Amplifier Error / Overload will
result (See abnormal CODE 8 -10). Protection for high duty cycle is a standard feature of the
Servo Amplifier to prevent servo or motor damage.
X 100 = Duty Cycle Percentage (%)
Page 2-3
Chapter 2: Specifications
2.3 SAN Unit Specifications
ORIGINAL SAN UNIT TYPE SAN2 - 12 SAN2 - 24 SAN2 - 40 SAN2 - 80 SAN2 – 120
TOOL MOTOR TYPE RM1 RM2 RM3 RM4 RM5
TOOL MAX. TORQUE
MOTOR MAX. POW ER 60W 80W 200W 1500W 3000W
MOTOR RATED CURRENT 1A (RMS) 2A (RMS) 3A (RMS) 11A (RMS) 21A (RMS)
SAN INPUT POW ER 180-242VAC 50/60Hz
SAN IDLE POW ER
CONSUMPTION (watt/hour)
SAN AVERAGE POW ER
CONSUMPTION (watt/hour)*
SAN MAX. MOMENTARY
CURRENT (Inrush)
SAN UNIT OUTPUT POWER 270-300VAC PW M
4.0 Kgfm
(39Nm)
9.5A 18A 38.6A 79.2A 116.2A
4.0 Kgfm
(39Nm)
25wh 43wh 95wh 134wh
30.0 Kgfm
(294Nm)
18wh IDLE
80.0 Kgfm
(784Nm)
500 Kgfm
(4093Nm)
UPDATED SAN UNIT TYPE SAN3 - 24
TOOL MOTOR TYPE RM1 RM2 RH1 RM3 RH3 RM4 RM5
TOOL MAX. TORQUE
MOTOR MAX. POW ER 60W 80W 70W 200W 1500W 3000W
MOTOR RATED CURRENT 1A (RMS) 2A (RMS) 2A (RMS) 3A (RMS) 6A (RMS) 11A (RMS) 21A (RMS)
SAN INPUT POW ER 180-242VAC 50/60Hz
SAN IDLE POW ER
CONSUMPTION (watt/hour)
SAN AVERAGE POW ER
CONSUMPTION (watt/hour)*
SAN MAX. MOMENTARY
CURRENT (Inrush)
SAN UNIT OUTPUT POWER
*
Watt hours measured using the SAN unit at 60% duty/95% torque capacity
9.5A 18A 19A 38.6A 53.7A 79.2A 116.2A
4.0 Kgfm
(39Nm)
25wh 43wh 112wh 95wh 134wh
SAN3 –
24HM
SAN3 - 40
30.0 Kgfm
(294Nm) (200Nm)
18wh IDLE
270-300VAC PW M
SAN3 –
60HM
SAN3 –
120TM
80.0 Kgfm
(784Nm)
SAN3 –
120WM
500 Kgfm
(4093Nm)
CAUTION: If the equipment is powered on and off repeatedly, internal circuit protection devices may trip due to high in-rush current overload. It may take up to five minutes of “off” time to clear the self-protection circuit.
{{{{ Controller Processor: 32-bit RISC (Reduced Instruction Set CPU)
{ Parameter / Firmware Storage: Flash ROM
{ Fastening Method: Torque, Angle and Current Control Method
{ Torque Rate Calculation: 3 ranges
{{{{ Data Communications: (2) - RS485 communication ports: (1) for AFC User
Console Software and (1) for Multi Unit Communications
Page 2-4
FEC AFC1500 Operations Manual Chapter 2: Specifications (Rev. 6: 10/09)
2.4 Capability
{{{{ Fastening Accuracy (Torque):
From 1/4 to 1/2 full scale torque: 3 sigma scatter less than 4% of target torque.
From 1/2 to full scale torque: 3 sigma scatter less than 3% of target torque.
{{{{ Torque resolution: Full Scale Torque x 1/1000.
{{{{ Torque Display Resolution: 4-digit display with floating decimal point
(In detachable display unit)
{{{{ Angle Resolution: 1024 pulses per motor rev.
{{{{ Angle Display Resolution: 1 degree.
Forward Max. count 9999 degree
Reverse Max. count 1999 degree
{ Torque transducer accuracy: (0 - Full Scale) ±1%
{ Linearity of torque transducer: ± 0.5% of Full Scale value (Maximum).
Page 2-5
Chapter 2: Specifications
2.4.1 Nutrunner Tool Specification Table
TOOL TYPE
NFT-051RM1(A) –S1 SAN2-12 SAN3-24 4.9 0.5 50 3.6 43 19.8 :1 500 1
NFT-051RM1(A) -S SAN2-12 SAN3-24 4.9 0.5 50 3.6 43 9 :1 1,100 2
NFT-101RM1(A) –S/O SAN2-12 SAN3-24 9.8 1.0 100 7.2 86 9 :1 1,100 2
NFT-201RM1(A) –S/O SAN2-12 SAN3-24 19.6 2.0 200 14.4 173 19.8 :1 500 1
NFT-211RH1(x)-S N/A SAN3-24H 20.6 2.1 210 15.2 182 - 1220 1
NFT-301RM2(A) –S/O SAN2-24 SAN3-24 29.4 3.0 300 21.7 260 19.8 :1 600 1
NFT-311RH1(x)-S N/A SAN3-24H 30.4 3.1 310 22.4 269 - 855 1
NFT-401RM1(A) –S/O SAN2-12 SAN3-24 39.2 4.0 400 28.8 346 39.6 :1 250 1
NFT-411RH1(x)-S N/A SAN3-24H 40.2 4.1 410 29.6 356 - 635 1
NFT-401RM3(A) –S/O
NFT-601RM3(A) –S/O
NFT-801RM3(A) –S/O
NFT-801RH3(x)-S N/A SAN3-60H 78.4 8.0 800 57.6 693 - 1000 1
NFT-132RM3(A) –S/O
NFT-132RH3(x)- N/A SAN3-60H 127.4 13.0 1,300 94.0 1,127 - 580 1
NFT-152RM3(A) –S/O
NFT-202RM3(A) –S/O
NFT-202RH3(x)-S N/A SAN3-60H 196.0 20.0 2,000 144.0 1,734 - 408
NFT-302RM3(A) –S/O
NFT-502RM4(A) –S/O SAN2-80 SAN3-120TM 490 50 5,000 361 4,337 66.6 : 1 155
NFT-802RM4(A) –S/O SAN2-80 SAN3-120TM 785 80 8,000 578 6,938 40:1 100
NFT-103RM5 –S SAN2-120 SAN3-120WM 981 100 10,000 723 8,680 65:1 60
NFT-203RM5-S SAN2-120 SAN3-120WM 1961 200 20,000 1445 17,343 65:1 60
NFT-303RM5-S SAN2-120 SAN3-120WM 2942 300 30,000 2168 26,019 101:1 25
ORIGINAL
SERVO
TYPE
SAN2-40
SAN2-40
SAN2-40
SAN2-40
SAN2-40
SAN2-40
SAN2-40
UPDATED
SERVO
TYPE
SAN3-40 39.2 4.0 400 28.8 346 12.6 : 1 790 1
SAN3-40 59 6.0 600 43 520 12.6 : 1 790 1
SAN3-40 78.4 8.0 800 57.6 693 19.8 :1 500 1
SAN3-40 127.4 13.0 1,300 94.0 1,127 25.2 :1 395 1
SAN3-40 147 15.0 1,500 108 1,301 31.5 : 1 317 1
SAN3-40 196.0 20.0 2,000 144.0 1,734 45.0 :1 220
SAN3-40 294 30.0 3,000 226 2,716 64.8 : 1 150
NM KGM KGCM FTLB INLB MAX MIN
FULL SCALE TORQUE
GEAR
RATIO
CONVERSION GUIDE: 1 KGM = 100 KGCM = 9.8 NM = 7.2 FTLB = 86.7 INLB
Tool Assembly Model Number Breakdown
Example: NFT-801RM3A-S
NFT: AFC1500 Series Tool
801: 8.0 Kgm tool capacity (last digit indicates decimal position from left)
RM3: Resolver Motor (Model 3) RHx = High Speed Resolver Model
A: “A” motor has bulkhead connector, “ “ (blank) is pigtail style connection
“A” on an RHx(A) motor - cable exits towards end of tool
“B” on an RHx(B) motor - cable exits towards Square Drive
S: S = Straight, O = Offset, SU = “U” style, S1 = Straight Special, A = Angled Head
(Straight, Offset and “U” style tools have the same operational characteristics but are
physically configured to accommodate different space restrictions)
(Special and Angled Head tools have differing operational Characteristics / Capabilities
than Standard tools – Please contact FEC for specifications for these types of tools)
The tool lists located throughout this manual identify the specifications for standard
tools used with the AFC1500 System. Additional tools up to 5000Nm are available. If
additional capacity, information or special needs are required, please contact FEC INC.
SPEED
RPM
1
1
1
1
1
1
1
1
Page 2-6
FEC AFC1500 Operations Manual Chapter 2: Specifications (Rev. 6: 10/09)
TORQUE
TORQUE RATE
2.4.2 Nutrunner Decimal Point Display Table
POSITIONS FOR DECIMAL POINT DISPLAY
TOOL TYPE
DECIMAL POINT DISPLAY
DECIMAL POINT DISPLAY
NM KGM KGCM FTLB INLB NM KGM KGCM FTLB INLB
NFT-051RM1-x 2 3 1 3 1 3 3 3 3 3
NFT-101RM1-x 2 3 1 3 1 3 3 3 3 3
NFT-201RM1-x 2 2 0 2 1 3 3 2 3 2
NFT-211RH1x-S 2 2 0 2 1 3 3 2 3 2
NFT-301RM2-x 2 2 0 2 1 3 3 2 3 2
NFT-311RH1x-S 2 2 0 2 1 3 3 2 3 2
NFT-401RM1/2-x 1 2 0 2 0 3 3 2 3 2
NFT411RH1x-S 1 2 0 2 0 3 3 2 3 2
NFT-601RM3-x 1 2 0 2 0 3 3 2 3 2
NFT-801RM3-x 1 2 0 2 0 2 3 1 2 1
NFT-801RH3x-S 1 2 0 2 0 2 3 1 2 1
NFT-132RM3-x 1 2 0 1 0 2 3 1 2 1
NFT-132RH3x-S 1 2 0 1 0 2 3 1 2 1
NFT-152RM3-x 1 2 0 1 0 2 3 1 2 1
NFT-202RM3-x 1 2 0 1 0 2 3 1 2 1
NFT-202RH3x-S 1 2 0 1 0 2 3 1 2 1
NFT-302RM3-x 1 2 0 1 0 2 3 1 2 1
NFT-502RM4-x 1 2 0 1 0 2 3 1 2 1
NFT-802RM4-x 1 2 0 1 0 1 2 0 1 0
NFT-103RM5-S 0 1 0 0 0 1 2 0 1 0
Example: NFT-201RM1-S Torque Display = 19.00 NM (2 positions)
Torque Rate Display = 1.999 NM/degree (3 positions)
Page 2-7
Chapter 2: Specifications
[Blank Page}
Page 2-8
Loading...