Fagor CNC8025, CNC8030 Schematic

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FAGOR 8025/8030 CNC

Models: T, TG, TS

INSTALLATION MANUAL

Ref. 9707 (in)

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ABOUT THE INFORMATION IN THIS MANUAL

This manual is addressed to the machine manufacturer. It includes the necessary information for new users as well as advanced subjects for

those who are already familiar with the 8025 CNC. It may not be necessary to read this whole manual. Consult the list of "New Features

and Modifications" and the appendix related to the machine parameters. Practically all of them are cross referenced indicating the chapter and section of the manual where they are described.

This manual explains all the functions of the 8025 CNC family. Consult the Comparison Table for the models in order to find the specific ones offered by your CNC.

To install the CNC onto your machine, we suggest that you consult the appendix regarding the enclosures required to mount the CNC as well as chapter 1 (CNC configuration) which indicates the CNC dimensions and details the pin-out of its connectors.

If your CNC has an integrated PLC (PLCI), the I/O pin-out is different. Therefore, the PLCI manual must also be consulted.

Chapter 2 (Power and Machine Interface) shows how to connect the CNC to A.C. power (Mains) and to the electrical cabinet.

To adapt the CNC to the machine, set the CNC machine parameters. Consult chapters 3, 4 and 5 as well as the appendix concerning machine parameters.

There are 2 appendices; one where the parameters are ordered by subject and the other one where the parameters are in numerical order.

Both appendices offer cross references indicating the section of the manual describing each parameter.

When explaining each parameter in detail, chapters 3, 4 and 5, they sometimes refer to chapter 6 (Concepts) where some of them are dealt with in further detail indicating how to perform various adjustments of the CNC-machine interface.

Once all machine parameters are set, we suggest that you write their settings down on the charts provided for this purpose in the appendix on "Machine Parameter Setting Chart".

There is also an appendix on error codes which indicates some of the probable reasons which could cause each one of them.

Also, if you wish this CNC to communicate with other FAGOR products, you must use the Fagor Local Area Network (LAN). To do that, refer to the manual on FAGOR LAN.

Notes

: The information described in this manual may be subject to variations due

to technical modifications. FAGOR AUTOMATION, S. Coop. Ltda. reserves the right to modify the

contents of this manual without prior notice.

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INDEX

Section Page

Comparison Table for lathe model 8025 CNCs ........................................................ix

New features and modifications ...............................................................................xiii

INTRODUCTION

Declaration of Conformity ........................................................................................3

Safety Conditions ...................................................................................................... 4

Warranty Terms ........................................................................................................7

Material Returning Terms .........................................................................................8

Additional Remarks .................................................................................................. 9

Fagor Documentation for the 800T CNC .................................................................11

Manual Contents ....................................................................................................... 12

Chapter 1 CONFIGURATION OF THE CNC

1.1 8025 CNC ..................................................................................................................1

1.2 Dimensions and installation of the 8025 CNC ........................................................ 2

1.2 8030 CNC ..................................................................................................................3

1.2.1 Central Unit of the 8030 CNC .................................................................................4

1.2.1.1 Keyboard connector ..................................................................................................6

1.2.1.2 Video connector ........................................................................................................8

1.2.2 Monitor/Keyboard of the 8030 CNC........................................................................9

1.2.2.1 Dimensions of the monitor/keyboard .......................................................................9

1.2.2.2 Elements of the monitor/keyboard ...........................................................................10

1.2.2.3 Connector and and monitor/keyboard interface ....................................................... 11

1.2.3 Operator Panel of the 8030 CNC ............................................................................. 12

1.3 Connectors and 8025/8030 interface ........................................................................13

1.3.1 Connectors A1, A2, A3, A4 .....................................................................................15

1.3.1.1 Dip-switches for connectors A1, A2, A3, A4 ..........................................................17

1.3.2 Connector A5 ............................................................................................................18

1.3.2.1 Dip-switches for connector A5 ................................................................................. 19

1.3.3 Connector A6 ............................................................................................................20

1.3.4 RS232C connector .....................................................................................................21

1.3.5 RS485 connector .......................................................................................................24

1.3.5.1 Recommended cable for the RS485 .........................................................................24

1.3.6 Connector I/O 1 .........................................................................................................25

1.3.6.1 Inputs of connector I/O 1 .........................................................................................26

1.3.6.2 Outputs of connector I/O 1 ....................................................................................... 29

1.3.7 Connector I/O 2 .........................................................................................................31

1.3.7.1 Outputs of connector I/O 2 ....................................................................................... 32

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Section

Chapter 2 POWER AND MACHINE INTERFACE

2.1 Power interface .........................................................................................................1

2.1.1 Internal power supply ................................................................................................ 1

2.2 Machine interface ......................................................................................................2

2.2.1 General considerations ..............................................................................................2

2.2.2 Digital outputs ...........................................................................................................4

2.2.3 Digital inputs .............................................................................................................4

2.2.4 Analog outputs...........................................................................................................5

2.2.5 Feedback inputs .........................................................................................................5

2.3 Set-up.........................................................................................................................6

2.3.1 General considerations ..............................................................................................6

2.3.2 Precautions.................................................................................................................6

2.3.3 Connection ................................................................................................................. 7

2.3.4 System input/output test ............................................................................................8

2.4 Emergency input/output connection ......................................................................... 10

Chapter 3 MACHINE PARAMETERS

3.1 Introduction ...............................................................................................................1

3.2 Operation with parameter tables................................................................................3

3.3 General machine parameters .....................................................................................4

3.3.1 Machine parameters related to axes configuration....................................................5

3.3.2 Input/output parameters ............................................................................................. 7

3.3.3 Handwheel parameters...............................................................................................10

3.3.4 Touch probe parameters ............................................................................................12

3.3.5 Tool parameters .........................................................................................................13

3.3.6 Parameters related to the emergency subroutine.......................................................15

3.3.7 Machine parameters for the RS232C serial line .......................................................16

3.3.8 Display related parameters ........................................................................................18

3.3.9 Jog-mode related parameters .....................................................................................19

3.3.10 Operating-mode related parameters...........................................................................21

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Chapter 4 MACHINE PARAMETERS FOR THE AXES

4.1 Parameters related to axis resolution.........................................................................2

4.2 Parameters for axis analog outputs ...........................................................................5

4.3 Parameters for the travel limits of the axes ..............................................................6

4.4 Machine parameters for the leadscrews ....................................................................7

4.4.1 Leadscrew backlash ...................................................................................................7

4.4.2 Leadscrew error .........................................................................................................8

4.5 Machine parameters for axis feedrates ...................................................................... 11

4.6 Machine parameters for axis control ......................................................................... 13

4.7 Machine parameters for machine reference zero ......................................................15

4.8 Parameters for acc/dec of the axes ............................................................................ 18

4.8.1 Linear acc./dec...........................................................................................................18

4.8.2 Bell-shaped acc./dec. .................................................................................................19

4.8.3 Feed-forward gain .....................................................................................................20

4.9 Parameters for the live or synchronized tool ............................................................ 21

4.10 Special machine parameters ......................................................................................23

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Section Page

Chapter 5 SPINDLE MACHINE PARAMETERS

5.1 Machine parameters for spindle speed range change ..............................................2

5.2 Machine parameters for analog spindle speed output .............................................4

5.3 Machine parameters for spindle speed output in BCD ............................................5

5.4 Machine parameters for spindle control ...................................................................7

5.4.1 Parameters related to spindle orientation (M19) ..................................................... 9

Chapter 6 CONCEPTS

6.1 Axes and coordinate systems ....................................................................................1

6.1.1 Nomenclature and selection of the axes .................................................................. 1

6.2 Feedback systems ......................................................................................................2

6.2.1 Counting frequency limits ........................................................................................3

6.3 Axis resolution ..........................................................................................................4

6.4 Adjustment of the axes .............................................................................................13

6.4.1 Adjustment of the drift (offset) and maximum feedrate (G00)...............................14

6.4.2 Gain adjustment ........................................................................................................ 16

6.4.3 Proportional gain adjustment....................................................................................17

6.4.3.1 Calculation of K1, K2 and gain break-point ............................................................19

6.4.4 Feed-Forward gain adjustment .................................................................................21

6.4.4.1 Calculation of feed-forward gain .............................................................................21

6.4.5 Leadscrew error compensation .................................................................................22

6.5 Reference systems.....................................................................................................25

6.5.1 Reference points ........................................................................................................25

6.5.2 Machine reference (home) search .............................................................................26

6.5.3 Adjustment on systems without coded Io ................................................................27

6.5.3.1 Machine reference point (Home) adjustment ...........................................................27

6.5.3.2 Considerations ........................................................................................................... 28

6.5.4 Adjustment on axis with coded Io ............................................................................29

6.5.4.1 Scale offset adjustment.............................................................................................29

6.5.4.2 Considerations ........................................................................................................... 30

6.5.5 Software travel limits for the axes ...........................................................................31

6.6 Auxiliary functions M, S, T ..................................................................................... 32

6.6.1 Decoded M function table ........................................................................................33

6.6.2 M, S, T function transfer ..........................................................................................35

6.6.3 M, S, T function transfer using the M-done signal .................................................36

6.7 Spindle.......................................................................................................................38

6.8 Spindle speed range change ......................................................................................41

6.9 Spindle control ..........................................................................................................43

6.10 Tools..........................................................................................................................44

6.11 Live/synchronized tool ..............................................................................................45

6.11.1 Live tool ....................................................................................................................45

6.11.2 Synchronized tool .....................................................................................................46

6.11.2.1 Application examples for the synchronized tool ..................................................... 47

6.12 "C" axis .....................................................................................................................48

6.12.1 Adjustment of the "C" axis .......................................................................................48

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Section Page

APPENDICES

A Technical characteristics of the CNC ...................................................................... 2

B Enclosures................................................................................................................. 5

C Recommended Probe connection diagrams .............................................................. 6

D CNC inputs and outputs........................................................................................... 7

E 2-digit BCD coded "S" output conversion table ..................................................... 8

F Machine parameter summary chart .......................................................................... 9

G Sequential machine parameter list ........................................................................... 14

H Machine parameter setting chart .............................................................................. 20

I Decoded "M" function setting chart......................................................................... 22

J Leadscrew error compensation setting chart ........................................................... 23

K Maintenance ............................................................................................................. 24

ERROR CODES

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COMPARISON TABLE

FOR

LATHE MODEL

FAGOR 8025/8030 CNCs

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TECHNICAL DESCRIPTION

T TG TS

INPUTS/OUTPUTS

Feedback inputs. ............................................................................................. 6 6 6

Probe input .................................................................................................. x x x

Square-wave feedback signal multiplying factor, x2/x4 ................................... x x x

Sine-wave feedback signal multiplying factor, x2/x4/10/x20........................... x x x

Maximum counting resolution 0.001mm/0.001°/0.0001inch........................... x x x

Analog outputs (±10V) for axis servo drives .................................................... 4 4 4

Spindle analog output (±10V) ......................................................................... 1 1 1

Live tool .................................................................................................. 1 1 1

AXIS CONTROL

Axes involved in linear interpolations ............................................................. 3 3 3

Axes involved in circular interpolations .......................................................... 2 2 2

Electronic threading ........................................................................................ x x x

Spindle control ................................................................................................ x x x

Software travel limits....................................................................................... x x x

Spindle orientation .......................................................................................... x x x

PROGRAMMING

Part Zero preset by user.................................................................................... x x x

Absolute/incremental programming................................................................. x x x

Programming in cartesian coordinates.............................................................. x x x

Programming in polar coordinates ................................................................... x x x

Programming by angle and cartesian coordinate .............................................. x x x

Linear axes ................................................................................ 4 4 4

Rotary axes................................................................................ 2 2 2

Spindle encoder ......................................................................... 1 1 1

Electronic handwheel ................................................................ 1 1 1

Third axis as "C" axis ................................................................. x

Synchronized tool ...................................................................... x

COMPENSATION

Tool radius compensation ............................................................................... x x x

Tool length compensation............................................................................... x x x

Leadscrew backlash compensation .................................................................. x x x

Leadscrew error compensation......................................................................... x x x

DISPLAY

CNC text in Spanish, English, French, German and Italian ............................... x x x

Display of execution time................................................................................ x x x

Piece counter .................................................................................................. x x x

Graphic movement display and part simulation ............................................... x x

Tool tip position display ................................................................................. x x x

Geometric programming aide........................................................................... x x x

COMMUNICATION WITH OTHER DEVICES

Communication via RS232C........................................................................... x x x

Communication via DNC ................................................................................ x x x

Communication via RS485 (FAGOR LAN)...................................................... x x x

ISO program loading from peripherals.............................................................. x x x

OTHERS

Parametric programming.................................................................................. x x x

Model digitizing ............................................................................................. x

Possibility of an integrated PLC ...................................................................... x x x

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PREPARATORY FUNCTIONS

T TG TS

AXES AND COORDINATES SYSTEMS

Part measuring units. Millimeters or inches (G70,G71)..................................... x x x

Absolute/incremental programming (G90,G91)................................................ x x x

Independent axis (G65) ................................................................................... x x x

REFERENCE SYSTEMS

Machine reference (home) search (G74) ........................................................... x x x

Coordinate preset (G92)................................................................................... x x x

Zero offsets (G53...G59)................................................................................... x x x

Polar origin offset (G93) .................................................................................. x x x

Store current part zero (G31) ............................................................................ x x x

Recover stored part zero (G32)......................................................................... x x x

PREPARATORY FUNCTIONS

Feedrate F .................................................................................................. x x x

Feedrate in mm/min. or inches/min. (G94)........................................................ x x x

feedrate in mm/revolution or inches/revolution (G95)...................................... x x x

Programmable feed-rate override (G49)............................................................ x x x

Spindle speed (S)............................................................................................. x x x

Spindle speed in rpm (G97) ............................................................................. x x x

Constant Surface Speed (G96) ......................................................................... x x x

S value limit when working at constant surface speed (G92)............................ x x x

Tool and tool offset selection (T) ..................................................................... x x x

Activate "C" axis in degrees (G14) ................................................................... x

Main plane C-Z (G15) ..................................................................................... x

Main plane C-X (G16) ..................................................................................... x

AUXILIARY FUNCTIONS

Program stop (M00)......................................................................................... x x x

Conditional program stop (M01) ..................................................................... x x x

End of program (M02) ..................................................................................... x x x

End of program with return to first block (M30) ............................................... x x x

Clockwise spindle start (M03) ......................................................................... x x x

Counter-clockwise spindle start (M04) ............................................................ x x x

Spindle stop (M05).......................................................................................... x x x

Spindle orientation (M19) ............................................................................... x x x

Spindle speed range change (M41, M42, M43, M44)....................................... x x x

Tool change with M06 .................................................................................... x x x

Live tool (M45 S) ............................................................................................ x x x

Synchronized tool (M45 K) ............................................................................. x

PATH CONTROL

Rapid traverse (G00)........................................................................................ x x x

Linear interpolation (G01)............................................................................... x x x

Circular interpolation (G02,G03) ..................................................................... x x x

Circular interpolation with absolute center coordinates (G06).......................... x x x

Circular path tangent to previous path (G08) ................................................... x x x

Arc defined by three points (G09) .................................................................... x x x

Tangential entry (G37) .................................................................................... x x x

Tangential exit (G38) ...................................................................................... x x x

Controlled radius blend (G36) ......................................................................... x x x

Chamfer (G39)................................................................................................. x x x

Electronic threading (G33) .............................................................................. x x x

ADDITIONAL PREPARATORY FUNCTIONS

Dwell (G04 K) ................................................................................................. x x x

Round and square corner (G05, G07) ............................................................... x x x

Scaling factor (G72)......................................................................................... x x x

Single block treatment (G47, G48)................................................................... x x x

User error display (G30)................................................................................... x x x

Automatic block generation (G76)................................................................... x

Communication with FAGOR Local Area Network (G52)................................. x x x

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T TG TS

COMPENSATION

Tool radius compensation (G40,G41,G42) ....................................................... x x x

Loading of tool dimensions into internal tool table (G50, G51) ....................... x x x

CANNED CYCLES

Pattern repeat (G66)......................................................................................... x x x

Roughing along X (G68) ................................................................................. x x x

Roughing along Z (G69) ................................................................................. x x x

Straight section turning (G81) ......................................................................... x x x

Straight section facing (G82) ........................................................................... x x x

Deep hole drilling (G83).................................................................................. x x x

Circular section turning (G84) ......................................................................... x x x

Circular section facing (G85)........................................................................... x x x

Longitudinal threadcutting (G86).................................................................... x x x

Face threadcutting (G87) ................................................................................. x x x

Grooving along X (G88) .................................................................................. x x x

Grooving along Z (G89) .................................................................................. x x x

PROBING

Probing (G75).................................................................................................. x x x

Tool calibration canned cycle (G75N0) ........................................................... x

Probe calibration canned cycle (G75N1).......................................................... x

Part measuring canned cycle along X (G75N2) ................................................ x

Part measuring canned cycle along Z (G75N3)................................................. x

Part measuring canned cycle with tool compensation along X (G75N4) ........... x

Part measuring canned cycle with tool compensation along Z (G75N5)............ x

SUBROUTINES

Number of standard subroutines....................................................................... 99 99 99

Definition of a standard subroutine (G22) ........................................................ x x x

Call to a standard subroutine (G20) ................................................................. x x x

Number of parametric subroutines ................................................................... 99 99 99

Definition of a parametric subroutine (G23) ..................................................... x x x

Call to a parametric subroutine (G21) .............................................................. x x x

End of standard or parametric subroutine (G24) ............................................... x x x

JUMP OR CALL FUNCTIONS

Unconditional jump/call (G25)........................................................................ x x x

Jump or call if zero (G26)................................................................................. x x x

Jump or call if not zero (G27)........................................................................... x x x

Jump or call if smaller (G28) ............................................................................ x x x

Jump or call if greater (G29)............................................................................. x x x

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NEW FEATURES

AND

MODIFICATIONS

Date: March 1991 Software Version: 2.1 and newer FEATURE MODIFIED MANUAL & SECTION

The home searching direction is set by machine Installation Manual Section 4.7 parameter P618(5,6,7,8)

The 2nd home searching feedrate is set by Installation Manual Section 4.7 machine parameter P807...P810

New resolution values 1, 2, 5 and 10 for sine-wave Installation Manual Section 4.1 feedback signals P619(1,2,3,4)

Access to PLCI registers from the CNC Programming Manual G52

Date: June 1991 Software Version: 3.1 and newer FEATURE MODIFIED MANUAL AND SECTION

New function: F36. It takes the value of the Programming Manual Chapter 13 selected tool number

G68 and G69 canned cycles modified. if P9=0 Programming Manual Chapter 13 it runs another final roughing pass

Date: September 1991 Software Version: 3.2 and newer FEATURE MODIFIED MANUAL AND SECTION

Subroutine associated with the T function Installation Manual Section 3.3.5 G68 and G69 canned cycles modified. Programming Manual Chapter 13

P9 can now have a negative value

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Date: March 1992 Software Version: 4.1 and newer FEATURE MODIFIED MANUAL AND SECTION

Bell-shaped ACC./DEC. Installation Manual Section 4.8

It is now possible to enter the sign of the Installation Manual Section 4.4 leadscrew backlash for each axis P620(1,2,3,4)

Independent axis movement execution Programming Manual G65 It is now possible to work at Constant Surface Installation Manual Section 3.3.9

Speed in JOG mode P619(8)

Date: July 1992 Software Version: 4.2 and newer FEATURE MODIFIED MANUAL AND SECTION

Synchronisation with independent axis P621(4) Installation Manual Section 3.3.10

Date: July 1993 Software Version: 5.1 and newer FEATURE MODIFIED MANUAL AND SECTION

Linear & Bell-shaped acc./dec. ramp combination Installation Manual Section 4.8 Spindle acc/dec control. P811 Installation Manual Section 5. The subroutine associated with the tool Installation Manual Section 3.3.5

is executed before the T function. P617(2) G68 and G69 cycles modified. If P10 <> 0, Programming Manual Chapter 13

it runs a final roughing pass before the finishing pass

When having only one spindle range, if G96 is Programming Manual Chapter 6 executed without any range being selected, the CNC will automatically select it.

8030 CNC with VGA Monitor Installation Manual Chapter 1

Date: March1995 Software Version: 5.3 and newer FEATURE MODIFIED MANUAL AND SECTION

Management of semi-absolute feedback devices Installation Manual Sections 4.7 & 6.5. (with coded Io)

Spindle inhibit by PLC Installation Manual Section 3.3.10 Handwheel managed by PLC Installation Manual Section 3.3.3 Simulation of the "rapid JOG" key from PLC PLCI Manual Initialization of machine parameters in case of

memory loss.

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Atention:

INTRODUCTION

Before starting up the CNC, carefully read the instructions of Chapter 2 in the Installation Manual.

The CNC must not be powered-on until verifying that the machine complies with the "89/392/CEE" Directive.

Introduction - 1

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DECLARATION OF CONFORMITY

Manufacturer: Fagor Automation, S. Coop.

Barrio de San Andrés s/n, C.P. 20500, Mondragón -Guipúzcoa- (ESPAÑA)

We hereby declare, under our responsibility that the product:

Fagor 8025 T CNC

meets the following directives:

SAFETY:

EN 60204-1 Machine safety. Electrical equipment of the machines.

ELECTROMAGNETIC COMPATIBILITY:

EN 50081-2 Emission

EN 55011 Radiated. Class A, Group 1. EN 55011 Conducted. Class A, Group 1.

EN 50082-2 Immunity

EN 61000-4-2 Electrostatic Discharges. EN 61000-4-4 Bursts and fast transients. EN 61000-4-11Voltage fluctuations and Outages. ENV 50140 Radiofrequency Radiated Electromagnetic Fields. ENV 50141 Conducted disturbance induced by radio frequency fields.

As instructed by the European Community Directives on Low Voltage: 73/23/EEC, on Machine Safety 89/392/EEC and 89/336/EEC on Electromagnetic Compatibility.

In Mondragón, on January 2nd, 1997

Introduction - 3

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SAFETY CONDITIONS

Read the following safety measures in order to prevent damage to personnel, to this product and to those products connected to it.

This unit must only be repaired by personnel authorized by Fagor Automation. Fagor Automation shall not be held responsible for any physical or material

damage derived from the violation of these basic safety regulations.

Precautions against personal damage

Module interconnection

Use the cables supplied with the unit.

Use proper Mains AC power cables

To avoid risks, use only the Mains AC cables recommended for this unit.

Avoid electrical overloads

In order to avoid electrical discharges and fire hazards, do not apply electrical voltage outside the range selected on the rear panel of the Central Unit.

Ground connection

In order to avoid electrical discharges, connect the ground terminals of all the modules to the main ground terminal. Before connecting the inputs and outputs of this unit, make sure that all the grounding connections are properly made.

Before powering the unit up, make sure that it is connected to ground

In order to avoid electrical discharges, make sure that all the grounding connections are properly made.

Do not work in humid environments

In order to avoid electrical discharges, always work under 90% of relative humidity (non-condensing) and 45º C (113º F).

Do not work in explosive environments

In order to avoid risks, damage, do not work in explosive environments.

Precautions against product damage

Working environment

This unit is ready to be used in Industrial Environments complying with the directives and regulations effective in the European Community

Fagor Automation shall not be held responsible for any damage suffered or caused when installed in other environments (residential or homes).

Install the unit in the right place

Introduction - 4

It is recommended, whenever possible, to instal the CNC away from coolants, chemical product, blows, etc. that could damage it.

Page 16

This unit complies with the European directives on electromagnetic compatibility. Nevertheless, it is recommended to keep it away from sources of electromagnetic disturbance such as.

- Powerful loads connected to the same AC power line as this equipment.

- Nearby portable transmitters (Radio-telephones, Ham radio transmitters).

- Nearby radio / TC transmitters.

- Nearby arc welding machines

- Nearby High Voltage power lines

- Etc.

Enclosures

The manufacturer is responsible of assuring that the enclosure involving the equipment meets all the currently effective directives of the European Community.

Avoid disturbances coming from the machine tool

The machine-tool must have all the interference generating elements (relay coils, contactors, motors, etc.) uncoupled.

Use the proper power supply

Use an external regulated 24 Vdc power supply for the inputs and outputs.

Grounding of the power supply

The zero volt point of the external power supply must be connected to the main ground point of the machine.

Analog inputs and outputs connection

It is recommended to connect them using shielded cables and connecting their shields (mesh) to the corresponding pin (See chapter 2).

Ambient conditions

The working temperature must be between +5° C and +45° C (41ºF and 113º F) The storage temperature must be between -25° C and 70° C. (-13º F and 158º F)

Monitor enclosure

Assure that the Monitor is installed at the distances indicated in chapter 1 from the walls of the enclosure.

Use a DC fan to improve enclosure ventilation.

Main AC Power Switch

This switch must be easy to access and at a distance between 0.7 m (27.5 inches) and

1.7 m (5.6 ft) off the floor.

Protections of the unit itself

It carries two fast fuses of 3.15 Amp./ 250V. to protect the mains AC input. All the digital inputs and outputs have galvanic isolation via optocouplers between

the CNC circuitry and the outside. They are protected by an external fast fuse (F) of 3.15 Amp./ 250V. against over

voltage and reverse connection of the power supply. The type of fuse depends on the type of monitor. See the identification label of the

unit.

Introduction - 5

Page 17

Precautions during repair

Do not manipulate the inside of the unit

Only personnel authorized by Fagor Automation may manipulate the inside of this unit.

Do not manipulate the connectors with the unit connected to AC

power.

Before manipulating the connectors (inputs/outputs, feedback, etc.) make sure that the unit is not connected to AC power.

Safety symbols

Symbols which may appear on the manual

WARNING. symbol It has an associated text indicating those actions or operations may hurt people or damage products.

Symbols that may be carried on the product

WARNING. symbol It has an associated text indicating those actions or operations may hurt people or damage products.

"Electrical Shock" symbol It indicates that point may be under electrical voltage

"Ground Protection" symbol It indicates that point must be connected to the main ground point of the machine as protection for people and units.

Introduction - 6

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WARRANTY

All products manufactured or marketed by Fagor Automation has a warranty period of 12 months from the day they are shipped out of our warehouses.

The mentioned warranty covers repair material and labor costs, at FAGOR facilities, incurred in the repair of the products.

Within the warranty period, Fagor will repair or replace the products verified as being defective.

FAGOR is committed to repairing or replacing its products from the time when the first such product was launched up to 8 years after such product has disappeared from the product catalog.

It is entirely up to FAGOR to determine whether a repair is to be considered under warranty.

WARRANTY TERMS

EXCLUDING CLAUSES

The repair will take place at our facilities. Therefore, all shipping expenses as well as travelling expenses incurred by technical personnel are NOT under warranty even when the unit is under warranty.

This warranty will be applied so long as the equipment has been installed according to the instructions, it has not been mistreated or damaged by accident or negligence and has been manipulated by personnel authorized by FAGOR.

If once the service call or repair has been completed, the cause of the failure is not to be blamed the FAGOR product, the customer must cover all generated expenses according to current fees.

No other implicit or explicit warranty is covered and FAGOR AUTOMATION shall not be held responsible, under any circumstances, of the damage which could be originated.

SERVICE CONTRACTS

Service and Maintenance Contracts are available for the customer within the warranty period as well as outside of it.

Introduction - 7

Page 19

MATERIAL RETURNING TERMS

When returning the CNC, pack it in its original package and with its original packaging material. If not available, pack it as follows:

1.- Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger than those of the unit. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.).

2.- When sending it to a Fagor Automation office for repair, attach a label indicating the owner of the unit, person to contact, type of unit, serial number, symptom and a brief description of the problem.

3.- Wrap the unit in a polyethylene roll or similar material to protect it. When sending the monitor, especially protect the CRT glass.

4.- Pad the unit inside the cardboard box with poly-utherane foam on all sides.

5.- Seal the cardboard box with packing tape or industrial staples.

Introduction - 8

Page 20

ADDITIONAL REMARKS

* Mount the CNC away from coolants, chemical products, blows, etc. which could

damage it.

* Before turning the unit on, verify that the ground connections have been properly

made. See Section 2.2 of this manual.

* To prevent electrical shock at the Central Unit, use the proper mains AC connector at

the Power Supply Module. Use 3-wire power cables (one for ground connection)

* To prevent electrical shock at the Monitor, use the proper mains AC connector at the

Power Supply Module. Use 3-wire power cables (one for ground connection)

* Before turning the unit on, verify that the external AC line fuse, of each unit, is the right

one. Central Unit

Must be 2 fast fuses (F) of 3.15 Amp./ 250V.

Introduction - 9

Page 21

Monitor

Depends on the type of monitor. See identification label of the unit itself.

* In case of a malfunction or failure, disconnect it and call the technical service. Do not

manipulate inside the unit.

Introduction - 10

Page 22

FAGOR DOCUMENTATION

FOR THE 8025/30 T CNC

8025 T CNC OEM Manual Is directed to the machine builder or person in charge of installing and starting

up the CNC. It contains 2 manuals:

Installation Manual describing how to isntall and set-up the CNC. LAN Manual describing how to instal the CNC in the Local

Sometimes, it may contain an additional manual describing New Software Features recently implemented.

8025 T CNC USER Manual Is directed to the end user or CNC operator.

It contains 2 manuals:

Operating Manual describing how to operate the CNC. Programming Manual describing how to program the CNC.

Sometimes, it may contain an additional manual describing New Software Features recently implemented.

DNC 25/30 Software Manual Is directed to people using the optional DNC communications software.

Area Network.

DNC 25/30 Protocol Manual Is directed to people wishing to design their own DNC communications

software to communicate with the 800 without using the DNC25/30 software..

PLCI Manual To be used when the CNC has an integrated PLC.

Is directed to the machine builder or person in charge of installing and starting up the PLCI.

DNC-PLC Manual Is directed to people using the optional communications software: DNC-PLC. FLOPPY DISK Manual Is directed to people using the Fagor Floppy Disk Unit and it shows how to use

it.

Introduction - 11

Page 23

MANUAL CONTENTS

The installation manual consists of the following chapters:

Index Comparison table of FAGOR models: 8025 T CNCs New Features and modifications. Introduction Warning sheet prior to start-up:

Declaration of Conformity. Safety conditions. Warranty terms. Material returning conditions. Additional remarks. FAGOR documentation for the 8025 T CNC. Manual contents.

Chapter 1 CNC configuration.

Indicates the possible compositions: modular and compact. Description and dimensions of the Central Unit. Description and dimensions of the Monitor. Description and dimensions of the Operator Panel. Detailed description of all the connectors.

Chapter 2 Machine and Power connection

Indicates how to connect the main AC power The ground connection. The characteristics of the digital inputs and outputs. The characteristics of the analog output. The characteristics of the feedback inputs. CNC set-up and start-up. System input/output test. Emergency input and output connection.

Chapter 3 Machine parameters.

How to operate with the machine parameters. How to set the machine parameters. Detail description of the general machine parameters.

Chapter 4 Machine parameters for the axes.

Detail description of the machine parameters for the axes.

Chapter 5 Machine Parameters for the spindle.

Detail description of the machine parameters for the spindle.

Chapter 6 Concepts.

Axes and coordinate systems. Nomenclature and selection. Feedback systems, resolution. Axis and gain adjustment. Reference systems; Reference points, search and adjustment. Software axis travel limits. Acceleration / deceleration. Unidirectional approach. Spindle: speed control, range change. Tools and tool magazine. Treatment of the «Feed-hold» and «M-done» signals. M, S, T auxiliary function transfer. Live tool and synchronized tool. «C» axis.

Appendix Technical characteristics of the CNC. Enclosures.

Recommended probe connection circuits. CNC inputs and outputs. 2-digit BCD spindle output conversion table. Machine parameters. Summary chart, sequential list and setting chart. Auxiliary «M» functions. Setting chart. Leadscrew error compensation and cross compensation tables. Maintenance.

Error codes.

Introduction - 12

Page 24

1. CONFIGURATION OF THE CNC

Atention:

The CNC is prepared to be used in Industrial Environments, especially on milling machines, lathes, etc. It can control machine movements and devices.

It can control machine movements and devices.

1.1 8025 CNC

The 8025 CNC is an enclosed compact module whose front view offers:

1. An 8" monochrome amber monitor or CRT screen used to display the required system information.

2. A keyboard which permits communications with the CNC; being possible to request information or change the CNC status by generating new instructions.

3. An operator panel containing the necessary keys to work in JOG mode as well as the Cycle Start/Stop keys.

PageChapter: 1 Section:

CONFIGURATION OF THE CNC

8025 CNC

Page 25

1.2 DIMENSIONS AND INSTALLATION OF THE 8025 CNC

This CNC, usually mounted on the machine pendant, has 4 mounting holes.

When installing it, leave enough room to swing the FRONT PANEL open in order to allow future access to its interior.

To open it, undo the 4 allen-screws located next to the CNC mounting holes.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

8025 CNC

Page 26

1.2 8030 CNC

This model CNC consists of 3 independent interconnected modules. These modules can be mounted on different locations and they are:

- CENTRAL UNIT

- MONITOR/KEYBOARD

- OPERATOR PANEL

The OPERATOR PANEL module is connected to the MONITOR/KEYBOARD module via a cable supplied with that module.

These two modules will be placed next to each other and must be connected with the CENTRAL UNIT module which could be located somewhere else. The two cables used to connect them together are also supplied with these modules. Their maximum length is 25 meters (82 feet) and they are referred to as:

- Video cable.

- Keyboard cable.

CONFIGURATION OF THE CNC

8030 CNC

PageChapter: 1 Section:

Page 27

1.2.1 CENTRAL UNIT OF THE 8030 CNC

The CENTRAL UNIT is usually mounted in the electrical cabinet (machine enclosure) and it is secured by means of the mounting holes located on the support cover.

When installing it, observe enough clearance to swing the CENTRAL UNIT open in case of future inside manipulation.

To swing it open, once the support cover is secured on the machine enclosure, undo the two knurled nuts on top and swing it open while holding the body of the CENTRAL UNIT.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

CENTRAL UNIT

8030 CNC

Page 28

The CENTRAL UNIT has two connectors to connect it with the MONITOR/KEYBOARD module by means of the video and keyboard signal cables.

1.- 15-pin SUB-D type female connector for for video signals.

2.- 25-pin SUB-D type female connector for keyboard signals.

CONFIGURATION OF THE CNC

CENTRAL UNIT

8030 CNC

PageChapter: 1 Section:

Page 29

1.2.1.1KEYBOARD CONNECTOR

It is a 25-pin SUB-D type female connector to connect the CENTRAL UNIT module to the MONITOR/KEYBOARD module.

FAGOR AUTOMATION provides the cable required for this connection. It comes with a 25-pin SUB-D type male connector at each end.

Both connectors have a latching system UNC4.40 by means of two screws.

PIN SIGNAL

1 GND 2 C9 3 C11 4 C13 5 C15

6 C1 7 C3 8 C5 9 C7

10 D1 11 D3

12 D5 13 D7 14 C8 15 C10

16 C12 17 C14 18 C0 19 C2 20 C4

21 C6 22 D0 23 D2 24 D4 25 D6

Metal hood Shield

The supplied cable has 25 wires (25 x 0.14mm²) with overall shield and acrylic cover. Its maximum length must be 25 meters (82 feet).

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

CENTRAL UNIT

8030 CNC

Page 30

The cable shield is soldered to the metal hoods (housings) of both connectors and connected to pin 1 at both the CENTRAL UNIT and the MONITOR/KEYBOARD connectors.

CONFIGURATION OF THE CNC

CENTRAL UNIT

8030 CNC

PageChapter: 1 Section:

Page 31

1.2.1.2VIDEO CONNECTOR

It is a 15-pin SUB-D type female connector used to interconnect the CENTRAL UNIT module and the MONITOR/KEYBOARD module.

FAGOR AUTOMATION provides the cable required for this connection. It comes with a 15-pin SUB-D type male connector at one end and a 15-pin SUB-D type female connector at the other.

Both connectors have a latching system UNC4.40 by means of two screws.

PIN SIGNAL

1 GND 2 H 3 V 4 I 5 R 6 G 7 B 8 not connected

9 not connected 10 H 11 V 12 I 13 R 14 G 15 B

Metal hood shield

The supplied cable has 6 twisted-pairs of wires (6 x 2 x 0.34mm²) with overall shield and acrylic cover. It has a specific impedance of 120 Ohm. Its maximum length must be 25 meters (82 feet).

The cable shield is soldered to the metal hoods (housings) of both connectors and connected to pin 1 at both the CENTRAL UNIT and MONITOR/KEYBOARD connectors.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

CENTRAL UNIT

8030 CNC

Page 32

1.2.2 MONITOR/KEYBOARD OF THE 8030 CNC

This module can be mounted on the machine pendant and it lets the operator get the necessary information at the MONITOR as well as operate the CNC by means of its KEYBOARD and OPERATOR PANEL.

This module has the connectors to connect it with the CENTRAL UNIT module.

1.2.2.1 DIMENSIONS OF THE MONITOR/KEYBOARD

CONFIGURATION OF THE CNC

MONITOR/KEYBOARD

8030 CNC

PageChapter: 1 Section:

Page 33

1.2.2.2 ELEMENTS OF THE MONITOR/KEYBOARD

X1 25-pin SUB-D type female connector for keyboard signals. X2 15-pin SUB-D type male connector for video signals. X3 15-pin SUB-D type female connector to connect the MONITOR/KEYBOARD

module to the OPERATOR PANEL module.

1.- A.C. power plug. Use the plug supplied with the unit to connect it to A.C. power and

ground.

2.- Ground terminal. Used for general machine ground connection. Metric 6 screw.

3.- Buzzer

Atention:

Do not manipulate inside this unit

Only personnel authorized by Fagor Automatin may manipulate inside this module.

Do not manipulate the connectors with the unit connected to main AC power

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

MONITOR/KEYBOARD

8030 CNC

Page 34

1.2.2.3 CONNECTORS AND MONITOR/KEYBOARD INTERFACE

Connectors X1, X2

They are described in the chapter corresponding to the CENTRAL UNIT.

Connector X3

It is a 15-pin SUB-D type female connector used to connect the MONITOR/ KEYBOARD with the OPERATOR PANEL.

FAGOR AUTOMATION supplies the cable required for this connection. It is a 250mm-long 15-wire ribbon cable.

To obtain a greater distance between the Monitor/Keyboard and the Operator Panel, replace this cable with a round 15-conductor cable (15 x 0.14 mm²) with overall shield and acrylic rubber cover. The length of this cable plus the length of the one used between the Central Unit and the Keyboard (X1) must not exceed 25 meters (82 feet).

PIN SIGNAL

1 2 uC13 3 uC12 4 jC11 5 jC10 6 jC9 7 D7 8 D6

9 D5 10 D4 11 D3 12 D2 13 D1 14 D0 15 C14

CONFIGURATION OF THE CNC

MONITOR/KEYBOARD

8030 CNC

PageChapter: 1 Section:

Page 35

1.2.3 OPERATOR PANEL OF THE 8030 CNC

This module is connected to the MONITOR/KEYBOARD module via a ribbon cable and it contains the JOG keys, Feedrate Override knob, Cycle Start and Stop keys, spindle keys as well as an Emergency-stop push-button (mushroom) or an optional electronic handwheel.

X1 15-pin SUB-D type female connector to connect the MONITOR/KEYBOARD

module to the OPERATOR PANEL module. It is described in the chapter corresponding to the MONITOR/KEYBOARD.

1.- Not being used at this time.

2.- Optional mounting location for the E-Stop button or Electronic handwheel.

Page

CONFIGURATION OF THE CNC

OPERATOR PANEL

Section:Chapter: 1

8030 CNC

Page 36

1.3 CONNECTORS AND 8025/8030 INTERFACE

A1 15-pin SUB-D type female connector to connect the X axis feedback system. It

accepts sine-wave signal.

A2 15-pin SUB-D type female connector to connect the feedback system for the

synchronized tool or the 4th axis. It accepts sine-wave signal.

A3 15-pin SUB-D type female connector to connect the Z axis feedback system. It

accepts sine-wave signal.

A4 15-pin SUB-D type female connector to connect the feedback system for the C

or 3rd axis. It accepts sine-wave signal.

A5 15-pin SUB-D type female connector to connect the spindle feedback system.

It does not accept sine-wave signal. When using the spindle encoder and an electronic handwheel, the CNC will only

control up to 4 axes. This connector will then be used for the spindle encoder or the electronic handwheel (the other device will be connected to A6).

A6 9-pin SUB-D type female connector to connect the spindle encoder or an electronic

handwheel and a touch probe. It does not accept sine-wave signal.

RS485 9-pin SUB-D type female connector to connect the RS485 serial line. RS232C 9-pin SUB-D type female connector to connect the RS232C serial line.

CONFIGURATION OF THE CNC

CONNECTORS AND

INTERFACE

PageChapter: 1 Section:

Page 37

I/O1 37-pin SUB-D type female connector to interface with the electrical cabinet

offering 10 digital inputs, 16 digital outputs and 4 analog outputs for servo drives (range: ±10 V.).

I/O2 25-pin SUB-D type female connector to interface with the electrical cabinet

offering 16 digital outputs and 2 analog outputs for servo drives (range: ±10V.).

1- Main AC fuse. It has two 3.15Amp./250V. fast fuses (F), one per AC line, to

protect the main AC input.

2- AC power connector To power the CNC. It must be connected to the power

transformer and to ground.

3- Ground terminal. It must be connected to the general machine ground point.

Metric 6.

4- Fuse. 3.15Amp./250V fast fuse (F) to protect the internal I/O circuitry of the CNC. 5- Lithium battery. Maintains the RAM data when the system's power disappears. 6- Adjustment potentiometers for the analog outputs. ONLY TO BE USED BY

THE TECHNICAL SERVICE DEPARTMENT.

7- 10 dip-switches. There are 2 under each feedback connector (A1 thru A5) and

they are utilized to set the CNC according to the type of feedback signal being used.

8 CRT brightness adjustment potentiometer 9 Heat-sink.

Atention:

Do not manipulate the connectors with the unit connected to main AC power

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

CONNECTORS AND

INTERFACE

Page 38

1.3.1 CONNECTORS A1, A2, A3, A4

They are 15-pin SUB-D type female connectors used to connect the feedback signals.

* Connector A1 for X axis feedback signals. * Connector A2 for the feedback signals from the live or synchronized tool.

When using a 4th axis, machine parameter "P614(1)" must be set to "1" using feedback input A6 for the live or synchronized tool.

When not using a 4th axis, "P614(1)" must be set to "0" using this connector for the live or synchronized tool.

Also, when using a live tool, machine parameter "P802" must be assigned a value other than "0" and when using a synchronized tool, "P802" and

"P803" must be set to a value other than "0". * Connector A3 for Z axis feedback signals. * Connector A4 for the "C" or 3rd axis feedback signals.

In both cases, machine parameter "P612(1)" must be set to "1" indicating

that the machine has a 3rd axis.

When the 3rd axis is a "C" axis, "P613(5)" must be set to "1" indicating that

it is a "C" axis

The cable must have overall shield. The rest of the specifications depend on the feedback system utilized and the cable length required.

It is highly recommended to run these cables as far as possible from the power cables of the machine.

CONFIGURATION OF THE CNC

CONNECTORS

A1, A2, A3 & A4

PageChapter: 1 Section:

Page 39

PIN SIGNAL AND FUNCTION

1 A 2 A Differential square-wave feedback signals 3 B 4 B

5 Io Machine Reference Signals (marker pulses) 6 Io

7 Ac Sine-wave feedback signals 8 Bc

9 +5V. Power to feedback system. 10 Not connected. 11 0V. Power to feedback system. 12 Not connected. 13 -5V. Power to feedback system. 14 Not connected.

15 CHASSIS Shield

Atention:

When using square-wave rotary encoders, their signals must be TTL compatible. Encoders with open collector outputs MUST NOT be used.

Do not manipulate the connectors with the unit connected to main AC power

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

CONNECTORS

A1, A2, A3 & A4

Page 40

1.3.1.1 DIP-SWITCHES FOR CONNECTORS A1, A2, A3, A4

There are 2 dip-switches below each feedback input connector (A1 thru A4) to set the CNC according to the type of feedback signal being used.

Switch 1 indicates whether the feedback signal is sine-wave or square-wave and switch 2 indicates whether the feedback signal is single- or double-ended (differential).

The possible types of feedback signals to be used at connectors A1 thru A4 are:

* Sine-wave (Ac, Bc, Io) * Single-ended square-wave (A, B, Io) * Double-ended (differential) square-wave (A, A, B, B, Io, Io)

To select the type of signal for each axis, use the switch combinations below:

Dip-switch SIGNAL AND FUNCTION

1 2

ON ON Single-ended sine-wave signal (Ac,Bc,Io) ON OFF Double-ended sine-wave signal "Not allowed" OFF ON Single-ended square-wave signal (A,B,Io) OFF OFF Double-ended square-wave (A, A,B, B, Io, Io)

There is a label next to each dip-switch pair indicating the meaning of each switch.

CONFIGURATION OF THE CNC

CONNECTORS

A1, A2, A3 & A4

PageChapter: 1 Section:

Page 41

1.3.2 CONNECTOR A5

It is a 15-pin SUB-D type female connector for the spindle feedback signal.

It does not accept sine-wave signals.

The cable must have overall shield. The rest of the specifications depend on the feedback system utilized and the cable length required.

It is highly recommended to run these cables as far as possible from the power cables of the machine.

PIN SIGNAL AND FUNCTION

1 A 2 A Double-ended square-wave signal. 3 B 4 B

5 Io Machine Reference signals (marker pulse) 6 Io

7 Micro Io Spindle home switch signal input. 8 0V. Spindle home switch 0V input. (elec.cabinet)

Atention:

When using square-wave rotary encoders, their signals must be TTL compatible. Encoders with open collector outputs MUST NOT be used.

Do not manipulate the connectors with the unit connected to main AC power

9 +5V. Power to feedback system. 10 Not connected. 11 0V. Power to feedback system. 12 Not connected. 13 -5V. Power to feedback system. 14 Not connected.

15 CHASSIS Shield.

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

CONNECTOR A5

Page 42

1.3.2.1 DIP-SWITCHES FOR CONNECTOR A5

There are 2 dip-switches below this feedback input connector to set the CNC according to the type of feedback signal being used.

Switch 1 indicates whether the feedback signal is sine-wave or square-wave and switch 2 indicates whether the feedback signal is single- or double-ended (differential).

The possible types of feedback signals to be used at connector A5 are:

* Single-ended square-wave (A, B, Io) * Double-ended (differential) square-wave (A, A, B, B,Io, Io)

To select the type of signal for each axis, use the switch combinations below:

Dip-switch SIGNAL AND FUNCTION

1 2

ON ON Single-ended sine-wave signal "Not allowed" ON OFF Double-ended sine-wave signal "Not allowed" OFF ON Single-ended square-wave signal (A,B,Io) OFF OFF Double-ended square-wave (A, A,B, B, Io, Io)

There is a label next to each dip-switch pair indicating the meaning of each switch.

CONFIGURATION OF THE CNC

CONNECTOR A5

PageChapter: 1 Section:

Page 43

1.3.3 CONNECTOR A6

It is a 9-pin SUB-D type female connector to connect the synchronized tool encoder or the electronic handwheel and a touch probe. It does not take sine-wave signals.

The cable must have overall shield. The rest of the specifications depend on the feedback system utilized and the cable length required.

It is highly recommended to run these cables as far as possible from the power cables of the machine.

There are two probe inputs (5V and 24V) and the 0V of the external power supply must be connected to the "probe 0V input" (pin 8).

The appendix of the manual includes information about these probe inputs as well as recommended probe connection diagrams.

All cable shields must be connected to ground ONLY at the CNC end through the connector leaving the other end of the cable not connected. The wires of a shielded cable must not be unshielded (sticking out) for more than 75mm (about 3 inches).

PIN SIGNAL AND FUNCTION

Atention:

When using square-wave rotary encoders, their signals must be TTL compatible. Encoders with open collector outputs MUST NOT be used.

When using a FAGOR 100P model handwheel, the axis selector signal must be connected to pin 3.

1 A Square-wave signals 2 B Square-wave signals

3 Io Home marker pulse (Machine Reference) 4 +5V. Power to feedback system

5 0V. Power to feedback system 6 PROB 5 Probe input: 5 V. TTL

7 PROB 24 Probe input: 24 Vcc 8 0 PROB Probe input: 0 V.

9 CHASSIS Shield.

Page

Do not manipulate the connectors with the unit connected to main AC power

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

Section:Chapter: 1

CONFIGURATION OF THE CNC

CONNECTOR A6

Page 44

1.3.4 RS232C CONNECTOR

9-pin SUB-D type female connector to connect the RS 232 C serial port. The cable shield must be soldered to pin 1 at the CNC end and to the metallic housing

at the peripheral end.

PIN SIGNAL FUNCTION

1 FG Shield 2 TxD Transmit Data 3 RxD Receive Data 4 RTS Request To Send 5 CTS Clear To Send 6 DSR Data Send Ready 7 GND Ground 8 —- Not connected 9 DTR Data Terminal Ready

SUGGESTIONS FOR THE RS232C INTERFACE

* Connect/disconnect peripheral.

The CNC must be powered off when connecting or disconnecting any peripheral through this connector.

* Cable length. EIA RS232C standards specify that the capacitance of the cable

must not exceed 2500pF; therefore, since average cables have a capacitance between 130pF and 170pF per meter, the maximum length of the cable should not be greater than 15m (49ft).

For greater distances, it is suggested to intercalate RS232C-to-RS422A signal converters (and vice-versa). Contact the corresponding distributor.

Shielded cable with twisted-pair wires should be used to avoid communication interference when using long cables.

Use shielded 7-conductor cable of 7*0.14mm² section.

* Transmission speed (baudrate). The baudrate normally used with peripherals is

9600 baud. All unused wires should be grounded to avoid erroneous control and data signals.

* Ground connection. It is suggested to reference all control and data signals to the

same ground cable (pin 7 GND) thus, avoiding reference points at different voltages especially in long cables.

CONFIGURATION OF THE CNC

RS232C CONNECTOR

PageChapter: 1 Section:

Page 45

RECOMMENDED CONNECTIONS FOR THE RS232C INTERFACE * Complete connection

* Simplified connection

To be used when the peripheral or the computer meets one of the following requirements:

- It does not have the RTS signal.

- It is connected via DNC.

- The receiver can receive data at the selected baudrate.

Nevertheless, it is suggested to refer to the technical manuals of the peripheral equipment in case there should be any discrepancy.

Page

CONFIGURATION OF THE CNC

RS232C CONNECTOR

Section:Chapter: 1

Page 46

CONFIGURATION OF THE CNC

RS232C CONNECTOR

PageChapter: 1 Section:

Page 47

1.3.5 RS485 CONNECTOR

Impedance

107± 5% Ohm at 1 MHz.

---

Not connected

It is a 9-pin SUB-D type female connector to connect the RS485 serial line. This serial line is used to integrate the CNC into the FAGOR LOCAL AREA

NETWORK (LAN) in order to communicate with other FAGOR CNCs and PLCs (FAGOR PLC 64).

PIN SIGNAL FUNCTION

1 --2 --3 TxD Transmit Data 4 --5 --6 --7 --8 TxD Transmit Data 9

Not connected Not connected

Not connected Not connected Not connected Not connected

Atention:

Do not manipulate the connectors with the unit connected to main AC power Before manipulating these connectors, make sure that the unit is not connected to main AC power.

For better immunity of the RS485 serial line against conducted electromagnetic disturbances, it is recommended to solder the cable mesh to the metal hood of the connector.

1.3.5.1 RECOMMENDED CABLE FOR THE RS485

TECHNICAL CHARACTERISTICS

CABLE “TWINAXIAL”

SPECIFICATIONS

Conductor

Insulator

Shields

Covering

Type: Material: Resistance: Material: Teflon

Material Type Cover Resistance

Material: Outside diameter

Capacitance

02 AWG twisted 7x28 Copper (only one stained wire) Max 11 L per every 305m. (1000 ft)

Stained copper Braid 34 AWG. 8 ends / 16 carriers Minimum 95% Maximum 3L per every 305m. (1000 ft)

Teflon Nominal 7mm. (0.257inches)

Maximum 53,1 pF/m (16.2 pF/ft)

Page

CONFIGURATION OF THE CNC

Section:Chapter: 1

RS485 CONNECTOR

Page 48

1.3.6 CONNECTOR I/O 1

It is a 37-pin SUB-D type female connector to interface with the electrical cabinet.

Pin SIGNAL AND FUNCTION

1 0V. Input from external power supply 2 T Strobe Output. The BCD outputs represent a tool code. 3 S Strobe Output. The BCD outputs represent a spindle speed code. 4 M Strobe Output. The BCD outputs represent an M code. 5 Emergency Output. 6 Threading ON Output.

Cycle ON 7 Z Enable Output. 8 Reset Output. 9 X Enable Output. 10 X home switch Input from machine reference switch. 11 3rd axis home switch Input from machine reference switch. 12 Z home switch Input from machine reference switch. 13 4th axis home switch Input from machine reference switch.

Emerg. Subroutine Activate the emergency subroutine. 14 Emergency Stop Input. 15 Feed Hold Input.

Transfer inhibit

M-done 16 Stop Input.

Emergency subrout. Activate the emergency subroutine. 17 Start Input 18 Block Skip Conditional Input 19 DRO Input. The CNC acts as a DRO 20 MST80 BCD coded output, weight: 80 21 MST40 BCD coded output, weight: 40 22 MST20 BCD coded output, weight: 20 23 MST10 BCD coded output, weight: 10 24 MST08 BCD coded output, weight: 8 25 MST04 BCD coded output, weight: 4 26 MST02 BCD coded output, weight: 2 27 MST01 BCD coded output, weight: 1 28 CHASSIS Connect all cable shields to this pin. 29 24V. Input from external power supply. 30 ±10V Analog output for X axis servo drive. 31 0V. Analog output for X axis servo drive. 32 ±10V Analog output for live tool. 33 0V. Analog output for live tool. 34 ±10V Analog output for Z axis servo drive. 35 0V. Analog output for Z axis servo drive. 36 ±10V Analog output for the spindle drive. 37 0V. Analog output for the spindle drive.

Atention:

The machine manufacturer must comply with the EN 60204-1 (IEC-204-1) regulation regarding the protection against electrical shock derived from defective input/output connection with the external power supply when this connector is not connected before turning the power supply on.

Do not manipulate the connectors with the unit connected to main AC power

CONFIGURATION OF THE CNC

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

PageChapter: 1 Section:

CONNECTOR I/O1

Page 49

1.3.6.1 INPUTS OF CONNECTOR I/O 1

X AXIS HOME SWITCH Pin 10

This INPUT must be high (24V) as long as the machine reference switch for the X axis is pressed.

"C" OR 3rd AXIS HOME SWITCH Pin 11

This INPUT must be high (24V) as long as the machine reference switch for the "C" or 3rd axis is pressed.

Z AXIS HOME SWITCH Pin 12

This INPUT must be high (24V) as long as the machine reference switch for the Z axis is pressed.

4th AXIS HOME SWITCH / Activate the emergency subroutine Pin 13

When the machine has a 4th axis, P614(1)=1, this input corresponds to the home switch for this axis. This input must be high (24V) as long as the machine reference switch for the 4th axis is pressed.

When the machine does not have a 4th axis, P614(1)=0, and an emergency subroutine has been programmed, P716<>0, the CNC will activate such subroutine every time this input is set low (0V).

EMERGENCY STOP Pin 14

This INPUT must be normally high (24V). When set low (0V), the CNC deactivates the axis enables and analog voltages, it

interrupts the part program execution and it displays ERROR 64 on the CRT. It does not imply an emergency output (pin 5 of this connector).

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FEED HOLD / TRANSFER INHIBIT / M-DONE Pin 15

This INPUT must be normally high (24V) and its meaning depends on the type of block or function being executed at the time.

* If while moving the axes this signal (FEED-HOLD) is set low (0V), the CNC

maintains the spindle turning and stops the axes bringing their analog voltages to 0V while maintaining their enables active.

When this input is brought back high (24V), the axes will resume their movements.

* If while executing a motionless block this signal (TRANSFER INHIBIT) is set

low (0V), the CNC interrupts the program execution at the end of the block currently in execution.

When this signal is brought back high, the CNC resumes program execution.

* The "M-DONE" signal is used when machine parameter "P602(7)" is set

to "1". The CNC waits for the electrical cabinet to execute the requested

miscellaneous M function. In other words, it waits for the "M-done" input to be set high (24V).

STOP/ Activate the emergency subroutine Pin 16

This INPUT must be normally high (24V) and its meaning depends on the the system configuration.

* If the machine has a 4th axis, "P614(1)=1", and there is an emergency subroutine

(P716<>0), the CNC will activate the emergency subroutine whose number is indicated by "P716" every time this input is set low.

* If the machine has neither a 4th axis, "P614(1)=0", nor an emergency subroutine

(P716=0), the CNC considers this input as (Cycle Stop) and acts as follows: When this input is set low (0V), the CNC interrupts the program execution

just as if the key were pressed at the OPERATOR PANEL. To resume program execution, it is necessary to bring this input back high

(24V) and press the key at the OPERATOR PANEL.

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START Pin 17

This INPUT must be normally low (0V) and its meaning depends on the type of operation selected.

While inactive, this input must be connected to 0V through a 10KOhm resistor.

When an up-flank (leading edge or low-to-high transition) of this signal (START) is detected, the CNC considers that the external CYCLE START key is pressed and it behaves as if the key were pressed at the OPERATOR PANEL.

However, to disable the key of the OPERATOR PANEL in order to only use this input, set machine parameter P601(5) to "1".

BLOCK SKIP (Conditional input) Pin 18

Every time the CNC executes the miscellaneous function M01 (conditional stop), it analyzes the status of this input. If high (24V), the CNC will interrupt the execution of the program.

By the same token, every time the CNC must execute a conditional block, it will analyze the status of this input and it will execute the block if this input is high (24V).

DRO (DRO mode) Pin 19

If this input is set high (24V) while in the JOG mode, the CNC acts as a DRO.

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1.3.6.2 OUTPUTS OF CONNECTOR I/O 1

T Strobe Pin 2

The CNC sets this output high (24V) whenever it sends a tool code (T function) via the BCD outputs (pins 20 thru 27).

S Strobe Pin 3

The CNC sets this output high (24V) whenever it sends a spindle speed code (S function) via the BCD outputs (pins 20 thru 27).

M Strobe Pin 4

The CNC sets this output high (24V) whenever it sends an M function code via the BCD outputs (pins 20 thru 27).

EMERGENCY Pin 5

The CNC activates this output whenever it detects an alarm condition or internal emergency.

This output is normally high (24V) or low (0V) depending on the setting of machine parameter P604(4).

THREADING ON / CYCLE ON Pin 6

This output is set normally low and its meaning depends on the setting of machine parameter "P605(4)".

"P605(4)=0" THREADING ON.

The CNC activates this output, setting it high, when a threading operation is being performed.

"P605(4)=1" CYCLE ON.

The CNC activated this output, setting it high, when executing a program block.

Z AXIS ENABLE Pin 7

The CNC sets this output high (24V) to enable the Z axis servo drive.

RESET Pin 8

The CNC sets this output high (24V) when resetting the CNC by means of the [RESET] key.

The CNC keeps this signal active for 80 milliseconds.

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X AXIS ENABLE Pin 9

The CNC sets this output high (24V) to enable the X axis servo drive.

MST80 Pin 20 MST40 Pin 21 MST20 Pin 22 MST10 Pin 23 MST08 Pin 24 MST04 Pin 25 MST02 Pin 26 MST01 Pin 27

The CNC uses these outputs to indicate to the electrical cabinet the M, S or T function that has been selected.

This information is BCD coded and the significance (weight) of each output is expressed by the corresponding mnemonic.

For example, to select the first spindle speed range, the CNC sends the M41 code out to the electrical cabinet.

MST80 MST40 MST20 MST10 MST08 MST04 MST02 MST01

0 1 0 0 0 0 0 1

Together with these signals, the CNC will activate the "M Strobe", "T Strobe" or "S Strobe" output to indicate the type of function being selected.

CHASSIS Pin 28

This pin must be used to connect all cable shields to it.

Analog voltage for X ±10V. Pin 30 Analog voltage for X 0V. Pin 31

These outputs provide the analog voltage for the X axis servo drive. The cable used for this connection must be shielded.

Analog voltage for live tool ±10V. Pin 32 Analog voltage for live tool 0V. Pin 33

These outputs provide the analog voltage for the the live tool. The cable used for this connection must be shielded.

Analog voltage for Z ±10V. Pin 34 Analog voltage for Z 0V. Pin 35

These outputs provide the analog voltage for the Z axis servo drive. The cable used for this connection must be shielded.

Spindle analog voltage ±10V. Pin 36 Spindle analog voltage 0V. Pin 37

These outputs provide the analog voltage to govern the spindle when in open loop (S) and when working as "C" axis. The cable used for this connection must be shielded.

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1.3.7 CONNECTOR I/O 2

It is a 25-pin SUB-D type female connector to interface with the electrical cabinet.

PIN SIGNAL AND FUNCTION

1 0V. Input from external power supply. 2 0V. Input from external power supply. 3 Output M1 Value of bit 1 of the decoded M function table. 4 Output M2 Value of bit 2 of the decoded M function table. 5 Output M3 Value of bit 3 of the decoded M function table. 6 Output M4 Value of bit 4 of the decoded M function table. 7 Output M5 Value of bit 5 of the decoded M function table. 8 Output M6 Value of bit 6 of the decoded M function table. 9 Output M7 Value of bit 7 of the decoded M function table. 10 Output M8 Value of bit 8 of the decoded M function table. 11 Output M9 Value of bit 9 of the decoded M function table. 12 Output M10 Value of bit 10 of the decoded M function table. 13 Output M11 Value of bit 11 of the decoded M function table.

4th axis Enable 14 0V Analog voltage output for 4th axis servo drive. 15 ±10V. Analog voltage output for 4th axis servo drive. 16 CHASSIS Connect all cable shields to this pin. 17 0V Analog voltage output for 3rd axis servo drive. 18 ±10V. Analog voltage output for 3rd axis servo drive. 19 24V. Input from external power supply. 20 24V. Input from external power supply. 21 JOG Output. JOG mode is selected. 22 Output M15 Value of bit 15 of the decoded M function table.

Spindle lock

"C" axis Enable 23 Output M14 Value of bit 14 of the decoded M function table.

G00 24 Output M13 Value of bit 13 of the decoded M function table.

Turret Rotation 25 Output M12 Value of bit 12 of the decoded M function table.

3rd axis Enable

Atention:

The machine manufacturer must comply with the EN 60204-1 (IEC-204-

1) regulation regarding the protection against electrical shock derived from defective input/output connection with the external power supply when this connector is not connected before turning the power supply on.

Do not manipulate the connectors with the unit connected to main AC power

CONFIGURATION OF THE CNC

Before manipulating these connectors, make sure that the unit is not connected to main AC power.

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1.3.7.1 OUTPUTS OF CONNECTOR I/O 2

"Decoded M" outputs Pins 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 22, 23, 24, 25

These OUTPUTS provide the values indicated at the table corresponding to the selected M function.

For example: If the table corresponding to function M41 has been set as follows:

M41 100100100100100 (outputs to be activated)

00100100100100100 (outputs to be deactivated)

Every time this M41 function is executed, the CNC will act as follows:

M01 M02 M03 M04 M05 M06 M07 M08 M09 M10 M11 M12 M13 M14 M15

Pin I/O2

at 24V

at 0V

Not

modified

3 4 5 6 7 8 9 10 11 12 13 25 24 23 22

x x x x x

Outputs M11 / 4th axis Enable Pin 13

This output provides the value of bit 11 of the decoded table corresponding to the selected M function.

When the 4th axis is being used, "P614(1)=1", this output will be utilized as Enable signal for this axis.

Therefore, When having a 4th axis, be careful not to set the bit of the decoded M table which corresponds to this M11 output since the CNC will activate it in both cases.

V axis analog voltage±10V. Pin 15 V axis analog voltage 0V. Pin 14

These outputs provide the analog voltage for the V axis servo drive. The cable used for this connection must be shielded.

W axis analog voltage±10V. Pin 18 W axis analog voltage 0V. Pin 17

These outputs provide the analog voltage for the W axis servo drive. The cable used for this connection must be shielded.

JOG Pin 21

The CNC sets this OUTPUT high (24V) whenever the JOG mode is selected.

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Outputs M15 / Spindle lock / "C" axis Enable Pin 22

This OUTPUT provides the value of bit 15 of the decoded M table corresponding to the selected M function.

When the spindle is working in closed loop (M19), this output is used as the spindle lock. That is, it will be set to "0" when the spindle has to move and it will return to "1" when the spindle has reached its programmed position (within the in-position or dead-band zone).

When the machine has a 3rd axis, "P612(1)=1" working as a "C" axis, "P613(5)=1", this output will be used as "C" axis Enable.

Care must be taken, when having this option, not to use the bit of the decoded M table corresponding to this output M15 since the CNC will activate it in both cases.

Outputs M14 / G00 Pin 23

This OUTPUT provides the value of bit 14 of the decoded M table corresponding to the selected M function.

If machine parameter P604(3) is set to "1" so the CNC provides the status of the G00 signal, this OUTPUT will be set high (24V) whenever the CNC is executing a rapid positioning move (G00).

Care must be taken, when having this option, not to use the bit of the decoded M table corresponding to this output M14 since the CNC will activate it in both cases.

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Outputs M13 / Direction of turret rotation Pin 24

This OUTPUT provides the value of bit 13 of the decoded M table corresponding to the selected M function.

If machine parameter "P609(6)=1", this OUTPUT is set high whenever the turret turns in the positive direction.

For example, if a 12-tool turret is used and the current tool is number 2, the value of this output will depend on the next tool being selected:

* When selecting tool 4 (positive direction 2, 3, 4), this output will be set high. * When selecting tool 10 (negative direction: 2, 1, 12, 11, 10). Care must be taken, when having one of these options, not to use the bit of the

decoded M table corresponding to this output M13 since the CNC will activate it in both cases.

Outputs M12 / 3rd axis Enable Pin 25

This OUTPUT provides the value of bit 12 of the decoded M table corresponding to the selected M function.

When the machine has a 3rd axis "P612(1)=1", this OUTPUT is used as the 3rd axis Enable.

Care must be taken, when having this option, not to use the bit of the decoded M table corresponding to this output M12 since the CNC will activate it in both cases.

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2. POWER AND MACHINE INTERFACE

Atention:

Power switch

This power switch must be mounted in such a way that it is esaily accessed and at a distance between 0.7 meters (27.5 inches) and 1.7 meters (5.5 ft) off the floor.

Intall this unit in the proper place

It is recommended to install the CNC away from coolants, chemical products, possible blows etc. which could damage it.

2.1 POWER INTERFACE

The rear of the 8025 CNC has a three-prong connector for AC and ground connection. This connection must be done through an independent shielded 110VA transformer

with an AC output voltage between 100V and 240V +10% -15%. The power outlet to connect the equipment must be near it and easily accessible. In case of overload or overvoltage, it is recommended to wait for 3 minutes before

powering the unit back up in order to prevent any possible damage to the power supply.

2.1.1 INTERNAL POWER SUPPLY

Inside the 8025 CNC there is a power supply providing the required voltages. Besides the 2 outside AC power fuses (one per line), it has a 5 Amp. fuse inside to

protect it against overcurrent.

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2.2 MACHINE INTERFACE

2.2.1 GENERAL CONSIDERATIONS

The machine tool must have decoupled all those elements capable of generating interference (relay coils, contactors, motors, etc.).

* D.C. Relay coils.

Diode type 1N4000.

* A.C. relay coils

RC connected as close as possible to the coils. Their approximate values should be:

R 220 Ohms/1W C 0,2 µF/600V

* A.C. motors.

RC connected between phases with values:

R 300 Ohms/6W C 0,47µF/600V

Ground connection.

It is imperative to carry out a proper ground connection in order to achieve: * Protection of anybody against electrical shocks caused by a malfunction. * Protection of the electronic equipment against interference generated by the

proper machine or by other electronic equipment near by which could cause erratic equipment behavior.

Therefore, it is crucial to install one or two ground points where the above mentioned elements must be connected.

Use large section cables for this purpose in order to obtain low impedance and efficiently avoid any interference. This way, all parts of the installation will have the same voltage reference.

Even when a proper ground connection reduces the effects of electrical interference (noise), the signal cables require additional protection. This is generally achieved by using twisted-pair cables which are also covered with anti-static shielding mesh-wire. This shield must be connected to a specific point avoiding ground loops that could cause undesired effects. This connection is usually done at one of the CNC's ground points.

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Each element of the machine-tool/CNC interface must be connected to ground via the established main points. These points will be conveniently set close to the machine-tool and properly connected to the general ground (of the building).

When a second point is necessary, it is recommended to join both points with a cable whose section is not smaller than 8 mm².

Verify that the impedance between the central point of each connector housing and the main ground point is less than 1 Ohm.

Ground connection diagram

Chassis Ground Ground (for safety)

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2.2.2 DIGITAL OUTPUTS.

The CNC has several optocoupled digital outputs which may be used to activate relays, deacons, etc.

These digital outputs, with galvanic isolation by optocouplers, can commutate D.C. voltages supplied by the electrical cabinet of the machine.

The electrical characteristics of these outputs are:

Nominal voltage value +24 V D.C. Maximum voltage value +30 V D.C. Minimum voltage value +18 V D.C. Output voltage Vcc.- 2V Maximum output current 100 mA.

All outputs are protected by means of:

Galvanic isolation by optocouplers. External 3A fuse for protection against output overload (greater than 125mA), external power supply overvoltage (over 33V DC) and against reverse connection of the external power supply.

2.2.3 DIGITAL INPUTS.

The digital inputs of the CNC are to used to "read" external devices. All of them are galvanically isolated from the outside world by optocouplers. The electrical characteristics of these inputs are:

Nominal voltage value +24 V DC Maximum voltage value +30 V. Minimum voltage value +18 V. High threshold voltage (logic state 1) over +18V. Low threshold voltage (logic state 0) under +5V. Typical input consumption 5 mA. Maximum consumption per input 7 mA.

All inputs are protected by means of:

Galvanic isolation by optocouplers. Protection against reverse connection of the power supply up to -30V.

Atention:

The external 24V power supply used for the digital inputs and outputs must be regulated.

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The 0V point of this power supply must be connected to the main ground point of the electrical cabinet.

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2.2.4 ANALOG OUTPUTS.

The CNC has 6 analog outputs which could be used to command servo drives, spindle drives and other devices.

The electrical characteristics of these outputs are:

Analog voltage range: ±10V. Minimum impedance of the connected drive: 10 KOhm. Maximum cable length without shield: 75 mm.

It is highly recommended to use the shielded cable connecting the shield to the corresponding pin of the connector.

Atention:

It is recommended to adjust the servo drives so their maximum feedrate (G00) is obtained at ±9.5 V.

2.2.5 FEEDBACK INPUTS

The feedback inputs are used to receive sine-wave, single-ended and double-ended square-wave signals coming from linear or rotary transducers (encoders).

Connector A1 is used for the X axis feedback signals and it accepts sine-wave and double-ended (differential) square-wave signals.

Connector A2 is used for the feedback signals from the 4th axis or the synchronized tool and it accepts sine-wave and double-ended (differential) square-wave signals.

Connector A3 is used for the Z axis feedback signals and it accepts sine-wave and double-ended (differential) square-wave signals.

Connector A4 is used for the feedback signals from the 3rd or "C" axis and it accepts sine-wave and double-ended (differential) square-wave signals.

Connector A5 is used for the spindle feedback signals and it accepts double-ended (differential) square-wave signals.

Connector A6 is used for the feedback signals from the probe and the electronic handwheel or the synchronized tool. It accepts single-ended (not differential) squarewave signals.

The electrical characteristics of these inputs are: Sine-wave signals Supply voltage ±5V.±5%

Maximum counting frequency 25KHz.

Square-wave signals Supply voltage ±5V.±5%

Maximum counting frequency 200KHz.

It is recommended to use shielded cables for their connection connecting the shield to the corresponding pin of the connector.

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FEEDBACK INPUTS

Page 63

2.3 SET-UP

2.3.1 GENERAL CONSIDERATIONS

Inspect the whole electrical cabinet verifying the ground connections BEFORE powering it up.

This ground connection must be done at a single machine point (Main Ground Point) and all other ground points must be connected to this point.

Verify that the 24V external power supply used for the digital inputs and outputs is REGULATED and that its 0V are connected to the Main Ground Point.

Verify the connection of the feedback system cables to the CNC. DO NOT connect or disconnect these cables to/from the CNC when the CNC is on. Look for short-circuits in all connectors (inputs, outputs, axes, feedback, etc.) BEFORE

supplying power to them.

2.3.2 PRECAUTIONS

It is recommended to reduce the axis travel installing the limit switches closer to each other or detaching the motor from the axis until they are under control.

Verify that there is no power going from the servo drives to the motors. Verify that the connectors for the digital inputs and outputs are disconnected. Verify that the feedback dip-switches for each axis are set according to the type of

feedback signal being used. Verify that the E-STOP button is pressed.

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2.3.3 CONNECTION

Verify that the AC power is correct. Being the CNC disconnected, power the electrical cabinet and verify that it responds

properly. Verify that there is proper voltage between the pins corresponding to 0V and 24V

of the connectors for the digital inputs and outputs. Apply 24V to each one of the terminals of the electrical cabinet being used that

correspond to the digital outputs of the CNC and verify their correct performance. With the motors being decoupled from the axes, verify that the system consisting of

drive, motor and tacho is operating properly. Connect the AC power to the CNC. The CRT will show the model number and the

available software (for example: CNC8025-TS). After a self-test, the CNC will show the message: "GENERAL TEST PASSED". If

there is any problem, the CNC will display the corresponding error message.

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2.3.4 SYSTEM INPUT/OUTPUT TEST

This CNC offers a work mode which allows the possibility to activate or deactivate each one of the logic inputs and outputs of the CNC.

To do this, press the following keystroke sequence:

[OP MODE] [9] (SPECIAL MODES) [0] (TEST)

After the self-test, the CNC will show at the bottom of the screen a series of options which may be selected by means of the corresponding softkey.

By pressing the [IN/OUT] softkey, it will show the status of the logic inputs and it will be possible to change the status of the logic outputs.

Logic inputs

INPUT PIN FUNCTION

A 17 (I/O 1) START B 16 (I/O 1) STOP C 15 (I/O 1) FEEDHOLD D 14 (I/O 1) EMERGENCY STOP E 13 (I/O 1) 4th axis home switch F 12 (I/O 1) Z axis home switch G 11 (I/O 1) 3rd axis home switch H 10 (I/O 1) X axis home switch I 19 (I/O 1) DRO mode J 18 (I/O 1) Block skip (conditional stop) K To be used only by the technical service L To be used only by the technical service M To be used only by the technical service N To be used only by the technical service

The CNC will show at all times and dynamically the status of all these inputs. To check a specific one, just actuate on the external push-button or switch observing its behavior on the CRT.

The value of "1" on the screen indicates that the corresponding input is receiving 24V DC and a "0" indicates that it doesn't.

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Logic outputs

ROW 1 ROW 2

OUTPUT PIN/FUNCTION PIN/FUNCTION

A (2 I/O 1) T Strobe (3 I/O 2) Output 1, decoded M B (3 I/O 1) S Strobe (4 I/O 2) Output 2, decoded M D (5 I/O 1) Emergency (6 I/O 2) Output 4, decoded M E (6 I/O 1) Threading ON (7 I/O 2) Output 5, decoded M F (7 I/O 1) Z Enable (8 I/O 2) Output 6, decoded M G (8 I/O 1) Reset (9 I/O 2) Output 7, decoded M H (9 I/O 1) X Enable (10 I/O 2) Output 8, decoded M I (27 I/O 1) MST01 (11 I/O 2) Output 9, decoded M J (26 I/O 1) MST02 (12 I/O 2) Output 10, decoded M K (25 I/O 1) MST04 (13 I/O 2) Output 11, decoded M L (24 I/O 1) MST08 (25 I/O 2) Output 12, decoded M M (23 I/O 1) MST10 (24 I/O 2) Output 13, decoded M N (22 I/O 1) MST20 (23 I/O 2) Output 14, decoded M O (21 I/O 1) MST40 (22 I/O 2) Output 15, decoded M P (20 I/O 1) MST80 (21 I/O 2) CNC in JOG mode

To check one of these outputs, select it with the cursor which may be moved by means of the right and left arrow keys.

Once the desired output is selected, press "1" to activate it and "0" to deactivate it. The CRT will show the status change.

It is possible to have several outputs active at the same time providing 24V at their corresponding pins.

Once the INPUT/OUTPUT test is completed, disconnect the electrical cabinet and, then, connect the input/output connectors as well as the feedback systems of the axes to the CNC.

Then, connect the electrical cabinet and the CNC to AC power and activate the servo drives.

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2.4 EMERGENCY INPUT/OUTPUT CONNECTION

The Emergency Input of the CNC is called EMERGENCY STOP (E-STOP) and corresponds to pin 14 of connector I/O1. This input must normally have 24V DC.

The CNC processes this signal directly, therefore, whenever these 24V disappear, it will issue EXTERNAL EMERGENCY ERROR (Error 64), it will deactivate the axes enables and cancel the analog voltages for all the axes and the spindle. It does NOT imply the emergency output (pin5).

The electrical cabinet interface must take into account all the external elements that could cause this error.

For example, some of these elements may be: * The E-Stop button has been pressed. * An axis travel limit switch has been pressed. * An axis servo drive is not ready.

On the other hand, whenever a CNC detects an internal emergency error, it will activate the EMERGENCY OUTPUT at pin 5 of connector I/O1.

This output will be normally high or low depending on the setting of machine parameter P605(8).

There are some of the internal causes that can activate this output: * An excessive axis following error has occurred. * An axis feedback error has occurred. * There is erroneous data on the machine parameter table.

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The recommended connection when P604(4)= 1 (output normally HIGH) is: European Style:

USA Style:

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EMERGENCY I/O

CONNECTION

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The recommended connection when P604(4)= 0 (output normally LOW) is: European Style:

USA Style:

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3. MACHINE PARAMETERS

Atention:

All unused machine parameters must be set to "0" to guarantee the proper functioning of the 8025T CNC.

It is recommended to save the machine parameters of the CNC at a peripheral device or computer in order to be able to recover them after their accidental loss.

Please note that some of the machine parameters mentioned here are described in greater detail in the chapter on "CONCEPTS" in this manual.

3.1 INTRODUCTION

On power-up, the CNC performs a system hardware test. When completed, it displays the model name and the message: "GENERAL TEST PASSED" when successful and the corresponding error message if otherwise.

In order for the machine-tool to be able to properly execute the programmed instructions and recognize the interconnected elements, the CNC must "know" the specific data for the machine such as feedrates, acceleration ramps, feedback devices, etc.

This data is determined by the machine manufacturer and may be input via keyboard or via the RS232C serial line by setting the machine parameters.

To lock or unlock access to machine parameters, decoded "M" function table and to the leadscrew error compensation tables, proceed as follows:

* Press the [OP MODE] key. * Press [6] to select the Editing mode. * Press the softkey for [LOCK/UNLOCK]. The screen will show the word: "CODE:"

(password).

* Key in "PKAI1" and press [ENTER] to lock the access or key in "PKAI0" and

press [ENTER] to unlock the access.

When access to machine parameters is locked, only communications via RS232C may be changed.

those regarding serial line

MACHINE PARAMETERS

INTRODUCTION

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CAUTION when using a CNC with an integrated PLC (CNC+PLCI)

When using this access locking code, the machine parameters, the decoded "M" function table and the leadscrew error compensation tables are stored in EEPROM memory.

When using the access unlocking code, it recovers these previously stored tables from the EEPROM memory.

Therefore, one must be careful and lock these tables before

unlocking them.

Otherwise, the factory set values or other prelocked values, may be restored overwriting the ones the manufacturer entered but did not lock.

To enter the machine parameter values via the keyboard, press the following keystroke sequence:

[OP MODE] (SPECIAL FUNCTIONS) [9] (SPECIAL MODES) [1] (MACHINE PARAMETERS)

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3.2 OPERATION WITH PARAMETER TABLES

Once the machine parameter table has been selected, the operator may view the following or previous pages by means of the up and down arrow keys.

To view a particular parameter, key in the desired parameter number and press [RECALL]. The CNC will display the page corresponding to that parameter.

To EDIT a parameter, key in the desired number, press [=] and key in the value to be assigned to that parameter.

Depending on the type of machine parameter selected, it could be assigned one of the following types of values:

* A number P111 = 30000 * A group of 8 bits P602 = 00001111 * A character P105 = Y

Once the value of the parameter has been keyed in, press [ENTER] so it is entered on the table.

If when pressing [=], the parameter being edited disappears from the screen, it means that the machine parameters are locked, therefore protected against modifications.

Once all the desired parameters have been set, either press [RESET] or power the CNC off and back on so the CNC assumes the new values.

Every time a parameter bit is mentioned while describing the different machine parameters, refer to this nomenclature:

P602 = 0 0 00 1 11 1

Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8

MACHINE PARAMETERS

OPERATION WITH

PARAMETER TABLES

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3.3 GENERAL MACHINE PARAMETERS

P5 AC frequency:

Possible values: 50 Hz. and 60 Hz.

P99 Language

Determines the language used by the CNC to show texts and messages on the screen.

0 = Spanish. 1 = German. 2 = English. 3 = French. 4 = Italian.

P13 Measuring units (mm/inches)

It determines the measuring units assumed by the CNC for machine parameters, tool tables and work units at power-up and after emergency or RESET.

0 = Millimeters. 1 = Inches.

P11 X axis display in radius or diameter

0 = Radius 1 = Diameter

P600(1) Orientation of the axes

P600(1) = 0 P600(1) = 1

P801 Protected program

It indicates the number of the program to be protected against being read or edited.

It is given by an integer between 0 and 9999. If "0" is assigned, the CNC will interpret that no program is to be protected.

It is recommended to use this parameter to protect a program which contains the subroutines which should remain unseen by the operator.

The protected program will not be listed on the program directory and when requesting a subroutine defined in this program, the CNC will show the text: “P????”.

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Section:Chapter: 3

GENERAL

Page 74

3.3.1 PARAMETERS RELATED TO AXES CONFIGURATION

This CNC has 6 feedback inputs for the axes, A1 through A6, and the parameters below make it possible to adapt the CNC to the type of machine available.

The possible axis combinations are:

Without Synchronized Tool With Synchronized Tool

A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6

X - Z - S Handwheel X Sync. Tool Z - S Handwheel

X - Z 3rd S Handwheel X Sync. Tool Z 3rd S Handwheel

X - Z C S Handwheel X Sync. Tool Z C S Handwheel

X 4th Z 3rd S Handwheel X 4th Z 3rd S

X 4th Z C S Handwheel X 4th Z C S

Handwheel

Sync. Tool

Handwheel

Sync. Tool

P612(1), P614(1) The machine has a 3rd, 4th axis

0 = The machine does not have a 3rd or a 4th axis. 1 = The machine has a 3rd or a 4th axis.

P613(5) The 3rd axis is the "C" axis

0 = It is not the C axis. 1 = It is the C axis.

P613(4), P615(4) the 3rd, 4th axis is called Y/W

0 = The 3rd, 4th axis is called Y. 1 = The 3rd, 4th axis is called W.

Obviously, when using both axes, one will be referred to as W and the other one as Y. The W axis usually corresponds to the tail-stock.

P613(3), P615(3) The 3rd, 4th axis as a DRO axis

Indicates whether the CNC treats the corresponding axis as a normal axis or as DRO axis.

0 = Normal axis. 1 = DRO axis.

MACHINE PARAMETERS

FOR AXES

CONFIGURATION

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P613(1), P615(1) The 3rd, 4th axis is rotary

It indicates whether the axis is linear or rotary. The position of a rotary axis is shown in degrees. Therefore, it is not affected by

the mm/inch unit change. It does not admit tool radius compensation or circular

interpolation.

0 = Linear axis. 1 = Rotary axis.

P613(2), P615(2) The 3rd, 4th axis is rotary ROLLOVER

This parameter is used when the axis is set as rotary, “P613(1)=1, P615(1)=1” and the count is to roll over to 0° when reaching 360°.

0 = It is not ROLLOVER. 1 = It is ROLLOVER.

P613(6), P615(5) The 3rd, 4th axis is rotary rollover via shortest path

This parameter is used when the axis is set as rotary rollover and the programmed movements are to be carried out via the shortest path.

0 = It is not positioned via the shortest path. 1 = It is positioned via the shortest path.

P616(8) Connector A6 shared by the handwheel and the synchronized tool

This parameter must be set to "1" when the machine has a 4th axis, synchronized tool and electronic handwheel (all three).

A2 must be the feedback connector for the 4th axis, A6 must then be shared by the synchronized tool and the electronic handwheel.

Pin 21 of connector I/O1 (output indicating JOG mode selected) may be used to switch both feedbacks (synchronized tool and electronic handwheel) since the electronic handwheel can only be used in JOG mode.

0 = Connector A6 is not shared. 1 = Connector A6 is shared.

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MACHINE PARAMETERS

Section:Chapter: 3

FOR AXES

CONFIGURATION

Page 76

3.3.2 I/O PARAMETERS

P604(4) Normal status of the Emergency output (pin 5 connector I/O 1)

It determines whether the emergency output is normally low or high.

0 = Normally low (0V). An emergency situation will set this output high

(24V).

1 = Normally high (24V). An emergency situation will set this output low

(0V).

P609(6) Pin 24 of connector I/O 2 indicates turret rotating direction

It determines whether pin 24 of connector I/O 2 is used to indicate the turrret rotating direction or not.

0 = It is output 13 of the decoded M functions. 1 = It is the output indicating the turret rotating direction and output 13 of

the decoded M functions.

If this machine parameter is set to "1", this OUTPUT is set high (24V) whenever the turret turns in the positive direction.

For example, if a 12-tool turret is used and the current tool is number 2, the value of this output will depend on the next tool being selected:

decoded M table corresponding to this output M13 since the CNC will activate it in both cases.

P604(3) G00 mode indicating output at pin 23 of connector I/O 2

It determines whether pin 23 of connector I/O 2 is used to indicate the G00 mode or not.

0 = It is output 14 of the decoded M functions. 1 = It is the G00 output and output 14 of the decoded M functions.

This output will stay active (24V) while the CNC is performing a G00 move (rapid traverse).

It must be borne in mind that the CNC uses the same pin to indicate both concepts (G00 and M14 output). Therefore, if it is to be used as an indicator for G00, this bit must not be used when setting decoded M functions.

MACHINE PARAMETERS

I/O PARAMETERS

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P605(4) Pin 6 of connector I/O 1 as THREADING-ON or CYCLE-ON indicator

0 = This output will be active (24V) when a THREADING cycle is being

executed.

1 = This output will be active (24V) when a program block is being executed

(CYCLE ON) is being executed or when a "BEGIN-START", "ENDSTART" type command is being executed.

P606(7) M function not output in BCD

When executing an M function which has been decoded at the M function table, the CNC will activate and/or deactivate the corresponding outputs at connector I/O 2.

This parameter determines whether or not besides activating the outputs set on the table, the CNC also activates the BCD outputs: "MST01" thru "MST80" (pins 20 thru 27 of connector I/O 1) corresponding to that M function.

0 = The M function is also sent out in BCD. 1 = The M function is not sent out in BCD

P602(7) The CNC waits for a down flank (trailing edge) of the M-done signal.

It indicates whether it is necessary or not to wait for the down flank (change from 24V to 0V) of the M-DONE signal (at pin 15 of connector I/O 1) in response to an "S STROBE", "T STROBE" or "M STROBE" so the CNC resumes the execution of such functions.

“P602(7)=0”

The CNC will send out to the electrical cabinet the BCD signals corresponding to the M S or T code for a period of 200 milliseconds. Then, if the "M-DONE" signal is low (0V), it will wait for it to be set high (24V) in order to consider the M, S or T function done.

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Section:Chapter: 3

I/O PARAMETERS

Page 78

“P602(7)=1”

50 milliseconds after having sent the M, S or T BCD signals out to the electrical cabinet, it sends out the corresponding "Strobe" signal.

Then and if the "M-DONE" is high (24V), it waits for it to be set low (0V). Once the "M-DONE" signal is set low, the CNC maintains the "Strobe" signal

active for another 100 milliseconds. After deactivating the Strobe signal, the M, S or T BCD signals are kept active

for another 50 milliseconds. After that time and if the "M-DONE" signal is low, the CNC will wait until

it becomes high so it can consider the auxiliary function M, S or T completed.

P603(4), P603(3), P603(2), P603(1), P608(1)

Cancellation of feedback alarm for connectors: A1, A2, A3, A4 and A5

The CNC will issue a feedback alarm for an axis when its corresponding feedback signals are not received properly.

This parameter indicates whether this alarm is to be active or cancelled.

0 = Alarm active. 1 = Alarm cancelled.

This parameter must be set to "1" when the feedback system installed uses only three square-wave signals (A, B, Io).

MACHINE PARAMETERS

I/O PARAMETERS

PageChapter: 3 Section:

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3.3.3 HANDWHEEL PARAMETERS

P609(1) The electronic handwheel is the FAGOR 100P

Indicates whether the electronic handwheel is or not a FAGOR handwheel model 100P (with axis selector button).

0 = It is not a FAGOR 100P. 1 = It is a FAGOR 100P.

P500 Counting direction of the handwheel

It sets the counting direction of the handwheel. If correct, leave it as is; otherwise, assign the other value.

0 = NO and 1 = YES.

P602(1) Feedback units for the handwheel

It indicates whether the CNC considers the handwheel pulses to be in mm or in inches.

0 = Millimeters. 1 = Inches.

P501 Feedback resolution of thehandwheel

It indicates the counting resolution of the handwheel. Possible values with square-wave signals:

1 = Resolution of 0.001 mm, 0.0001 inch 2 = Resolution of 0.002 mm, 0.0002 inch 5 = Resolution of 0.005 mm, 0.0005 inch 10= Resolution of 0.010 mm, 0.0010 inch

P602(4) Multiplying factor for the feedback signals from the handwheel

It indicates the x2 or x4 multiplying factor to be applied to the feedback signals supplied by the handwheel.

0 = x4. 1 = x2.

Example:

If the handwheel is set as follows:

P602(1) = 0 Millimeters P501 = 1 0.001 mm resolution. P602(4) = 0 x4

Page

The feedrate override switch is positioned at x100. The selected axis will move 0.001mm x4 x100 = 0.4 mm per pulse received.

Section:Chapter: 3

MACHINE PARAMETERS

HANDWHEEL

PARAMETERS

Page 80

P619(7) Electronic handwheel managed by the PLC

It indicates whether the CNC assumes the handwheel positions of the manual feedrate override switch or the PLCI outputs O44 and O45 or Marks M12, M13 of the PLC64 when jogging the axes with the handwheel.

0 = Assumes the Manual Feedrate Override Switch positions. 1= Assumes the setting of PLCI outputs O44 and O45 or Marks M12 and

M13 of the PLC64.

O44 O45

M12 M13

0 0 Assumes MFO switch settings 1 0 Equivalent to x1 of MFO switch 0 1 Equivalent to x10 of MFO switch 1 1 Equivalent to x100 of MFO switch

MACHINE PARAMETERS

HANDWHEEL

PARAMETERS

PageChapter: 3 Section:

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3.3.4 TOUCH PROBE PARAMETERS

P606(6) Pulse type of the touch probe

It indicates whether the probe functions of the CNC are active high (positive pulse) or low (negative pulse) with the probe signal received at connector A6.

0 = Negative pulse (0V.). 1 = Positive pulse (5V. or 24V.).

P710 M function associated with the probing movement (G75)

It indicates the M function that is executed when a probing move is carried out (G75).

It is defined by an integer between 0 and 99. If set to "0", no miscellaneous M function will be executed.

The CNC executes the selected M function before starting the execution of G75. The selected M function may be used, for example, to activate an infrared-based

probe.

P806 Probing feedrate in JOG mode

It indicates the probing feedrate used when calibrating and loading the tool length by means of a touch probe in JOG mode.

Possible values: 1 thru 65.535 mm./minute (degrees/minute).

1 thru 25.800 tenths-of-inch/minute.

P902 Minimum X coordinate of the touch probe P903 Maximum X coordinate of the touch probe P904 Minimum Z coordinate of the touch probe P905 Maximum Z coordinate of the touch probe

They determine the position the table-top probe occupies for tool calibration. These coordinates are absolute and referred to Machine Reference Zero.

Possible values: ± 8388.607 millimeters.

± 330.2599 inches.

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Section:Chapter: 3

PROBE PARAMETERS

Page 82

3.3.5 TOOL PARAMETERS

The section on "tools " in the chapter on "concepts" of this manual describes how these parameters may be used.

P700 Number of tools

It is given by an integer between 0 and 32.

P730 Subroutine associated with the T function

It indicates the standard subroutine (not parametric) that will be executed when the block in execution contains a T function. In other words, every time a tool is selected in the part-program.

It is defined by an integer between 0 and 99. If set to "0", no subroutine will be executed.

This way, it will be possible to define the corresponding standard subroutine to select the desired tool.

Atention:

When associating a subroutine to the T function, the T function must be the last programmed item on the block. Otherwise, the CNC will issue the corresponding error code.

P617(2) The associated subroutine is executed before the T function

It determines whether the subroutine associated with the T function is executed before or after the T function.

0 = It is executed after the T function. 1 = It is executed before the T function.

When the subroutine is executed before the T function, remember the following considerations:

* The T function must be programmed alone in the block. * If the T function is executed in the JOG or TEACH-IN modes, the CNC will

not execute the associated subroutine.

P604(5) The tool offset values are effective after executing M06

It indicates whether the tool offset is applied right after the T2.2 function is executed or after M06 is executed.

0 = Tool offset effective after T2.2 1 = Tool offset effective after M06

For example: If every time a new tool is selected, the machine must make some movements prior to the tool change; it is recommended to set this parameter to "1" and program an M06 right after the tool change in the subroutine associated to the T function.

MACHINE PARAMETERS

TOOL PARAMETERS

PageChapter: 3 Section:

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P609(3) The theoretical position corresponds to the tool tip or tool base

It indicates whether the CNC ignores the tool dimensions or not when displaying the theoretical position. That is, whether the displayed position corresponds to the tool tip or to the tool base.

0 = The displayed theoretical position value corresponds to the tool tip. 1 = The displayed theoretical position value corresponds to the tool base.

When setting this parameter to "0", the CNC will update the displayed position after the tool change showing the new position corresponding to the tip of the new tool.

This way, if an incremental move (G91) is programmed after a tool change, the target position will be referred to the tip of the new tool.

On the other hand, when setting this parameter to "1", the CNC will not update the displayed position and if an incremental move (G91) is programmed after a tool change, the target position will be referred to the last programmed position.

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Section:Chapter: 3

MACHINE PARAMETERS TOOL PARAMETERS

Page 84

3.3.6 PARAMETERS RELATED TO THE EMERGENCY SUBROUTINE

P716 EMERGENCY subroutine

It indicates the number of the standard subroutine (not parametric) that will be executed when activating the EMERGENCY SUBROUTINE input (pin 13 or16 of connector I/O1).

It is defined by an integer between 0 and 99. If set to "0", no emergency subroutine will be executed.

P616(2) The Emergency subroutine executes M00

It indicates whether the CNC must execute an M00 after the Emergency subroutine or not.

Function M00 interrupts program execution and is not output.

0 = M00 is executed. 1 = M00 is not executed.

P616(1) Coordinate assignment to arithmetic parameter in Emergency

subroutine

It indicates the coordinates to be assigned to an arithmetic parameter when executing a "P0=X" type block in the emergency subroutine.

0 = It assigns the coordinates of the beginning point of the block interrupted

by the emergency.

1 = It assigns the coordinates of the point where the emergency input was

activated.

If at the beginning of the emergency subroutine we program the block: “P0=X P2=Z”, and after performing all the emergency operations we program, inside the emergency subroutine, a block with movement to point "XP0 ZP2", the tool will return to the point of program interruption or to the beginning point of the interrupted block.

MACHINE PARAMETERS

RELATED TO EMERGENCY

SUBROUTINE

PageChapter: 3 Section:

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3.3.7 MACHINE PARAMETERS FOR THE RS232C SERIAL LINE

P0 Transmission speed (baudrate)

It determines the transmission baudrate used in communications between the CNC and the peripheral devices.

It is given by an integer (9600 maximum) and in baud units. Typical values: 110

150 300

600 1,200 2,400 4,800 9,600

P1 Data bits per transmitted character

It determines the number of data bits used in each transmitted character. Possible values:

7 = Only the 7 least significant bits (out of 8) are used. Assign this value

when transmitting standard ASCII characters.

8 = All 8 bits of the transmitted character are used. Assign this value when

transmitting special characters (ASCII code over 127).

P2 Parity

It determines the type of parity check used in the transmission. Possible values:

0 = None. 1 = ODD parity. 2 = EVEN parity.

P3 Stop bits

It determines the number of stop bits used at the end of the transmitted word. Possible values:

1 = 1 stop bit. 2 = 2 stop bits.

P605(5) DNC active

It indicates whether the CNC can work with the DNC protocol or not.

Page

0 = DNC function not available. 1 = DNC function available.

MACHINE PARAMETERS

Section:Chapter: 3

RS232C PARAMETERS

Page 86

P605(6) Type of communication, FAGOR Floppy Disk Unit or Cassette

P605(6) =1 Communication with a FAGOR Floppy Disk Unit. The CNC uses

the settings of machine parameters P0, P1, P2 and P3.

P605(6)=0 Communication with a FAGOR Cassette reader reader/recorder.

The CNC ignores the setting of parameters P0, P1, P2 and P3 and it uses the following internal setting for the FAGOR Cassette reader/recorder:

Baudrate = 13,714 Baud Number of data bits = 7 bits Parity = Even Stop bits = 1

Atention:

In DNC communications as well as with peripherals, the CNC uses the

settings of machine parameters: P0, P1, P2 and P3.

P605(7) DNC protocol active on power-up

It indicates whether the DNC protocol is active on CNC power-up or not.

0 = DNC not active on power-up. 1 = DNC active on power-up.

P605(8) The CNC does not abort DNC communication (program debugging)

The CNC offers a safety system that aborts DNC communications whenever: * More than 30 seconds elapse without receiving a character while in the reception

mode.

* More than 3 incorrect acknowledgments or non-acknowledgments occur in a

row while in transmission mode.

This parameter can be used in order to be able to debug a user communications program without the CNC aborting the communication.

0 = The CNC aborts communications. 1 = The CNC does not abort communications (Debug mode).

P606(8) Status report by interruption

It indicates whether the "status report by interruption" is active or not while in DNC mode.

0 = It is not active. 1 = It is active.

A more detailed explanation on this function can be found in the "DNC COMMUNICATIONS PROTOCOL FOR THE 8025 CNC" manual.

PageChapter: 3 Section:

MACHINE PARAMETERS

RS232C PARAMETERS

Page 87

3.3.8 DISPLAY RELATED PARAMETERS

P6 Theoretical or Real display

It determines whether the CNC will display the real axis position or the theoretical position.

0 (REAL) = The CNC displays the real position values (coordinates). 1 (THEO) = The CNC displays the theoretical position values (ignoring the

following error).

It is recommended to set this parameter to "0" during the adjustment of the machine axes and then set it to "1" for normal operation.

P606(4,5) Axes orientation in graphic display

They determine the orientation of the axes in the graphic display so they match the orientation of the machine axes.

P612(8), P614(8) 3rd, 4th axis display

They indicate whether the corresponding axis is or not displayed by the CRT.

0 = It is displayed. 1 = It is not displayed.

P611(7), P611(8) Monitor display color combination

They are used to choose the desired display color combination. The choices are:

P611(8) P611(7) Display color

0 0 Monochrome 0 1 Combination 1 1 0 Combination 2

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MACHINE PARAMETERS

DISPLAY PARAMETERS

Section:Chapter: 3

Page 88

3.3.9 JOG-MODE RELATED PARAMETERS

P12 Continuous or pulsating axis jog

It determines whether the selected axis moves (jogs) while the corresponding jog key is pressed or it keeps moving until either the key or another JOG key is pressed.

N = Continuous mode. The axis starts moving when its corresponding

JOG key is pressed and it stops when the key or any other JOG key is pressed. When pressing the jog key for another axis, this new axis will begin to move in the chosen direction until or another JOG key is pressed.

Y = Pulsating mode. The axis will move while keeping the corresponding

JOG key pressed.

P600(2) JOG key assignment to the X and Z axes.

0 = The keys control the X axis and the keys control

the Z axis (horizontal lathe).

1 = The keys control the Z axis and the keys control

the X axis (vertical lathe).

P603(5) Possibility to execute the "S" function in JOG mode

It indicates whether it is possible or not to execute the "S" function while in JOG mode.

0 = It is possible. 1 = It is not possible

P603(6) Possibility to execute the "T" function in JOG mode

It indicates whether it is possible or not to execute the "T" function while in JOG mode.

0 = It is possible. 1 = It is not possible

P603(7) Possibility to execute the "M" function in JOG mode

It indicates whether it is possible or not to execute the "M" function while in JOG mode.

0 = It is possible. 1 = It is not possible

MACHINE PARAMETERS

JOG-MODE

PARAMETERS

PageChapter: 3 Section:

Page 89

P619(8) Possibility to work at Constant Surface Speed while in JOG mode

It indicates whether it is possible or not to work at Constant Surface Speed while in JOG mode.

0 = It is possible. 1 = It is not possible

P601(7) Recover initial conditions when returning to the standard work mode.

It determines whether or not the CNC must recover the initial conditions set by machine parameters (spindle status, feedrates, etc.) every time the standard work mode is accessed.

The standard work mode is accessed in the following cases: * On CNC power-up, after pressing any key. * When quitting the tool table. * When quitting any of the auxiliary modes, general parameters, decoded M

functions, leadscrew compensation table, peripherals or the lock/unlock option.

0 = No, it does not recover the initial conditions. 1 = Yes, it does recover the initial conditions.

If this parameter is set to "1", the CNC will also generate an M30 function.

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MACHINE PARAMETERS

Section:Chapter: 3

JOG-MODE

PARAMETERS

Page 90

3.3.10 OPERATING-MODE RELATED PARAMETERS

P601(5) Inhibiting the START key.

It indicates whether the key from the front panel is ignored by the CNC or not.

0 = It is not ignored. Not inhibited. 1 = It is ignored. Inhibited.

P619(6) Spindle inhibit via PLC.

To stop the spindle via PLC, it is possible to: * Cancel (disable) the drive enable.

* Send the M05 code out to the CNC. * Use the O43 signal of the PLCI or the M11 signal of the PLC64 to disable

or re-enable the Spindle.

This machine parameter, P619(6), indicates whether or not O43 (at the PLCI) or M11 (at the PLC64) are used to enable or disable the spindle.

0 = They are not used. 1 = They are used.

When the CNC receives the spindle inhibiting signal, (O43 =1) or (M11=1), it outputs an analog voltage of 0V; but it does not change the current spindle conditions such as selected gear, rotating direction, etc.

When the spindle is re-enabled, (O43 =0) or (M11=0), the CNC outputs the corresponding spindle analog voltage again.

P600(3) Maximum % value of the Feedrate Override Switch applied by the

CNC

It determines the maximum % value to be selected with The Feedrate Override Switch.

0 = 120% of the programmed feedrate as indicated by the switch. 1 = limited to 100% of the programmed feedrate even when the switch

indicates 110% and 120%.

P4 Feedrate Override Switch active in rapid moves or not

It determines whether the Feedrate Override Switch is active during rapid moves or not

N = The switch is ignored and the rapid moves are carried out at

100%.

Y = The CNC applies the % override indicated by the switch (between

0% and 100% even when indicating 110% and 120%).

MACHINE PARAMETERS

OPERATING-MODE

PARAMETERS

PageChapter: 3 Section:

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P607(8) G05 or G07 active on power-up

It determines whether the CNC assumes a G05 (round corner) or G07 (square corner) on power-up.

0 = G07 (square corner) 1 = G05 (round corner)

P607(3) Vectored G00 (interpolated)

It determines whether the G00 moves are vectored (interpolated) or not.

0 = Not vectored G00 moves 1 = Vectored G00 moves.

P616(4) G59 as additive zero offset

It indicates whether function G59 is treated as normal zero offset or as an additive zero offset.

0 = G59 as normal zero offset. 1 = G59 as additive zero offset.

When setting this parameter to "1", additive, every time a G54-G58 type function is executed, the CNC applies on to each axis a zero offset equal to the sum of the programmed offset value plus that of G59.

P609(5) Arithmetic parameters P150 through P254 as read-only

It indicates whether arithmetic parameters P150 through P254 are read/write or read-only when the machine parameters are locked (code: PKAI1).

0 = Always read/write. 1 = When the machine parameters are locked, these arithmetic parameters

are read-only. When the machine parameters are not locked, these arithmetic parameters are read/write.

P611(6) Function P1=0X uses the current work units (millimeters or inches)

It indicates whether or not the CNC uses the current work units when executing a P1=0X type block.

0 = The current units are ignored. The axis position value with respect to

machine reference zero (home) is always considered to be in millimeters.

1 = The current units are used. The axis position value with respect to home

is taken in the currently active work units (millimeters or inches).

Page

MACHINE PARAMETERS

OPERATING-MODE

Section:Chapter: 3

PARAMETERS

Page 92

P621(4) Synchronization with independent axis

It indicates whether the independent axis (G65) is synchronized or not with the next block.

0 = It is not synchronized. 1 = It is synchronized.

For example, When programming: N100 G65 X32

N110 G01 Z100 N120 G01 Z20

Depending on the setting of this machine parameter, the CNC will behave as follows:

P621(4)=0 The CNC starts executing block N100 and, then, block N110. Once

block N110 is in position, the CNC continues executing the program regardless of whether Block N100 has reached position or not.

P621(4)=1 The CNC starts executing block N100 and, then, block N110. Once

block N110 is in position, the CNC waits until block N100 reaches position before going on to execute the rest of the program.

MACHINE PARAMETERS

OPERATING-MODE

PARAMETERS

PageChapter: 3 Section:

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4. MACHINE PARAMETERS FOR THE AXES

Please note that some of the machine parameters mentioned here are described in greater detail in the chapter on "CONCEPTS" in this manual.

P100, P300, P200, P400 Sign of the analog output for X, Z, 3rd and 4th axes.

They determine the sign of the analog output. If correct, leave them as they are; if not, change them.

Possible values: "N" and "Y".

IMPORTANT: When changing any of these parameters, also change the

corresponding "P101", "P301", "P201" or "P401" parameter in order to prevent the axis from running away.

P101, P301, P201, P401 Counting direction of the X, Z, 3rd and 4th axis

feedback devices.

If correct, leave them as they are; if not, change them.

Possible values: "N" and "Y".

IMPORTANT: When changing any of these parameters, also change the

corresponding "P100", "P300", P200 or P400 parameter in order to prevent the axis from running away.

P102, P302, P202, P402 Jogging direction for the X ,Z, 3rd and 4th axes.

They determine the jogging direction by means of the JOG keys of the operator panel.

If correct, leave them as they are; if not, change them.

Possible values: "N" and "Y".

MACHINE PARAMETERS FOR THE AXES

PageChapter: 4 Section:

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4.1 PARAMETERS RELATED TO AXIS RESOLUTION

The section on "Axis resolution" in the chapter on "concepts" of this manual describes how these parameters may be used.

P103, P303, P203, P403 X, Z, 3rd, 4th axis feedback resolution

They indicate the counting resolution for the axis. Possible values for square-wave signals:

1 = Resolution of 0.001 mm, 0.0001 inch or 0.001°. 2 = Resolution of 0.002 mm, 0.0002 inch or 0.002°. 5 = Resolution of 0.005 mm, 0.0005 inch or 0.005°. 10 = Resolution of 0.010 mm, 0.0010 inch or 0.010°.

P619(1), P619(2), P619(3), P619(4) Counting resolution for X, Z, 3rd, 4th axis

with sine-wave feedback

When using sine-wave feedback signals, the CNC considers these parameters as well as P103, P203, P303, and P403 to set the axis resolution.

Possible values for P103, P203, P303, and P403 with P619(1), P619(2), P619(3), P619(4) = 0:

5 = Resolution of 0.001 mm, 0.0001 inch or 0.001°. 10 = Resolution of 0.002 mm, 0.0002 inch or 0.002°.

Possible values for P103, P203, P303, and P403 with P619(1), P619(2), P619(3), P619(4), = 1:

P602(3), P602(2), P612(2), P614(2) X, Z, 3rd, 4th axis feedback units

They indicate the units of the feedback pulses for the corresponding axis.

0 = Millimeters or degrees 1 = Inches.

P106, P306, P206, P406 X, Z, 3rd, 4th axis feedback signal type

They indicate the type of feedback signals being used.

Y = Sine-wave feedback signals N = Square-wave feedback signals

The CNC always applies a x5 multiplying factor to the sine-wave feedback signals.

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MACHINE PARAMETERS FOR THE AXES AXIS RESOLUTION

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P602(6), P602(5), P612(5), P614(5) Multiplying factor for X, Z, 3rd, 4th

axis feedback signals

It indicates whether the CNC applies a x2 or x4 multiplying factor to the feedback signals of the axes.

0 = It applies a x4 factor. 1 = it applies a x2 factor.

When using FAGOR linear transducers (scales), set the corresponding parameters to "0".

Setting examples for the X axis:

Using square-wave linear transducers (scales):

Since the CNC applies either a x2 or x4 multiplying factor, a linear transducer must be selected which has a signal period of twice or four times the desired resolution.

Desired resolution

P602(3)=0 P602(3)=1

0.001 mm 0.0001 inch 1

0.002 mm 0.0002 inch 2

0.005 mm 0.0005 inch 5

0.010 mm 0.0010 inch 10

P103 P602(6)

x2 (=1) 0.002 mm x4 (=0) 0.004 mm x2 (=1) 0.004 mm x4 (=0) 0.008 mm x2 (=1) 0.010 mm x4 (=0) 0.020 mm x2 (=1) 0.020 mm x4 (=0) 0.040 mm

Feedback

Signal period

FAGOR

Linear transducer

CX, CVX, MX CX, CVX, MX

CT, CVT, MT, MVT, FT CT, CVT, MT, MVT, FT

Using sine-wave linear transducers and P619(1)=1:

Besides the x2 or x4 selected by P602(6), the CNC applies an additional x5 factor to the sinewave signals. Therefore, a transducer must be chosen which has a feedback signal period 10 or 20 times the desired resolution.

If parameter P619(1)=1, it is possible to obtain resolution of 1, 2, 5 and 10 microns or ten-thousandths of an inch.

Desired resolution

P602(3)=0 P602(3)=1

0.001 mm 0.0001 inch 1

0.002 mm 0.0002 inch 2

0.005 mm 0.0005 inch 5

0.010 mm 0.0010 inch 10

P103 P602(6)

x2 (=1) 0.010 mm x4 (=0) 0.020 mm x2 (=1) 0.020 mm x4 (=0) 0.040 mm x2 (=1) 0.050 mm x4 (=0) 0.100 mm x2 (=1) 0.100 mm x4 (=0) 0.200 mm

Feedback

signal period

FAGOR

Linear transducer

CVS,MVS CVS,MVS

FS FS

MACHINE PARAMETERS FOR THE AXES AXIS RESOLUTION

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Using sine-wave linear transducers and P619(1)=0:

If parameter P619(1)=0, it is possible to obtain resolution of 1 and 2 microns or ten-thousandths of an inch.

Desired resolution

P602(3)=0 P602(3)=1

0.001 mm 0.0001 inch 5

0.002 mm 0.0002 inch 10

P103 P602(6)

x2 (=1) 0.010 mm x4 (=0) 0.020 mm x2 (=1) 0.020 mm x4 (=0) 0.040 mm

Feedback

signal period

FAGOR

Linear transducer

CVS,MVS CVS,MVS

P604(2), P604(1), P612(3), P614(3) Binary encoder on X, Z, 3rd, 4th axis

It indicates whether the corresponding axis has a BINARY encoder (1024/2048 lines per turn) or not.

0 = It is a binary encoder. 1 = It is not a binary encoder.

P604(7), P604(6), P612(4), P614(4) Equivalence of the binary encoder used

for the X, Z, 3rd and 4th axes.

These parameters are used when having binary rotary encoders (of 1024 or 2048 lines /rev.) and the desired resolution requires either 1000, 1250, 2000 or 2500 counts/rev.

These parameters are to be set when using a binary encoder (1024 or 2048 pulses) in place of one with 1000 or 1250 lines to obtain the desired resolution.

By setting this parameter, the CNC will adapt the encoder pulse-count as follows:

0 = It will treat the 1024-count binary encoder as a 1250-count and the 2048-

count binary encoder as a 2500-count encoder.

1 = It will treat the 1024-count binary encoder as a 1000-count and the 2048-

count binary encoder as a 2000-count encoder.

To calculate the axis resolution (P103, P203, P303, P403, P503) use the equivalent number of pulses selected here (1000, 1250, 2000, 2500).

The usefulness of the binary encoders is obvious since the same encoder can be utilized on two different types of leadscrews (for example 4-pitch and 5-pitch) without having to stock two different encoder models.

Leadscrew pitch 1/4 inch/turn

Encoder = = = 1250 pulses/turn

Multiplying factor x Resolution x4 x 0.0001 inch/pulse

Leadscrew pitch 1/5 inch/turn

Encoder = = = 1000 pulses/turn

Multiplying factor x Resolution x2 x 0.0001 inch/pulse

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4.2 MACHINE PARAMETERS FOR AXIS ANALOG OUTPUTS

The section on "Adjustment of the axes" in the chapter on "concepts" of this manual describes how these parameters may be used.

P117, P317, P217, P417 Minimum analog output for the X, Z, 3rd and 4th axes

It is given by an integer value between 1 and 255.

Value of 1 = 2.5 mV. Value of 10 = 25.0 mV. (10 x 2.5) Value of 255 = 637.5 mV. (255 x 2.5)

P104, P304, P204, P404 Delay between Enable and Analog output for the

X, Z, 3rd and 4th axes

They determine whether a 400 msec. delay must be applied from the time the Enable signal is activated to the instant the analog output is generated.

N = There is no delay between the two signals Y = There is a 400 msec. delay between the two signals.

These parameters are to be used when there is no continuous control of the axes. therefore the 400 msec. delay could be used to deactivate possible axis holding devices (holding brake and so forth).

P118, P318, P218, P418 In-position zone for the X, Z, 3rd and 4th axes (dead

band)

The In-position zone is the positioning tolerance area around the programmed position (coordinate) where the CNC considers an axis to be in position.

This area is expressed in microns regardless of the selected work units.

Value range: 0 thru 255 microns.

P105, P305, P205, P405 Continuous control of the X, Z, 3rd and 4th axes

They determine whether there is a continuous control of the axis or not once it has reached position. That is: whether the Enable signal remains on or not when the axis is in position.

N = The Enable signal disappears. Y = The Enable signal is maintained (Continuous control).

The CNC keeps the axes in position when set as continuously controlled axis.

MACHINE PARAMETERS FOR THE AXES

AXIS ANALOG OUTPUT

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4.3 MACHINE PARAMETERS FOR THE TRAVEL LIMITS OF THE AXES

The section on "Adjustment of the axes" in the chapter on "concepts" of this manual describes how these parameters may be used.

P107, P307, P207, P407 Positive travel limit for the X, Z, 3rd and 4th axes P108, P308, P208, P408 Negative travel limit for the X, Z, 3rd and 4th axes

They determine the positive and negative travel limits for the axes. Each one must indicate the distance from Machine Reference Zero to each travel limit.

Value ranges: ± 8388.607 millimeters or degrees

± 330.2599 inches.

If both limits are set with the same value (for example "0"), the axis will not be able to move.

For safety reasons, it is only possible to move the axes up to 100 microns from the travel limits set by these parameters.

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Section:Chapter: 4

AXIS TRAVEL LIMITS

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4.4 MACHINE PARAMETERS FOR THE LEADSCREWS

With this CNC, it is possible to compensate leadscrew errors due to the inaccuracy along the ballscrew or to its backlash when changing the direction of the axis movement.

4.4.1 LEADSCREW BACKLASH

P109, P309, P209, P409 Amount of leadscrew backlash for the X, Z, 3rd and

4th axes

When using linear scales, set this parameter to 0. It is always expressed in microns regardless of the selected work units.

Value range: 0 thru 255 microns.

P620(1), P620(2), P620(3), Sign of the backlash for the X, Z, 3rd and 4th axes

Defines the sign of the backlash compensation value set in parameters P109, P209, P309 and P409.

0 = Positive sign. 1 = Negative sign.

P113, P313, P213, P413 Additional analog pulse for X, Z, 3rd and 4th axis

backlash

Additional 40msec. analog pulse to recover the possible backlash of the leadscrew when reversing movement direction.

It is given by an integer between 0 and 255.

Value of 0 = No additional pulse being applied. Value of 1 = 2.5 mV. Value of 10 = 25.0 mV. (10 x 2.5) Value of 255 = 637.5 mV. (255 x 2.5)

Every time the movement is reversed, the CNC will apply to this axis its corresponding analog voltage plus the additional pulse indicated by this parameter. This additional pulse will last for 40 milliseconds.

When using rotary encoders, set this parameter to "0".

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LEADSCREW

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4.4.2 LEADSCREW ERROR

There are 2 leadscrew compensation tables with 30 points each; one for the X axis and another one for the Z axis.

For each point, it is required to define the position of the axis and the amount of error at that point.

To access these tables, press the following keystroke sequence:

[OP MODE] Display of the various operating modes. [9] Access to special modes. [3] Access leadscrew error compensation tables.

The operator may view the following or previous pages by using the up and down arrow keys.

To view a particular parameter, key in its number and press [RECALL]. The CNC will show the page corresponding to that parameter.

To clear the table by setting all the parameters to 0, key in the following sequence: [K] [J] [I] [ENTER].

Each parameter pair of this table represents: Even parameter The position of the error point on the leadscrew. This position is

referred to Machine Reference Zero (home). Value range: ±8388.607 millimeters

±330.2599 inches

Odd parameter The amount of leadscrew error at that point.

Value range: ±32.766 millimeters

±1.2900 inches

When defining the compensation points on the table, the following rules must be observed:

* The even parameters are ordered according to their position along the axis. The

first pair of parameters (P0 or P60) must be set for the most negative (least positive)

point of the axis to be compensated. * If all 30 points of the table are not required, set the unused ones to 0. * For those sections outside the compensation area, the CNC will apply the

compensation defined for the nearest point. * The Machine Reference Zero point (home) must be set with an error of 0. * The maximum difference between the error values of two consecutive

compensation points must be within: ±0.127 mm (±0.0050 inches) * The inclination of the error graph between two consecutive points cannot be

greater than 3%.

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MACHINE PARAMETERS FOR THE AXES LEADSCREW RELATED

Section:Chapter: 4