Fagor CNC 8060 LASER, CNC 8070 LASER Original Instructions Manual

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FAGOR AUTOMATION
Ref.1704
Ordering Handbook
Original instructions
FAGOR AUTOMATION
CNC 8060/70 LASER
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CNC 8060/70 LASER
DENOMINATIONS
- - L - S - - -
Software options (1)
Up to 4 interpolated axes Tool Radius Compensation High speed machining (HSSA II) Profile Editor C axis Tandem axes Synchronism Tangential control RTCP Open system Third Party CANopen Volumetric com. (FVC) up to 10 m3 Volumetric com. (FVC) more than 10 m3 PWM Control
A
B
C E H I J K M R r V W Z
Advanced software
Standard software Advanced software
­AV
05
MDU
Dual-use products (2)
Monitor type if C70
10" LCD + Keyboard 15" LCD 15" LCD Touch Screen
10K 15 15T
CNC
Central Unit in Operator Panel Central Unit for Cabinet
C70 U70
Internal code
CNC 8070 LASER
Windows
XP W7 W7 Multitouch
­7 7A
Type of function
Laser L
Processor
Basic Processor High level Processor
B P
Compact Flash
4 GB 8 GB 32 GB
4 8 32
Interface
Sercos-CAN I/O S
Axes
From 3 to 28
Spindles
Magazines
Channels
From 1 to 6
From 1 to 4
From 1 to 4
(1) Depends on the type of function (2) Products manufactured by FAGOR AUTOMATION since April 1st 2014 will include "-MDU" in their identification if they are included on the list of dual-use products according to regulation UE 428/2009 and require an export license depending on destination.
Central Unit type if U70
Modular M
C60 - 10K - L - B1S - .4 - 111 -
CNC
Central Unit in Operator Panel
C60
Monitor Type
10" LCD + Keyboard 10K
Type of function
Laser L
Processor
Basic processor B1
Interface
Sercos - CAN I/O S
Axes From 3 to 6
Max. interpolated axes
4
Spindles
Magazines
Channels
1
1
1
Advanced software
Standard software Advanced software
-
AV
Software options (1)
B g H N
r Z b e
I
C axis High speed machining (HSSA I) Tandem axes Synchronism Third Party CANopen PWM Control Tool radius compensation Profile editor RTCP
CNC 8060 LASER
01
Internal code
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CNC 8060/70 LASER
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8070 CNC LASER
CENTRAL UNIT
(1) Required always (2) Choose one of them
Code Model Description
83701025 8070-L-ICU-RS Integrate Central Unit for Laser
(a) (b)
83701035 8070-L-MCU-RS Modular Central Unit for Laser
Code Model Description
83700065 SER-CAN-8I-8IO-A Sercos-Can module (1) 83700200 MP-BASIC-4 Basic Processor
(2)
83700201 MP-PLUS-4 High level Processor 83701061 CF-DMA-4GB 4 GB Compact Flash for Basic Processor
(2)
83701059 CF-DMA-8GB 8 GB Compact Flash for Basic Processor 83701062 CF-DMA-32GB 32 GB Compact Flash for Basic Processor 83701090 CF-DMA-B7-4GB 4 GB Win7 Compact Flash for Basic Processor 83701091 CF-DMA-B7-8GB 8 GB Win7 Compact Flash for Basic Processor 83701092 CF-DMA-B7-32GB 32 GB Win7 Compact Flash for Basic Processor 83701064 CF-DMA-P-4GB 4 GB Compact Flash for High level Processor 83701066 CF-DMA-P-8GB 8 GB Compact Flash for High level Processor 83701065 CF-DMA-P-32GB 32 GB Compact Flash for High level Processor 83701081 CF-DMA-P7-8GB 8 GB Win 7 Compact Flash for High level Processor 83701080 CF-DMA-P7-32GB 32 GB Win 7 Compact Flash for High level Processor
Central Unit components
(b)
(a)
MONITOR & OPERATOR PANEL
10.4” LCD and Operator Panel
Code Model Description
83600004 MONITOR-LCD-10K-001 10" LCD Monitor + Keyboard
15” LCD, Keyboard and Operator Panel
Monitor (choose one of them)
Keyboard (choose one of them)
Operator Panel (choose one of them)
Code Model Description
83700053 MONITOR-LCD-15 15" LCD monitor
(1)
83700054 MONITOR-LCD-15-TOUCH 15" LCD Touch Screen monitor
Code Model Description
83760020 HORIZONTAL KEYB Horizontal Qwerty keyboard
(2)
83760021 HORIZONTAL KEYB+MOUSE Horizontal Qwerty keyboard with mouse 83760022 VERTICAL KEYB Vertical alphanumeric keyboard
(3)
83760023 VERTICAL KEYB+MOUSE Vertical alphanumeric keyboard with mouse
Code Model Description
83760024 OP PANEL JOG Panel
(4)
83760025 OP PANEL+SPDL RATE JOG Panel with Spindle override
(2)
(3)
(4)
(4)
(1)
(1)
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CNC 8060/70 LASER
8060 CNC LASER
MONITOR & OPERATOR PANEL
10.4” LCD and Operator Panel
Code Model Description
83600004 MONITOR-LCD-10K-001 10" LCD Monitor + Keyboard
CENTRAL UNIT
Code Model Description
83600021 8060-L-ICU Integrate Central Unit for Laser
Code Model Description
83600031 MP-601 MP-601 Microprocessor 83600050 8060-SERCOS-2 Sercos module
Central Unit components
8060 CNC with 10.4” LCD and Operator Panel
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CNC 8060/70 LASER
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SOFTWARE OPTIONS
8060 L 8070 L
MONITOR 10K 10K / 15 / 15T
PROCESSOR MP-601
MP-Basic
MP-Plus
COMPACT FLASH (GB) ( - ) 4, 8, 32
AXES 3 .. 6 3 .. 31 INTERPOLATED AXES 4 3 .. 31 SPINDLES 1 1 .. 6 MAGAZINES 1 1 .. 4 CHANNELS 1 1 .. 4 MAX. AXES + SPINDLES 7 32
SOFT ADDIT AXES 83600076 ( ) 83740030 ( ) SOFT ADDIT SPINDLES ( - ) 83740031 ( ) SOFT ADDIT TOOL MAGAZ ( - ) 83740032 ( ) SOFT ADDIT CHANNELS ( - ) 83740033 ( )
SOFT 4 AXES INTERPOLATION LIMIT ( - ) 83740008 A ( ) SOFT TOOL RADIUS COMP 83740011 b ( ) 83740011 B ( ) SOFT EDIT/SIMUL ( A ) ( A ) SOFT PROFILE EDITOR 83740018 e ( ) 83740018 E ( ) SOFT DIGITAL SERCOS ( A ) ( A ) SOFT PROBE ( A ) (1) ( A ) (1)
SOFT C AXIS 83600080 B ( ) 83740010 H ( ) SOFT HSSA II MACHINING SYSTEM ( - ) 83740013 C ( ) SOFT 60 HSSA I MACHINING SYSTEM 83600101 g ( ) ( - )
SOFT TANDEM AXES 83600094 H ( ) 83740034 I ( ) SOFT SYNCHRONISM 83600092 N ( ) 83740035 J ( ) SOFT TANGENTIAL CONTROL ( - ) 83740012 K ( )
SOFT RTCP 83600086 I ( ) 83740009 M ( ) SOFT OPEN SYSTEM ( - ) 83740043 R ( ) SOFT THIRD PARTY CANOPEN 83740065 r ( ) 83740065 r ( )
SOFT FVC UP TO 10 m3 ( - ) 843740078 V ( ) (2) SOFT FVC MORE 10 m3 ( - ) 843740079 W ( ) (2) SOFT GAP CONTROL ( A ) ( A ) SOFT PWM CONTROL 83600099 Z ( ) 843740062 Z ( )
( A ) Standard feature, always active
( ) Optional Feature ( - ) Not available
(1) Only functions G100 to G104 included, probing canned cycles excluded. (2) MP-PLUS processor required.
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CNC 8060/70 LASER
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SOFTWARE DESCRIPTIONS
Compact Flash (GB) (8070 CNC only)
It may be of 4GB, 8GB or 32 GB. It must be present in all the configurations. By default, the option with the least capacity is always offered, the 4GB compact by default.
SOFT 4 AXES INTERPOLATION LIMIT (8070 CNC only)
It limits the number of axes that may be interpolated at the same time. When having this software option, they can interpolate a maximum of 4 axes at the same time.
SOFT TOOL RADIUS COMP
Tool compensation allows programming the contour to be machined based on part dimensions and without taking into account the dimensions of the tool that will be used later on. This avoids having to calculate and define the tool path depending on the radius of the tool.
SOFT EDIT/SIMUL (Standard on all models)
It allows editing, modifying and simulating a part-program.
SOFT PROFILE EDITOR
It allows editing part profiles graphically and importing DXF files.
SOFT DIGITAL SERCOS (Standard on all models)
Sercos drive system bus.
SOFT PROBE
The CNC may have two probes; usually a tabletop probe to calibrate tools and a measuring probe to measure the part.
It also offers functions G100 to G104 for programming probing moves; but the probing canned cycles are not included.
SOFT C AXIS
It activates the kinematics for working with C axis and their associated machining cycles.
The 8070/60 CNC may be used with several C axis. The parameters of each spindle indicate whether it will work as a C axis or not and it won’t be necessary to activate another axis in the machine parameters.
SOFT HSSA MACHINING SYSTEM (HSSA I) (8060 CNC only) SOFT HSSA MACHINING SYSTEM (HSSA II) (8070 CNC only)
The acronym “HSSA” means High Speed Surface Accuracy. It is the new improved version of HSC (High Speed Cutting).
HSSA algorithm calculations make it possible to optimize high speed machining. This achieves higher cutting speeds, smoother contours, better surface finish and higher accuracy.
This system is now offered in two levels, according to the CNC models, providing a choice between the HSSA I system in the CNC 8060 and the HSSA II system in the CNC 8070, which has more resources for faster speed.
SOFT TANDEM AXES
A tandem axis consists in two motors mechanically coupled (slaved) and making up a single transmission system (axis or spindle). This system is normally used to move the axes on large machines.
The CNC configuration contemplates both axes of the tandem. Only an axis is programmed (the master tandem). The other one (the slave tandem) cannot be programmed, but it is controlled by the CNC.
When activating this feature, it must be borne in mind that for each Tandem axis of the machine, another axis must be added to the whole configuration of the machine. For example, on a large 3-axis lathe (XZ and tailstock), if the tailstock is a Tandem axis, the final purchase order for the machine must indicate 4 axes.
SOFT SYNCHRONISM
LASER PATH COMPENSATION: This is one of the typical functionalities on CO2 laser machines, used to keep the overall laser path constant to prevent variations in beam dispersion at the cutting point of the sheet. This feature is implemented using a special type of synhronization.
SOFT TANGENTIAL CONTROL (8070 CNC only)
“Tangential Control” Keeps a rotary axis always in the same orientation with respect to the programmed path. The machining path is defined in the axes of the active plane and the CNC keeps the orientation of the rotary axis along the whole path.
SOFT RTCP
The “DYNAMIC RTCP” option is a must for machining in RTCP (Rotating Tool Center Point) with 4, 5 or 6-axis interpolation.
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CNC 8060/70 LASER
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SOFTWARE DESCRIPTIONS
SOFT OPEN SYSTEM (8070 CNC only)
The CNC is a closed system that offers all the features needed to machine parts. However, sometimes, specific customers use third­party applications for taking measurements, doing statistics or running other tasks besides machining a part.
This feature must be active when installing this type of applications, even if it is an Office file. Once the application has been installed, it is recommended to close the CNC back in order to prevent the operators from installing other kinds of applications that could slow the system down and affect the machining operations.
SOFT THIRD PARTY CANOPEN
Enables the use of CANopen non-Fagor modules.
SOFT FVC UP TO 10 m3 (8070 CNC only) SOFT FVC MORE 10 m3 (8070 CNC only)
5-axis machines are usually used to make large parts. The accuracy of the parts is limited by the machine manufacturing tolerances and by the effect of temperature while machining.
In industries like aerospace, the machining demands render the classical compensation tools insufficient.
Volumetric compensation FVC comes in to complement the machine adjusting tools. By mapping the total work volume of the machine, the CNC knows the exact position of the tool at all times. After applying the necessary compensations, the resulting part has the desired accuracy and tolerance.
There are 2 choices depending on the size of the machine, up to 10 m3 and over 10 m3. This feature is only available on the 8070 CNC model.
This feature requires a MP-PLUS (High level Processor).
SOFT GAP CONTROL (Standard on all models)
Functionality that makes it possible to maintain a set distance between the laser nozzle and the surface of the sheet (GAP).
The CNC is in charge of compensating for the existing undulations on the surface of the sheet to ensure the optimal positioning of the laser nozzle at all times.
SOFT PWM CONTROL
This feature is only available with Sercos drive system bus. Aimed mainly at Laser machines for cutting very thick sheet metal.
The CNC generates a series of PWM pulses to control the power of the Laser when drilling the starting point. This feature is a must for cutting very thick sheet metal and requires two quick outputs available at the module "SER-CAN-8I-8IO-A (83700065)" of the central unit of the CNC 8070.
With this new feature, the OEM does not need to install external devices and programming them, thus reducing the cost of the machine and installing time. The end user also benefits because the "Cutting with PWM" feature is much easier to use and program.
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CNC 8060/70 LASER
ACCESORIES
REMOTE I/O MODULES
Code Model Description
83760005 CNC FPU Fagor Power Unit 83700075 TRANSP-KEYS & EXTRACTOR 20 transparent key caps and an extractor tool 83700076 TRANSP-KEYS 20 transparent key caps 83700077 WHITE-KEYS 20 white key caps
REMOTE MODULES - RIOW serie
Header CANopen........................................................... RIOWCANOPENSTAND................................... 03300010
Expansion module with 8 digital inputs............................ RIOW 801-51205053......................................... 03300008
Expansion module with 8 digital outputs......................... RIOW 800-51205043......................................... 03300007
Expansion module with 4 analog inputs.......................... RIOW 4AI-51205050......................................... 03300006
Expansion module with 4 analog outputs (12 bits)........... RIOW 4A0-51205039........................................ 03300005
Expansion module with 2 PT100 inputs.......................... RIOW 2AI PT100-51205048.............................. 03300004
24V0c 10A power supply for the modules....................... RIOW PS24-51205036...................................... 03300003
Line terminating module.................................................. RIOW END-51205037....................................... 03300000
RIOW series. Remote modules with CANopen protocol
Are easy to install, they can be mounted at strategic points of the machine for having extra inputs and outputs distributed next to each device. They are distributed in groups and are connected to the central unit through the CAN bus.
REMOTE MODULES - RIOR serie
RIOR series. Remote modules with CANopen protocol
RIOR-48I32O..................................... 83720200
Module with 48 digital inputs and 32 digital outputs
RIOR-4AI2AO..................................... 83720201
Module with 4 analog inputs and 2 analog outputs (16 bits)
REMOTE MODULES - RCS-S
RCS-S series. Remote counter Station - Sercos protocol
RCS-S-4F4AO.................................... 83720500
Module with 4 feedback inputs and 4 analog outputs
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CNC 8060/70 LASER
SELECT THE CABLES NECESSARY FOR EACH CONFIGURATION
Ready Made cables for CAN Bus (CAN CABLE) and Sercos ring (SFO & SFO-FLEX).
SERCOS CABLE
DRIVE SYSTEM
CAN CABLE
DRIVE System
Each drive module having the Sercos interface option offers a small cable for connecting it to the adjacent module. Only the lines going to the CNC (Back anf forth) or the ones joining the far between modules.
SERCOS cables
Sercos optic fiber Flexible Sercos optic fiber
1m SFO-1................................ 03900001 10m SFO-FLEX-10.................... 03910010
2m SFO-2................................ 03900002 15m SFO-FLEX-15.................... 03910015
3m SFO-3................................ 03900003 20m SFO-FLEX-20.................... 03910020
5m SFO-5................................ 03900005 25m SFO-FLEX-25.................... 03910025
7m SFO-7................................ 03900007 30m SFO-FLEX-30.................... 03910030
10m SFO-10.............................. 03900010 35m SFO-FLEX-35.................... 03910035
12m SFO-12.............................. 03900012 40m SFO-FLEX-40.................... 03910040
40m SFO-V-FLEX-40................ 03920040
50m SFO-V-FLEX-50................ 03920050
60m SFO-V-FLEX-50................ 03920060
75m SFO-V-FLEX-75................ 03920075
100m SFO-V-FLEX-100.............. 03920100
CAN cable for Remote I/Os
5m CAN CABLE 5M................ 03780100
10m CAN CABLE 10M.............. 03780101
15m CAN CABLE 15M.............. 03780102
20m CAN CABLE 20M.............. 03780103
25m CAN CABLE 25M.............. 03780104
30m CAN CABLE 30M.............. 03780106
35m CAN CABLE 35M.............. 03780107
40m CAN CABLE 40M.............. 03780108
45m CAN CABLE 45M.............. 03780109
50m CAN CABLE 50M.............. 03780110
75m CAN CABLE 75M.............. 03780111
100m CAN CABLE 100M............ 03780112
150m CAN CABLE 150M............ 03780113
REMOTE
MODULES GROUP
CAN CABLE
CENTRAL UNIT IN OPERATOR PANEL
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CNC 8060/70 LASER
Ready Made cables for passive monitor, CAN Bus (CAN CABLE) and Sercos ring (SFO & SFO-FLEX).
DRIVE SYSTEM
REMOTE
MODULES GROUP
CAN
CABLE
CENTRAL UNIT IN ELECTRICAL CABINET
SERCOS
CABLE
VGA
CABLE
CAN CABLE
CENTRAL UNIT IN
ELECTRICAL CABINET
DRIVE System
Each drive module having the Sercos interface option offers a small cable for connecting it to the adjacent module. Only the lines going to the CNC (Back anf forth) or the ones joining the far between modules.
SERCOS cables
Sercos optic fiber Flexible Sercos optic fiber
1m SFO-1................................ 03900001 10m SFO-FLEX-10.................... 03910010
2m SFO-2................................ 03900002 15m SFO-FLEX-15.................... 03910015
3m SFO-3................................ 03900003 20m SFO-FLEX-20.................... 03910020
5m SFO-5................................ 03900005 25m SFO-FLEX-25.................... 03910025
7m SFO-7................................ 03900007 30m SFO-FLEX-30.................... 03910030
10m SFO-10.............................. 03900010 35m SFO-FLEX-35.................... 03910035
12m SFO-12.............................. 03900012 40m SFO-FLEX-40.................... 03910040
40m SFO-V-FLEX-40................ 03920040
50m SFO-V-FLEX-50................ 03920050
60m SFO-V-FLEX-50................ 03920060
75m SFO-V-FLEX-75................ 03920075
100m SFO-V-FLEX-100.............. 03920100
CAN cable for Remote I/Os
VGA cable for passive Monitor
5m CAN CABLE 5M................ 03780100 15m CABLE VGA 15M.............. 03780215
10m CAN CABLE 10M.............. 03780101 20m CABLE VGA 20M.............. 03780220
15m CAN CABLE 15M.............. 03780102 30m CABLE VGA 30M.............. 03780230
20m CAN CABLE 20M.............. 03780103
25m CAN CABLE 25M.............. 03780104
30m CAN CABLE 30M.............. 03780106
35m CAN CABLE 35M.............. 03780107
40m CAN CABLE 40M.............. 03780108
45m CAN CABLE 45M.............. 03780109
50m CAN CABLE 50M.............. 03780110
75m CAN CABLE 75M.............. 03780111
100m CAN CABLE 100M............ 03780112
150m CAN CABLE 150M............ 03780113
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CNC 8060/70 LASER
UPGRADES
MANUALS
Code Model Description
83701100 CF-DMA-B7- 4GB UPG (RF) 4GB Win 7 Compact Flash for Basic Processor 83701101 CF-DMA-B7- 8GB UPG (RF) 8GB Win 7 Compact Flash for Basic Processor 83701102 CF-DMA-B7- 32GB UPG (RF) 32GB Win 7 Compact Flash for Basic Processor 83701103 CF-DMA-P7- 8GB UPG (RF) 8GB Win 7 Compact Flash for High level Processor 83701104 CF-DMA-P7- 32GB UPG (RF) 32GB Win 7 Compact Flash for High level Processor
The manuals of the CNC may be downloaded from our FAGOR corporate website.
http://www.fagorautomation.com
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Fagor Automation S.Coop.
B.º San Andrés 19, Apdo. 144 E-20500 Arrasate - Mondragón Spain
www.fagorautomation.com
E-mail: info@fagorautomation.es Tel. 34-943 71 92 00 / 34-943 03 98 00 Fax. 34-943 79 17 12
Fagor Automation shall not be held responsible for any printing or transcribing errors in the Ordering Handbook and reserves the right to make any changes to the characteristics of its products without prior notice. You must always compare the data with that appearing in the manual.
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