Fagor CNC 8060, CNC 8065 Operating Manual

CNC

8060 8065

Operating manual.

(Ref: 1807)

TRANSLATION OF THE ORIGINAL MANUAL

This manual is a translation of the original manual. This manual, as well as the documents derived from it, have been drafted in Spanish. In the event of any contradictions between the document in Spanish and its translations, the wording in the Spanish version shall prevail. The original manual will be labeled with the text "ORIGINAL MANUAL".

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MACHINE SAFETY

It is up to the machine manufacturer to make sure that the safety of the machine is enabled in order to prevent personal injury and damage to the CNC or to the products connected to it. On start-up and while validating CNC parameters, it checks the status of the following safety elements. If any of them is disabled, the CNC shows the following warning message.

• Feedback alarm for analog axes.

• Software limits for analog and sercos linear axes.

• Following error monitoring for analog and sercos axes (except the spindle) both at the CNC and at the drives.

• Tendency test on analog axes.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC resulting from any of the safety elements being disabled.

HARDWARE EXPANSIONS

FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC resulting from any hardware manipulation by personnel unauthorized by Fagor Automation.

If the CNC hardware is modified by personnel unauthorized by Fagor Automation, it will no longer be under warranty.

COMPUTER VIRUSES

FAGOR AUTOMATION guarantees that the software installed contains no computer viruses. It is up to the user to keep the unit virus free in order to guarantee its proper operation. Computer viruses at the CNC may cause it to malfunction.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC due a computer virus in the system.

If a computer virus is found in the system, the unit will no longer be under warranty.

All rights reserved. No part of this documentation may be transmitted, transcribed, stored in a backup device or translated into another language without Fagor Automation’s consent. Unauthorized copying or distributing of this software is prohibited.

The information described in this manual may be subject to changes due to technical modifications. Fagor Automation reserves the right to change the contents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners. The use of these marks by third parties for their own purpose could violate the rights of the owners.

DUAL-USE PRODUCTS

Products manufactured by FAGOR AUTOMATION since April 1st 2014 will include "-MDU" in their identification if they are included on the list of dual-use products according to regulation UE 428/2009 and require an export license depending on destination.

It is possible that CNC can execute more functions than those described in its associated documentation; however, Fagor Automation does not guarantee the validity of those applications. Therefore, except under the express permission from Fagor Automation, any CNC application that is not described in the documentation must be considered as "impossible". In any case, Fagor Automation shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC if it is used in any way other than as explained in the related documentation.

The content of this manual and its validity for the product described here has been verified. Even so, involuntary errors are possible, hence no absolute match is guaranteed. However, the contents of this document are regularly checked and updated implementing the necessary corrections in a later edition. We appreciate your suggestions for improvement.

The examples described in this manual are for learning purposes. Before using them in industrial applications, they must be properly adapted making sure that the safety regulations are fully met.

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Operating manual.

INDEX

About the product - CNC 8060 ....................................................................................................11

About the product - CNC 8065 ................................................................................................... 15

Declaration of CE conformity and warranty conditions ............................................................... 21

Version history - CNC 8060 ........................................................................................................ 23

Version history - CNC 8065 ........................................................................................................ 25

Safety conditions ........................................................................................................................ 29

Returning conditions ................................................................................................................... 33

CNC maintenance ...................................................................................................................... 35

CHAPTER 1 DESCRIPTION OF THE KEYS

1.1 Monitor LCD-15. (8065). ............................................................................................... 37

1.2 Monitor LCD-10K (option 1). (8065). ............................................................................. 38

1.3 Monitor LCD-10K (option 2). (8060/8065). .................................................................... 40

1.4 HORIZONTAL KEYB / HORIZONTAL KEYB + MOUSE. (8065). ............................ 42

1.5 VERTICAL KEYB / VERTICAL KEYB + MOUSE. (8065)......................................... 43

1.6 HORIZONTAL KEYB. (8060). ....................................................................................... 44

1.7 VERTICAL KEYB. (8060). ............................................................................................ 46

1.8 OP PANEL / OP PANEL + SPDL RATE. (8065). .................................................... 48

1.9 OP PANEL. (8060). ....................................................................................................... 49

1.10 HORIZONTAL KEYB 2.0 + TOUCHPAD (8060/8065). ................................................. 50

1.11 Keyboard shortcuts........................................................................................................ 53

CHAPTER 2 GENERAL CONCEPTS

2.1 Turning the CNC on and off ........................................................................................... 55

2.1.1 Emergency shutdown with battery (8065 only). ......................................................... 57

2.2 Work modes and software protection at the CNC.......................................................... 58

2.3 Ethernet. ........................................................................................................................ 61

2.4 USB................................................................................................................................ 61

2.5 Compact flash. ...............................................................................................................61

CHAPTER 3 HOW TO OPERATE THE CNC

3.1 General description of the interface. .............................................................................. 63

3.1.1 Move the interface while dragging it with the mouse. ................................................ 64

3.2 Detailed description of the CNC status bar.................................................................... 65

3.2.1 Channel synchronization window............................................................................... 67

3.2.2 PLC messages........................................................................................................... 68

3.3 Horizontal softkey menu ................................................................................................ 69

3.4 Operating modes ........................................................................................................... 70

3.4.1 Description of the various operating modes............................................................... 72

3.5 Task window ..................................................................................................................74

3.6 Windows for warnings and errors .................................................................................. 75

3.6.1 CNC warnings and errors........................................................................................... 75

3.6.2 Error 3753. Absolute encoder. Monitor the coordinate difference during startup

(parameter MAXDIFREF)........................................................................................... 76

3.6.3 PLC errors.................................................................................................................. 77

3.7 File selection window ..................................................................................................... 78

3.8 Calculator....................................................................................................................... 80

3.8.1 Defining expressions.................................................................................................. 82

3.9 Dialog boxes .................................................................................................................. 84

CHAPTER 4 AUTOMATIC MODE

4.1 Interface description....................................................................................................... 85

4.1.1 Softkey menus. .......................................................................................................... 87

4.2 Display the status of the program or of the active subroutines. ..................................... 88

4.3 Program simulation and execution................................................................................. 89

4.3.1 Select program........................................................................................................... 89

4.3.2 Select the first and last blocks of the execution. ........................................................ 90

4.3.3 Execute a program..................................................................................................... 92

4.3.4 Resume the execution of a program from the block where it was canceled. ............. 93

4.3.5 Cancel the execution and resume from another block while keeping the history. ..... 94

4.3.6 Simulated execution of a program. ............................................................................ 95

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4.3.7 Execute a program (retrace). ..................................................................................... 98

4.3.8 Executing a program in 8055 MC/TC language....................................................... 101

4.4 Executing program blocks separately.......................................................................... 102

4.5 Tool inspection. ........................................................................................................... 103

4.5.1 Tool inspection (execution in retrace mode, independent interpolator or rigid tapping). 106

4.6 Block search. ............................................................................................................... 108

4.6.1 Treatment of functions M, H, F, S. ........................................................................... 110

4.7 Show/hide the dynamic override of the HSC. .............................................................. 111

4.8 FFC (Fagor Feed Control) ........................................................................................... 112

4.9 Display the status of the DMC (Dynamic Machining Control)...................................... 113

4.9.1 DMC status and progress. ....................................................................................... 113

4.9.2 Learning phase. ....................................................................................................... 114

4.9.3 Deactivating the DMC. ............................................................................................. 115

CHAPTER 5 MANUAL (JOG) MODE

5.1 Interface description. ................................................................................................... 117

5.1.1 Softkey menus. ........................................................................................................ 119

5.2 Operations with the axes. ............................................................................................ 120

5.2.1 Home search............................................................................................................ 120

5.2.2 Jog ........................................................................................................................... 121

5.2.3 Jogging the axes with handwheels .......................................................................... 123

5.2.4 Moving an axis to a particular position (coordinate)................................................. 125

5.2.5 Coordinate preset .................................................................................................... 125

5.3 Spindle control ............................................................................................................. 126

5.4 Tool selection and tool change .................................................................................... 127

5.5 Setting the feedrate and spindle speed. ...................................................................... 128

5.6 Setting and activating the zero offsets and the fixture offsets. .................................... 129

Operating manual.

CNC 8060 CNC 8065

(REF: 1807)

CHAPTER 6 MANUAL (JOG) MODE. TOOL CALIBRATION

6.1 Manual calibration. Calibration without a probe ........................................................... 133

6.2 Semi-automatic calibration. Calibration with a probe................................................... 137

6.3 Automatic calibration with a probe and a canned cycle............................................... 140

6.3.1 Mill or lathe model ("trihedron" geometrical configuration)....................................... 140

6.3.2 Lathe model ("plane" geometrical configuration) ..................................................... 143

CHAPTER 7 JOG MODE. PART CENTERING (MILL MODEL)

7.1 How to define the data................................................................................................. 147

7.2 Data programming. ...................................................................................................... 148

7.3 Basic operation. ........................................................................................................... 152

CHAPTER 8 EDISIMU MODE (EDITING AND SIMULATION)

8.1 Interface description. ................................................................................................... 155

8.1.1 Softkey menus. ........................................................................................................ 157

8.2 Program editing and simulation ................................................................................... 158

8.2.1 Program editing........................................................................................................ 158

8.2.2 Editing a program in the 8055 CNC language ......................................................... 159

8.2.3 Program simulation .................................................................................................. 161

8.2.4 Simulation errors...................................................................................................... 163

8.3 Editing window............................................................................................................. 164

8.3.1 Softkey and hotkey menus....................................................................................... 166

8.3.2 Contextual programming assistance........................................................................ 167

8.3.3 Help for programming subroutines........................................................................... 168

8.3.4 Syntax errors when editing ...................................................................................... 169

8.4 Working in the editing window. .................................................................................... 170

8.4.1 Select a program...................................................................................................... 170

8.4.2 Operations with blocks. Cut and paste. ................................................................... 170

8.4.3 Find a line or a text in the program. ......................................................................... 171

8.4.4 Undo and redo. ........................................................................................................ 171

8.4.5 Operations with files................................................................................................. 172

8.4.6 Customizing the editor (general options). ................................................................ 173

8.4.7 Customizing the editor (appearance)....................................................................... 175

8.4.8 Customizing the editor (syntax highlighting). ........................................................... 175

8.4.9 TEACH-IN ................................................................................................................ 176

8.4.10 Import DXF files ....................................................................................................... 177

8.4.11 Profile editor............................................................................................................. 179

8.4.12 Canned cycle editor. ................................................................................................ 179

8.4.13 Inclined planes (·M· model) ..................................................................................... 180

8.4.14 Geometric-help editor. ............................................................................................. 181

8.5 Graphic assistance for the program editor................................................................... 185

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Operating manual.

8.6 Graphics window.......................................................................................................... 186

8.7 Program window .......................................................................................................... 187

8.8 Working in the program window................................................................................... 188

8.8.1 Select the first and last blocks of the execution. ..................................................... 188

8.8.2 Simulate program blocks separately. ....................................................................... 190

8.8.3 Display the status of the program or of the active subroutines. ............................... 191

8.9 Statistics window.......................................................................................................... 192

8.9.1 Time estimates......................................................................................................... 193

CHAPTER 9 FMC (FAGOR MACHINING CALCULATOR).

9.1 FMC calculator............................................................................................................. 197

9.2 Materials table.............................................................................................................. 198

9.3 Operations table........................................................................................................... 199

9.4 Working with the FMC.................................................................................................. 200

9.5 Backup/Restore. Data backup copy............................................................................. 200

CHAPTER 10 FCAS (FAGOR COLLISION AVOIDANCE SYSTEM).

10.1 FCAS status................................................................................................................. 202

10.2 FCAS operation. ......................................................................................................... 203

CHAPTER 11 PROFILE EDITOR

11.1 Interface description..................................................................................................... 205

11.1.1 How to use the profile editor. ................................................................................... 207

11.2 Define a new profile, enlarge an existing one or import one from a file. ...................... 208

11.2.1 Define any profile using straight and curved sections.............................................. 209

11.2.2 Define a circular profile. ........................................................................................... 211

11.2.3 Define a rectangular profile. ..................................................................................... 212

11.2.4 Enlarge a profile....................................................................................................... 212

11.2.5 Import a profile from a DXF file. ............................................................................... 213

11.3 Modify a profile and insert corners............................................................................... 215

11.4 Configuring the profile editor. Displayed area.............................................................. 217

11.5 Configuring the profile editor. Define the work plane. .................................................. 217

11.6 End the session at the editor. ...................................................................................... 217

11.7 Examples of how to define profiles. ............................................................................. 218

11.7.1 Profile editor. Example 1 (milling). ........................................................................... 218

11.7.2 Profile editor. Example 2 (milling). ........................................................................... 219

11.7.3 Profile editor. Example 3 (milling). ........................................................................... 221

11.7.4 Profile editor. Example 4 (lathe)............................................................................... 222

CHAPTER 12 GRAPHIC ENVIRONMENT (MILL MODEL)

12.1 Description of the graphic environment. ...................................................................... 223

12.1.1 Softkey menus. ........................................................................................................ 224

12.2 Type of graphics .......................................................................................................... 225

12.3 Zoom............................................................................................................................ 226

12.4 Dimensions .................................................................................................................. 227

12.5 Point of view................................................................................................................. 227

12.6 Measurement ............................................................................................................... 228

12.7 Clear screen................................................................................................................. 229

12.8 Colors........................................................................................................................... 229

12.9 Options......................................................................................................................... 230

12.10 Real coordinates .......................................................................................................... 231

12.11 Real coordinates with enlarged error ........................................................................... 231

12.12 Simulation speed ......................................................................................................... 231

CHAPTER 13 GRAPHICS HD (·M· MODEL).

13.1 Graphic environment.................................................................................................... 233

13.1.1 HD graphics in automatic mode. .............................................................................. 234

13.1.2 HD graphics in edisimu mode. ................................................................................. 235

13.1.3 Horizontal softkey menu. ......................................................................................... 236

13.2 Move, rotate and zoom in or out on the graphic. ......................................................... 237

13.3 Select the type of view. ............................................................................................... 238

13.4 Configuring the graphics window (properties of each window). .................................. 239

13.5 Configuring and activating the sections. ..................................................................... 240

13.6 Configure the colors for the tool path and solid. ......................................................... 242

13.7 General configuration of the graphics. ........................................................................ 243

13.8 Configuration. Cancel the graphics. ............................................................................ 244

13.9 Configuration. Load machine. ..................................................................................... 244

13.10 Actions. Move the active sections. .............................................................................. 245

13.11 Actions. Print the graphic. ............................................................................................ 246

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13.12 Delete the graphic. ...................................................................................................... 246

13.13 Editing, displaying and hiding parts. ........................................................................... 247

13.14 Automatic dimensions. ................................................................................................ 248

13.15 Saving part / Loading part. .......................................................................................... 248

13.16 Measure the part. ........................................................................................................ 249

13.17 Viewing the tool paths and the solid. .......................................................................... 250

13.18 Simulation speed (edisimu mode only). ...................................................................... 251

CHAPTER 14 GRAPHIC ENVIRONMENT (LATHE MODEL)

14.1 Description of the graphic environment. ...................................................................... 253

14.1.1 Softkey menus. ........................................................................................................ 254

14.2 Type of graphics .......................................................................................................... 255

14.3 Zoom............................................................................................................................ 256

14.4 Dimensions .................................................................................................................. 257

14.5 Measurement............................................................................................................... 257

14.6 Clear screen ................................................................................................................ 258

14.7 Colors .......................................................................................................................... 258

14.8 Options ........................................................................................................................ 259

14.9 Real coordinates.......................................................................................................... 260

14.10 Real coordinates with enlarged error ........................................................................... 260

14.11 Simulation speed ......................................................................................................... 260

CHAPTER 15 GRAPHICS HD (·T· MODEL).

15.1 Graphic environment. .................................................................................................. 261

15.1.1 HD graphics in automatic mode............................................................................... 262

15.1.2 HD graphics in edisimu mode. ................................................................................. 263

15.1.3 Horizontal softkey menu. ........................................................................................ 264

15.2 Move, rotate and zoom in or out on the graphic. ......................................................... 265

15.3 Select the type of view. ............................................................................................... 266

15.4 Configuring the graphics window (properties of each window). .................................. 267

15.5 Configuring and activating the sections. ..................................................................... 268

15.6 Configure the colors for the tool path and solid. ......................................................... 269

15.7 General configuration of the graphics. ........................................................................ 270

15.8 Configuration. Cancel the graphics. ............................................................................ 271

15.9 Configuration. Load machine. ..................................................................................... 271

15.10 Actions. Move the active sections. .............................................................................. 272

15.11 Actions. Print the graphic. ............................................................................................ 273

15.12 Delete the graphic. ...................................................................................................... 273

15.13 Editing, displaying and hiding parts. ........................................................................... 274

15.14 Automatic dimensions. ................................................................................................ 275

15.15 Saving part / Loading part. .......................................................................................... 275

15.16 Measure the part. ........................................................................................................ 276

15.17 Viewing the tool paths and the solid. .......................................................................... 277

15.18 Simulation speed (edisimu mode only). ...................................................................... 278

Operating manual.

CNC 8060 CNC 8065

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CHAPTER 16 MDI/MDA MODE

16.1 Interface description. ................................................................................................... 279

16.1.1 Softkey menus. ........................................................................................................ 280

16.2 Edit and execute individual blocks............................................................................... 281

16.3 Block history. ............................................................................................................... 282

CHAPTER 17 USER TABLES

17.1 User table presentation................................................................................................ 283

17.1.1 Softkey menus. ........................................................................................................ 284

17.2 Zero offset tables ......................................................................................................... 285

17.3 Fixture table ................................................................................................................. 287

17.4 Arithmetic parameter tables......................................................................................... 288

17.5 Operations with tables ................................................................................................. 290

17.5.1 Data editing.............................................................................................................. 290

17.5.2 Save and recall tables.............................................................................................. 291

17.5.3 Find text. ................................................................................................................. 292

CHAPTER 18 TOOL AND MAGAZINE TABLE

18.1 Presentation of the tool tables and magazine tables. ................................................. 293

18.1.1 Softkey menus. ........................................................................................................ 294

18.1.2 Search for a text in the tables .................................................................................. 295

18.1.3 Save and load the tables ......................................................................................... 296

18.1.4 Printing the tables .................................................................................................... 298

18.2 Tool table ..................................................................................................................... 299

Operating manual.

18.3 Tool and tool magazine table....................................................................................... 301

18.3.1 Vertical softkey menu............................................................................................... 301

18.3.2 The tool list............................................................................................................... 302

18.3.3 Description of the tool data ...................................................................................... 303

18.4 Tool table (simple mode). ............................................................................................ 312

18.4.1 Vertical softkey menu............................................................................................... 312

18.4.2 Configuring the tool data display.............................................................................. 312

18.4.3 Data of the M tools (standard page - screen-). ........................................................ 313

18.4.4 Data of the T tools (standard page - screen-). ......................................................... 314

18.4.5 Data of the M/T tools (offset page - screen-). .......................................................... 315

18.4.6 Editing the tool table................................................................................................. 315

18.5 Operations with the tool table (full mode). ................................................................... 316

18.5.1 Editing the tool table................................................................................................. 316

18.6 Active-tools table.......................................................................................................... 317

18.6.1 Softkey menus. ........................................................................................................ 318

18.6.2 Changing the tool of the spindle............................................................................... 318

18.7 Table for the status of the tool change process ........................................................... 319

18.8 Magazine table............................................................................................................. 320

18.8.1 Softkey menus. ........................................................................................................ 321

18.8.2 List of magazine positions........................................................................................ 322

18.8.3 Magazine information............................................................................................... 323

18.9 Operations with the magazine table............................................................................. 325

18.9.1 Loading / unloading tools to / from the magazine .................................................... 325

18.9.2 Load / unload a tool to / from the tool changer arm ................................................. 327

CHAPTER 19 UTILITIES MODE

19.1 Interface description..................................................................................................... 329

19.1.1 Softkey menus. ........................................................................................................ 331

19.2 Set how to display the list of programs. ....................................................................... 332

19.3 Select files and create folders...................................................................................... 333

19.4 Search in files .............................................................................................................. 334

19.5 Protection passwords................................................................................................... 335

19.6 Data safety backup. Backup - Restore ........................................................................ 337

19.7 Encrypting files............................................................................................................. 339

CHAPTER 20 PLC

20.1 Appearance of the PLC mode...................................................................................... 341

20.1.1 Icon description (vertical softkeys) ........................................................................... 342

20.2 "Programs" service ...................................................................................................... 343

20.2.1 Softkey menus. PLC project..................................................................................... 344

20.2.2 Softkey menus. Files of the PLC project. ................................................................. 345

20.3 Program editing............................................................................................................ 346

20.4 Editing in C language or mnemonic language. ............................................................ 348

20.4.1 Softkey "Analyze"..................................................................................................... 349

20.4.2 Softkey "File". .......................................................................................................... 349

20.4.3 Softkey "Undo". ........................................................................................................ 349

20.4.4 Softkey "Operations with blocks". ............................................................................ 350

20.4.5 Softkey "Find/Replace". ........................................................................................... 351

20.4.6 Softkey "Customize"................................................................................................. 352

20.5 Editing in contact (ladder) language (softkeys)............................................................ 353

20.5.1 Softkey "Analyze"..................................................................................................... 354

20.5.2 Softkey "File". .......................................................................................................... 354

20.5.3 "Edit" softkey. .......................................................................................................... 355

20.5.4 Softkey "View". ........................................................................................................ 357

20.5.5 Softkey "Marks". ...................................................................................................... 357

20.5.6 Softkey "Find"........................................................................................................... 358

20.5.7 Softkey "Customize"................................................................................................. 358

20.6 Program monitoring ..................................................................................................... 359

20.6.1 Softkey menus. Monitoring in C language or mnemonic language. ........................ 360

20.6.2 Softkey menus. Monitoring in contact (ladder) language. ....................................... 361

20.7 "Commands" service.................................................................................................... 363

20.7.1 Softkey menus. Options of the "Commands" service............................................... 363

20.8 "Outputs" service ......................................................................................................... 364

20.8.1 Softkey menus. Options of the "Outputs" service. ................................................... 365

20.9 "Logic analyzer" service............................................................................................... 366

20.9.1 Editing logic analyzer data ....................................................................................... 367

20.9.2 Save, load and reset the analyzer configuration ...................................................... 369

20.9.3 Execute and analyze trace....................................................................................... 370

20.9.4 Customize the appearance of the logic analyzer ..................................................... 370

20.10 "Monitoring" service ..................................................................................................... 371

20.10.1 Description of resource tables.................................................................................. 372

20.10.2 Definition of the table resources............................................................................... 373

20.10.3 Options of the "Monitoring" service (softkeys). ........................................................ 374

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20.11 "Cross references" service........................................................................................... 375

20.11.1 Softkey menus. Options of the "Cross reference" service. ...................................... 376

20.12 "Statistics" service........................................................................................................ 377

20.12.1 Softkey menus. Options of the "Statistics" service................................................... 378

20.13 "Messages" service...................................................................................................... 379

20.13.1 Softkey menus. Options of the "Messages" service................................................. 380

20.13.2 Editing the message and error table ........................................................................ 381

20.13.3 Displaying PLC messages ....................................................................................... 382

20.13.4 Displaying PLC errors .............................................................................................. 383

20.13.5 Grouping the additional information text files in a single file. ................................... 384

20.13.6 Save, load and print a message and error table ...................................................... 385

CHAPTER 21 MACHINE PARAMETERS

21.1 Appearance of the machine parameter tables............................................................. 387

21.1.1 Softkey menus. ........................................................................................................ 388

21.2 Parameter table description......................................................................................... 389

21.2.1 "M" function setting table ......................................................................................... 390

21.2.2 Compensation table ................................................................................................. 391

21.2.3 Kinematics table....................................................................................................... 392

21.2.4 OEM parameters...................................................................................................... 393

21.3 Operations with tables ................................................................................................. 394

21.3.1 Data editing and validation....................................................................................... 394

21.3.2 Save and recall tables.............................................................................................. 395

21.3.3 Find text. ................................................................................................................. 396

21.3.4 Importing and exporting compensation tables. ........................................................ 397

Operating manual.

CNC 8060 CNC 8065

CHAPTER 22 SETUP ASSISTANCE

22.1 Oscilloscope ................................................................................................................ 400

22.1.1 Interface description................................................................................................. 401

22.1.2 Softkey menus. ........................................................................................................ 402

22.1.3 Configuration screen................................................................................................ 405

22.1.4 Configure and execute the oscilloscope function..................................................... 406

22.1.5 Machine parameter editing. .................................................................................... 407

22.2 The Bode diagram ....................................................................................................... 410

22.2.1 Interface description................................................................................................. 411

22.2.2 Softkey menus. ........................................................................................................ 412

22.2.3 Machine parameter editing. .................................................................................... 415

22.2.4 Configuration screen................................................................................................ 417

22.3 The circularity (roundness) test ................................................................................... 420

22.3.1 Interface description................................................................................................. 421

22.3.2 Softkey menus. ........................................................................................................ 423

22.3.3 Configuring and executing the circularity (roundness) test ...................................... 424

22.3.4 Configure the graphic environment.......................................................................... 425

22.3.5 Define and execute the movement subroutine ........................................................ 426

22.3.6 Data capture for the graphic .................................................................................... 427

22.3.7 Adjustment of the machine parameters involved ..................................................... 428

22.3.8 Validate the changes and save the configuration used ........................................... 430

22.3.9 Machine parameters that may be modified.............................................................. 431

CHAPTER 23 DDSSETUP

23.1 Appearance of the DDSSetup mode ........................................................................... 433

23.1.1 Icon description (vertical softkeys)........................................................................... 434

23.2 List of devices connected to the bus............................................................................ 435

23.3 Drives accessing level (only Sercos). .......................................................................... 437

23.4 –Parameters and variables– service. .......................................................................... 438

23.5 –Error management– service. ..................................................................................... 440

23.6 –Monitoring– service.................................................................................................... 441

23.7 –Information– service .................................................................................................. 443

23.8 Command generator (only Sercos). ............................................................................ 445

23.9 Command line.............................................................................................................. 446

23.10 File for setting the parameters of Mechatrolink servos. ............................................... 448

(REF: 1807)

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CHAPTER 24 DIAGNOSIS

24.1 Appearance of the diagnosis mode. ............................................................................ 451

24.1.1 Softkey menus. ........................................................................................................ 452

24.2 Configuration diagnosis ............................................................................................... 453

24.2.1 System diagnosis..................................................................................................... 453

24.2.2 Software diagnosis................................................................................................... 454

24.2.3 Hardware diagnosis. Bus CAN, Sercos and Mechatrolink. ...................................... 455

24.3 Sercos diagnosis ......................................................................................................... 457

Operating manual.

24.4 Save the CAN configuration for the start-up test. ........................................................ 458

24.5 Report generation ........................................................................................................ 459

24.6 View the history of errors and warnings issued by the CNC........................................ 460

24.7 Generating the Fagor file for error diagnosis. .............................................................. 460

24.8 Access particular utilities of the operative system and other applications. .................. 460

24.9 Operating Terms. ......................................................................................................... 461

24.9.1 Generating the "Operating Terms” codes (only for OEM). ....................................... 462

24.9.2 Enter the CNC code to activate or cancel the temporary user license..................... 464

CHAPTER 25 APPS

25.1 Send emails. ................................................................................................................ 466

25.1.1 Configure and activate the application. .................................................................... 468

25.1.2 Configuring network properties. ............................................................................... 470

CHAPTER 26 KINEMATICS CALIBRATION.

26.1 Kinematics calibration (Kinematic offsets). .................................................................. 473

26.1.1 Page 1. Data editing page........................................................................................ 473

26.1.2 Page 2. Page to display the captured position values (coordinates). ...................... 475

26.1.3 Page 3. Page to display the calculated data. ........................................................... 476

26.1.4 How to calibrate a kinematics. ................................................................................. 477

26.2 Tables to modify type 1 to 16 kinematics to vector kinematics. ................................... 478

26.2.1 Adapting a type 1 kinematics to a type 50 kinematics. ............................................ 478

26.2.2 Adapting a type 2 kinematics to a type 50 kinematics. ............................................ 479

26.2.3 Adapting a type 3 kinematics to a type 50 kinematics. ............................................ 480

26.2.4 Adapting a type 4 kinematics to a type 50 kinematics. ............................................ 481

26.2.5 Adapting a type 5 kinematics to a type 50 kinematics. ............................................ 482

26.2.6 Adapting a type 6 kinematics to a type 50 kinematics. ............................................ 483

26.2.7 Adapting a type 7 kinematics to a type 50 kinematics. ............................................ 484

26.2.8 Adapting a type 8 kinematics to a type 50 kinematics. ............................................ 485

26.2.9 Adapting a type 9 kinematics to a type 51 kinematics. ............................................ 486

26.2.10 Adapting a type 10 kinematics to a type 51 kinematics. .......................................... 487

26.2.11 Adapting a type 11 kinematics to a type 51 kinematics. .......................................... 488

26.2.12 Adapting a type 12 kinematics to a type 51 kinematics. .......................................... 489

26.2.13 Adapting a type 13 kinematics to a type 52 kinematics. .......................................... 490

26.2.14 Adapting a type 14 kinematics to a type 52 kinematics. .......................................... 492

26.2.15 Adapting a type 15 kinematics to a type 52 kinematics. .......................................... 494

26.2.16 Adapting a type 16 kinematics to a type 52 kinematics. .......................................... 496

CNC 8060 CNC 8065

(REF: 1807)

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BLANK PAGE

·10·

Operating manual.

ABOUT THE PRODUCT - CNC 8060

BASIC CHARACTERISTICS.

Basic characteristics. 8060

M FL

Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6 3 to 6

Number of spindles. 1 1 to 2 1 to 2 1 to 3 1

Maximum number of axes and spindles. 57577

Interpolated axes. 44444

Number of tool magazines. 1 1 1 1 to 2 1

Number of execution channels. 1 1 1 1 to 2 1

Number of handwheels. 1 to 3

Type of servo system. Analog / Sercos Digital

Communications. RS485 / RS422 / RS232

Integrated PLC.

PLC execution time. Digital inputs / Digital outputs. Marks / Registers. Timers / Counters. Symbols.

Block processing time. < 2.0 ms < 1.5 ms < 2.0 ms < 1.5 ms < 1 ms

8060 M Power

8060 T FL

Ethernet

< 1ms/K 1024 / 1024 8192 / 1024

512 / 256 Unlimited

8060 T Power

8060 L

Remote modules. RIOW RIO5 RIO70 RIOR RCS-S

Valid for CNC. 8070

8065 8060

Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos

Digital inputs per module. 8 24 / 48 16 48 - - -

Digital outputs per module. 8 16 / 32 16 32 - - -

Analog inputs per module. 4 4 8 - - - - - -

Analog outputs per module. 4 4 4 - - - 4

Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -

Feedback inputs. - - - - - - 4 (*) - - - 4 (**)

(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat

8070 8065 8060

8070 8065

- - -

8070 8065

8060

S C O N T

I N U E D

8070 8065 8060

CNC 8060 CNC 8065

(REF: 1807)

·11·

Operating manual.

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active software options for the CNC can be consulted in the diagnostics mode (accessible from the task window by pressing [CTRL] [A]), under software options.

CNC 8060 CNC 8065

(REF: 1807)

Consult the ordering handbook for information on the software options available for your model.

SOFT 8060 ADDIT AXES Additional shaft.

Add axes to the default configuration.

SOFT 8060 ADDIT SPINDLES Additional spindle.

Add spindles to the default configuration.

SOFT 8060 ADDIT TOOL MAGAZ Additional tool magazine.

Add tool magazines to the default configuration.

SOFT 8060 ADDIT CHANNELS Additional channel.

Add channels to the default configuration.

SOFT DIGITAL SERCOS Sercos digital bus.

Sercos digital bus.

SOFT i4.0 CONNECTIVITY PACK Industry 4.0.

This option allows for the use and capture of data using the FSYS.

SOFT EDIT/SIMUL EDISIMU mode (editing and simulation).

It allows for the editing, modification and simulation of a part-program.

SOFT TOOL RADIUS COMP Radius compensation.

Tool compensation allows programming the contour to be machined based on part dimensions of the and without taking into account the dimensions of the tool that will be used later on. This avoids having to calculate and define the tool path based on the tool radius.

SOFT PROFILE EDITOR Profile editor.

Allows for the part profiles to be edited graphically and to import dxf files.

SOFT 60 F3D GRAPHICS F3D graphics.

High definition solid 3D graphics for the execution and simulation of part-programs and canned cycles of the editor.

During machining, the F3D graphics display the tool removing the material from the part in real time, allowing for the condition of the part to be seen at all times. F3D graphics can display up to 4 views of the part, where each can be rotated, zoomed in or zoomed out. Measurements can also be made on the part and even sections on the piece from any angle.

SOFT 60 IIP CONVERSATIONAL Interactive Icon-based Pages (conversational mode).

IIP or conversational mode is specifically designed for people without any prior programming knowledge or for those that are not familiarized with Fagor CNC's. Working in conversational mode is easier than in ISO mode, as it ensures proper data entry and minimizes the number of operations to be defined. There is no need to work with part-programs.

SOFT 60 RTCP Dynamic RTCP (Rotating Tool Center Point).

The dynamic RTCP option is required for interpolation machining with 4, 5 or 6 axis.

SOFT 60 C AXIS C axis.

It activates the kinematics for working with the C axis and the associated canned cycles. The CNC can control several C axes. The parameters of each axis indicate if it will function as a C axis or not, where it will not be necessary to activate another axis for the machine parameters.

SOFT 60 Y AXIS Y axis for lathe.

It activates the kinematics for working with the Y axis and the associated canned cycles.

·12·

Operating manual.

SOFT 60 TANDEM AXES Tandem axes.

When activating this feature, it should be kept in mind that for each tandem axis of the machine, another axis must be added to the entire configuration. For example, on a large 3-axis lathe (X Z and tailstock), if the tailstock is a tandem axis, the final purchase order for the machine must indicate 4 axes.

SOFT 60 SYNCHRONISM Synchronization of axes and spindles.

The axes and ballscrews may be synchronized in two ways: in terms of speed or position. The CNC configuration takes into consideration the synchronization of 2 axes or 2 spindles. Once synchronized, only the master displays and programs the element.

SOFT 60 HSSA I MACHINING SYSTEM High Speed Surface Accuracy.

This is the new version of algorithms for high speed machining (HSC). This new HSSA algorithm allows for high speed machining optimization, where higher cutting speeds, smoother contours, a better surface finishing and greater precision are achieved.

SOFT 60 HSSA II MACHINING SYSTEM HSSA-II machining system.

SOFT 60 PROBE Probing canned cycles.

The CNC may have two probes; usually a tabletop probe to calibrate tools and a measuring probe to measure the part. This option activates the functions G100, G103 and G104 (for probe movements) and probe canned cycles (which help to measure part surfaces and to calibrate tools).

For the laser model, it only activates the non-cycle function G100.

SOFT 60 CONV USER CYCLES Conversational user cycles.

Incorporation of user cycles in conversational mode.

SOFT 60 PROGTL3 ProGTL3 programming language.

Another language apart from ISO for the programming of profiles using a geometric language without the need to use external CAD systems. This language allows for program functions to define lines and circles which define the points of intersection on a profile, in addition to macros for the creation of solids defined by a flat profile and one or more section profiles.

SOFT 60 PPTRANS Part-program translator.

The program translator may be used to convert programs written in other languages into Fagor ISO codes.

SOFT THIRD PARTY CANOPEN Third-party CANopen.

Enables the use of non-Fagor CANopen modules.

SOFT MAB SYSTEM. MAB drives.

Sercos connection with MAB drives.

SOFT 60 PWM CONTROL Pulse-Width Modulation.

This function is only available for Sercos bus controlled systems. It is mostly oriented toward laser machines for the cutting of very thick sheets, where the CNC generates a series of PWM pulses to control the power of the laser when drilling the starting point.

This feature is essential for cutting very thick sheets and it requires two quick digital outputs located on the central unit. With this new feature, the OEM does not need to install or program any external device, which reduces machine costs and installation times. The end user also benefits, since the “Cutting with PWM ” feature is much easier to use and program.

SOFT 60 GAP CONTROL Gap control.

This is mostly oriented toward laser machines. Gap control makes it possible to maintain a set distance between the laser nozzle and the surface of the sheet. This distance is calculated by a sensor connected to the CNC, so that the CNC offsets the sensor variations on the distance programmed with additional movements in the axis programmed for the gap.

DMC Dynamic Machinning Control.

DMC adapts the feedrate during machining to maintain the cutting power as close as possible to ideal machining conditions.

FMC Fagor Machining Calculator.

The FMC application consists of a database of materials to be machined and machining operations (milling and turning) with an interface to choose suitable cutting conditions for these operations.

FFC Fagor Feed Control.

During the execution of a canned cycle of the editor, the FFC function makes it possible to replace the feedrate and speed programmed in the cycle with the active values of the execution, which are acted upon by the feed override and speed override.

SOFT 60/65/70 OPERATING TERMS Temporary user license.

The "Operating Terms" option activates a temporary user license for the CNC, which is valid until the date determined by the OEM.

CNC 8060 CNC 8065

(REF: 1807)

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BLANK PAGE

·14·

Operating manual.

ABOUT THE PRODUCT - CNC 8065

BASIC CHARACTERISTICS.

Basic characteristics. 8065 M 8065 M Power

Basic Pack 1 Basic Pack 1

Number of execution channels. 1 1 1 1 to 4

Number of axes. 3 to 6 5 to 8 5 to 12 8 to 28

Number of spindles. 1 1 to 2 1 to 4 1 to 4

Maximum number of axes and spindles. 7 10 16 32

Number of tool magazines. 1 1 1 to 2 1 to 4

Limited to 4 interpolated axes. Option Option Option Option

Basic characteristics. 8065 T 8065 T Power

Basic Pack 1 Basic Pack 1

Number of execution channels. 1 1 to 2 1 to 2 1 to 4

Number of axes. 3 to 5 5 to 7 5 to 12 8 to 28

Number of spindles. 2 2 3 to 4 3 to 4

Maximum number of axes and spindles. 7 9 16 32

Number of tool magazines. 1 1 to 2 1 to 2 1 to 4

Limited to 4 interpolated axes. Option Option Option Option

Basic characteristics. 8065 M 8065 M Power 8065 T 8065 T Power

Number of handwheels. 1 to 12

Type of servo system. Analog / Digital Sercos / Digital Mechatrolink

Communications. RS485 / RS422 / RS232

Ethernet

Integrated PLC.

PLC execution time. Digital inputs / Digital outputs. Marks / Registers. Timers / Counters. Symbols.

Block processing time. < 1 ms

< 1ms/K 1024 / 1024 8192 / 1024

512 / 256 Unlimited

CNC 8060 CNC 8065

(REF: 1807)

·15·

Operating manual.

Remote modules. RIOW RIO5 RIO70 RIOR RCS-S

Valid for CNC. 8070

8065 8060

Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos

Digital inputs per module. 8 24 / 48 16 48 - - -

Digital outputs per module. 8 16 / 32 16 32 - - -

Analog inputs per module. 4 4 8 - - - - - -

Analog outputs per module. 4 4 4 - - - 4

Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -

Feedback inputs. - - - - - - 4 (*) - - - 4 (**)

(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat

8070 8065 8060

8070 8065

- - -

8070 8065

8060

S C O N T

I N U E D

8070 8065 8060

Customizing (on an open system only).

PC-based open system, fully customizable.

INI configuration files. Tool for display configuration FGUIM. Visual Basic®, Visual C++®, etc. Internal databases in Microsoft® Access. OPC compatible interface

CNC 8060 CNC 8065

(REF: 1807)

·16·

Operating manual.

SOFTWARE OPTIONS.

Consult the ordering handbook for information on the software options available for your model.

SOFT ADDIT AXES Additional shaft.

Add axes to the default configuration.

SOFT ADDIT SPINDLES Additional spindle.

Add spindles to the default configuration.

SOFT ADDIT TOOL MAGAZ Additional tool magazine.

Add tool magazines to the default configuration.

SOFT ADDIT CHANNELS Additional channel.

Add channels to the default configuration.

SOFT 4 AXES INTERPOLATION LIMIT Limited to 4 interpolated axes.

It limits the number of axes to 4, where the CNC can also interpolate these at the same time.

SOFT i4.0 CONNECTIVITY PACK Industry 4.0.

This option allows for the use and capture of data using the FSYS.

SOFT OPEN SYSTEM Open system.

The CNC is a closed system that offers all the features needed to machine parts. Nevertheless, at times there are some customers who use third-party applications to take measurements, perform statistics or other tasks apart from machining a part.

This feature must be active when installing this type of application, even if they are Office files. Once the application has been installed, it is recommended to close the CNC in order to prevent the operators from installing other kinds of applications that could slow the system down and affect the machining operations.

SOFT DIGITAL SERCOS Sercos digital bus.

Sercos digital bus.

SOFT EDIT/SIMUL EDISIMU mode (editing and simulation).

It allows for the editing, modification and simulation of a part-program.

SOFT DUAL-PURPOSE (M-T) Dual-purpose machine.

A dual-purpose machine allows for both milling and turning cycles. On lathes with a Y axis, it allows making pockets, bosses and even irregular pockets with islands during milling cycles. Turning cycles can be used by milling machines which have a rotary axis that functions as a C axis.

SOFT IEC 61131 LANGUAGE IEC 61131 language

IEC 61131 is a PLC programming language that is very popular in alternative markets, which is slowly entering into the machine-tool market. With this feature, the PLC may be programmed either in the usual Fagor language or in IEC 61131 format. This feature requires the MP-PLUS (83700201) processor.

SOFT TOOL RADIUS COMP Compensación de radio.

SOFT IIP CONVERSATIONAL Interactive Icon-based Pages (conversational mode).

IIP or conversational mode is specifically designed for people without any prior programming knowledge or for those that are not familiarized with Fagor CNC's.

Working in conversational mode is easier than in ISO mode, as it ensures proper data entry and minimizes the number of operations to be defined. There is no need to work with part-programs.

CNC 8060 CNC 8065

(REF: 1807)

·17·

Operating manual.

CNC 8060 CNC 8065

(REF: 1807)

SOFT PROFILE EDITOR Profile editor.

Allows for the part profiles to be edited graphically and to import dxf files.

SOFT HD GRAPHICS HD graphics.

High definition solid 3D graphics for the execution and simulation of part-programs and canned cycles of the editor. During machining, the HD graphics display, in real time, the tool removing the material from the part, allowing the condition of the part to be seen at all times. HD graphics can display up to 4 views of the part, where each can be rotated, zoomed in or zoomed out. Measurements can also be made on the part and even sections on the piece from any angle. In a multi-channel system, this feature requires the MPPLUS (83700201) processor.

SOFT RTCP Dynamic RTCP (Rotating Tool Center Point).

The dynamic RTCP option is required for interpolation machining with 4, 5 or 6 axis. This feature requires the MP-PLUS (83700201) processor.

SOFT C AXIS C axis.

SOFT Y AXIS Y axis for lathe.

It activates the kinematics for working with the Y axis and the associated canned cycles.

SOFT TANDEM AXES Tandem axes.

A tandem axis consists in two motors mechanically coupled (slaved) and making up a single transmission system (axis or spindle). A tandem axis helps provide the necessary torque to move an axis when a single motor is not capable of supplying enough torque to do it. When activating this feature, it should be kept in mind that for each tandem axis of the machine, another axis must be added to the entire configuration. For example, on a large 3-axis lathe (X Z and tailstock), if the tailstock is a tandem axis, the final purchase order for the machine must indicate 4 axes.

SOFT SYNCHRONISM Synchronization of axes and spindles.

SOFT KINEMATIC CALIBRATION Kinematics calibration.

This work mode may be used to calibrate kinematics for the first time and to re-calibrate it every so often to correct any possible deviations originated by the day-to-day machine work.

SOFT HSSA II MACHINING SYSTEM HSSA-II machining system.

SOFT TANGENTIAL CONTROL Tangential control.

"Tangential Control" maintains a rotary axis always in the same orientation with respect to the programmed tool path. The machining path is defined on the axes of the active plane and the CNC maintains the orientation of the rotary axis along the entire tool path.

SOFT PROBE Probing canned cycles.

SOFT CONV USER CYCLES Conversational user cycles.

Incorporation of user cycles in conversational mode.

SOFT 70 PROGTL3 ProGTL3 programming language

SOFT PPTRANS Part-program translator.

The program translator may be used to convert programs written in other languages into Fagor ISO codes.

SOFT THIRD PARTY CANOPEN Third-party CANopen.

Enables the use of non-Fagor CANopen modules.

SOFT FVC UP TO 10m3 SOFT FVC MORE TO 10m3 Medium and large volumetric compensation.

5-axis machines are generally used during the manufacturing of large parts. The accuracy of the parts is limited by the machine manufacturing tolerances and is effected by temperature variations during machining.

In sectors such as the aerospace industry, machining demands mean that classic compensation tools are becoming suboptimal. Volumetric compensation FVC comes in to complement the machine adjusting tools. When mapping the total work volume of the machine, the CNC knows the exact position of the tool at all times. After applying the required compensation, the resulting part is made with the desired precision and tolerance.

There are 2 choices, which depend on the size of the machine, being up to 10 m³ and over 10 m³.

DMC Dynamic Machinning Control.

DMC adapts the feedrate during machining to maintain the cutting power as close as possible to ideal machining conditions.

·18·

Operating manual.

FMC Fagor Machining Calculator.

The FMC application consists of a database of materials to be machined and machining operations (milling and turning) with an interface to choose suitable cutting conditions for these operations.

FFC Fagor Feed Control.

SOFT 60/65/70 OPERATING TERMS Temporary user license.

The "Operating Terms" option activates a temporary user license for the CNC, which is valid until the date determined by the OEM.

CNC 8060 CNC 8065

(REF: 1807)

·19·

BLANK PAGE

·20·

Operating manual.

DECLARATION OF CE CONFORMITY AND

WARRANTY CONDITIONS

DECLARATION OF CONFORMITY

The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).

WARRANTY TERMS

The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.

http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.

CNC 8060 CNC 8065

(REF: 1807)

·21·

BLANK PAGE

·22·

Operating manual.

VERSION HISTORY - CNC 8060

Here is a list of the features added to each manual reference.

Ref. 1402

Software V01.00

First version.

Ref. 1505

Software V01.30

EDISIMU mode. New interface for importing DXF files. EDISIMU mode. Graphic assistance for the program editor. Utilities mode. Show the properties of an entity or folder. Utilities mode. The [ENTER] key opens the file selected on the list. User tables. The arithmetic parameter tables can show the parameters of several channels simultaneously. Application. Send emails.

Ref. 1512

Software V01.40

New work mode. Calibrate the rotary axes of the kinematics. F3D graphics. Improved definition of graphic parameters.

Ref. 1603

Software V01.45

EDISIMU mode. New geometric assistance; level change, origin movement and pre-selection of dimensions. EDISIMU mode. Geometric assistance is available in the lathe model, in both ISO and editor mode. EDISIMU mode. Geometric assistance is available in the conversational model (mill and lathe). F3D graphics. Improved definition of graphic parameters.

Ref. 1709

Software V01.60.00

Operating Terms. Move the interface while dragging it with the mouse. The OEM can configure the number of horizontal softkeys (between 7 and 12). The OEM can configure the number of vertical softkeys (between 5 and 12). Improved resolution of the help drawings displayed on various CNC screens; for example, machining cycles, geometric aids, etc. Edisimu mode. The selected simulation options are maintained after the CNC has been restarted. F3D graphics. The default configuration shows the axes and tool paths. F3D graphics. In conversational mode, the CNC recalls the type of previously selected window, either "simple" (only displaying the

diagram) or "complete" (showing the coordinates, feedrates, etc.). F3D graphics. The selected window configuration is maintained after the CNC has been restarted. F3D graphics. Selecting the simulation speed to a minimum will pause the simulation. F3D graphics. The selected simulation speed is maintained after the CNC has been restarted. Kinematics calibration. The kinematics calibration cycle has two associated subroutines (KinCal_Begin.nc and KinCal_End.nc), which

the CNC executes before and after the cycle.

Ref. 1807

Software V01.70.00

From now on, the F3D graphics are called HD graphics. FCC Function (Fagor Feed Control). The FFC function makes it possible to replace the feedrate and speed programmed in the cycle

with the active values of the execution, which are acted upon by the feed override and speed override. DMC Function (Dynamic Machining Control) DMC adapts the feedrate during machining to maintain the cutting power as close as

possible to ideal machining conditions. FMC Function (Fagor Machining Calculator) A database of materials to be machined and of machining operations (milling and turning)

and an interface to choose suitable cutting conditions. FCAS (Fagor Collision Avoidance System). The FCAS (Fagor Collision Avoidance System) option monitors automatically, in MDI/MDA,

manually and tool inspection movements in real time, so as to avoid collisions between the tool and the machine. Tool table. New Zn data. Number of teeth.

CNC 8060 CNC 8065

(REF: 1807)

·23·

Operating manual.

Software V01.70.00

Automatic mode. From this and later versions, after interrupting the execution of the program and canceling it using the "CancelContinue" softkey, the CNC allows the machine to be moved using the jog keys.

Error 3753. Absolute encoder. Monitor the coordinate difference during startup (parameter MAXDIFREF). Kinematics calibration. Allows for the calibration of all types of kinematics (parameter TYPE). Kinematics calibration. New icon to verify the probe adjustment. Kinematics calibration. GMOVE macro in the subrouting KinCal_Begin.nc. Kinematics calibration. The axes may be Hirth axes. Kinematics calibration. The cycle allows to start the calibration of the first axis in any position along the second axis Kinematics calibration. In user mode, the data calculated by the recalibration of the kinematics are saved in the "Offsets" field of the

machine parameter table; the "Value" field defined by the OEM cannot be modified. Kinematics calibration. The cycle creates the KinCalReport.mp file with the results of the calibration

CNC 8060 CNC 8065

(REF: 1807)

·24·

VERSION HISTORY - CNC 8065

Here is a list of the features added to each manual reference.

Ref. 1103

First version.

Ref. 1201

Software V04.22

Automatic mode. Display the line number in execution. Automatic mode. Display the line number where execution was interrupted. Automatic mode. Resume the execution of a program from the block where it was canceled. Automatic mode. While G95 active, the feedrate is shown in mm/turn. Jog mode. While G95 active, the feedrate is shown in mm/turn. User tables. Set the absolute zero offsets with a coarse part and a fine part. User tables. Display the incremental zero offset (G158) in the zero offset table. User tables. The zero offset table highlights in color the active offset, both absolute and incremental. User tables. The clamp table highlights in color the active clamp. User tables. Calculator assistance to set the data of the zero offset table. User tables. Calculator assistance to set the data of the clamp offset table. Tool tables. For the grooving and cut-off tool, the table assumes the values A=90, C=90 and Rp=0. HD graphic environment. Select the simulation speed in the graphics window.

Operating manual.

Ref. 1209

Software V04.24

Automatic mode. Cancel the execution and resume from another block while keeping the history. Automatic mode. The CNC shows the percentage of the program that has been executed.

Ref. 1301

Software V04.25

Automatic mode. The "Main plane" simulation type does not send the M-H-S-T functions to the PLC. Utilities mode. New backup-restore.

Ref. 1305

Software V04.26

Calculator. In jog or conversational mode, when calling the calculator with a field selected (F, S, etc), the calculator shows the value of that field.

The CNC either shows or hides the softkey for toggling the display between mm and inches depending on the setting of machine parameter MMINCHSOFTKEY.

Automatic mode. Programs with ".mod" extension may be modified when they are interrupted using "cancel and resume".

Ref. 1308

Software V04.26.10

Every time [START] is pressed, the CNC checks that the room temperature does not exceed 65 ºC (149 ºF) and, if it does, the CNC does not let run the program and issues the corresponding error message.

Ref. 1309

Software V04.27

MDI/MDA mode. The [ENTER] key does not pop up block history. Tool inspection allows accessing manual tool calibration.

CNC 8060 CNC 8065

(REF: 1807)

·25·

Operating manual.

Ref. 1402

Software V04.27.10

Simplified tool table. Override of the dynamics for HSC. Diagnosis mode. Access particular utilities of the operative system and other applications.

Ref. 1408

Software V05.10

Allow the user modify the kinematics parameters.

Ref. 1501

Software V05.20

EDISIMU mode. New interface for importing DXF files. EDISIMU mode. Graphic assistance for the program editor. Utilities mode. Show the properties of an entity or folder. User tables. The arithmetic parameter tables can show the parameters of several channels simultaneously. Application. Send emails.

Ref. 1505

Software V05.31

Utilities mode. The [ENTER] key opens the file selected on the list.

Ref. 1512

Software V05.40

New work mode. Calibrate the rotary axes of the kinematics. F3D graphics. Improved definition of graphic parameters.

Ref. 1603

Software V05.45

Ref. 1709

Software V05.60.00

the CNC executes before and after the cycle.

CNC 8060 CNC 8065

(REF: 1807)

·26·

Ref. 1807

Software V01.70.00

From now on, the F3D graphics are called HD graphics. FCC Function (Fagor Feed Control). The FFC function makes it possible to replace the feedrate and speed programmed in the cycle

possible to ideal machining conditions. FMC Function (Fagor Machining Calculator) A database of materials to be machined and of machining operations (milling and turning)

and an interface to choose suitable cutting conditions. FCAS (Fagor Collision Avoidance System). The FCAS (Fagor Collision Avoidance System) option monitors automatically, in MDI/MDA,

manually and tool inspection movements in real time, so as to avoid collisions between the tool and the machine. Tool table. New Zn data. Number of teeth.

Operating manual.

Software V01.70.00

machine parameter table; the "Value" field defined by the OEM cannot be modified. Kinematics calibration. The cycle creates the KinCalReport.mp file with the results of the calibration

CNC 8060 CNC 8065

(REF: 1807)

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Operating manual.

SAFETY CONDITIONS

Read the following safety measures in order to prevent harming people or damage to this product and those products connected to it. Fagor Automation shall not be held responsible of any physical or material damage originated from not complying with these basic safety rules.

Before start-up, verify that the machine that integrates this CNC meets the 2006/42/EC Directive.

PRECAUTIONS BEFORE CLEANING THE UNIT

Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the

Do not handle the connectors with the unit connected to AC power.

interior of this unit.

Before handling these connectors (I/O, feedback, etc.), make sure that the unit is not powered.

PRECAUTIONS DURING REPAIRS

In case of a malfunction or failure, disconnect it and call the technical service.

Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the

interior of this unit.

Do not handle the connectors with the unit connected to AC power.

Before handling these connectors (I/O, feedback, etc.), make sure that the unit is not powered.

PRECAUTIONS AGAINST PERSONAL HARM

Interconnection of modules. Use the connection cables provided with the unit. Use proper cables. To prevent risks, only use cables and Sercos fiber recommended for

this unit. To prevent a risk of electrical shock at the central unit, use the proper connector (supplied by Fagor); use a three-prong power cable (one of them being ground).

Avoid electric shocks. To prevent electrical shock and fire risk, do not apply electrical voltage

out of the indicated range.

Ground connection. In order to avoid electrical discharges, connect the ground terminals

of all the modules to the main ground terminal. Also, before connecting the inputs and outputs of this product, make sure that the ground connection has been done.

In order to avoid electrical shock, before turning the unit on verify that the ground connection is properly made.

Do not work in humid environments. In order to avoid electrical discharges, always work with a relative

Do not work in explosive environments. In order to avoid risks, harm or damages, do not work in explosive

humidity (non-condensing).

environments.

CNC 8060 CNC 8065

(REF: 1807)

·29·

Operating manual.

PRECAUTIONS AGAINST DAMAGE TO THE PRODUCT

Work environment. This unit is ready to be used in industrial environments complying with

the directives and regulations effective in the European Community. Fagor Automation shall not be held responsible for any damage suffered or caused by the CNC when installed in other environments (residential, homes, etc.).

Install this unit in the proper place. It is recommended, whenever possible, to install the CNC away from

coolants, chemical product, blows, etc. that could damage it. This unit meets the European directives on electromagnetic compatibility. Nevertheless, it is recommended to keep it away from

sources of electromagnetic disturbance such as:

Powerful loads connected to the same mains as the unit. Nearby portable transmitters (radio-telephones, Ham radio transmitters). Nearby radio / TC transmitters. Nearby arc welding machines. Nearby high voltage lines.

Enclosures. It is up to the manufacturer to guarantee that the enclosure where the

unit has been installed meets all the relevant directives of the European Union.

Avoid disturbances coming from the machine.

Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard,

Connecting the power supply to ground. The zero Volt point of the external power supply must be connected

Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the corresponding

Ambient conditions. Maintain the CNC within the recommended temperature range, both

Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central

Power switch. This switch must be easy to access and at a distance between 0.7 and

The machine must have all the interference generating elements (relay coils, contactors, motors, etc.) uncoupled.

operator panel and the remote modules.

to the main ground point of the machine.

pin.

when running and not running. See the corresponding chapter in the hardware manual.

unit, it must meet the requirements indicated by Fagor. See the corresponding chapter in the hardware manual.

1.7 m (2.3 and 5.6 ft) off the floor.

CNC 8060 CNC 8065

(REF: 1807)

·30·

SAFETY SYMBOLS

Symbols that may appear in the manual.

Danger or prohibition symbol. This symbol indicates actions or operations that may hurt people or damage products.

Warning or caution symbol. This symbol indicates situations that certain operations could cause and the suggested actions to prevent

them.

Obligation symbol. This symbol indicates actions and operations that must be carried out.

Information symbol. This symbol indicates notes, warnings and advises.

Symbol for additional documentation. This symbol indicates that there is another document with more detailed and specific information.

+ 472 hidden pages

Fagor CNC 8060, CNC 8065 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Operating manual.

INDEX