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CNC
8060
8065
Operating manual.
(Ref: 1807)
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TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
BLANK PAGE
MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows the following warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
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Operating manual.
INDEX
About the product - CNC 8060 ....................................................................................................11
About the product - CNC 8065 ................................................................................................... 15
Declaration of CE conformity and warranty conditions ............................................................... 21
Version history - CNC 8060 ........................................................................................................ 23
Version history - CNC 8065 ........................................................................................................ 25
Safety conditions ........................................................................................................................ 29
Returning conditions ................................................................................................................... 33
CNC maintenance ...................................................................................................................... 35
CHAPTER 1 DESCRIPTION OF THE KEYS
1.1 Monitor LCD-15. (8065). ............................................................................................... 37
1.2 Monitor LCD-10K (option 1). (8065). ............................................................................. 38
1.3 Monitor LCD-10K (option 2). (8060/8065). .................................................................... 40
1.4 HORIZONTAL KEYB / HORIZONTAL KEYB + MOUSE. (8065). ............................ 42
1.5 VERTICAL KEYB / VERTICAL KEYB + MOUSE. (8065)......................................... 43
1.6 HORIZONTAL KEYB. (8060). ....................................................................................... 44
1.7 VERTICAL KEYB. (8060). ............................................................................................ 46
1.8 OP PANEL / OP PANEL + SPDL RATE. (8065). .................................................... 48
1.9 OP PANEL. (8060). ....................................................................................................... 49
1.10 HORIZONTAL KEYB 2.0 + TOUCHPAD (8060/8065). ................................................. 50
1.11 Keyboard shortcuts........................................................................................................ 53
CHAPTER 2 GENERAL CONCEPTS
2.1 Turning the CNC on and off ........................................................................................... 55
2.1.1 Emergency shutdown with battery (8065 only). ......................................................... 57
2.2 Work modes and software protection at the CNC.......................................................... 58
2.3 Ethernet. ........................................................................................................................ 61
2.4 USB................................................................................................................................ 61
2.5 Compact flash. ...............................................................................................................61
CHAPTER 3 HOW TO OPERATE THE CNC
3.1 General description of the interface. .............................................................................. 63
3.1.1 Move the interface while dragging it with the mouse. ................................................ 64
3.2 Detailed description of the CNC status bar.................................................................... 65
3.2.1 Channel synchronization window............................................................................... 67
3.2.2 PLC messages........................................................................................................... 68
3.3 Horizontal softkey menu ................................................................................................ 69
3.4 Operating modes ........................................................................................................... 70
3.4.1 Description of the various operating modes............................................................... 72
3.5 Task window ..................................................................................................................74
3.6 Windows for warnings and errors .................................................................................. 75
3.6.1 CNC warnings and errors........................................................................................... 75
3.6.2 Error 3753. Absolute encoder. Monitor the coordinate difference during startup
(parameter MAXDIFREF)........................................................................................... 76
3.6.3 PLC errors.................................................................................................................. 77
3.7 File selection window ..................................................................................................... 78
3.8 Calculator....................................................................................................................... 80
3.8.1 Defining expressions.................................................................................................. 82
3.9 Dialog boxes .................................................................................................................. 84
CHAPTER 4 AUTOMATIC MODE
4.1 Interface description....................................................................................................... 85
4.1.1 Softkey menus. .......................................................................................................... 87
4.2 Display the status of the program or of the active subroutines. ..................................... 88
4.3 Program simulation and execution................................................................................. 89
4.3.1 Select program........................................................................................................... 89
4.3.2 Select the first and last blocks of the execution. ........................................................ 90
4.3.3 Execute a program..................................................................................................... 92
4.3.4 Resume the execution of a program from the block where it was canceled. ............. 93
4.3.5 Cancel the execution and resume from another block while keeping the history. ..... 94
4.3.6 Simulated execution of a program. ............................................................................ 95
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4.3.7 Execute a program (retrace). ..................................................................................... 98
4.3.8 Executing a program in 8055 MC/TC language....................................................... 101
4.4 Executing program blocks separately.......................................................................... 102
4.5 Tool inspection. ........................................................................................................... 103
4.5.1 Tool inspection (execution in retrace mode, independent interpolator or rigid tapping).
106
4.6 Block search. ............................................................................................................... 108
4.6.1 Treatment of functions M, H, F, S. ........................................................................... 110
4.7 Show/hide the dynamic override of the HSC. .............................................................. 111
4.8 FFC (Fagor Feed Control) ........................................................................................... 112
4.9 Display the status of the DMC (Dynamic Machining Control)...................................... 113
4.9.1 DMC status and progress. ....................................................................................... 113
4.9.2 Learning phase. ....................................................................................................... 114
4.9.3 Deactivating the DMC. ............................................................................................. 115
CHAPTER 5 MANUAL (JOG) MODE
5.1 Interface description. ................................................................................................... 117
5.1.1 Softkey menus. ........................................................................................................ 119
5.2 Operations with the axes. ............................................................................................ 120
5.2.1 Home search............................................................................................................ 120
5.2.2 Jog ........................................................................................................................... 121
5.2.3 Jogging the axes with handwheels .......................................................................... 123
5.2.4 Moving an axis to a particular position (coordinate)................................................. 125
5.2.5 Coordinate preset .................................................................................................... 125
5.3 Spindle control ............................................................................................................. 126
5.4 Tool selection and tool change .................................................................................... 127
5.5 Setting the feedrate and spindle speed. ...................................................................... 128
5.6 Setting and activating the zero offsets and the fixture offsets. .................................... 129
Operating manual.
CNC 8060
CNC 8065
(REF: 1807)
CHAPTER 6 MANUAL (JOG) MODE. TOOL CALIBRATION
6.1 Manual calibration. Calibration without a probe ........................................................... 133
6.2 Semi-automatic calibration. Calibration with a probe................................................... 137
6.3 Automatic calibration with a probe and a canned cycle............................................... 140
6.3.1 Mill or lathe model ("trihedron" geometrical configuration)....................................... 140
6.3.2 Lathe model ("plane" geometrical configuration) ..................................................... 143
CHAPTER 7 JOG MODE. PART CENTERING (MILL MODEL)
7.1 How to define the data................................................................................................. 147
7.2 Data programming. ...................................................................................................... 148
7.3 Basic operation. ........................................................................................................... 152
CHAPTER 8 EDISIMU MODE (EDITING AND SIMULATION)
8.1 Interface description. ................................................................................................... 155
8.1.1 Softkey menus. ........................................................................................................ 157
8.2 Program editing and simulation ................................................................................... 158
8.2.1 Program editing........................................................................................................ 158
8.2.2 Editing a program in the 8055 CNC language ......................................................... 159
8.2.3 Program simulation .................................................................................................. 161
8.2.4 Simulation errors...................................................................................................... 163
8.3 Editing window............................................................................................................. 164
8.3.1 Softkey and hotkey menus....................................................................................... 166
8.3.2 Contextual programming assistance........................................................................ 167
8.3.3 Help for programming subroutines........................................................................... 168
8.3.4 Syntax errors when editing ...................................................................................... 169
8.4 Working in the editing window. .................................................................................... 170
8.4.1 Select a program...................................................................................................... 170
8.4.2 Operations with blocks. Cut and paste. ................................................................... 170
8.4.3 Find a line or a text in the program. ......................................................................... 171
8.4.4 Undo and redo. ........................................................................................................ 171
8.4.5 Operations with files................................................................................................. 172
8.4.6 Customizing the editor (general options). ................................................................ 173
8.4.7 Customizing the editor (appearance)....................................................................... 175
8.4.8 Customizing the editor (syntax highlighting). ........................................................... 175
8.4.9 TEACH-IN ................................................................................................................ 176
8.4.10 Import DXF files ....................................................................................................... 177
8.4.11 Profile editor............................................................................................................. 179
8.4.12 Canned cycle editor. ................................................................................................ 179
8.4.13 Inclined planes (·M· model) ..................................................................................... 180
8.4.14 Geometric-help editor. ............................................................................................. 181
8.5 Graphic assistance for the program editor................................................................... 185
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8.6 Graphics window.......................................................................................................... 186
8.7 Program window .......................................................................................................... 187
8.8 Working in the program window................................................................................... 188
8.8.1 Select the first and last blocks of the execution. ..................................................... 188
8.8.2 Simulate program blocks separately. ....................................................................... 190
8.8.3 Display the status of the program or of the active subroutines. ............................... 191
8.9 Statistics window.......................................................................................................... 192
8.9.1 Time estimates......................................................................................................... 193
CHAPTER 9 FMC (FAGOR MACHINING CALCULATOR).
9.1 FMC calculator............................................................................................................. 197
9.2 Materials table.............................................................................................................. 198
9.3 Operations table........................................................................................................... 199
9.4 Working with the FMC.................................................................................................. 200
9.5 Backup/Restore. Data backup copy............................................................................. 200
CHAPTER 10 FCAS (FAGOR COLLISION AVOIDANCE SYSTEM).
10.1 FCAS status................................................................................................................. 202
10.2 FCAS operation. ......................................................................................................... 203
CHAPTER 11 PROFILE EDITOR
11.1 Interface description..................................................................................................... 205
11.1.1 How to use the profile editor. ................................................................................... 207
11.2 Define a new profile, enlarge an existing one or import one from a file. ...................... 208
11.2.1 Define any profile using straight and curved sections.............................................. 209
11.2.2 Define a circular profile. ........................................................................................... 211
11.2.3 Define a rectangular profile. ..................................................................................... 212
11.2.4 Enlarge a profile....................................................................................................... 212
11.2.5 Import a profile from a DXF file. ............................................................................... 213
11.3 Modify a profile and insert corners............................................................................... 215
11.4 Configuring the profile editor. Displayed area.............................................................. 217
11.5 Configuring the profile editor. Define the work plane. .................................................. 217
11.6 End the session at the editor. ...................................................................................... 217
11.7 Examples of how to define profiles. ............................................................................. 218
11.7.1 Profile editor. Example 1 (milling). ........................................................................... 218
11.7.2 Profile editor. Example 2 (milling). ........................................................................... 219
11.7.3 Profile editor. Example 3 (milling). ........................................................................... 221
11.7.4 Profile editor. Example 4 (lathe)............................................................................... 222
CHAPTER 12 GRAPHIC ENVIRONMENT (MILL MODEL)
12.1 Description of the graphic environment. ...................................................................... 223
12.1.1 Softkey menus. ........................................................................................................ 224
12.2 Type of graphics .......................................................................................................... 225
12.3 Zoom............................................................................................................................ 226
12.4 Dimensions .................................................................................................................. 227
12.5 Point of view................................................................................................................. 227
12.6 Measurement ............................................................................................................... 228
12.7 Clear screen................................................................................................................. 229
12.8 Colors........................................................................................................................... 229
12.9 Options......................................................................................................................... 230
12.10 Real coordinates .......................................................................................................... 231
12.11 Real coordinates with enlarged error ........................................................................... 231
12.12 Simulation speed ......................................................................................................... 231
CHAPTER 13 GRAPHICS HD (·M· MODEL).
13.1 Graphic environment.................................................................................................... 233
13.1.1 HD graphics in automatic mode. .............................................................................. 234
13.1.2 HD graphics in edisimu mode. ................................................................................. 235
13.1.3 Horizontal softkey menu. ......................................................................................... 236
13.2 Move, rotate and zoom in or out on the graphic. ......................................................... 237
13.3 Select the type of view. ............................................................................................... 238
13.4 Configuring the graphics window (properties of each window). .................................. 239
13.5 Configuring and activating the sections. ..................................................................... 240
13.6 Configure the colors for the tool path and solid. ......................................................... 242
13.7 General configuration of the graphics. ........................................................................ 243
13.8 Configuration. Cancel the graphics. ............................................................................ 244
13.9 Configuration. Load machine. ..................................................................................... 244
13.10 Actions. Move the active sections. .............................................................................. 245
13.11 Actions. Print the graphic. ............................................................................................ 246
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13.12 Delete the graphic. ...................................................................................................... 246
13.13 Editing, displaying and hiding parts. ........................................................................... 247
13.14 Automatic dimensions. ................................................................................................ 248
13.15 Saving part / Loading part. .......................................................................................... 248
13.16 Measure the part. ........................................................................................................ 249
13.17 Viewing the tool paths and the solid. .......................................................................... 250
13.18 Simulation speed (edisimu mode only). ...................................................................... 251
CHAPTER 14 GRAPHIC ENVIRONMENT (LATHE MODEL)
14.1 Description of the graphic environment. ...................................................................... 253
14.1.1 Softkey menus. ........................................................................................................ 254
14.2 Type of graphics .......................................................................................................... 255
14.3 Zoom............................................................................................................................ 256
14.4 Dimensions .................................................................................................................. 257
14.5 Measurement............................................................................................................... 257
14.6 Clear screen ................................................................................................................ 258
14.7 Colors .......................................................................................................................... 258
14.8 Options ........................................................................................................................ 259
14.9 Real coordinates.......................................................................................................... 260
14.10 Real coordinates with enlarged error ........................................................................... 260
14.11 Simulation speed ......................................................................................................... 260
CHAPTER 15 GRAPHICS HD (·T· MODEL).
15.1 Graphic environment. .................................................................................................. 261
15.1.1 HD graphics in automatic mode............................................................................... 262
15.1.2 HD graphics in edisimu mode. ................................................................................. 263
15.1.3 Horizontal softkey menu. ........................................................................................ 264
15.2 Move, rotate and zoom in or out on the graphic. ......................................................... 265
15.3 Select the type of view. ............................................................................................... 266
15.4 Configuring the graphics window (properties of each window). .................................. 267
15.5 Configuring and activating the sections. ..................................................................... 268
15.6 Configure the colors for the tool path and solid. ......................................................... 269
15.7 General configuration of the graphics. ........................................................................ 270
15.8 Configuration. Cancel the graphics. ............................................................................ 271
15.9 Configuration. Load machine. ..................................................................................... 271
15.10 Actions. Move the active sections. .............................................................................. 272
15.11 Actions. Print the graphic. ............................................................................................ 273
15.12 Delete the graphic. ...................................................................................................... 273
15.13 Editing, displaying and hiding parts. ........................................................................... 274
15.14 Automatic dimensions. ................................................................................................ 275
15.15 Saving part / Loading part. .......................................................................................... 275
15.16 Measure the part. ........................................................................................................ 276
15.17 Viewing the tool paths and the solid. .......................................................................... 277
15.18 Simulation speed (edisimu mode only). ...................................................................... 278
Operating manual.
CNC 8060
CNC 8065
(REF: 1807)
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CHAPTER 16 MDI/MDA MODE
16.1 Interface description. ................................................................................................... 279
16.1.1 Softkey menus. ........................................................................................................ 280
16.2 Edit and execute individual blocks............................................................................... 281
16.3 Block history. ............................................................................................................... 282
CHAPTER 17 USER TABLES
17.1 User table presentation................................................................................................ 283
17.1.1 Softkey menus. ........................................................................................................ 284
17.2 Zero offset tables ......................................................................................................... 285
17.3 Fixture table ................................................................................................................. 287
17.4 Arithmetic parameter tables......................................................................................... 288
17.5 Operations with tables ................................................................................................. 290
17.5.1 Data editing.............................................................................................................. 290
17.5.2 Save and recall tables.............................................................................................. 291
17.5.3 Find text. ................................................................................................................. 292
CHAPTER 18 TOOL AND MAGAZINE TABLE
18.1 Presentation of the tool tables and magazine tables. ................................................. 293
18.1.1 Softkey menus. ........................................................................................................ 294
18.1.2 Search for a text in the tables .................................................................................. 295
18.1.3 Save and load the tables ......................................................................................... 296
18.1.4 Printing the tables .................................................................................................... 298
18.2 Tool table ..................................................................................................................... 299
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Operating manual.
18.3 Tool and tool magazine table....................................................................................... 301
18.3.1 Vertical softkey menu............................................................................................... 301
18.3.2 The tool list............................................................................................................... 302
18.3.3 Description of the tool data ...................................................................................... 303
18.4 Tool table (simple mode). ............................................................................................ 312
18.4.1 Vertical softkey menu............................................................................................... 312
18.4.2 Configuring the tool data display.............................................................................. 312
18.4.3 Data of the M tools (standard page - screen-). ........................................................ 313
18.4.4 Data of the T tools (standard page - screen-). ......................................................... 314
18.4.5 Data of the M/T tools (offset page - screen-). .......................................................... 315
18.4.6 Editing the tool table................................................................................................. 315
18.5 Operations with the tool table (full mode). ................................................................... 316
18.5.1 Editing the tool table................................................................................................. 316
18.6 Active-tools table.......................................................................................................... 317
18.6.1 Softkey menus. ........................................................................................................ 318
18.6.2 Changing the tool of the spindle............................................................................... 318
18.7 Table for the status of the tool change process ........................................................... 319
18.8 Magazine table............................................................................................................. 320
18.8.1 Softkey menus. ........................................................................................................ 321
18.8.2 List of magazine positions........................................................................................ 322
18.8.3 Magazine information............................................................................................... 323
18.9 Operations with the magazine table............................................................................. 325
18.9.1 Loading / unloading tools to / from the magazine .................................................... 325
18.9.2 Load / unload a tool to / from the tool changer arm ................................................. 327
CHAPTER 19 UTILITIES MODE
19.1 Interface description..................................................................................................... 329
19.1.1 Softkey menus. ........................................................................................................ 331
19.2 Set how to display the list of programs. ....................................................................... 332
19.3 Select files and create folders...................................................................................... 333
19.4 Search in files .............................................................................................................. 334
19.5 Protection passwords................................................................................................... 335
19.6 Data safety backup. Backup - Restore ........................................................................ 337
19.7 Encrypting files............................................................................................................. 339
CHAPTER 20 PLC
20.1 Appearance of the PLC mode...................................................................................... 341
20.1.1 Icon description (vertical softkeys) ........................................................................... 342
20.2 "Programs" service ...................................................................................................... 343
20.2.1 Softkey menus. PLC project..................................................................................... 344
20.2.2 Softkey menus. Files of the PLC project. ................................................................. 345
20.3 Program editing............................................................................................................ 346
20.4 Editing in C language or mnemonic language. ............................................................ 348
20.4.1 Softkey "Analyze"..................................................................................................... 349
20.4.2 Softkey "File". .......................................................................................................... 349
20.4.3 Softkey "Undo". ........................................................................................................ 349
20.4.4 Softkey "Operations with blocks". ............................................................................ 350
20.4.5 Softkey "Find/Replace". ........................................................................................... 351
20.4.6 Softkey "Customize"................................................................................................. 352
20.5 Editing in contact (ladder) language (softkeys)............................................................ 353
20.5.1 Softkey "Analyze"..................................................................................................... 354
20.5.2 Softkey "File". .......................................................................................................... 354
20.5.3 "Edit" softkey. .......................................................................................................... 355
20.5.4 Softkey "View". ........................................................................................................ 357
20.5.5 Softkey "Marks". ...................................................................................................... 357
20.5.6 Softkey "Find"........................................................................................................... 358
20.5.7 Softkey "Customize"................................................................................................. 358
20.6 Program monitoring ..................................................................................................... 359
20.6.1 Softkey menus. Monitoring in C language or mnemonic language. ........................ 360
20.6.2 Softkey menus. Monitoring in contact (ladder) language. ....................................... 361
20.7 "Commands" service.................................................................................................... 363
20.7.1 Softkey menus. Options of the "Commands" service............................................... 363
20.8 "Outputs" service ......................................................................................................... 364
20.8.1 Softkey menus. Options of the "Outputs" service. ................................................... 365
20.9 "Logic analyzer" service............................................................................................... 366
20.9.1 Editing logic analyzer data ....................................................................................... 367
20.9.2 Save, load and reset the analyzer configuration ...................................................... 369
20.9.3 Execute and analyze trace....................................................................................... 370
20.9.4 Customize the appearance of the logic analyzer ..................................................... 370
20.10 "Monitoring" service ..................................................................................................... 371
20.10.1 Description of resource tables.................................................................................. 372
20.10.2 Definition of the table resources............................................................................... 373
20.10.3 Options of the "Monitoring" service (softkeys). ........................................................ 374
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20.11 "Cross references" service........................................................................................... 375
20.11.1 Softkey menus. Options of the "Cross reference" service. ...................................... 376
20.12 "Statistics" service........................................................................................................ 377
20.12.1 Softkey menus. Options of the "Statistics" service................................................... 378
20.13 "Messages" service...................................................................................................... 379
20.13.1 Softkey menus. Options of the "Messages" service................................................. 380
20.13.2 Editing the message and error table ........................................................................ 381
20.13.3 Displaying PLC messages ....................................................................................... 382
20.13.4 Displaying PLC errors .............................................................................................. 383
20.13.5 Grouping the additional information text files in a single file. ................................... 384
20.13.6 Save, load and print a message and error table ...................................................... 385
CHAPTER 21 MACHINE PARAMETERS
21.1 Appearance of the machine parameter tables............................................................. 387
21.1.1 Softkey menus. ........................................................................................................ 388
21.2 Parameter table description......................................................................................... 389
21.2.1 "M" function setting table ......................................................................................... 390
21.2.2 Compensation table ................................................................................................. 391
21.2.3 Kinematics table....................................................................................................... 392
21.2.4 OEM parameters...................................................................................................... 393
21.3 Operations with tables ................................................................................................. 394
21.3.1 Data editing and validation....................................................................................... 394
21.3.2 Save and recall tables.............................................................................................. 395
21.3.3 Find text. ................................................................................................................. 396
21.3.4 Importing and exporting compensation tables. ........................................................ 397
Operating manual.
CNC 8060
CNC 8065
CHAPTER 22 SETUP ASSISTANCE
22.1 Oscilloscope ................................................................................................................ 400
22.1.1 Interface description................................................................................................. 401
22.1.2 Softkey menus. ........................................................................................................ 402
22.1.3 Configuration screen................................................................................................ 405
22.1.4 Configure and execute the oscilloscope function..................................................... 406
22.1.5 Machine parameter editing. .................................................................................... 407
22.2 The Bode diagram ....................................................................................................... 410
22.2.1 Interface description................................................................................................. 411
22.2.2 Softkey menus. ........................................................................................................ 412
22.2.3 Machine parameter editing. .................................................................................... 415
22.2.4 Configuration screen................................................................................................ 417
22.3 The circularity (roundness) test ................................................................................... 420
22.3.1 Interface description................................................................................................. 421
22.3.2 Softkey menus. ........................................................................................................ 423
22.3.3 Configuring and executing the circularity (roundness) test ...................................... 424
22.3.4 Configure the graphic environment.......................................................................... 425
22.3.5 Define and execute the movement subroutine ........................................................ 426
22.3.6 Data capture for the graphic .................................................................................... 427
22.3.7 Adjustment of the machine parameters involved ..................................................... 428
22.3.8 Validate the changes and save the configuration used ........................................... 430
22.3.9 Machine parameters that may be modified.............................................................. 431
CHAPTER 23 DDSSETUP
23.1 Appearance of the DDSSetup mode ........................................................................... 433
23.1.1 Icon description (vertical softkeys)........................................................................... 434
23.2 List of devices connected to the bus............................................................................ 435
23.3 Drives accessing level (only Sercos). .......................................................................... 437
23.4 –Parameters and variables– service. .......................................................................... 438
23.5 –Error management– service. ..................................................................................... 440
23.6 –Monitoring– service.................................................................................................... 441
23.7 –Information– service .................................................................................................. 443
23.8 Command generator (only Sercos). ............................................................................ 445
23.9 Command line.............................................................................................................. 446
23.10 File for setting the parameters of Mechatrolink servos. ............................................... 448
(REF: 1807)
·8·
CHAPTER 24 DIAGNOSIS
24.1 Appearance of the diagnosis mode. ............................................................................ 451
24.1.1 Softkey menus. ........................................................................................................ 452
24.2 Configuration diagnosis ............................................................................................... 453
24.2.1 System diagnosis..................................................................................................... 453
24.2.2 Software diagnosis................................................................................................... 454
24.2.3 Hardware diagnosis. Bus CAN, Sercos and Mechatrolink. ...................................... 455
24.3 Sercos diagnosis ......................................................................................................... 457
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24.4 Save the CAN configuration for the start-up test. ........................................................ 458
24.5 Report generation ........................................................................................................ 459
24.6 View the history of errors and warnings issued by the CNC........................................ 460
24.7 Generating the Fagor file for error diagnosis. .............................................................. 460
24.8 Access particular utilities of the operative system and other applications. .................. 460
24.9 Operating Terms. ......................................................................................................... 461
24.9.1 Generating the "Operating Terms” codes (only for OEM). ....................................... 462
24.9.2 Enter the CNC code to activate or cancel the temporary user license..................... 464
CHAPTER 25 APPS
25.1 Send emails. ................................................................................................................ 466
25.1.1 Configure and activate the application. .................................................................... 468
25.1.2 Configuring network properties. ............................................................................... 470
CHAPTER 26 KINEMATICS CALIBRATION.
26.1 Kinematics calibration (Kinematic offsets). .................................................................. 473
26.1.1 Page 1. Data editing page........................................................................................ 473
26.1.2 Page 2. Page to display the captured position values (coordinates). ...................... 475
26.1.3 Page 3. Page to display the calculated data. ........................................................... 476
26.1.4 How to calibrate a kinematics. ................................................................................. 477
26.2 Tables to modify type 1 to 16 kinematics to vector kinematics. ................................... 478
26.2.1 Adapting a type 1 kinematics to a type 50 kinematics. ............................................ 478
26.2.2 Adapting a type 2 kinematics to a type 50 kinematics. ............................................ 479
26.2.3 Adapting a type 3 kinematics to a type 50 kinematics. ............................................ 480
26.2.4 Adapting a type 4 kinematics to a type 50 kinematics. ............................................ 481
26.2.5 Adapting a type 5 kinematics to a type 50 kinematics. ............................................ 482
26.2.6 Adapting a type 6 kinematics to a type 50 kinematics. ............................................ 483
26.2.7 Adapting a type 7 kinematics to a type 50 kinematics. ............................................ 484
26.2.8 Adapting a type 8 kinematics to a type 50 kinematics. ............................................ 485
26.2.9 Adapting a type 9 kinematics to a type 51 kinematics. ............................................ 486
26.2.10 Adapting a type 10 kinematics to a type 51 kinematics. .......................................... 487
26.2.11 Adapting a type 11 kinematics to a type 51 kinematics. .......................................... 488
26.2.12 Adapting a type 12 kinematics to a type 51 kinematics. .......................................... 489
26.2.13 Adapting a type 13 kinematics to a type 52 kinematics. .......................................... 490
26.2.14 Adapting a type 14 kinematics to a type 52 kinematics. .......................................... 492
26.2.15 Adapting a type 15 kinematics to a type 52 kinematics. .......................................... 494
26.2.16 Adapting a type 16 kinematics to a type 52 kinematics. .......................................... 496
CNC 8060
CNC 8065
(REF: 1807)
·9·
Page 10
BLANK PAGE
·10·
Page 11
Operating manual.
ABOUT THE PRODUCT - CNC 8060
BASIC CHARACTERISTICS.
Basic characteristics. 8060
M FL
Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6 3 to 6
Number of spindles. 1 1 to 2 1 to 2 1 to 3 1
Maximum number of axes and spindles. 57577
Interpolated axes. 44444
Number of tool magazines. 1 1 1 1 to 2 1
Number of execution channels. 1 1 1 1 to 2 1
Number of handwheels. 1 to 3
Type of servo system. Analog / Sercos Digital
Communications. RS485 / RS422 / RS232
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
Block processing time. < 2.0 ms < 1.5 ms < 2.0 ms < 1.5 ms < 1 ms
8060
M Power
8060
T FL
Ethernet
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
8060
T Power
8060
L
Remote modules. RIOW RIO5 RIO70 RIOR RCS-S
Valid for CNC. 8070
8065
8060
Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos
Digital inputs per module. 8 24 / 48 16 48 - - -
Digital outputs per module. 8 16 / 32 16 32 - - -
Analog inputs per module. 4 4 8 - - - - - -
Analog outputs per module. 4 4 4 - - - 4
Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -
Feedback inputs. - - - - - - 4 (*) - - - 4 (**)
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat
8070
8065
8060
8070
8065
- - -
8070
8065
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8060
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8065
8060
CNC 8060
CNC 8065
(REF: 1807)
·11·
Page 12
Operating manual.
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options.
CNC 8060
CNC 8065
(REF: 1807)
Consult the ordering handbook for information on the software options available for your model.
SOFT 8060 ADDIT AXES
Additional shaft.
Add axes to the default configuration.
SOFT 8060 ADDIT SPINDLES
Additional spindle.
Add spindles to the default configuration.
SOFT 8060 ADDIT TOOL MAGAZ
Additional tool magazine.
Add tool magazines to the default configuration.
SOFT 8060 ADDIT CHANNELS
Additional channel.
Add channels to the default configuration.
SOFT DIGITAL SERCOS
Sercos digital bus.
Sercos digital bus.
SOFT i4.0 CONNECTIVITY PACK
Industry 4.0.
This option allows for the use and capture of data using the
FSYS.
SOFT EDIT/SIMUL
EDISIMU mode (editing and simulation).
It allows for the editing, modification and simulation of a
part-program.
SOFT TOOL RADIUS COMP
Radius compensation.
Tool compensation allows programming the contour to be
machined based on part dimensions of the and without
taking into account the dimensions of the tool that will be
used later on. This avoids having to calculate and define
the tool path based on the tool radius.
SOFT PROFILE EDITOR
Profile editor.
Allows for the part profiles to be edited graphically and to
import dxf files.
SOFT 60 F3D GRAPHICS
F3D graphics.
High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor.
During machining, the F3D graphics display the tool
removing the material from the part in real time, allowing
for the condition of the part to be seen at all times. F3D
graphics can display up to 4 views of the part, where each
can be rotated, zoomed in or zoomed out. Measurements
can also be made on the part and even sections on the
piece from any angle.
SOFT 60 IIP CONVERSATIONAL
Interactive Icon-based Pages (conversational mode).
IIP or conversational mode is specifically designed for
people without any prior programming knowledge or for
those that are not familiarized with Fagor CNC's.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined. There is no need to
work with part-programs.
SOFT 60 RTCP
Dynamic RTCP (Rotating Tool Center Point).
The dynamic RTCP option is required for interpolation
machining with 4, 5 or 6 axis.
SOFT 60 C AXIS
C axis.
It activates the kinematics for working with the C axis and
the associated canned cycles. The CNC can control
several C axes. The parameters of each axis indicate if it
will function as a C axis or not, where it will not be
necessary to activate another axis for the machine
parameters.
SOFT 60 Y AXIS
Y axis for lathe.
It activates the kinematics for working with the Y axis and
the associated canned cycles.
·12·
Page 13
Operating manual.
SOFT 60 TANDEM AXES
Tandem axes.
A tandem axis consists in two motors mechanically
coupled (slaved) and making up a single transmission
system (axis or spindle). A tandem axis helps provide the
necessary torque to move an axis when a single motor is
not capable of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must be
added to the entire configuration. For example, on a large
3-axis lathe (X Z and tailstock), if the tailstock is a tandem
axis, the final purchase order for the machine must
indicate 4 axes.
SOFT 60 SYNCHRONISM
Synchronization of axes and spindles.
The axes and ballscrews may be synchronized in two
ways: in terms of speed or position. The CNC
configuration takes into consideration the synchronization
of 2 axes or 2 spindles. Once synchronized, only the
master displays and programs the element.
SOFT 60 HSSA I MACHINING SYSTEM
High Speed Surface Accuracy.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT 60 HSSA II MACHINING SYSTEM
HSSA-II machining system.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT 60 PROBE
Probing canned cycles.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
This option activates the functions G100, G103 and G104
(for probe movements) and probe canned cycles (which
help to measure part surfaces and to calibrate tools).
For the laser model, it only activates the non-cycle function
G100.
SOFT 60 CONV USER CYCLES
Conversational user cycles.
Incorporation of user cycles in conversational mode.
SOFT 60 PROGTL3
ProGTL3 programming language.
Another language apart from ISO for the programming of
profiles using a geometric language without the need to
use external CAD systems. This language allows for
program functions to define lines and circles which define
the points of intersection on a profile, in addition to macros
for the creation of solids defined by a flat profile and one
or more section profiles.
SOFT 60 PPTRANS
Part-program translator.
The program translator may be used to convert programs
written in other languages into Fagor ISO codes.
SOFT THIRD PARTY CANOPEN
Third-party CANopen.
Enables the use of non-Fagor CANopen modules.
SOFT MAB SYSTEM.
MAB drives.
Sercos connection with MAB drives.
SOFT 60 PWM CONTROL
Pulse-Width Modulation.
This function is only available for Sercos bus controlled
systems. It is mostly oriented toward laser machines for
the cutting of very thick sheets, where the CNC generates
a series of PWM pulses to control the power of the laser
when drilling the starting point.
This feature is essential for cutting very thick sheets and
it requires two quick digital outputs located on the central
unit. With this new feature, the OEM does not need to
install or program any external device, which reduces
machine costs and installation times. The end user also
benefits, since the “Cutting with PWM ” feature is much
easier to use and program.
SOFT 60 GAP CONTROL
Gap control.
This is mostly oriented toward laser machines. Gap
control makes it possible to maintain a set distance
between the laser nozzle and the surface of the sheet. This
distance is calculated by a sensor connected to the CNC,
so that the CNC offsets the sensor variations on the
distance programmed with additional movements in the
axis programmed for the gap.
DMC
Dynamic Machinning Control.
DMC adapts the feedrate during machining to maintain the
cutting power as close as possible to ideal machining
conditions.
FMC
Fagor Machining Calculator.
The FMC application consists of a database of materials
to be machined and machining operations (milling and
turning) with an interface to choose suitable cutting
conditions for these operations.
FFC
Fagor Feed Control.
During the execution of a canned cycle of the editor, the
FFC function makes it possible to replace the feedrate and
speed programmed in the cycle with the active values of
the execution, which are acted upon by the feed override
and speed override.
SOFT 60/65/70 OPERATING TERMS
Temporary user license.
The "Operating Terms" option activates a temporary user
license for the CNC, which is valid until the date
determined by the OEM.
CNC 8060
CNC 8065
(REF: 1807)
·13·
Page 14
BLANK PAGE
·14·
Page 15
Operating manual.
ABOUT THE PRODUCT - CNC 8065
BASIC CHARACTERISTICS.
Basic characteristics. 8065 M 8065 M Power
Basic Pack 1 Basic Pack 1
Number of execution channels. 1 1 1 1 to 4
Number of axes. 3 to 6 5 to 8 5 to 12 8 to 28
Number of spindles. 1 1 to 2 1 to 4 1 to 4
Maximum number of axes and spindles. 7 10 16 32
Number of tool magazines. 1 1 1 to 2 1 to 4
Limited to 4 interpolated axes. Option Option Option Option
Basic characteristics. 8065 T 8065 T Power
Basic Pack 1 Basic Pack 1
Number of execution channels. 1 1 to 2 1 to 2 1 to 4
Number of axes. 3 to 5 5 to 7 5 to 12 8 to 28
Number of spindles. 2 2 3 to 4 3 to 4
Maximum number of axes and spindles. 7 9 16 32
Number of tool magazines. 1 1 to 2 1 to 2 1 to 4
Limited to 4 interpolated axes. Option Option Option Option
Basic characteristics. 8065 M 8065 M Power 8065 T 8065 T Power
Number of handwheels. 1 to 12
Type of servo system. Analog / Digital Sercos / Digital Mechatrolink
Communications. RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
Block processing time. < 1 ms
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
CNC 8060
CNC 8065
(REF: 1807)
·15·
Page 16
Operating manual.
Remote modules. RIOW RIO5 RIO70 RIOR RCS-S
Valid for CNC. 8070
8065
8060
Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos
Digital inputs per module. 8 24 / 48 16 48 - - -
Digital outputs per module. 8 16 / 32 16 32 - - -
Analog inputs per module. 4 4 8 - - - - - -
Analog outputs per module. 4 4 4 - - - 4
Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -
Feedback inputs. - - - - - - 4 (*) - - - 4 (**)
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat
8070
8065
8060
8070
8065
- - -
8070
8065
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8065
8060
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
CNC 8060
CNC 8065
(REF: 1807)
·16·
Page 17
Operating manual.
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options.
Consult the ordering handbook for information on the software options available for your model.
SOFT ADDIT AXES
Additional shaft.
Add axes to the default configuration.
SOFT ADDIT SPINDLES
Additional spindle.
Add spindles to the default configuration.
SOFT ADDIT TOOL MAGAZ
Additional tool magazine.
Add tool magazines to the default configuration.
SOFT ADDIT CHANNELS
Additional channel.
Add channels to the default configuration.
SOFT 4 AXES INTERPOLATION LIMIT
Limited to 4 interpolated axes.
It limits the number of axes to 4, where the CNC can also
interpolate these at the same time.
SOFT i4.0 CONNECTIVITY PACK
Industry 4.0.
This option allows for the use and capture of data using the
FSYS.
SOFT OPEN SYSTEM
Open system.
The CNC is a closed system that offers all the features
needed to machine parts. Nevertheless, at times there are
some customers who use third-party applications to take
measurements, perform statistics or other tasks apart
from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT DIGITAL SERCOS
Sercos digital bus.
Sercos digital bus.
SOFT EDIT/SIMUL
EDISIMU mode (editing and simulation).
It allows for the editing, modification and simulation of a
part-program.
SOFT DUAL-PURPOSE (M-T)
Dual-purpose machine.
A dual-purpose machine allows for both milling and
turning cycles. On lathes with a Y axis, it allows making
pockets, bosses and even irregular pockets with islands
during milling cycles. Turning cycles can be used by
milling machines which have a rotary axis that functions
as a C axis.
SOFT IEC 61131 LANGUAGE
IEC 61131 language
IEC 61131 is a PLC programming language that is very
popular in alternative markets, which is slowly entering
into the machine-tool market. With this feature, the PLC
may be programmed either in the usual Fagor language
or in IEC 61131 format.
This feature requires the MP-PLUS (83700201)
processor.
SOFT TOOL RADIUS COMP
Compensación de radio.
Tool compensation allows programming the contour to be
machined based on part dimensions of the and without
taking into account the dimensions of the tool that will be
used later on. This avoids having to calculate and define
the tool path based on the tool radius.
SOFT IIP CONVERSATIONAL
Interactive Icon-based Pages (conversational mode).
IIP or conversational mode is specifically designed for
people without any prior programming knowledge or for
those that are not familiarized with Fagor CNC's.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined. There is no need to
work with part-programs.
CNC 8060
CNC 8065
(REF: 1807)
·17·
Page 18
Operating manual.
CNC 8060
CNC 8065
(REF: 1807)
SOFT PROFILE EDITOR
Profile editor.
Allows for the part profiles to be edited graphically and to
import dxf files.
SOFT HD GRAPHICS
HD graphics.
High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor.
During machining, the HD graphics display, in real time,
the tool removing the material from the part, allowing the
condition of the part to be seen at all times. HD graphics
can display up to 4 views of the part, where each can be
rotated, zoomed in or zoomed out. Measurements can
also be made on the part and even sections on the piece
from any angle.
In a multi-channel system, this feature requires the MPPLUS (83700201) processor.
SOFT RTCP
Dynamic RTCP (Rotating Tool Center Point).
The dynamic RTCP option is required for interpolation
machining with 4, 5 or 6 axis.
This feature requires the MP-PLUS (83700201)
processor.
SOFT C AXIS
C axis.
It activates the kinematics for working with the C axis and
the associated canned cycles. The CNC can control
several C axes. The parameters of each axis indicate if it
will function as a C axis or not, where it will not be
necessary to activate another axis for the machine
parameters.
SOFT Y AXIS
Y axis for lathe.
It activates the kinematics for working with the Y axis and
the associated canned cycles.
SOFT TANDEM AXES
Tandem axes.
A tandem axis consists in two motors mechanically
coupled (slaved) and making up a single transmission
system (axis or spindle). A tandem axis helps provide the
necessary torque to move an axis when a single motor is
not capable of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must be
added to the entire configuration. For example, on a large
3-axis lathe (X Z and tailstock), if the tailstock is a tandem
axis, the final purchase order for the machine must
indicate 4 axes.
SOFT SYNCHRONISM
Synchronization of axes and spindles.
The axes and ballscrews may be synchronized in two
ways: in terms of speed or position. The CNC
configuration takes into consideration the synchronization
of 2 axes or 2 spindles. Once synchronized, only the
master displays and programs the element.
SOFT KINEMATIC CALIBRATION
Kinematics calibration.
This work mode may be used to calibrate kinematics for
the first time and to re-calibrate it every so often to correct
any possible deviations originated by the day-to-day
machine work.
SOFT HSSA II MACHINING SYSTEM
HSSA-II machining system.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT TANGENTIAL CONTROL
Tangential control.
"Tangential Control" maintains a rotary axis always in the
same orientation with respect to the programmed tool
path. The machining path is defined on the axes of the
active plane and the CNC maintains the orientation of the
rotary axis along the entire tool path.
SOFT PROBE
Probing canned cycles.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
This option activates the functions G100, G103 and G104
(for probe movements) and probe canned cycles (which
help to measure part surfaces and to calibrate tools).
SOFT CONV USER CYCLES
Conversational user cycles.
Incorporation of user cycles in conversational mode.
SOFT 70 PROGTL3
ProGTL3 programming language
Another language apart from ISO for the programming of
profiles using a geometric language without the need to
use external CAD systems. This language allows for
program functions to define lines and circles which define
the points of intersection on a profile, in addition to macros
for the creation of solids defined by a flat profile and one
or more section profiles.
SOFT PPTRANS
Part-program translator.
The program translator may be used to convert programs
written in other languages into Fagor ISO codes.
SOFT THIRD PARTY CANOPEN
Third-party CANopen.
Enables the use of non-Fagor CANopen modules.
SOFT FVC UP TO 10m3
SOFT FVC MORE TO 10m3
Medium and large volumetric compensation.
5-axis machines are generally used during the
manufacturing of large parts. The accuracy of the parts is
limited by the machine manufacturing tolerances and is
effected by temperature variations during machining.
In sectors such as the aerospace industry, machining
demands mean that classic compensation tools are
becoming suboptimal. Volumetric compensation FVC
comes in to complement the machine adjusting tools.
When mapping the total work volume of the machine, the
CNC knows the exact position of the tool at all times. After
applying the required compensation, the resulting part is
made with the desired precision and tolerance.
There are 2 choices, which depend on the size of the
machine, being up to 10 m³ and over 10 m³.
DMC
Dynamic Machinning Control.
DMC adapts the feedrate during machining to maintain the
cutting power as close as possible to ideal machining
conditions.
·18·
Page 19
Operating manual.
FMC
Fagor Machining Calculator.
The FMC application consists of a database of materials
to be machined and machining operations (milling and
turning) with an interface to choose suitable cutting
conditions for these operations.
FFC
Fagor Feed Control.
During the execution of a canned cycle of the editor, the
FFC function makes it possible to replace the feedrate and
speed programmed in the cycle with the active values of
the execution, which are acted upon by the feed override
and speed override.
SOFT 60/65/70 OPERATING TERMS
Temporary user license.
The "Operating Terms" option activates a temporary user
license for the CNC, which is valid until the date
determined by the OEM.
CNC 8060
CNC 8065
(REF: 1807)
·19·
Page 20
BLANK PAGE
·20·
Page 21
Operating manual.
DECLARATION OF CE CONFORMITY AND
WARRANTY CONDITIONS
DECLARATION OF CONFORMITY
The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate
website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).
WARRANTY TERMS
The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.
http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.
CNC 8060
CNC 8065
(REF: 1807)
·21·
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BLANK PAGE
·22·
Page 23
Operating manual.
VERSION HISTORY - CNC 8060
Here is a list of the features added to each manual reference.
Ref. 1402
Software V01.00
First version.
Ref. 1505
Software V01.30
EDISIMU mode. New interface for importing DXF files.
EDISIMU mode. Graphic assistance for the program editor.
Utilities mode. Show the properties of an entity or folder.
Utilities mode. The [ENTER] key opens the file selected on the list.
User tables. The arithmetic parameter tables can show the parameters of several channels simultaneously.
Application. Send emails.
Ref. 1512
Software V01.40
New work mode. Calibrate the rotary axes of the kinematics.
F3D graphics. Improved definition of graphic parameters.
Ref. 1603
Software V01.45
EDISIMU mode. New geometric assistance; level change, origin movement and pre-selection of dimensions.
EDISIMU mode. Geometric assistance is available in the lathe model, in both ISO and editor mode.
EDISIMU mode. Geometric assistance is available in the conversational model (mill and lathe).
F3D graphics. Improved definition of graphic parameters.
Ref. 1709
Software V01.60.00
Operating Terms.
Move the interface while dragging it with the mouse.
The OEM can configure the number of horizontal softkeys (between 7 and 12).
The OEM can configure the number of vertical softkeys (between 5 and 12).
Improved resolution of the help drawings displayed on various CNC screens; for example, machining cycles, geometric aids, etc.
Edisimu mode. The selected simulation options are maintained after the CNC has been restarted.
F3D graphics. The default configuration shows the axes and tool paths.
F3D graphics. In conversational mode, the CNC recalls the type of previously selected window, either "simple" (only displaying the
diagram) or "complete" (showing the coordinates, feedrates, etc.).
F3D graphics. The selected window configuration is maintained after the CNC has been restarted.
F3D graphics. Selecting the simulation speed to a minimum will pause the simulation.
F3D graphics. The selected simulation speed is maintained after the CNC has been restarted.
Kinematics calibration. The kinematics calibration cycle has two associated subroutines (KinCal_Begin.nc and KinCal_End.nc), which
the CNC executes before and after the cycle.
Ref. 1807
Software V01.70.00
From now on, the F3D graphics are called HD graphics.
FCC Function (Fagor Feed Control). The FFC function makes it possible to replace the feedrate and speed programmed in the cycle
with the active values of the execution, which are acted upon by the feed override and speed override.
DMC Function (Dynamic Machining Control) DMC adapts the feedrate during machining to maintain the cutting power as close as
possible to ideal machining conditions.
FMC Function (Fagor Machining Calculator) A database of materials to be machined and of machining operations (milling and turning)
and an interface to choose suitable cutting conditions.
FCAS (Fagor Collision Avoidance System). The FCAS (Fagor Collision Avoidance System) option monitors automatically, in MDI/MDA,
manually and tool inspection movements in real time, so as to avoid collisions between the tool and the machine.
Tool table. New Zn data. Number of teeth.
CNC 8060
CNC 8065
(REF: 1807)
·23·
Page 24
Operating manual.
Software V01.70.00
Automatic mode. From this and later versions, after interrupting the execution of the program and canceling it using the "CancelContinue" softkey, the CNC allows the machine to be moved using the jog keys.
Error 3753. Absolute encoder. Monitor the coordinate difference during startup (parameter MAXDIFREF).
Kinematics calibration. Allows for the calibration of all types of kinematics (parameter TYPE).
Kinematics calibration. New icon to verify the probe adjustment.
Kinematics calibration. GMOVE macro in the subrouting KinCal_Begin.nc.
Kinematics calibration. The axes may be Hirth axes.
Kinematics calibration. The cycle allows to start the calibration of the first axis in any position along the second axis
Kinematics calibration. In user mode, the data calculated by the recalibration of the kinematics are saved in the "Offsets" field of the
machine parameter table; the "Value" field defined by the OEM cannot be modified.
Kinematics calibration. The cycle creates the KinCalReport.mp file with the results of the calibration
CNC 8060
CNC 8065
(REF: 1807)
·24·
Page 25
VERSION HISTORY - CNC 8065
Here is a list of the features added to each manual reference.
Ref. 1103
First version.
Ref. 1201
Software V04.22
Automatic mode. Display the line number in execution.
Automatic mode. Display the line number where execution was interrupted.
Automatic mode. Resume the execution of a program from the block where it was canceled.
Automatic mode. While G95 active, the feedrate is shown in mm/turn.
Jog mode. While G95 active, the feedrate is shown in mm/turn.
User tables. Set the absolute zero offsets with a coarse part and a fine part.
User tables. Display the incremental zero offset (G158) in the zero offset table.
User tables. The zero offset table highlights in color the active offset, both absolute and incremental.
User tables. The clamp table highlights in color the active clamp.
User tables. Calculator assistance to set the data of the zero offset table.
User tables. Calculator assistance to set the data of the clamp offset table.
Tool tables. For the grooving and cut-off tool, the table assumes the values A=90, C=90 and Rp=0.
HD graphic environment. Select the simulation speed in the graphics window.
Operating manual.
Ref. 1209
Software V04.24
Automatic mode. Cancel the execution and resume from another block while keeping the history.
Automatic mode. The CNC shows the percentage of the program that has been executed.
Ref. 1301
Software V04.25
Automatic mode. The "Main plane" simulation type does not send the M-H-S-T functions to the PLC.
Utilities mode. New backup-restore.
Ref. 1305
Software V04.26
Calculator. In jog or conversational mode, when calling the calculator with a field selected (F, S, etc), the calculator shows the value
of that field.
The CNC either shows or hides the softkey for toggling the display between mm and inches depending on the setting of machine
parameter MMINCHSOFTKEY.
Automatic mode. Programs with ".mod" extension may be modified when they are interrupted using "cancel and resume".
Ref. 1308
Software V04.26.10
Every time [START] is pressed, the CNC checks that the room temperature does not exceed 65 ºC (149 ºF) and, if it does, the CNC
does not let run the program and issues the corresponding error message.
Ref. 1309
Software V04.27
MDI/MDA mode. The [ENTER] key does not pop up block history.
Tool inspection allows accessing manual tool calibration.
CNC 8060
CNC 8065
(REF: 1807)
·25·
Page 26
Operating manual.
Ref. 1402
Software V04.27.10
Simplified tool table.
Override of the dynamics for HSC.
Diagnosis mode. Access particular utilities of the operative system and other applications.
Ref. 1408
Software V05.10
Allow the user modify the kinematics parameters.
Ref. 1501
Software V05.20
EDISIMU mode. New interface for importing DXF files.
EDISIMU mode. Graphic assistance for the program editor.
Utilities mode. Show the properties of an entity or folder.
User tables. The arithmetic parameter tables can show the parameters of several channels simultaneously.
Application. Send emails.
Ref. 1505
Software V05.31
Utilities mode. The [ENTER] key opens the file selected on the list.
Ref. 1512
Software V05.40
New work mode. Calibrate the rotary axes of the kinematics.
F3D graphics. Improved definition of graphic parameters.
Ref. 1603
Software V05.45
EDISIMU mode. New geometric assistance; level change, origin movement and pre-selection of dimensions.
EDISIMU mode. Geometric assistance is available in the lathe model, in both ISO and editor mode.
EDISIMU mode. Geometric assistance is available in the conversational model (mill and lathe).
F3D graphics. Improved definition of graphic parameters.
Ref. 1709
Software V05.60.00
Operating Terms.
Move the interface while dragging it with the mouse.
The OEM can configure the number of horizontal softkeys (between 7 and 12).
The OEM can configure the number of vertical softkeys (between 5 and 12).
Improved resolution of the help drawings displayed on various CNC screens; for example, machining cycles, geometric aids, etc.
Edisimu mode. The selected simulation options are maintained after the CNC has been restarted.
F3D graphics. The default configuration shows the axes and tool paths.
F3D graphics. In conversational mode, the CNC recalls the type of previously selected window, either "simple" (only displaying the
diagram) or "complete" (showing the coordinates, feedrates, etc.).
F3D graphics. The selected window configuration is maintained after the CNC has been restarted.
F3D graphics. Selecting the simulation speed to a minimum will pause the simulation.
F3D graphics. The selected simulation speed is maintained after the CNC has been restarted.
Kinematics calibration. The kinematics calibration cycle has two associated subroutines (KinCal_Begin.nc and KinCal_End.nc), which
the CNC executes before and after the cycle.
CNC 8060
CNC 8065
(REF: 1807)
·26·
Ref. 1807
Software V01.70.00
From now on, the F3D graphics are called HD graphics.
FCC Function (Fagor Feed Control). The FFC function makes it possible to replace the feedrate and speed programmed in the cycle
with the active values of the execution, which are acted upon by the feed override and speed override.
DMC Function (Dynamic Machining Control) DMC adapts the feedrate during machining to maintain the cutting power as close as
possible to ideal machining conditions.
FMC Function (Fagor Machining Calculator) A database of materials to be machined and of machining operations (milling and turning)
and an interface to choose suitable cutting conditions.
FCAS (Fagor Collision Avoidance System). The FCAS (Fagor Collision Avoidance System) option monitors automatically, in MDI/MDA,
manually and tool inspection movements in real time, so as to avoid collisions between the tool and the machine.
Tool table. New Zn data. Number of teeth.
Page 27
Operating manual.
Software V01.70.00
Automatic mode. From this and later versions, after interrupting the execution of the program and canceling it using the "CancelContinue" softkey, the CNC allows the machine to be moved using the jog keys.
Error 3753. Absolute encoder. Monitor the coordinate difference during startup (parameter MAXDIFREF).
Kinematics calibration. Allows for the calibration of all types of kinematics (parameter TYPE).
Kinematics calibration. New icon to verify the probe adjustment.
Kinematics calibration. GMOVE macro in the subrouting KinCal_Begin.nc.
Kinematics calibration. The axes may be Hirth axes.
Kinematics calibration. The cycle allows to start the calibration of the first axis in any position along the second axis
Kinematics calibration. In user mode, the data calculated by the recalibration of the kinematics are saved in the "Offsets" field of the
machine parameter table; the "Value" field defined by the OEM cannot be modified.
Kinematics calibration. The cycle creates the KinCalReport.mp file with the results of the calibration
CNC 8060
CNC 8065
(REF: 1807)
·27·
Page 28
BLANK PAGE
·28·
Page 29
Operating manual.
SAFETY CONDITIONS
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it. Fagor Automation shall not be held responsible of any physical or material damage
originated from not complying with these basic safety rules.
Before start-up, verify that the machine that integrates this CNC meets the 2006/42/EC Directive.
PRECAUTIONS BEFORE CLEANING THE UNIT
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
Do not handle the connectors with the unit
connected to AC power.
interior of this unit.
Before handling these connectors (I/O, feedback, etc.), make sure
that the unit is not powered.
PRECAUTIONS DURING REPAIRS
In case of a malfunction or failure, disconnect it and call the technical service.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
interior of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before handling these connectors (I/O, feedback, etc.), make sure
that the unit is not powered.
PRECAUTIONS AGAINST PERSONAL HARM
Interconnection of modules. Use the connection cables provided with the unit.
Use proper cables. To prevent risks, only use cables and Sercos fiber recommended for
this unit.
To prevent a risk of electrical shock at the central unit, use the proper
connector (supplied by Fagor); use a three-prong power cable (one
of them being ground).
Avoid electric shocks. To prevent electrical shock and fire risk, do not apply electrical voltage
out of the indicated range.
Ground connection. In order to avoid electrical discharges, connect the ground terminals
of all the modules to the main ground terminal. Also, before
connecting the inputs and outputs of this product, make sure that the
ground connection has been done.
In order to avoid electrical shock, before turning the unit on verify that
the ground connection is properly made.
Do not work in humid environments. In order to avoid electrical discharges, always work with a relative
Do not work in explosive environments. In order to avoid risks, harm or damages, do not work in explosive
humidity (non-condensing).
environments.
CNC 8060
CNC 8065
(REF: 1807)
·29·
Page 30
Operating manual.
i
PRECAUTIONS AGAINST DAMAGE TO THE PRODUCT
Work environment. This unit is ready to be used in industrial environments complying with
the directives and regulations effective in the European Community.
Fagor Automation shall not be held responsible for any damage
suffered or caused by the CNC when installed in other environments
(residential, homes, etc.).
Install this unit in the proper place. It is recommended, whenever possible, to install the CNC away from
coolants, chemical product, blows, etc. that could damage it.
This unit meets the European directives on electromagnetic
compatibility. Nevertheless, it is recommended to keep it away from
sources of electromagnetic disturbance such as:
Powerful loads connected to the same mains as the unit.
Nearby portable transmitters (radio-telephones, Ham radio
transmitters).
Nearby radio / TC transmitters.
Nearby arc welding machines.
Nearby high voltage lines.
Enclosures. It is up to the manufacturer to guarantee that the enclosure where the
unit has been installed meets all the relevant directives of the
European Union.
Avoid disturbances coming from the
machine.
Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard,
Connecting the power supply to ground. The zero Volt point of the external power supply must be connected
Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the corresponding
Ambient conditions. Maintain the CNC within the recommended temperature range, both
Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central
Power switch. This switch must be easy to access and at a distance between 0.7 and
The machine must have all the interference generating elements
(relay coils, contactors, motors, etc.) uncoupled.
operator panel and the remote modules.
to the main ground point of the machine.
pin.
when running and not running. See the corresponding chapter in the
hardware manual.
unit, it must meet the requirements indicated by Fagor. See the
corresponding chapter in the hardware manual.
1.7 m (2.3 and 5.6 ft) off the floor.
CNC 8060
CNC 8065
(REF: 1807)
·30·
SAFETY SYMBOLS
Symbols that may appear in the manual.
Danger or prohibition symbol.
This symbol indicates actions or operations that may hurt people or damage products.
Warning or caution symbol.
This symbol indicates situations that certain operations could cause and the suggested actions to prevent
them.
Obligation symbol.
This symbol indicates actions and operations that must be carried out.
Information symbol.
This symbol indicates notes, warnings and advises.
Symbol for additional documentation.
This symbol indicates that there is another document with more detailed and specific information.
Page 31
Operating manual.
Symbols that the product may carry.
Ground symbol.
This symbol indicates that that point must be under voltage.
ESD components.
This symbol identifies the cards as ESD components (sensitive to electrostatic discharges).
CNC 8060
CNC 8065
(REF: 1807)
·31·
Page 32
BLANK PAGE
·32·
Page 33
Operating manual.
RETURNING CONDITIONS
Pack it in its original package along with its original packaging material. If you do not have the original
packaging material, pack it as follows:
1 Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 inches) larger than those of the
unit itself. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.).
2 Attach a label to the device indicating the owner of the device along with contact information (address,
telephone number, email, name of the person to contact, type of device, serial number, etc.). In case
of malfunction also indicate symptom and a brief description of the problem.
3 Protect the unit wrapping it up with a roll of polyethylene or with similar material. When sending a central
unit with monitor, protect especially the screen.
4 Pad the unit inside the cardboard box with polyurethane foam on all sides.
5 Seal the cardboard box with packaging tape or with industrial staples.
CNC 8060
CNC 8065
(REF: 1807)
·33·
Page 34
BLANK PAGE
·34·
Page 35
Operating manual.
CNC MAINTENANCE
CLEANING
The accumulated dirt inside the unit may act as a screen preventing the proper dissipation of the heat
generated by the internal circuitry which could result in a harmful overheating of the unit and, consequently,
possible malfunctions. Accumulated dirt can sometimes act as an electrical conductor and short-circuit the
internal circuitry, especially under high humidity conditions.
To clean the operator panel and the monitor, a smooth cloth should be used which has been dipped into
de-ionized water and /or non abrasive dish-washer soap (liquid, never powder) or 75º alcohol. Never use
air compressed at high pressure to clean the unit because it could cause the accumulation of electrostatic
charges that could result in electrostatic shocks.
The plastics used on the front panel are resistant to grease and mineral oils, bases and bleach, dissolved
detergents and alcohol. Avoid the action of solvents such as chlorine hydrocarbons, venzole, esters and
ether which can damage the plastics used to make the unit’s front panel.
PRECAUTIONS BEFORE CLEANING THE UNIT
Fagor Automation shall not be held responsible for any material or physical damage derived from the
violation of these basic safety requirements.
• Do not handle the connectors with the unit supplied with power. Before handling these connectors (I/O,
feedback, etc.), make sure that the unit is not powered.
• Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
interior of this unit.
CNC 8060
CNC 8065
(REF: 1807)
·35·
Page 36
BLANK PAGE
·36·
Page 37
DESCRIPTION OF THE KEYS
F1 F2 F3 F4 F5 F6 F7
F8
F9
F10
F11
F12
HELP
?
NEXT
FOCUS
BACK
F1
NEXT
FOCUS
BACK
HELP
?
1.1 Monitor LCD-15. (8065).
1
Function keys.
Softkeys.
Keys F1 through F12 select the options of the
softkey menus.
Browsing keys.
NEXT key.
Configurable key that can carry out one of the
following actions.
• Access the various screens of the active
work mode sequentially, pressing [SHIFT] at
the same time inverts the sequence. In the
PLC mode, it switches between the various
active services.
• Sequentially access the different channels.
• The horizontal softkey menu shows the
available screens and the vertical menu
shows the available channels.
FOCUS key.
It is used to switch between the different windows
of the screen.
Help key.
BACK key.
On the horizontal softkey menu, it lets you go up
from the softkey sub-menu to the previous level
from where that menu was accessed.
HELP key.
It accesses the CNC's system help.
CNC 8060
CNC 8065
(REF: 1807)
·37·
Page 38
1.
A B C D E F
G H I J K L
M N Ñ O P Q
R S T U V W
X Y Z
INS DEL
F1 F2 F3 F4 F5 F6 F7
END
HOME
7 8 9
4 5 6
1 2 3
_
0
.
+
*
=
/
SPACE
ALT
ENTER
RECALL
ESC
CAPS
SHIFT
CTRL
MAIN
MENU
CUSTOM
200
190
180
170
160
150
140
130
120
110
1009080
70
60
50
40
30
20
10
4
2
0
FEED
ZERO
SINGLE
RESET
10000
1000
100
10
1
100
10
1
jog
F8
F9
F10
F11
F12
MANUAL MDIAUTO EDIT TABLES UTILITIESTOOLS
HELP
?
FOCUS
BACK
NEXT
_
+
X Y Z
4 5 6
_
+
F1
NEXT
FOCUS
BACK
HELP
?
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
Operating manual.
1.2 Monitor LCD-10K (option 1). (8065).
DESCRIPTION OF THE KEYS
CNC 8060
CNC 8065
(REF: 1807)
Monitor LCD-10K (option 1). (8065).
Function keys.
Softkeys.
Keys F1 through F12 select the options of the
softkey menus.
Browsing keys.
NEXT key.
Configurable key that can carry out one of the
following actions.
• Access the various screens of the active
work mode sequentially, pressing [SHIFT] at
the same time inverts the sequence. In the
PLC mode, it switches between the various
active services.
• Sequentially access the different channels.
• The horizontal softkey menu shows the
available screens and the vertical menu
shows the available channels.
FOCUS key.
It is used to switch between the different windows
of the screen.
BACK key.
On the horizontal softkey menu, it lets you go up
from the softkey sub-menu to the previous level
from where that menu was accessed.
Help key.
HELP key.
It accesses the CNC's system help.
Browsing keys.
Main menu.
Changing the state of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
Work modes.
Automatic mode.
Manual (jog) mode.
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
Tool and magazine table.
Utilities mode.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
• Carry out no function at all.
·38·
Page 39
Operating manual.
ENDHOME
SHIFT
CAPS
ALT
DEL
INS
ESC
ENTER
RECALL
X+ 7+
X- 7-
X 7
_
+
10000
1000
100
10
1
100
10
1
jog
200
190
180
170
160
150
140
130
120
110
1009080
70
60
50
40
30
20
10
4
2
0
FEED
RESET
SINGLE
ZERO
_
+
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
ASCII characters.
Hold this key down and key in the
corresponding ASCII code.
Delete.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
Jog keyboard for jogging the axes.
Keys to select axes and jog them in the
positive direction.
Keys to select axes and jog them in the
negative direction.
Keys to select the axes and keys to select the
jogging direction. Both keys (axis and
direction) must be pressed to jog the axis.
Feed selectors.
Execution keys.
Cycle start key (START).
Execute the selected program in automatic
mode, a block in MDI/MDA mode, etc.
Cycle stop key (STOP).
Interrupt the execution of the CNC.
Reset key.
It initializes the system setting the initial
conditions as defined by machine parameters.
Single-block execution mode.
When selecting the "single block" execution
mode, the program simulation will be interrupted
at the end of each block.
Home search.
Spindle control.
Start the spindle clockwise.
Stop the spindle.
Start the spindle counteclockwise.
To vary the spindle speed percentually.
Spindle orientation.
Sector for the type of jog;
continuous / incremental jog or
handwheels.
In handwheel mode, it selects the
multiplying factor for the
handwheel pulses (x1, x10 o
x100).
In incremental mode, it selects
the incremental value of the axis
movements.
Selector of percentage of
feedrate override, between 0%
and 200%, for jog and automatic
movements.
1.
DESCRIPTION OF THE KEYS
Monitor LCD-10K (option 1). (8065).
Rapid key. When pressing this key while
moving an axis, the CNC applies the rapid
feedrate.
CNC 8060
CNC 8065
(REF: 1807)
·39·
Page 40
1.
F8
F9
F10
F11
F12
HELP
?
NEXT
ABCDEF
GH I JKL
MNÑO PQ
RSTUV
W
XYZ
INS
F1 F2 F3 F4 F5 F6 F7
MANUAL MDIAUTO EDIT TABLES UTILITIESTOOLS
7 8 9
4 5 6
1 2 3
_
0
.
+
*
=
/
ENTER
RECALL
MAIN
MENU
CUSTOM
FOCUS
ZERO
SINGLE
RESET
_
+
X Y Z
4 5 6
_
+
ESC
CTRL
ALT
CAPS
#$
,
[]
;
HOME
END
SHIFT
CALC
DELETESPACE
BACK
SPACE
10000
1000
100
10
1
100
10
1
jog
200
190
180
170
160
150
140
130
120
110
1009080
70
60
50
40
30
20
10
4
2
0
FEED
F1
NEXT
FOCUS
HELP
?
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
Operating manual.
1.3 Monitor LCD-10K (option 2). (8060/8065).
DESCRIPTION OF THE KEYS
CNC 8060
CNC 8065
(REF: 1807)
Monitor LCD-10K (option 2). (8060/8065).
Function keys.
Softkeys.
Keys F1 through F12 select the options of the
softkey menus.
Browsing keys.
NEXT key.
Configurable key that can carry out one of the
following actions.
• Access the various screens of the active
work mode sequentially, pressing [SHIFT] at
the same time inverts the sequence. In the
PLC mode, it switches between the various
active services.
• Sequentially access the different channels.
• The horizontal softkey menu shows the
available screens and the vertical menu
shows the available channels.
FOCUS key.
It is used to switch between the different windows
of the screen.
Help key.
HELP key.
It accesses the CNC's system help.
Browsing keys.
Main menu.
Changing the state of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
Work modes.
Automatic mode.
Manual (jog) mode.
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
Tool and magazine table.
Utilities mode.
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
• Carry out no function at all.
·40·
Page 41
Operating manual.
ENDHOME
SHIFT
CAPS
ALT
BACK
SPACE
DELETE
INS
ESC
ENTER
RECALL
CALC
X+ 7+
X- 7-
X 7
_
+
10000
1000
100
10
1
100
10
1
jog
200
190
180
170
160
150
140
130
120
110
1009080
70
60
50
40
30
20
10
4
2
0
FEED
RESET
SINGLE
ZERO
_
+
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
ASCII characters.
Hold this key down and key in the
corresponding ASCII code.
Delete.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
Calculator.
Feed selectors.
Execution keys.
Cycle start key (START).
Execute the selected program in automatic
mode, a block in MDI/MDA mode, etc.
Cycle stop key (STOP).
Interrupt the execution of the CNC.
Reset key.
It initializes the system setting the initial
conditions as defined by machine parameters.
Single-block execution mode.
When selecting the "single block" execution
mode, the program simulation will be interrupted
at the end of each block.
Home search.
Spindle control.
Start the spindle clockwise.
Stop the spindle.
Start the spindle counteclockwise.
To vary the spindle speed percentually.
Spindle orientation.
Sector for the type of jog;
continuous / incremental jog or
handwheels.
In handwheel mode, it selects the
multiplying factor for the
handwheel pulses (x1, x10 o
x100).
In incremental mode, it selects
the incremental value of the axis
movements.
Selector of percentage of
feedrate override, between 0%
and 200%, for jog and automatic
movements.
1.
DESCRIPTION OF THE KEYS
Monitor LCD-10K (option 2). (8060/8065).
Jog keyboard for jogging the axes.
Keys to select axes and jog them in the
positive direction.
Keys to select axes and jog them in the
negative direction.
Keys to select the axes and keys to select the
jogging direction. Both keys (axis and
direction) must be pressed to jog the axis.
Rapid key. When pressing this key while
moving an axis, the CNC applies the rapid
feedrate.
CNC 8060
CNC 8065
(REF: 1807)
·41·
Page 42
1.
Q W E R T Y U I O P
S D F G H J K L ÑA
ZXCVBNM
ALTGRALTCTRL
CAPS INS
DEL
MAIN
MENU
END
HOME
789
456
123
_
0
.
+
*
=
/
CUSTOM
RECALL ENTER
,.-
{}
^
ESC
SHIFTSHIFT
<
SPACE
UTILITIESTO OLSTABLESEDITMANUALAUTO
MDI
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
ENDHOME
SHIFT
CAPS
ALTGR
ALT
DEL
INS
ESC
ENTER
RECALL
Operating manual.
1.4 HORIZONTAL KEYB / HORIZONTAL KEYB + MOUSE. (8065).
Browsing keys.
Main menu.
Changing the state of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
DESCRIPTION OF THE KEYS
Work modes.
Automatic mode.
Manual (jog) mode.
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
HORIZONTAL KEYB / HORIZONTAL KEYB + MOUSE. (8065).
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
Tool and magazine table.
Utilities mode.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
• Carry out no function at all.
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
Alternate characters.
Hold this key down to access the alternate
character set of the keyboard.
ASCII characters.
Hold this key down and key in the
corresponding ASCII code.
Delete.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
CNC 8060
CNC 8065
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
(REF: 1807)
·42·
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Page 43
Operating manual.
END
HOME
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+
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/
A B C D E F
G H I J K L
M N Ñ O P Q
R S T U V W
X Y Z
INS DEL
SPACE
ENTER
RECALL
ESC
ALT
CAPS
SHIFT
CTRL
MDI
EDITMANUALAUTO
MAIN
MENU
CUSTOM
TABLES TOOLS UTI LITIES
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
ENDHOME
SHIFT
CAPS
ALT
DEL
INS
ESC
ENTER
RECALL
1.5 VERTICAL KEYB / VERTICAL KEYB + MOUSE. (8065).
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
ASCII characters.
Hold this key down and key in the
corresponding ASCII code.
Delete.
1.
DESCRIPTION OF THE KEYS
Browsing keys.
Work modes.
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
Main menu.
Changing the state of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
Automatic mode.
Manual (jog) mode.
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
Tool and magazine table.
Utilities mode.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
• Carry out no function at all.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
VERTICAL KEYB / VERTICAL KEYB + MOUSE. (8065).
CNC 8060
CNC 8065
(REF: 1807)
·43·
Page 44
1.
F8
F9
F10
F11
F12
HELP
?
NEXT
INS
F1 F2 F3 F4 F5 F6 F7
MANUAL MDIAUTO EDIT TABLES UTILITIESTOOLS
ENTER
RECALL
CUSTOM
FOCUS
ESC
CTRL
ALT
CAPS
7 8 9
4 5 6
1 2 3
_
0
.
+
*
=
/
HOME
END
SHIFT
CALC
ABCDEF
GH I J KL
MNÑO PQ
RSTUV
W
XYZ#$
,
[]
;
DELETESPACE
BACK
SPACE
MAIN
MENU
F1
NEXT
FOCUS
HELP
?
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
ENDHOME
1.6 HORIZONTAL KEYB. (8060).
HORIZONTAL KEYB. (8060).
DESCRIPTION OF THE KEYS
Function keys.
Softkeys.
Keys F1 through F12 select the options of the
softkey menus.
Operating manual.
Work modes.
Automatic mode.
Manual (jog) mode.
CNC 8060
CNC 8065
Browsing keys.
NEXT key.
Configurable key that can carry out one of the
following actions.
• Access the various screens of the active
work mode sequentially, pressing [SHIFT] at
the same time inverts the sequence. In the
PLC mode, it switches between the various
active services.
• Sequentially access the different channels.
• The horizontal softkey menu shows the
available screens and the vertical menu
shows the available channels.
FOCUS key.
It is used to switch between the different windows
of the screen.
Help key.
HELP key.
It accesses the CNC's system help.
Browsing keys.
Main menu.
Changing the state of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
(REF: 1807)
·44·
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
Tool and magazine table.
Utilities mode.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
• Carry out no function at all.
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Page 45
Operating manual.
SHIFT
CAPS
ALT
BACK
SPACE
DELETE
INS
ESC
ENTER
RECALL
CALC
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
ASCII characters.
Delete.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
Calculator.
1.
HORIZONTAL KEYB. (8060).
DESCRIPTION OF THE KEYS
CNC 8060
CNC 8065
(REF: 1807)
·45·
Page 46
1.
F8
F9
F10
F11
F12
HELP
?
NEXT
F1 F2 F3 F4 F5 F6 F7
MANUAL MDIAUTO EDIT TABLES UTILITIESTOOLS
CUSTOM
FOCUS
ESC
CTRL ALT
CAPS
7 8 9
4 5 6
1 2 3
_
0
.
+
*
=
/
HOME
END
SHIFT
INS
ENTER
RECALL
CALC
ABCDEF
GH I J KL
MNÑO PQ
RSTUV
W
XYZ#$
,
[]
;
DELETESPACE
BACK
SPACE
MAIN
MENU
F1
NEXT
FOCUS
HELP
?
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
Operating manual.
1.7 VERTICAL KEYB. (8060).
VERTICAL KEYB. (8060).
DESCRIPTION OF THE KEYS
CNC 8060
CNC 8065
Function keys.
Softkeys.
Keys F1 through F12 select the options of the
softkey menus.
Browsing keys.
NEXT key.
Configurable key that can carry out one of the
following actions.
• Access the various screens of the active
work mode sequentially, pressing [SHIFT] at
the same time inverts the sequence. In the
PLC mode, it switches between the various
active services.
• Sequentially access the different channels.
• The horizontal softkey menu shows the
available screens and the vertical menu
shows the available channels.
FOCUS key.
It is used to switch between the different windows
of the screen.
Help key.
HELP key.
It accesses the CNC's system help.
(REF: 1807)
·46·
Browsing keys.
Main menu.
Changing the state of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
Work modes.
Automatic mode.
Manual (jog) mode.
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
Tool and magazine table.
Utilities mode.
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
• Carry out no function at all.
Page 47
Operating manual.
ENDHOME
SHIFT
CAPS
ALT
BACK
SPACE
DELETE
INS
ESC
ENTER
RECALL
CALC
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
ASCII characters.
1.
VERTICAL KEYB. (8060).
DESCRIPTION OF THE KEYS
Delete.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
Calculator.
CNC 8060
CNC 8065
(REF: 1807)
·47·
Page 48
1.
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4- 5- 6-
7+ 7-
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170
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150
140
130
120
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jog
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Operating manual.
1.8 OP PANEL / OP PANEL + SPDL RATE. (8065).
Jog keyboard for jogging the axes.
Keys to select axes and jog them in the
positive direction.
Keys to select axes and jog them in the
negative direction.
DESCRIPTION OF THE KEYS
OP PANEL / OP PANEL + SPDL RATE. (8065).
Feed selectors.
Keys to select the axes and keys to select the
jogging direction. Both keys (axis and
direction) must be pressed to jog the axis.
Rapid key. When pressing this key while
moving an axis, the CNC applies the rapid
feedrate.
Sector for the type of jog;
continuous / incremental jog or
handwheels.
In handwheel mode, it selects the
multiplying factor for the
handwheel pulses (x1, x10 o
x100).
In incremental mode, it selects
the incremental value of the axis
movements.
Selector of percentage of
feedrate override, between 0%
and 200%, for jog and automatic
movements.
Spindle control.
Start the spindle clockwise.
Stop the spindle.
Start the spindle counteclockwise.
To vary the spindle speed percentually.
Spindle orientation.
Selector of percentage of spindle speed
override between 0% and 200%.
External devices.
The functions of these keys are defined by the machine
manufacturer and they allow controlling the various
devices of the machine (coolant, chip remover, etc.).
CNC 8060
CNC 8065
(REF: 1807)
·48·
Execution keys.
Cycle start key (START).
Execute the selected program in automatic
mode, a block in MDI/MDA mode, etc.
Cycle stop key (STOP).
Interrupt the execution of the CNC.
Reset key.
It initializes the system setting the initial
conditions as defined by machine parameters.
Single-block execution mode.
When selecting the "single block" execution
mode, the program simulation will be interrupted
at the end of each block.
Home search.
Page 49
Operating manual.
CNC
OFF
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190
180
170
160
150
140
130
120
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60
50
40
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10000
1000
100
10
1
100
10
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jog
XYZ
+
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CSS
m/min
ZERO SINGLE
RESET
X+ 7+
X- 7-
X 7
_
+
10000
1000
100
10
1
100
10
1
jog
200
190
180
170
160
150
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m/min
1.9 OP PANEL. (8060).
1.
Jog keyboard for jogging the axes.
Keys to select axes and jog them in the
positive direction.
Keys to select axes and jog them in the
negative direction.
Keys to select the axes and keys to select the
jogging direction. Both keys (axis and
direction) must be pressed to jog the axis.
Rapid key. When pressing this key while
moving an axis, the CNC applies the rapid
feedrate.
Feed selectors.
Sector for the type of jog;
continuous / incremental jog or
handwheels.
In handwheel mode, it selects the
multiplying factor for the
handwheel pulses (x1, x10 o
x100).
In incremental mode, it selects
the incremental value of the axis
movements.
Selector of percentage of
feedrate override, between 0%
and 200%, for jog and automatic
movements.
Spindle control.
Start the spindle clockwise.
Stop the spindle.
Start the spindle counteclockwise.
To vary the spindle speed percentually.
Spindle orientation.
Constant Surface Speed (for lathe model
only).
External devices.
The functions of these keys are defined by the machine
manufacturer and they allow controlling the various
devices of the machine (coolant, chip remover, etc.).
OP PANEL. (8060).
DESCRIPTION OF THE KEYS
Execution keys.
Cycle start key (START).
Execute the selected program in automatic
mode, a block in MDI/MDA mode, etc.
Cycle stop key (STOP).
Interrupt the execution of the CNC.
Reset key.
It initializes the system setting the initial
conditions as defined by machine parameters.
Single-block execution mode.
When selecting the "single block" execution
mode, the program simulation will be interrupted
at the end of each block.
Home search.
CNC 8060
CNC 8065
(REF: 1807)
·49·
Page 50
1.
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
ENDHOME
SHIFT
CAP
ALT
DEL
INS
ESC
ENTER
RECALL
CALC
Operating manual.
1.10 HORIZONTAL KEYB 2.0 + TOUCHPAD (8060/8065).
Browsing keys.
Main menu.
DESCRIPTION OF THE KEYS
Change the status of an icon. In the MC/TC
mode, it toggles between the standard and the
auxiliary screens.
Work modes.
Automatic mode.
Manual mode.
HORIZONTAL KEYB 2.0 + TOUCHPAD (8060/8065).
EDISIMU mode.
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic
parameters).
Tool and magazine table.
Utilities mode.
Configurable mode.
OEM-configurable key that can carry out one of
the following actions.
• Access a CNC work mode.
• Execute an application.
• Access the operating system.
• Carry out no function at all.
After accessing the work mode, these keys may be used
to access the various screens of the active work mode
sequentially, pressing [SHIFT] at the same time inverts the
sequence.
Editing keys.
Shift.
Hold this key down to write upper case
letters. When combining this key with a
cursor moving key, it selects the text the
cursor slides on.
Shift lock.
It toggles between uppercase and
lowercase letters.
ASCII characters.
Hold this key down and key in the
corresponding ASCII code.
Delete.
Delete.
Insert or overwrite.
Escape key, to cancel the current action
without assuming the changes.
Key to validate commands, data and
program blocks of the editor.
Recover data.
While the Teach-in mode is active, this key
enters the axes and their current position
into the block.
When selecting a profile or conversational
canned cycle in the part-program, the key
accesses either the profile editor or canned
cycle editor accordingly.
Calculator.
CNC 8060
CNC 8065
(REF: 1807)
·50·
Keys to move the cursor.
The arrow keys move the cursor one position
to the left, right, up or down.
The previous-page or next-page keys show
the previous or next page at the partprogram or PLC program editor.
The home and end keys move the cursor the
beginning or end of the line.
The tab key moves the cursor to the next field
of the active menu.
Page 51
Operating manual.
+ C
Using the Fagor logo key.
Keys. Meaning.
+ [1] .. [0] Keys [F1] to [F10].
+ [–] Key [F11].
+ [=] Key [F12].
+ [S] Cancel or activate the keystroke sound.
+ [T] Cancel or activate the touchpad (touch panel).
+ [C] Change the function of the axis keys on the numeric keypad; write the name of axis1 to axis6 /
always write X, Y, Z, A, B, C.
+ [D] Minimize everything / Show the last active application.
+ [P] Print screen; can be combined with [SHIFT] and with [ALT].
+ [E] Open the Windows Explorer.
1.
Numeric keypad.
Numeric keypad optimized to operate with the CNC (keys for axes, feedrate, speed, etc). The second
function of the keys is available with a long press of the key; the [SHIFT] key is not necessary. The behavior
of the three axis keys can be modified with the [FAGOR]+[C] keys.
Option 1.
The keys write the name of the first
six axes of the channel.
Option 2.
The keys always write the characters
X Y Z A B C.
DESCRIPTION OF THE KEYS
HORIZONTAL KEYB 2.0 + TOUCHPAD (8060/8065).
CNC 8060
CNC 8065
(REF: 1807)
·51·
Page 52
1.
A
B
Operating manual.
Touchpad (touch screen).
A Left button.
B Right button,
Primary button. Double click. Secondary button.
Tap lightly with one finger to simulate
DESCRIPTION OF THE KEYS
a mouse click.
Move the cursor. Move screen (pan). Move screen (scroll).
HORIZONTAL KEYB 2.0 + TOUCHPAD (8060/8065).
Move a finger to move the cursor. Move two fingers to the left and right
Zoom. Turn the page. Minimize the window.
Pinch or separate two fingers to
zoom in or out.
Start menu.
Tap lightly twice with one finger to
simulate the double click of a mouse.
to move horizontally (pan).
Drag three fingers horizontally to
move forward or back a page.
Tap lightly with two fingers to
simulate the right click of a mouse.
Move two fingers up and down to
move vertically (scroll).
Drag three fingers downward to
minimize the active window.
CNC 8060
CNC 8065
(REF: 1807)
·52·
Drag three fingers upward to access
the start menu.
The actions of touching with one or two fingers work in reverse if the mouse is configured for left-handed
people.
Page 53
Operating manual.
MAIN
MENU
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
BACK
FOCUS
NEXT
RESET
SINGLE
RECALL
1.11 Keyboard shortcuts.
Operations at the interface.
[CTRL] + [W]
Minimize/Maximize the CNC.
[CTRL] + [J]
Show / hide the virtual operator panel.
[CTRL] + [M]
Show / hide the PLC message list.
[CTRL] + [O]
Show / hide the CNC message list.
[ALT] + [W]
Show / hide the window for errors and warnings.
[ALT] + [F4]
Turn the CNC off.
Work modes.
[CTRL] + [A]
To show the task window.
[CTRL] + [SHIFT] + [F1]
Main menu.
[CTRL] + [F6]
Automatic mode.
[CTRL] + [F7]
Manual (jog) mode.
[CTRL] + [F9]
EDISIMU mode.
[CTRL] + [F8]
MDI mode.
[CTRL] + [F10]
User tables.
[CTRL] + [F11]
Tool and magazine table.
[CTRL] + [F12]
Utilities mode.
[CTRL] + [K]
Calculator.
Browsing keys.
[CTRL]+[F1]
Previous menu.
[CTRL]+[F2]
Switch window.
[CTRL]+[F3]
Switch screens.
[ALT]+[B]
Two-color key.
Execution keys.
[CTRL]+[S]
Cycle start key (START).
[CTRL]+[P]
Cycle stop key (STOP).
[CTRL]+[R]
Reset key.
[CTRL]+[B]
Single-block execution mode.
The shortcuts for the [START] [STOP] and [RESET] keys
are only available when the CNC is installed as simulator
on a PC.
Program editor
[CTRL]+[C]
Copy the selected text.
[CTRL]+[X]
Cut the selected text.
[CTRL]+[V]
Paste the selected text.
[CTRL]+[Z]
Undo the last change.
[CTRL]+[Y]
Redo the selected text.
[CTRL]+[G]
Save the program / Recover the original program.
[CTRL]+[+]
Zoom in.
[CTRL]+[–]
Zoom out.
[ALT]+[–]
Hide or expand a cycle.
[CTRL]+[HOME]
Move the cursor to the beginning of the program.
[CTRL]+[END]
Move the program to the end of the program.
[CTRL]+[TAB]
Toggle between the editor and the error window.
[CTRL]+[F5]
[RECALL] key.
1.
Keyboard shortcuts.
DESCRIPTION OF THE KEYS
CNC 8060
CNC 8065
(REF: 1807)
·53·
Page 54
1.
Operating manual.
Keyboard shortcuts.
DESCRIPTION OF THE KEYS
CNC 8060
CNC 8065
(REF: 1807)
·54·
Page 55
GENERAL CONCEPTS
2.1 Turning the CNC on and off
The way the CNC is turned on and off depends on the disk installed (read-only disk or not)
and on how it has been set by the machine manufacturer. However, the most common way
to do it is as follows.
Turning the CNC on
After powering up the unit, the operating system will start up first. Then, and depending on
how the manufacturer has set it, the CNC application will either start up automatically or will
have to be initiated by clicking on the icon shown on the screen.
While starting up, it will display the initial standard CNC screen or the initial screen created
by the machine manufacturer for that purpose. Once the CNC is running, it will show the
screen for the work mode (automatic or jog) selected by the machine manufacturer.
2
Messages and options during the start-up.
When powering the CNC up, it informs on the contingencies that may be interesting.
Depending on what the CNC checks on power-up, the CNC shows, if necessary, the option
to "Restore backup copy and continue". This option shows the available backup copies and,
once it is selected, the CNC will rename the current MTB folder and will restore the one in
the selected backup copy. If the data bases are not valid, the CNC updates them.
When restoring a backup copy or the data bases while the CNC is in user mode, the CNC
shows a message indicating that the change is temporary. These two situations occur
because in both cases, the CNC modifies files that are write-protected in u ser mode. To make
these change permanent, start the CNC up in setup mode.
Keeping the [END] key pressed while starting the CNC up cancels that process and the CNC
shows the options to resume the start-up, cancel the start-up or restore a backup copy.
Peculiarities of a write-protected (read-only) disk.
The CNC application will only start up when the unit is in one of the following work modes;
the CNC application does not start up in administrator mode.
• Setup mode.
This mode must only be used to update the CNC software and to set up the machine.
The access to this mode is protected with the password "machine parameters", defined
in the utilities mode. On power-up, the CNC shows a warning indicating that the disk is
unprotected.
• User mode.
It is the usual work mode for the user, once the setup is completed. The manufacturer
must deliver this unit to the user set up to start up in this mode. The access to this mode
is not protected with the password.
CNC 8060
CNC 8065
Turning the CNC off.
To turn the CNC off, press the key combination [ALT]+[F4]. The CNC must not be turned off
if there is any program in execution.
After closing the CNC application and depending on how the manufacturer has set it, the
unit will turn off automatically or it will be required to select Shut down the system option of
(REF: 1807)
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2.
Operating manual.
the Start menu. Once the application is closed, the screen will show a message indicating
to the operator that the unit may then be turned off.
The unit must be turned off with the on/off switch after having closed the application using the key
combination mentioned earlier. Turning the unit off incorrectly may cause the loss of information about:
• Active offsets (zero offsets, part offset, etc.).
• Coordinates.
• Parts counter.
• Active axis sets.
• Information about the next tool.
If on power-up, it displays the error " 12 - Checksum error in CNC data", it means that the CNC has
been turned incorrectly (due to a power failure, etc.) and consequently that information has been lost:
When this error message is displayed, home (reference) the axes again and activate the offsets (part
zero included) and the sets of axes.
Make a backup copy at a CNC with a disk that is not write-protected (not read-only).
If when turning the CNC off or resetting it, it detects a configuration change, the CNC will
show the option to make a backup copy of the new configuration (MTB folder). The backup
copies are saved in the "\Backup" folder in a compressed format.
GENERAL CONCEPTS
Turning the CNC on and off
Make a backup copy at a CNC with a disk that is write-protected (read-only).
• Setup mode.
If the CNC is started up in setup mode, it offers the option to save a backup copy. Once
setup is completed, it is recommeded to make a backup copy of the configuration; if there
is none, the CNC will make one automatically.
Every time the CNC is turned off, it asks if the setup is completed.. If setup is not
completed. it will continue in setup mode the next time the system is restarted. If setup
is completed, the CNC makes a backup copy if necessary and it will work in user mode
the next time the system is restarted. The CNC makes a backup copy when there are
changes in the machine parameters, in the PLC program or in the OEM subroutines.
• User mode.
If the CNC is started up in user mode, it does not offer the option to save a backup copy.
The manufacturer must have saved the backup copy of the configu ration during the setup.
The backup copies are saved in the "\Backup" folder in a compressed format.
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Operating manual.
2.1.1 Emergency shutdown with battery (8065 only).
The central unit is powered by an external DC power supply (24 V DC). Optionally, an external
battery may be connected to ensure the detection of power supply voltage drops and that
the unit is turned off properly.
When a power supply failure occurs (drop at the 24 V DC) and there is a battery connected
to the central unit, the latter responds as follows:
• If the supply is interrupted for less than 2 seconds.
The screens shows the corresponding warning and the system recovers fine. CAN errors
may occur due to the lack of 24 V DC at the remote modules.
• If the supply is interrupted for more than 2 seconds.
After the 2 seconds, the screen shows the corresponding error and it initiates the
automatic turn-off sequence. First, it stops the machine if it is in execution. It closes the
CNC application, then the whole system and finally turns the battery off.
2.
GENERAL CONCEPTS
Turning the CNC on and off
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2.
i
Operating manual.
2.2 Work modes and software protection at the CNC.
Fagor delivers the unit with a protected compact flash type disk that is write-protected except
for the folders or files that must be unprotected for the normal operation of the CNC. The
changes made to protected folders or files will be operative until the unit is turned off and
back on, the CNC will then restore the initial configuration. The changes made to un protected
areas of the disk will remain.
The disk has been pre-configured with three access modes, each offers a different protection
level. The unit shows the active work mode with an icon on the task bar of the operating
system, next to the clock. When the CNC is turned on, the status bar shows the active work
mode with icons.
Icon. Work mode.
Administrator mode.
Setup mode.
GENERAL CONCEPTS
Work modes and software protection at the CNC.
User mode.
These work modes will not be available when upgrading the software from a version where the unit
has a disk that is not write-protected (not read-only). Since it is not write-protected, the changes made
to it will remain.
Work mode change (diskMonitor window).
• Having the CNC application turned off, the work mode change is done using the [ALT][D]
or with icon indicating the active work mode, on the task bar of the operative system (next
to the clock). In either case, the unit shows the DiskMonitor window to switch from one
work mode to another. This process implies restarting the unit and if the manufacturer
has set it up this way, it will also be necessary to enter the corresponding password.
• Having the CNC started up in any work mode, the [ALT][D] hotkey shows the DiskMonitor
window to change from one work mode to another. This process implies restarting the
unit and if the manufacturer has set it up this way, it will also be necessary to enter the
corresponding password.
• The desired work mode may be selected from the utilities mode, from the softkey menu.
This process implies restarting the unit and if the manufacturer has set it up this way, it
will also be necessary to enter the corresponding password.
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CNC 8065
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Operating manual.
ADMINISTRATOR MODE
SETU P MODE
Protecting or unprotecting the folders.
In the previous window, when selecting the -i- at the top right hand side, the unit shows the
list of folders and files that are unprotected at the time. In administrator mode and the list
of folders being visible, pressing [CTRL]+[ALT]+[SHIFT]+[TAB] it is possible to protect or
unprotect any folder or file of the system that is not key for the proper operation of the CNC.
Administrator mode.
The access to the administrator mode is enabled with the validation code ("Open system"
software option). If you don't have this software option, (i.e. you have a "closed system") you
will not be able to access the administrator mode and, therefore, you will not be able to install
third-party software.
This mode must only be used to install non-Fagor software, to install the CNC (also possible
from the setup mode), to update the operative system or change the system configuration.
The CNC application does not start up in this mode.
The unit shows the following image on the desk, with red
background, indicating the active work mode and warning that it
is not a protected mode.
.
Protection level.
There is not protection level in administrator mode, the whole disk is unprotected.
Protection password.
The access to this mode is protected with the password "administrator mode", defined in the
utilities mode. When starting the unit up in this work mode, it will request the access
password.
Setup mode.
2.
GENERAL CONCEPTS
Work modes and software protection at the CNC.
The setup mode must only be used to update the CNC software and to set up the machine;
it does not allow installing third-party software. This mode may be used to access the
operative system.
The unit shows the following image on the desk, with yellow
background, indicating the active work mode and warning that it
is not a protected mode.
.
Protection level.
The setup mode has an intermediate protection level where everything that may be changed
while setting the machine up is unprotected; folders ..\MTB, ..\USERS, ..\DIAGNOSIS and
the Windows register.
Protection password.
The access to this mode is protected with the password "machine parameters", defined in
the utilities mode. When starting the unit up in this work mode, it will request the access
password.
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Operating manual.
User mode.
It is the usual work mode for the user, once the setup is completed. This mode does not allow
updating the CNC or accessing the operative system. Some utilities of the operative system
(task manager, clock) will be available from the diagnosis mode.
Part-programs must be saved in the "..\USERS" folder; the CNC considers the files saved
in other folders as temporary files and will be deleted when the CNC is turned off. Files from
flash, pendrives, ethernet, etc. can only be managed from the explorer of the utilities mode.
2.
GENERAL CONCEPTS
Work modes and software protection at the CNC.
Protection level.
The user mode has the maximum protection level where only the folders and files that may
be changed during the normal operation of the machine are unprotected.
Protection password.
The access to this mode is not protected with the password.
Restrictions for working in Setup mode and switching to User
mode.
The purpose of the following restrictions is for the OEM to deliver his machines with the CNC
in protected work mode (User mode).
SETUP mode
On power-up, the CNC will show a message indicating that it is in an unprotected mode and
that the setup has not been completed yet. In this situation, the CNC is no longer under Fagor
warranty. After a certain period of time, with the next reset, the CNC shows the message
again.
When closing the application, the CNC asks if the setup is completed..
• If YES is selected and there are passwords, the CNC makes a backup copy and switches
over to USER mode (process OK).
• If YES is selected and there are no passwords, the CNC issues a warning message and
does not close the application.
CNC 8060
CNC 8065
(REF: 1807)
USER mode (work mode).
On power-up, the CNC checks for passwords and a backup copy. If any of these two is
missing, the CNC will show a message indicating that setup has not been completed yet.
In this situation, the CNC is no longer under Fagor warranty. The CNC checks this at every
reset.
This situation can be reached when accessing the USER mode from SETUP mode through
"DiskMonitor".
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Operating manual.
2.3 Ethernet.
Do not handle the connectors with the unit connected to power. Before doing it, make sure that the
unit is unplugged from the power outlet.
Ethernet support for the following features, through the connector of
the central unit.
• Point-to-point connection.
• Microsoft company networks.
• Internet for telediagnosis.
• TeamViewer server.
2.
The CNC must be configured as any node of the network as if it were a regular PC. The
following actions are possible when having a CNC configured as a node within the computer
network:
• Access from any PC to the part-program directory of the CNC.
• Access from the CNC to any PC, to execute, simulate or edit programs. The program to
• Copy programs and tables from the CNC to a PC and vice versa.
• Edit, modify, delete, rename, etc. the programs stored at the CNC.
• Perform a telediagnosis of the CNC.
2.4 USB.
No USB devices must be used nor connected while executing a part program. Using USB devices may
slow down the execution or cause some "RT-IT overflow" type error.
be executed needs not be in the local disk.
USB support for the following devices.
• Pendrive.
• Keyboard and mouse.
Ethernet.
GENERAL CONCEPTS
DO NOT connect any kind of hub to the USB port.
2.5 Compact flash.
Do not handle the compact flash with the unit connected to power. Before doing it, make sure that the
unit is unplugged from the power outlet.
Fagor Automation offers several flash compact in its catalog to increase storage space; if you are going
to use other compact flashes, always use industrial grade compact flash SLC; they support
temperatures between -40ºC and +80ºC (-40 ºF and 176 ºF) and last 27 years with 1000 writes per day.
Fagor Automation shall not be held responsible for any problems caused by using other lower-quality
compact flash.
Additional storage space for user programs.
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2.
Operating manual.
Compact flash.
GENERAL CONCEPTS
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HOW TO OPERATE THE CNC
A
B C
D
3.1 General description of the interface.
3
A General CNC-status bar.
This area shows the information on the program being executed, the active operating
mode, the PLC messages, etc. See "Detailed description of the CNC status bar" on page
65.
B Windows of the active work mode.
The information shown in this area depends on the active work mode (automatic, jog,
etc.). The information shown in each work mode is described in the relevant chapter.
C Vertical softkey menu.
D Horizontal softkey menu.
The menu options change depending on the active work mode. The different options are
selected using softkeys F8 through F12. This menu may appear to the left or right of the
interface depending on how the OEM has configured the machine.
By default, the CNC displays 5 vertical softkeys. On 19" and 21" monitors, the OEM can
configure the number of vertical softkeys (between 5 and 12).
The menu options change depending on the active work mode. The different options are
selected using softkeys F1 through F7.
By default, the CNC displays 7 vertical softkeys. On 19" and 21" monitors, the OEM can
configure the number of vertical softkeys (between 7 and 12).
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3.
Operating manual.
3.1.1 Move the interface while dragging it with the mouse.
For 19" and 21" monitors, the CNC window may only cover a portion of the screen, thereby
leaving room for a keyboard or virtual jog panel. In this case, the user can move the interface
by using the mouse to click on the program status icon for the active channel, found on the
top status bar. Double click on this icon and the interface is positioned in the upper left corner
(POSX=0 POSY=0).
HOW TO OPERATE THE CNC
General description of the interface.
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Operating manual.
A
H I
G
B C D E F
3.2 Detailed description of the CNC status bar
The status bar of the CNC (top of the screen) shows the following information.
A Icon (customizable) identifying the manufacturer.
Clicking with the mouse or pressing on a touch-screen, the CNC shows the task window
(same as pressing the keystroke sequence [CTRL]+[A]) that shows the list of the work
modes and hotkeys of the CNC.
B Icon showing the status of the program of the active channel: The background color will
be different depending on the status of the program.
Icon. Meaning.
Programmed stopped.
Background color: White.
Program in execution.
Background color: Green.
Program interrupted.
Background color: Dark green.
3.
HOW TO OPERATE THE CNC
Program in error.
Background color: Red.
C Icon showing FCAS (Fagor Collision Avoidance System) status: The CNC will display
this icon when the software option associated with the FCAS is available.
Icon. Meaning.
Active feature.
Feature is disabled; the machine configuration is
not loaded (xca file), the HD graphics are not
selected or the PLC has disabled this feature.
Blinking icon.
• The axes are close to the collision zone.
• CPU overload during collision detection
calculations.
D Program selected in the active channel for execution.
Clicking with the mouse or pressing a touch-screen has the same effect as the
[Main-Menu] key, which shows the initial screen of the CNC.
E Number of the block in execution. The bottom icon indicates that the Single-block
execution mode is active.
F Information about the channels. Number of channels available and active channel
(indicated in blue). Icons show which operating mode each channel is in. The channel
synchronization window may be expanded using the [ALT]+[S] keys. Clicking with the
mouse or pressing a touch-screen to access the desired channel, doing it on the icon
of the active channel, has the same effect as the [ESC] key.
Icon. Meaning.
Execution mode.
Detailed description of the CNC status bar
CNC 8060
CNC 8065
Jog mode.
(REF: 1807)
MDI/MDA mode.
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3.
Operating manual.
G Active work mode (automatic, manual, etc.) selected screen number and total number
of screens available. System clock.
By clicking on the active work mode, the CNC shows the list of available pages and which
ones are visible.
H Active CNC message.
For each channel, it shows the last message activated by the program that is running.
The window shows the last message of the active channel. If there are messages in other
channels, it will highlight the "+" sign next to the message window. To display the list of
active messages, press the key combination [CTRL]+[O] or click on the CNC message
line.
The list of messages shows, next to each message, the channel where it is active.
I PLC messages.
HOW TO OPERATE THE CNC
Detailed description of the CNC status bar
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Operating manual.
3.2.1 Channel synchronization window
The channel synchronization window is available in all work modes. This window may be
expanded using the key combination [ALT]+[S]. The synchronization is carried out using
marks in the programs. The window shows for each channel whether it is waiting for
synchronization marks or not and the status of those marks in the channel that originates
them.
The different color LED's of the window show the status of the synchronization marks of each
channel. On the left, the channels waiting for the marks and on top the channels that originate
them.
LED. Meaning.
White The channel is not expecting any synchronism mark.
Green The channel is expecting a synchronism mark.
The mark is active (set to ·1·) in the channel that originates it.
Red The channel is expecting a synchronism mark.
The mark is not active (set to ·0·) in the channel that originates it.
Channel 1 (CH1) is expecting synchronism marks from
the rest of the channels. The marks of channels 2 and
4 are active. The mark of channel 3 is not active.
3.
Channel 2 is not expecting any synchronism mark.
(In the graphic, the white LED's are identified with the letter W-, the green ones with the letter -G- and the red ones with the
letter -R-).
HOW TO OPERATE THE CNC
Detailed description of the CNC status bar
CNC 8060
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3.2.2 PLC messages.
ENDHOME
ENDHOME
SPACE
ENTER
When the PLC activates a message, the CNC shows on the general status bar (lower right)
the message number and its associated text. If the message has been defined so it shows
a file with additional information, it will be displayed at full screen (if the file does not exist,
a blue screen will be displayed).
Operating manual.
3.
If there are several active messages, it will display the one with highest priority (the one with
lowest number). It will also show the "+" sign next to the PLC message window to indicate
that there are more messages activated by the PLC. To display the list of active messages,
press the key combination [CTRL]+[M] or click on the PLC message line.
List of active PLC messages.
On the message list and next to each message, a symbol will appear to indicate whether
the message has an additional information file associated with it or not. To display a
message, select it with the cursor and press [ENTER]. If the message has an additional
information file, it will be displayed on the screen. To close the additional information window,
HOW TO OPERATE THE CNC
Detailed description of the CNC status bar
press [ESC].
Icon. Meaning.
The message does not have a file with additional
information.
The message has a file with additional information.
File with additional information
The files with additional information, defi ned by the machine manufacturer, may be displayed
automatically when activating the message (if so defined in the table for messages and
errors) or when requested by the user (at the message window). The following keys are
available to move around in the additional information window depending on the type of file
displayed (TXT, BMP, JPG, HTM, HTML or AVI):
CNC 8060
CNC 8065
(REF: 1807)
TXT, BMP, JPG, HTM, HTML file.
Key. Meaning.
Scroll the window line by line.
Scroll the window page by page.
Take the window to the beginning or to the end.
AVI file.
Key. Meaning.
Stop the video and move to next frame or previous frame.
Stop the video and move to the next 5 frames or to the
previous 5 frames.
Stop the video and move to the end or to the beginning.
Stop the video.
Play the video.
·68·
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Operating manual.
3.3 Horizontal softkey menu
Softkey tree based on popup menus so there is only one softkey level.
The softkey menu expands and shrinks with keys [F1] through
[F7]. The softkey of the pop-up menu are selected with the
[ENTER] key or from the numeric keypad using the number that
comes with each softkey.
3.
Horizontal softkey menu
HOW TO OPERATE THE CNC
CNC 8060
CNC 8065
(REF: 1807)
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3.
AUTO
MANUAL
EDIT
MDI
TABLES
TOOLS
UTILITIES
CUSTOM
NEXT
Operating manual.
3.4 Operating modes
Access to the operating modes.
The CNC operating modes may be accessed from the keyboard or from the task window.
To open the task window, use the key combination [CTRL]+[A] or click (or press on a
touch-screen) on the OEM icon (left of the status bar).
From the task window, it is possible to access all the operating modes of the CNC, whereas
from the keyboard it is not possible to access the specific operating modes of the OEM (PLC,
machine parameters, etc). When this operating mode is active, it will be indicated at the top
right side of the general status bar.
Operating modes
HOW TO OPERATE THE CNC
Operating modes accessible from the keyboard.
Key. Operation mode.
Automatic mode.
Jog mode.
EDISIMU mode (editing and simulation).
MDI/MDA mode.
User tables (zero offsets, fixtures and arithmetic parameters).
Tool and magazine table.
Utilities mode.
Configurable mode. OEM-configurable key that can can access to one of the
following operating modes.
• Machine parameters.
•PLC.
• Diagnosis mode.
• Setup assistance.
The [CUSTOM] key, depending on how the OEM has configured it, can also execute an
application (FGUIM), access the operating system or not carry any action out.
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Screens or pages the make up the work modes.
Each operating mode may consist of several screens or pages. The current screen or page
and the total number of available screens are shown at the upper right hand side of the
general status bar.
The exchange between the different screens of an operating mode is done using the key to
access that operating mode or with the [NEXT] key (if the OEM has configured it that way).
When pressing one of these keys, the CNC will show the next screen and when pressing
them together with the [SHIFT] key, it will show the previous screen. The screen selection
is rotary in such a way that when pressing this key on the last screen, it shows the first one.
By clicking on the active work mode, the CNC shows the list of available pages and which
ones are visible.
Page 71
Operating manual.
Work modes and channels.
A multi-channel CNC system may have up to four channels; each of which constitutes a
different work environment that may act upon part of the CNC system or on the whole CNC
system. Some operating modes are specific for each channel whereas others are common
to all the channels (unique for the whole CNC).
The specific operating modes for each channel act independently from the rest of the
channels; for example, the automatic mode can execute a different program in each channel.
The common operating modes act on the whole CNC, affect all the channels; for example,
the PLC is common to the whole CNC.
Operation mode. Relationship with the channel.
Automatic mode The automatic mode is specific for each channel.
Manual (jog) mode The jog mode is specific for each channel.
MDI/MDA mode The MDI mode is specific for each channel.
EDISIMU mode
(editing and simulation)
User tables These tables are common to all the channels.
Tool table
Magazine table
Utilities mode The utilities mode is common to all the channels.
PLC The PLC mode is common to all the channels.
Machine parameters The machine parameters are common to all the channels.
Tuning mode
(Setup assistance).
3.
The EDISIMU mode is specific for each channel.
Operating modes
These tables are common to all the channels.
HOW TO OPERATE THE CNC
The tuning mode is common to all the channels.
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3.
HOW TO OPERATE THE CNC
CNC 8060
CNC 8065
Operating manual.
3.4.1 Description of the various operating modes
The CNC offers the following operating modes.
Operation mode. Operations allowed.
Automatic mode • Display the data regarding axis position, "M" and "G" function history,
active tool, spindle speed, axis feedrate, etc.
• Execute a part-program in "single block" or "automatic" mode.
• Set the execution conditions (first and last blocks) before executing
the program.
• Searching a block. Recover the history of a program up to a particular
block, with the option to change the active F, S, M and H functions
and resume program execution from that block.
• Show a graphic representation of the program being executed.
• Perform a tool inspection while executing the program.
Manual (jog) mode • Display the data regarding axis position, "M" and "G" function history,
active tool, spindle speed, axis feedrate, etc.
Operating modes
MDI/MDA mode • Edit and execute individual program blocks.
EDISIMU mode
(editing and simulation)
User tables • Edit and modify the tables for zero offsets, fixtures and arithmetic
Tool table
Magazine table
• Home the axes (Machine reference zero search).
• Jog the axes with the handwheels or with the JOG keys.
• Move an axis to a position by previously selecting the target point.
• Preset a coordinate.
• Act upon the master spindle using the Jog keyboard.
• Change tools.
• Activate external devices of the machine using the keys of the upper
side of the operator panel. The external devices associated with
each key must be defined by the machine manufacturer.
• Calibrate a tool in jog mode (without probe), in semi-automatic mode
(when using a table-top probe) or using the tool calibration cycle
(also when using a table-top probe).
• Part centering (mill model).
• Turn the CNC off from the softkey menu.
• Save the set of blocks executed as an independent program.
• Edit, modify or view the contents of a part-program.
• Simulate the execution of a program displaying a graphic
representation of the program being simulated.
• Estimate the total program execution time and the machining time
for each tool.
• Syntax test of the program.
parameters.
• Save the content of a table.
• Recover the content of a table.
• Print the content of a table.
• Editing and modifying the tool table
• Editing and modifying the tool magazine table. Display and manage
the tool arrangement in the magazines and in the tool changing arms
(if any).
• Display the information about the tool change process; the operation
carried out when executing an M06, manager status, change status
(in execution or at rest), magazine involved in the change (if the
change is taking place) and whether the change process is or not
in an error state.
• Load and unload a tool from the magazines through the spindle,
using a maneuver.
• Saving the table contents.
• Recalling the table contents.
• Printing the table contents.
(REF: 1807)
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Operating manual.
Operation mode. Operations allowed.
Utilities mode • See the files stored at the CNC, in a peripheral device or at another
PLC In this operating mode, the PLC may be accessed to check its operation
Machine parameters • Edit and modify the machine parameter tables.
Tuning mode(Setup
assistance)
DDSSetup mode • See the list of devices connected to the servo bus.
Diagnosis mode • Test the hardware and software of the PC that the CNC is based
CNC (or PC) connected via Ethernet.
• Create new folders to save files.
• Select a file group and carry out operations such as copy, rename
or delete files.
• Change file attributes.
• Do a file search based on a text already defined in them.
• Set a password to restrict the access to the customizing tool FGUIM,
to machine parameters and to the PLC.
• Make or restore a backup copy of the CNC data.
or the status of the different PLC variables. It is also possible to edit and
analyze the PLC program as well as the message and error files of the
PLC.
• Validate the machine parameter tables.
• Saving and restoring the table contents.
• Printing the table contents.
The machine parameter tables may be edited in this mode or be copied
from a floppy disk or other peripheral connected to the CNC via Ethernet.
The set of utilities of the setup assistance is meant to speed up and
simplify the machine setup procedure. The setup assistance offers the
following utilities.
• The oscilloscope.
• The circularity (roundness) test.
• The bode diagram.
It must be borne in mind that these utilities are assistance tools that only
show the system's response to the various adjustments; it is always up
to the technician to choose the best adjustment.
• Change the access level for the parameters of Sercos drives.
• Edit the parameters and variables of Sercos drives.
• Edit the parameters of Mechatrolink servos.
• Display the list of active errors at the drive.
• Monitor in real time the value of the drive variables.
• View the status of the operation being carried out at the drive and
the status of the digital inputs and outputs of the drives.
• Configure and start up the internal command generator of the
Sercos drives.
upon.
• Show system information.
• Show information about the modules that make up the CNC
software.
• Show information about the elements connected to the CNC through
the CAN bus, Sercos or Mechatrolink.
The diagnosis is a testing and displaying tool; it cannot be used to modify
the displayed values.
3.
Operating modes
HOW TO OPERATE THE CNC
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3.
Operating manual.
3.5 Task window
The task window shows the list of all the operating modes of the CNC and the list of available
hotkeys. To open the task window, use the key combination [CTRL]+[A] or click (or press
on a touch-screen) on the OEM icon (top left of the screen). Press [ESC] to close the window
without making a selection.
Task window
HOW TO OPERATE THE CNC
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Moving around in the task window
Besides the mouse, the following keys may be used.
[] [] Moves the cursor through the window.
[CTRL]+[TAB] Changes the panel.
[ENTER] It accesses the selected mode.
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Operating manual.
3.6 Windows for warnings and errors
3.6.1 CNC warnings and errors
When an error occurs, the CNC displays a window with the error category, its number and
its associated text. There are three error categories, each one of them shows a window in
a different color.
WARNING Green window.
ERROR Red window.
FATAL ERROR Purple window.
When several warnings and/or errors occur simultaneously, they are displayed from the one
with the highest priority to the one with the lowest priority. A down arrow indicates that there
are errors or warnings with lower priority and an up arrow indicates that there are some with
higher priority. The order of priority appears next to the arrows. The operator can toggle the
different active errors or messages using the [][] keys.
The warning and error windows may be displayed or hidden with the keystroke combination
[ALT]+[W] or clicking on the windows and on the status bar. When these windows are hidden,
the status bar will show an indicator with the active error number. If several errors are active,
it will highlight the "+" sign next to the number.
3.
Help for the warnings and errors.
Some warning and errors, besides their description, can show additional
information on their causes and solutions. If the warning or error offers this option,
a help icon will appear to the right of its number. This additional information may
be displayed by pressing the [HELP] key or clicking on the help icon. To close the
window for warnings and errors, press [ESC].
WARNING
The system warning mesages are just warnings, they do not interrupt the execution of the
part-program and may be eliminated by pressing the [ESC] key.
The warnings programmed with the instruction #WARNINGSTOP interrupt the execution of
the program at the point where this instruction has been programmed. In this type of
warnings, It's up to the user to either resume the execution at this point, [START] key, or abort
the program, [RESET] key.
ERROR
It may be a syntax error in a program, PLC generated errors, etc. These errors interrupt the
execution of the program and they must be corrected.
While the error window is active, no other action will be possible but removing it (it is not
possible to change operating modes in the channel). Some errors may be eliminated by
pressing the [ESC] key, whereas for others, the [ESC] key only closes the window that shows
it and the [RESET] key must be pressed to eliminate the error state. After pressing [RESET]
the CNC assumes the initial conditions set by the machine manufacturer with the machine
parameters.
HOW TO OPERATE THE CNC
Windows for warnings and errors
The [RESET] key is needed to eliminate the errors that open the emergency relay, errors
occurred in execution, loop errors, bus errors, PLC errors, hardware errors, etc.
FATAL ERROR
They are errors that force the operator to turn the CNC off. If the error persists, contact the
Service Department at Fagor Automation.
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3.
HOW TO OPERATE THE CNC
Windows for warnings and errors
Operating manual.
3.6.2 Error 3753. Absolute encoder. Monitor the coordinate difference during startup (parameter MAXDIFREF).
When the axis has an absolute encoder, during startup the CNC takes into account the
number of encoder overshots to calculate the corresponding startup coordinates. Also, for
rotary axes, the CNC inserts the coordinates in the module and within the limits.
The CNC compares the position calculated for startup with that saved during shutdown, and
if there is any difference this may be because the axis had been moved after the CNC had
shutdown or due to a absolute feedback failure. The parameter MAXDIFREF indicates the
maximum allowable difference between the coordinate saved by the CNC and that read by
the encoder at startup.
• If the difference is less than the MAXDIFREF, the CNC starts up with the new position
calculated by the encoder and sets the mark PLC REFPOIN = 1, indicating that it is not
necessary to home the axis.
• If the difference is greater than the MAXDIFREF, the CNC will start up using the position
saved by the CNC at shutdown and display error 3753. The CNC will show this error in
a purple window, being the first one on the list, so that the user is aware of the situation
and determine the validity of the coordinates.
The coordinate is valid if the position of the machine coincides with the “current value”
field of the error. The user must clear the error by pressing [ENTER]+[RESET]; pressing
only [RESET] will not clear the error.
The coordinate is valid if the position of the machine coincides with the “expected value”
field. The user must clear the error by pressing [ENTER]+[RESET] and execute a G174
in MDI with the expected value. Afterwards, the CNC must be started-up to assume the
coordinate correctly.
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Operating manual.
ENDHOME
ENDHOME
SPACE
ENTER
3.6.3 PLC errors.
When the PLC activates an error, the CNC interrupts the execution of the part-program and
the center of the screen displays a window with the error number and its associated text.
If the error has been defined so it shows a file with additional information, it will be displayed
at full screen. If the error has the "Emergen" field selected, the error will open the emergency
relay of the CNC.
Error window.
If the error has a file with additional information associated with it, an access icon will appear
to the right of the error number. If the error has the "Show" field selected, the CNC shows
the additional information file directly on the screen. If the "Show" field is not selected, the
additional information file will be displayed when pressing the [HELP] key or when clicking
on the icon mentioned earlier. To close the additional data window, press [ESC].
When there is an active error, no other action but eliminating the error state is allowed.
Although the window displaying the errors may be close d by pressing [ESC], it does not mean
that the error status has been taken care of. To do that, press [RESET]. Pressing the [RESET]
key assumes the initial conditions.
File with additional information
3.
HOW TO OPERATE THE CNC
Windows for warnings and errors
The files with additional information, defined by the machine manufacturer, may be displayed
automatically when activating the message (if so defined in the table for messages and
errors) or when requested by the user (at the message window). The following keys are
available to move around in the additional information window depending on the type of file
displayed (TXT, BMP, JPG, HTM, HTML or AVI):
TXT, BMP, JPG, HTM, HTML file.
Key. Meaning.
Scroll the window line by line.
Scroll the window page by page.
Take the window to the beginning or to the end.
AVI file.
Key. Meaning.
Stop the video and move to next frame or previous frame.
Stop the video and move to the next 5 frames or to the
previous 5 frames.
Stop the video and move to the end or to the beginning.
Stop the video.
Play the video.
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3.
D
B C
A
ENDHOME
ENTER
ESC
Operating manual.
3.7 File selection window
The file selection window is common to all operating modes. This window is displayed when,
from an operating mode, the operator selects the option to open, save or import a file, open
or load a table, etc.
From this window, it is possible to either select an existing file or create a new one. A new
file may be created only when it is a valid action. Depending on the operating mode it is
accessed from, the list will only show the proper files.
File selection window
HOW TO OPERATE THE CNC
A Type of file and operation to carry out (open, save, etc.).
B Folder tree.
C Files contained in the selected folder.
D Area to define the name of the new files. A file can also be selected when knowing its
name.
Move around in the window
Besides the mouse, the following keys may be used.
Key. Meaning.
It switches the window focus.
With the focus on a folder, it closes and opens the submenu
of folders.
To move the focus through the elements of the window.
To move the focus page by page.
To move the focus to the beginning or end of the list.
Opens the selected file.
To cancel the selection and close the program listing.
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Creating a new file
To create a new file:
1 Select the destination folder for the file.
2 Write the file name at the bottom window.
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3 Press [ENTER] to confirm the action.
Pressing [ESC] cancels the operation at any time and closes the window.
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Operating manual.
ENTER
ESC
To select a file from the list
A file may be selected from the list:
1 Select the folder that contains the program.
2 Select the file from the list or write its name in the bottom window.
3 Press [ENTER] to accept the selection.
Pressing [ESC] cancels the operation at any time and closes the window. To make searching
easier, the file list may be sorted according to different criteria.
How to search an element from the list
An element (folder or file) may be selected from the list by moving the cursor to the desired
element or using an alphanumeric keyboard. Pressing a key will select the first element from
the list starting with that letter or number. Pressing it again will select the second one and
so on.
The files can also be selected using the "Find file" softkey.
Sorting the list of files
The file list may be ordered alphabetically, by size or by date.
• When using a mouse, select the column header with the pointer. Every time the same
header is selected, it toggles the sorting criteria from ascending to descending and vice
versa.
• From the softkey menu. Every time the same softkey is selected, the CNC toggles the
sorting criteria from ascending to descending and vice versa.
Search a file
The option "file search" of the softkey menu may be used to look, in the selected folder, for
all the files whose name contain the indicated text. When selecting this option, the CNC
shows a dialog box requesting the text to be found. The programs are searched one by one.
It may be searched using either the softkey menu or the following keys. Depending on how
the search is carried out, the focus goes to the last file found, whose name also appears at
the top of the window. To end the search, press [ESC].
3.
File selection window
HOW TO OPERATE THE CNC
Key. Meaning.
Search for the next program (in descending order).
Search for the previous program (in ascending order).
End the search and close the dialog box.
When defining a search, the softkey menu shows the "Next" (up) and "Previous" (down)
options.
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3.
C
A
B
Operating manual.
3.8 Calculator
The calculator may be accessed from any task window or directly using the key combination
[CTRL]+[K]. Press [ESC] to close the calculator.
The calculator may be accessed from any operating mode. When accessing from an editable
element, the result displayed by the calculator may be inserted. An editable element is any
element that may have a focus or cursor, such as the program editor, tables, editable data,
etc.
To insert the result, press the [INS] key. It closes the calculator and inserts the result in the
position that the cursor had when accessing the calculator.
The calculator looks like this
Calculator
HOW TO OPERATE THE CNC
The calculator looks like this.
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A Results window. It shows the result of the expression after accepting it with the [ENTER]
key. This value may be recovered with the "Acc" button so it can be used in later
calculations.
B Editing window. It shows the expression being defined. The expression may consist of
one or several operations that may be defined directly from the keyboard or with the
softkey menu options. The editing window saves the list of the last operations.
C Explorer window. It shows, at all times, the result from evaluating the expression being
defined. When selecting a portion of the expression at the edit window, it will show the
result from evaluating that portion.
The result from evaluating the expression may be:
OK: ########### Numeric.
OK: 1.#INF Infinite.
Error: <> Syntax error.
Wrong expression Wrong expression.
Operations history
The expressions already accepted become part of the history and may be displayed using
the relevant keys [][]. After selecting an expression from the window, press the [ENTER]
key to recover it. The [ESC] key closes the history window.
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Operating manual.
Softkey menu
The softkey menu shows all the available operations. The expressions may be edited using
either the softkey menu or the mouse with the calculator keys.
Work units
The result of the operations may be given in various units. Use the following icons to change
the units. It highlights the units currently selected.
Hexadecimal ($), decimal (D) or binary (B) units.
3.
Units in degrees or radians.
Calculator
HOW TO OPERATE THE CNC
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3.
i
Operating manual.
3.8.1 Defining expressions
An expression may consist of one or more operations. Each one of them may be defined
by any valid combination of variables, constants, functions and operations. Press [ENTER]
To accept the expression entered and calculate the value.
Quick parenthesis insertion
To place a portion of an expression between parenthesis, select the portion and press one
of the parenthesis keys "(" or ")". If while a portion of the expression is selected, an operation
key is pressed, the selection will appear between parenthesis and it will be preceded by the
operation just defined.
Example: Having the expression "1+1/X+1/(X+1)+1". When selecting the "1/(X+1)+1"
Calculator
portion and pressing the "SIN" option, the expression will become
"1+1/X+Sin(1/(X+1)+1)".
Variables for the calculator
The calculator offers up to 26 variables (from "A" to "Z", except "Ñ",) may be used to store
numeric values and use them later.
HOW TO OPERATE THE CNC
Assigning a value to a variable: A = 34.234
Reference to a variable: Sin(A/2)
A single expression may contain both assignment and reference operations. Use the ":"
character as separator.
A=34.234:Sin(A/2) is the same as Sin((A=34.234)/2)
The values of the calculator variables "A" - "Z" are independent from the values of local parameters
"A" - "Z" (also called P0 through P25).
Constants
The following constants are available and they may be accessed from the softkey menu.
PI Value of pi (3.14159...)
MM -> INCHES mm/inch conversion factor.
INCHES ->MM inch/mm conversion factor.
Various operations
In the following examples, the "x" and "y" values indicate any valid combination of constants,
variables or expressions.
Arithmetic operations.
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x + y Add
x - y Subtract
x *y Multiply
x / y Divide
x % y Percentage 10%50 = 5
x ^ y Power 2^3 = 2 2 2 = 8
x! Factor 3! = 3 2 1 = 6
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Operating manual.
Trigonometric operations.
SIN(x) Sine SIN 30 = 0.5
COS(x) Cosine COS 60 = 0.5
TAN(x) Tangent TAN 45 = 1
INV SIN(x) Arc-sine InvSin 0.5 = 30
INV COS(x) Arc-cosine InvCos 0.5 = 60
INV TAN(x) Arc-tangent InvTan 1 = 45
Conversion functions.
MM -> INCHES It converts from millimeters to inches.
INCHES ->MM It converts from inches to millimeters.
ABS(x) Absolute value.
INT(x) Integer.
Binary operations.
AND Binary AND 1001 AND 1010 = 1000
OR Binary OR 1001 OR 1010 = 1011
XOR Exclusive OR 1001 XOR 1010 = 0011
NOT Inverse NOT 101 = 1···1010
Extended functions
SQRT x Square root SQRT 16
LN x Neperian log LN 100
LOG x Decimal log. LOG 100
e ^ x "e" function InvLn 3
10 ^ x Decimal exponent InvLog 50
INTEGRAL x It calculates the
integral
ZERO x Function zero N=100:E=1e-10:A=5:Zero(x^2)
N=100:A=1:B=5:Integral(x+2)
3.
Calculator
HOW TO OPERATE THE CNC
INTEGRAL function
It returns as result, the integral defined by the function between the limits defined by the "A"
and "B" variables.
The precision of the result depends on the "N" variable, that indicates the number of intervals
used to divide the function in order to calculate the integral. If "N" is less than or equal to
zero, it will be ignored and the number of intervals will be 100. If "N" is greater than 500000,
the intervals will be 500000.
ZERO function
It returns as result, the value that makes the function to be zero. Since there may be several
values satisfying this condition, the result will depend on the initial value of the exploration
defined with the "A" variable.
The precision of the result depends on the "N" variable that indicates the number of iterations
of the resolution algorithm. If "N" is less than or equal to zero, it will be ignored and the number
of iterations will be 100. If "N" is greater than 500000, the intervals will be 500000.
The "E" variable defines the error allowed so the result of the function with the calculated
value is smaller than "E". This variable is useful when not knowing what value to assign to
"N". In that case, it is recommended to assign to "N" a very large value and to "E" the error
allowed.
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3.
Dialog boxes
Operating manual.
3.9 Dialog boxes
The dialog boxes consist of the following elements. All the actions may be carried out with
the mouse or via keyboard.
• Selection panels.
It selects among the different option groups within the same dialog
box.
• Drop list.
It selects an option from a list. Clicking on the right icon, the list
expands.
• Selection box.
It activates an option.
• Option selection.
It selects an option from a group. Selecting one cancels the
previous one.
HOW TO OPERATE THE CNC
• Color pallet.
Select a color.
• Selection buttons.
They access a group of options or close the dialog box.
After making the changes, the dialog boxes are closed using one
of the buttons that let you accept or reject the changes made.
Using the keyboard
The data of the dialog boxes are defined via keyboard as follows.
• Using the [CTRL]+[TAB] combination, it is possible to select different panels of the dialog
box.
• The [TAB] key moves the cursor through the elements of the box.
• The [SPACE] key activates the selection boxes, selects an options and selects a color
from the color pallet.
• The [ENTER] key presses the button that is selected.
• The [ESC] key closes the dialog box without accepting the changes.
• On the drop lists, the desired option may be selected using the keys on the keyboard.
• The arrow keys [][][][] move the cursor over the color pallet and over the options
of a list.
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AUTOMATIC MODE
A
B
C
D
E
F
G
H
I
4.1 Interface description.
The automatic mode may consists in one or more pages (screens) of data or graphics.
• The data screens may show information related to execution, axis position, "M" and "G"
function history, active tool and tool offset, spindle speed and axis feedrate. When this
screens shows a window with the program selected for execution, it will be possible to
select the execution starting and ending conditions as well as to recover the program
history up to a particular block.
• The graphic screen shows a graphic representation of the program during execution. It
also allows taking measurements on the graphics.
Description of a typical data screen.
A typical data screen of the automatic mode can show the following information:
4
A Program window. It shows data on the program selected for execution and lets selecting
the initial and final execution blocks.
When accessing the automatic mode and after finishing the execution of the program,
it shows the portion of the main program even if there are local subroutines defined in
the program. It shows the following data.
• Blocks of the program or subroutine being executed.
• Line of the program where the cursor is.
During execution, the window shows the following information.
• The cursor shows the block being executed.
• The bottom shows the line number being executed (Line) and, if necessary, the line
number where the execution was canceled (INT).
• If the program has been executed before, the bottom shows the percentage of the
program that has been executed already (Time). Once a program has been executed,
the CNC knows how long it took and in later executions it shows the percentage of
the program executed so far. This percentage will be reliable as long as the
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4.
AUTOMATIC MODE
Interface description.
Operating manual.
percentage of feedrate is not changed with respect to when it was executed for the
first time.
B Information related to the position of the axes. In the screen configuration supplied by
Fagor, the data displayed will be different on each screen. Displaying the following
information is the most typical.
• The programmed coordinate, in other words, the target position.
• The current position of the axes referred to part zero or machine reference zero
(home) being this position referred to the tip of the tool or to its base.
• The following error (axis lag).
If the name of the axis appears in red, it means that the PLC is inhibiting the movement
of the axes (INHIBIT mark active).
C Active "M" functions.
D Active "G" functions and high-level commands.
E Tool related information. The information the CNC shows in this area depends on the
model, lathe or mill.
At a mill model, the screen shows the number of the active tool "T", the active tool offset
"D" for that tool and the number of the next tool "Nx Tool" and an icon representing the
type of tool. The CNC also shows the radius and length of the active tool.
At a lathe model, the screen shows the number of the active tool "T", the active tool offset
"D" for that tool and an icon representing the type of tool. The screen also shows the tool
offsets on each axis.
F Information related to the feedrate "F" of the axes:
"F real" Actual feedrate of the axes.
"F prog" Programmed feedrate. When setting a new feedrate in the MDI/MDA
mode, it will become the new feedrate for the automatic mode.
"F%" Percentage of feedrate override being applied on to the programmed
value.
If the text "F real" appears in red, it means that the PLC is inhibiting the movement of
the axes (_FEEDHOL mark active). The status of the mark is not displayed if the screen
does not show this text.
G Information related to the spindle speed "S".
"S real" Actual spindle speed.
"S prog" Programmed speed.
"S%" Percentage of speed override being applied on to the programmed value.
Depending on the active screen, it will also show the spindle position "S pos" and its
following error "S fwe".
The screen only shows the data on one spindle. If there are several spindles in the
channel, the data on the next spindle may be displayed by pressing the "S" key.
If the text "S real" appears in red, it means that the PLC is inhibiting the movement of
the spindle (INHIBIT mark active). The status of the mark is not displayed if the screen
does not show this text.
H Execution (cycle) time "Cy Time" of the program and number of parts made "Part Ct".
I CNC messages.
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Operating manual.
4.1.1 Softkey menus.
Horizontal softkey menu.
When selecting the program screen, the horizontal softkey menu shows the following
options.
Softkey. Description.
Block selection. Select the first and last block of the execution either manually or
Simulated execution. Show the available simulated execution modes.
Display. Toggle between the various screens of the automatic mode and
MDI. Access the MDI/MDA mode.
Exblk. Execute only the block selected with the cursor.
Graphics. Show the graphics screen.
Single block. Activate the single block execution mode.
through a block search.
display information related to the status of the subroutines, canned
cycles, repetition blocks and loops.
4.
AUTOMATIC MODE
Interface description.
Vertical softkey menu.
The vertical softkey menu always shows all the options associated with this operating mode
regardless of the active screen.
Softkey. Description.
Select a program for execution.
Begin tool inspection. Tool inspection is only available when program execution is
interrupted.
End simulated execution and start executing the program
Select the program that is being edited.
Activating the Fagor Feed Control (FFC) function. The softkey is only active during the
execution of the canned cycles of the editor.
DMC options.
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Operating manual.
4.2 Display the status of the program or of the active subroutines.
From the horizontal softkey menu, it is possible to toggle between the display of program
blocks and the display of information related to the status of the subroutines, canned cycles,
repetition blocks and loops.
Having this option active and the program execution interrupted, the user can use the cursor
to select an information line and press [ENTER] to skip to the corresponding program block.
4.
AUTOMATIC MODE
Display the status of the program or of the active subroutines.
Description of the information displayed.
The information is laid out in a table with four columns and having the following meaning.
Column. Meaning.
S Nesting level of the subroutine.
P Nesting level of the local parameters used in the subroutine.
Sub Name of the program, subroutine or canned cycle.
Op Type of block being simulated. The loops are shown with a progress bar and a
text indicating the loop it is in.
The window shows the following information.
Type of block. Information displayed.
L Name of the subroutine
LL Name of the subroutine
#CALL Name of the subroutine
#PCALL Name of the subroutine
#MCALL Name of the subroutine
G180 through G189 Name of subroutine associated with the G function.
M function. Name of the subroutine associated with the M function.
T function. Name of the subroutine associated with the T function.
Canned cycle. G function associated with the canned cycle.
#EXEC Name of the subroutine
$RPT Number of current loop and total number of loops.
$FOR Number of current loop and total number of loops.
$WHILE Number of current loop.
$DO Number of current loop.
$IF Text "IF".
$SWITCH Text "SWITCH".
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Operating manual.
4.3 Program simulation and execution.
4.3.1 Select program.
The CNC allows selecting and executing a different program in each channel. Each channel
executes the program selected in it. To select a program, press one of the following softkeys
of the vertical menu.
Softkey. Meaning.
This softkey shows the list of available programs. See
"3.7 File selection window" on page 78.
This softkey selects directly the program being edited in the
same channel.
Once a program has been selected, its name appears on the general status bar. For each
channel, it shows the name of the program selected in that channel.
4.
AUTOMATIC MODE
Program simulation and execution.
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4.
Operating manual.
4.3.2 Select the first and last blocks of the execution.
After selecting the "block selection" softkey, the horizontal softkey menu shows the following
options.
Softkey. Description.
Set beginning First block for execution or for manual block search.
Stop condition. Set the condition to end the execution or the manual block
search.
Automatic block search. Do an automatic block search.
Manual block search. Do a manual block search.
Find text. Find text
Set beginning.
AUTOMATIC MODE
Program simulation and execution.
This option sets as starting block for execution the block selected with the cursor. When not
setting the starting block, the program will begin executing from the first block.
The first block may be selected using the cursor or the "Find text" option of the softkey menu.
The selected block stays active until canceled (selecting another block or selecting the same
one again) or executing the program.
Stop condition.
This option sets the block where the execution of the program or subroutine will be
interrupted. After executing that block, the execution may be resumed with the [START] key
or canceled with the [RESET] key. If the last block is not set, the program execution will end
executing one of the end-of-program functions "M02" or "M30".
Select subroutine.
This option selects the stop condition in a global subroutine which has been called upon from
the program. When selecting this option, the CNC shows a list of the available subroutines.
After selecting the desired subroutine, it will appear in the program window.
Set stop block.
This option sets as execution interruption block the block selected with the cursor. If the last
block is not set, the program execution will end executing one of the end-of-p rogram functions
"M02" or "M30".
The last block may be selected using the cursor or the "Find text" option of the softkey menu.
The selected block stays active until canceled (selecting another block or selecting the same
one again) or executing the program.
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Number of times.
This option sets as stop condition, that the block selected as the last block h as been executed
a specific number of times.
When selecting this option, the CNC requests the number of times that the block must be
executed before ending the execution of the program. After entering the number of times,
press [ENTER] to validate the value or [ESC] to cancel it.
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Operating manual.
Automatic block search.
This option recovers the program history up to the block where the previous execution was
canceled. The CNC remembers the block where interruption was canceled, thus not being
necessary to set the stop block. If after the block search, the execution is resumed from that
point, it will do it in the same conditions as if it were executed from the beginning. See
"4.6 Block search." on page 108.
When this option is active, the softkeys that define the execution conditions are applied to
the block search.
Set beginning.
This option sets as starting block for block search the block selected with the cursor. If the
first block is not defined, the block search starts at the first block of the program.
Manual block search.
This option recovers the program history up to a particular block of the program or of the
subroutine, set by the operator. If after the block search, the execution is resumed from that
point, it will do it in the same conditions as if it were executed from the beginning. See
"4.6 Block search." on page 108.
When this option is active, the softkeys that define the execution conditions are applied to
the block search.
Set beginning.
This option sets as starting block for block search the block selected with the cursor. If the
first block is not defined, the block search starts at the first block of the program.
Stop condition.
This option sets the block of the program or of a subroutine where the block search will be
interrupted.
• Select subroutine. This option selects the stop condition in a global subroutine
which has been called upon from the program.
• Set stop block. This option sets as block search interruption block the block
selected with the cursor.
• Number of times. This option sets as stop condition, that the block selected as
the last block has been executed a specific number of times.
4.
AUTOMATIC MODE
Program simulation and execution.
If a block containing a multiple machining cycle (·M· model) has
been selected as a stop block, the block search will end just
before the beginning of the nth modal cycle repeated in the
multiple machining.
Find text.
This option shows a dialog box for placing the cursor on a particular line of the program or
search for text or a character string in the program.
Go to line.
In this area of the dialog box, the CNC requests the line number to go to. Key in the desired
number and press [ENTER], the cursor will then go to that line.
Find text
In this area of the dialog box, the CNC requests the text to look for. It is also possible to select
whether the search must start at the beginning of the program or at cursor position.
To start the search, press [ENTER] and the cursor will position on the text found. Pressing
[ENTER] again, the CNC will look for the next match and so on. To end the search, press
[ESC]. The cursor will position on the block containing the text searched.
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4.
i
i
4.3.3 Execute a program.
AUTOMATIC MODE
Program simulation and execution.
Operating manual.
The name of the program selected in the channel for execution appears on the general status
bar. If not indicated otherwise, the program execution will begin from the first block of the
program to the execution of one of the end-of-program functions "M02" or "M30". As an
option, it is possible to define the first and last blocks of the execution. See "4.3.2 Select
the first and last blocks of the execution." on page 90.
Start executing
To start the execution of the program, press [START] on the Operator Panel.
When pressing [START], the CNC saves the program being edited, even if the programs being edited
and executed are different.
Every time [START] is pressed, the CNC checks that the room temperature does not exceed 65 ºC
(149 ºF) and, if it does, the CNC does not let run the program and issues the corresponding error
message.
The program may be executed in –single block– or –automatic– mode; the mode may be
selected even while executing the program. When –single block– is active, the screen will
display the relevant symbol on the general status bar.
If the –single block– mode is active, program execution will be interrupted at the end of each
block; the [START] key must be pressed again to execute the next block. If the –automatic–
mode is active, the program will be executed all the way to the end or up to the block selected
as end of execution.
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Interrupting the execution
The [STOP] key interrupts the execution of the program. Press [START] again to resume
execution from where it was interrupted.
The execution may be interrupted at any time, except when threading. In that case, it will be
interrupted at the end of the threading operation.
Stop the execution
The [RESET] key cancels the execution of the program and resets the CNC to its initial
conditions.
The program selected for execution may be executed in any operating mode by pressing [START] on
the Operator Panel. The CNC will request confirmation before starting to execute the program.
Activate rapid traverse while executing a program.
If the OEM has set it this way (parameter RAPIDEN), while executing the program it will be
possible to apply rapid traverse to programmed movements (except to G00 movements and
to threading operations). Depending on how this option has been configured, rapid traverse
may be applied from the PLC (for example using user keys) or with the "rapid" key of the jog
panel or, on the other hand, it may be necessary to use both.
When only one of the two options is necessary to activate rapid traverse and the CNC has several
channels, activating rapid traverse from the PLC only affects the corresponding channel. The rapid key,
on the other hand, affects simultaneously all the channels that may be affected at the time. If the active
channel is in jog mode and another channel is executing a program, when pressing the rapid key in
the active channel (jog mode), the rapid traverse will also be applied in the channel that is executing
the program.
The feedrate for these movements is set by the FRAPIDEN parameters of the axes and of
the channel. If these parameters are set to zero, the CNC does not limit the feedrate and
assumes the one set for G00. The feedrate cannot exceed the maximum feedrate set by PLC
(variable (V.)PLC.G00FEED), but it can exceed the maximum machining feedrate
(parameter MAXFEED of the axes and of the channel) and the active feedrate set by PLC
(variable (V.)PLC.F).
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Operating manual.
i
4.3.4 Resume the execution of a program from the block where it was canceled.
After cancelling the execution of a program (error, reset, etc.) we usually want to resume the
execution from a particular block, usually a few blocks ahead the interruption block. To do
that, when cancelling the execution, the CNC saves and shows on the screen the block
number where the execution was cancelled (INT=####).
The way to proceed, once the execution is cancelled, is as follows.
1 In automatic mode, using the "EXBLK" softkey, execute the header blocks of the program
that set the machining conditions. See "4.4 Executing program blocks separately." on
page 102. The MDI/MDA mode allows changing the machining conditions at any time.
2 Once the machining conditions have been set, cancel the independent execution of
blocks ("EXBLK" softkey) and press the block selecting softkey to find and set the starting
block.
3 Select the text or line searching option. When the execution hs been cancelled with reset
or some error, the “Line” section of this window shows the line number where the
interruption took place. Press OK to place the cursor on that program line.
4 If necessary, move the cursor to select another line. The “Set beginning” option sets as
starting block for execution the block selected with the cursor.
5 Press [START] to begin executing from the selected block maintaining the history active
at the time.
4.
AUTOMATIC MODE
Through block search, the CNC offers, , the most complete way to resume program execution after
interrupting (cancelling) the execution. Block search may be used to restore the program history up
to a particular block, reposition axes, go into tool inspection, etc. See "4.6 Block search." on page 108.
Program simulation and execution.
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4.
4.3.5 Cancel the execution and resume from another block while keeping the
AUTOMATIC MODE
Program simulation and execution.
Operating manual.
history.
The CNC allows canceling the execution of an interrupted program ([STOP] key) keeping
the program history (machining conditions) and resume execution at another previous or
later block of the same program. Before resuming execution, it is possible to access the
MDI/MDA mode and execute blocks. The CNC resumes the program at the selected block
with the history active up to the interrupted block plus the changes executed via MDI/MDA.
This option to cancel and resume may be useful when combined with tool inspection, after
canceling or finishing the repositioning of the axes. At that moment, it will be possible to select
a program block, previous or after the interruption block, and resume program execution from
that point on. When linking this option with the end of tool inspection, the repositioning of
the axes always corresponds to the starting point of tool inspection and this repositioning
is done before selecting the block to resume.
It acts as follows:
1 After interrupting the execution ([STOP] key), the vertical softkey menu of the
automatic mode will show the following softkey. Pressing this softkey, the CNC
interrupts the execution of the program keeping the history (machining
conditions) active at the interruption point. The message bar indicates that a
program block may be selected to resume execution.
2 The CNC allows the machine to be moved while using the jog keys. If necessary, access
the MDI/MDA mode to execute the necessary blocks to adapt to the new starting point
(position the axes, change the machining conditions, etc.).
3 Select the new starting block to resume execution, it may be a block before or after the
interruption block. The block is selected by moving the cursor throughout the program
or through the search options for text or program line.
4 Once the stating block has been selected, press the [START] key to resume execution
at that block. Resuming the program does not initialize or change the program history,
nor does it take into consideration the possible changes programmed in the blocks that
are not executed between the interruption block and the resuming block of the program.
The CNC resumes execution with the history active up to the interrupted block plus the
changes executed via MDI/MDA.
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The CNC offers no automatic repositioning of axes. For positioning for example, at the
starting point of the block where the execution is to be resumed, it must be done via MDI/MDA
(if the exact point is known) or select as starting point the motion block right before the desired
one.
Considerations before resuming the execution of the program.
It is up to the user to use this feature properly and in the right context, using the MDI/MDA
mode to adapt the new starting point to the conditions of the interruption point if necessary.
For example:
• When selecting an arc as the starting point, use the MDI/MDA mode to place the axes
in their starting point; otherwise the CC will issue programming error messages or it will
execute arcs different from the original one. This situation may also be solved by selecting
as starting point a previous linear block that positions the axes in the starting point of the
right arc.
• If G91 is active in the history of the program, position at the starting point of the original
block; otherwise, the resulting path will be different because it will always be incremental
with respect to the starting point.
• The execution cannot be canceled inside a canned cycle, both ISO and that of the cycle
editor.
• Inside a loop ($IF, $GOTO, etc), the execution can only be resumed if the resuming block
is at the same level as the block where it was canceled.
Modify the interrupted program.
If the interrupted program has a ".mod" extension, it may be modified from the editor while
it is interrupted. It is up to the user to check that the changes he makes are coherent.
For the CNC to assume the changes, the modified block must be after the block where it
resumes execution.
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Operating manual.
4.3.6 Simulated execution of a program.
With simulated execution, it is possible to simulate a program, interrupt it at a point and start
execution from that point on. Depending on the type of simulation selected, it can involve
movement of axes, spindle, etc. After interrupting the simulation and before starting the
execution, the CNC allows changing the conditions of the program via MDI/MDA, moving the
axes and acting upon the spindle from the jog keyboard and it also offers the possibility to
reposition the axes and the spindles.
General operation.
Start the simulation of the program
1 On the horizontal softkey menu, select the desired type of simulation.
• Theoretical travel.
• G functions.
2 If necessary, set the desired simulation conditions (first and last block) See "4.3.2 Select
the first and last blocks of the execution." on page 90.
3 Press the [START] key to start the simulation. The program may be simulated in "single
block" or "continuous" mode; the mode may be selected even while simulating the
program.
End simulation and start executing the program.
1 Press the [STOP] of the operator panel to interrupt the simulation. Once the program is
interrupted, simulation may be resumed with the [START] key or switch to execution mode
from the vertical softkey menu.
Softkey. Description.
End simulated execution and start executing the program
2 When switching to execution mode (after pressing the softkey), the CNC goes into tool
inspection mode. In this mode, it is possible to reposition the axes, access the MDI/MDA
mode to change the conditions of the program, etc. See "4.5 Tool inspection." on page
103.
3 To complete the tool inspection and before starting the execution of the program, the
spindle turning direction must be restored and the axes repositioned. The vertical softkey
menu offers two options.
• G M S T functions.
• Main plane.
•Rapid.
• Rapid [S=0].
4.
AUTOMATIC MODE
Program simulation and execution.
Softkey. Reposition point.
Repositioning the axes at the interruption point.
Repositioning the axes at the starting point of the interrupted
block.
4 Press the [START] key to start the execution.
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Operating manual.
Types of simulation.
The simulation options are available on the horizontal softkey menu. By default, the menu
only offers two of the options. To enable all the options, it is necessary to expand the softkey
and access the configurator (last softkey).
4.
AUTOMATIC MODE
Program simulation and execution.
Graphic
representation
Theoretical travel. Programmed No No No
G functions. Tool center No No No
G M S T functions. Tool center No No Yes
Main plane. Tool center Yes Yes No
Rapid. Tool center Yes Yes Yes
Rapid [S=0]. Tool center Yes No Yes
Theoretical travel.
• The simulation ignores tool radius compensation (functions G41 and G42), hence
drawing the programmed tool path.
• The simulation does not send M H S T functions to the PLC.
• The simulation does not move the axes of the machine nor starts the spindle.
• The simulation takes into account the dwells programmed with G4.
• The simulation takes into account the program stops programmed with M00 and M01.
G functions.
• The simulation ignores tool radius compensation (functions G41 and G42), hence
drawing the tool center path.
• The simulation does not send M H S T functions to the PLC.
• The simulation does not move the axes of the machine nor starts the spindle.
• The simulation takes into account the dwells programmed with G4.
• The simulation takes into account the program stops programmed with M00 and M01.
Movement of
the axes
Spindle
control
Sends M-H-ST to the PLC
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G M S T functions.
• The simulation ignores tool radius compensation (functions G41 and G42), hence
drawing the tool center path.
• The simulation sends M H S T functions to the PLC.
• The simulation does not move the axes of the machine nor starts the spindle.
• The simulation takes into account the dwells programmed with G4.
• The simulation takes into account the program stops programmed with M00 and M01.
Main plane.
• The simulation ignores tool radius compensation (functions G41 and G42), hence
drawing the tool center path.
• The simulation does not send M H S T functions to the PLC.
• The simulation only executes the movement of the axes that make up the main plane.
The axes move at the maximum feedrate allowedregardless of the programmed "F"
value. It is possible to change that feedrate with the feedrate override switch.
• The simulation starts the spindle if it has been programmed.
• The simulation ignores the dwells programmed with G4.
• The simulation takes into account the program stops programmed with M00 and M01.
Rapid.
• The simulation ignores tool radius compensation (functions G41 and G42), hence
drawing the tool center path.
• The simulation sends M H S T functions to the PLC.
• The simulation moves the axes of the machine. The axes move at the maximum feedrate
allowedregardless of the programmed "F" value. It is possible to change that feedrate
with the feedrate override switch.
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Operating manual.
• The simulation starts the spindle if it has been programmed.
• The simulation ignores the dwells programmed with G4.
• The simulation takes into account the program stops programmed with M00 and M01.
Rapid [S=0].
• The simulation ignores tool radius compensation (functions G41 and G42), hence
drawing the tool center path.
• The simulation sends M H S T functions to the PLC.
• The simulation moves the axes of the machine. The axes move at the maximum feedrate
allowedregardless of the programmed "F" value. It is possible to change that feedrate
with the feedrate override switch.
• The simulation does not start the spindle, except when the spindle works in closed loop
M19.
• The simulation ignores the dwells programmed with G4.
• The simulation takes into account the program stops programmed with M00 and M01.
4.
AUTOMATIC MODE
Program simulation and execution.
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4.3.7 Execute a program (retrace).
The retrace function stops the execution of the program and starts executing backwards the
path traveled so far at the current block plus the last n blocks executed. The number of blocks
to retrace has been preset by the OEM; a typical value being 75 blocks.
When the retrace function is canceled, the CNC resumes the normal execution of the
program. During the retrace function, the program history is not updated; the CNC maintains
the history of the point where the retrace function was activated.
Operating manual.
4.
AUTOMATIC MODE
Program simulation and execution.
Turn the retrace function on.
This feature is handled by the PLC. Usually, this feature is turned on and off using an external
push button or key configured for that purpose.
The retrace function may be interrupted with the [STOP] key. Pressing [START] while the
retrace function is interrupted resumes the execution in retrace mode. The retrace function
can also be executed block by block (single block mode). The single block mode may be
activated at any time, even when the retrace function is active.
The retrace function may be activated during an interpolation, in the middle of a block and
also at the end of the block, whether the execution was interrupted by M0 or by the single
block mode.
The retrace function cannot be activated while executing G33, G63, G100 or G04 type blocks.
The CNC first finishes the execution of these blocks and then activates the execution in
retrace mode. In the case of G33, G63 and G100, the retrace function is canceled; with
function G04, the execution in retrace mode continues.
When is the retrace function canceled.
The CNC channel cancels the retrace function in the following cases.
• The user cancels the retrace function.
Since this feature is handled from the PLC, the user may cancel it from the operator panel
if the manufacturer has put a button or key for that.
• The CNC channel has executed all the blocks stored for the retrace function.
• The CNC channel has reached the beginning of the program.
• The CNC channel has reached a block that cannot be executed with the retrace function.
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The retrace function is also canceled after a reset or an M30.
Resume the execution after the retrace function has been
canceled.
How does the CNC resume the execution, once the retrace function has ended, depends
on the setting of the PLC. If once the retrace function has ended, the CNC does not restore
the normal execution of the program, it will show a warning indicating that the retrace function
must be deactivated (e.g. from the outside operator panel if the manufacturer has provided
a button or key to that effect). The same occurs when trying to execute a new program after
executing the retrace function.
Influence of certain functions while executing in retrace mode.
Machining conditions.
Being retrace active, the movements are carried out backwards keeping the feedrate and
the spindle used to execute them originally.
Activating, canceling and changing Constant Surface Speed (G96 G97) cancel the retrace
function. However, if constant surface speed is on, it respects the change of spindle speed
depending on the coordinate of the diameter axis.
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Operating manual.
Tool and offset.
Blocks with T and D programming (next tool and offset) are ignored during the retrace
function. Blocks with D programming (change of active tool offset) cancel the retrace
function.
·M· functions.
The behavior of the retrace function when executing M functions depends on how the
machine manufacturer has set it up. When the CNC finds an M function, it can either ignore
it and keep executing blocks in retrace or cancel the "retrace" function. In any case, the
following M functions behave as follows.
• Functions M00 and M01 are always executed; they are sent to the PLC and [CYCLE
START] must be pressed to resume execution in retrace.
• Functions M03 and M04 are always ignored; the CNC does not start the spindle nor does
it change its turning direction.
• While the spindle is running, function M05 cancels the "retrace" function; the CNC does
not stop the spindle. If the spindle was stopped, this function is ignored.
• Functions M19, M41, M42, M43 y M44 cancel the retrace function.
Functions that cancel the retrace function.
4.
AUTOMATIC MODE
Definition. Functions and instructions.
Gear change. M41 M42 M43 M44
Spindle orientation. M19
Effective spindle stop. If the spindle was stopped, this
function does not cancel the retrace function.
Change of work plane. G17 G18 G19 G20
Changing zero offset and fixture offsets, etc.
Functions G53-G59, G159 only cancel the retrace function
if they cancel an active zero offset.
Probing. G100 G101 G102
Activate, cancel or modify constant surface speed. G96 G97
"C" axis.
The instruction #CAX OFF only cancels the retrace function
if it cancels an active #CAX.
Tapping. G33 G63.
Changes in feed-forward or in AC-forward. G134 G135
Home search. G74
Changing the parameter set. G112
Changing the software limits. G198 G199
Synchronizing. #SYNC
High speed machining. #HSC ON #HSC OFF
Incline axis.
Freezing (suspending) an incline axis does not cancel the
retrace function.
Slaving axes. #LINK #UNLINK
Axis parking. #PARK #UNPARK
Tangential control. G45 G145
Axis swapping. #SET AX #CALL AX #PUT AX
M5
G92 G158 G53-G59 G159
#SELECT PROBE.
#CAX ON #CAS OFF
#FACE ON #FACE OFF
#CYL ON #CYL OFF
#ANGAX ON #ANGAX OFF
#TANGCTRL ON
#TANGCTRL OFF
#TANGCTRL SUSP
#TANGCTRL RESUME
#RENAME AX
Program simulation and execution.
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4.
AUTOMATIC MODE
Operating manual.
Definition. Functions and instructions.
Changing tool length due to tool change. #TOOL AX
#TLC OFF
Programming in the machine coordinate system. #MCS ON #MCS OFF
Coordinate transformation.
Instructions #ACS DEF, #ACS ACT, #CS DEF and #CS ACT
do not cancel the retrace function.
Kinematics change. #KIN ID
Independent axis. #MOVE #MOVE ABS
Electronic cam. #CAM ON #CAM OFF
#ACS ON #ACS OFF #ACS NEW
#CS ON #CS OFF #CS NEW
#RTCP OFF
#MOVE ADS #MOVE INF
#FOLLOW ON #FOLLOW OFF
Program simulation and execution.
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