fagor 8065 Operating Manual
CNC
8065 TC
Operating manual
(Ref: 1201)
MACHINE SAFETY
It is up to the machine manufacturer to make su re that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of t he following safety elements. If any of them is disabled, the
CNC shows a warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGOR AUTOMATION shall no t be held responsible for any personal injuries or
physical damage cause d or suffered by the CNC resulting from any of the safety
elements being disabled.
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall no t be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthor ized by Fagor Automation,
it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation.
Computer viruses at the CNC may cause it to malfunction. An antivirus software
is highly recommended if the CNC is connected directly to another PC, it is part
of a computer network or floppy disks or other compute r media is used to transmit
data.
FAGOR AUTOMATION shall no t be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer vir us is found in the syste m, the unit will no longe r be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be changed due to technical
modifications. Fagor Automation reserves the right to make any changes to the
contents of this manual without prior notice.
All the trade marks a ppearing in the manual belong to the c orresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validi ty for the product descr ibed here has been
verified. Even so, involuntary errors are possible, thus no absolute match is
guaranteed. Anyway, the contents of the manual is periodically checked making
and including the necessary corrections in a future edition. We appreciate your
suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Operating manual
INDEX
About the product ......................................................................................................................... 7
Declaration of conformity ............................................................................................................ 11
Version history ............................................................................................................................ 13
Safety conditions ........................................................................................................................ 15
Warranty terms ........................................................................................................................... 19
Material returning terms.............................................................................................................. 21
CNC maintenance ...................................................................................................................... 23
CHAPTER 1 GENERAL CONCEPTS
1.1 Accessing the conversational mode .............................................................................. 25
1.2 Keyboard........................................................................................................................ 26
CHAPTER 2 OPERATING IN JOG MODE
2.1 Introduction .................................................................................................................... 30
2.1.1 Standard screen of the conversational mode............................................................. 30
2.1.2 Auxiliary screen of the conversational mode.............................................................. 31
2.1.3 Cycle editing............................................................................................................... 33
2.1.4 Cycle simulation ......................................................................................................... 34
2.1.5 Cycle execution .......................................................................................................... 35
2.2 Operations with the axes. .............................................................................................. 36
2.2.1 Home search.............................................................................................................. 36
2.2.2 Jog ............................................................................................................................. 37
2.2.3 Jogging the axes with handwheels ............................................................................ 39
2.2.4 Moving an axis to a particular position (coordinate)................................................... 41
2.2.5 Coordinate preset....................................................................................................... 41
2.3 Spindle control ............................................................................................................... 42
2.4 Tool selection and tool change ...................................................................................... 43
2.5 Setting the feedrate and spindle speed. ........................................................................ 43
2.6 Setting and activating the zero offsets and the fixture offsets........................................ 44
2.7 Tool calibration............................................................................................................... 45
2.7.1 Manual calibration. Calibration without a probe ......................................................... 47
2.7.2 Semi-automatic calibration. Calibration with a probe ................................................. 50
2.7.3 Automatic calibration with a probe and a canned cycle (“plane” geometric configuration)
2.7.4 Automatic calibration with a probe and a canned cycle (“trihedron” geometric configu-
53
ration)55
CHAPTER 3 WORKING WITH OPERATIONS OR CYCLES
3.1 Canned cycles available in the editor. ........................................................................... 59
3.1.1 Configuring the cycle editor. ...................................................................................... 60
3.1.2 Teach-in mode. ......................................................................................................... 61
3.1.3 Selecting data, profiles and icons .............................................................................. 62
3.1.4 Definition of spindle conditions................................................................................... 63
3.1.5 Definition of machining conditions.............................................................................. 64
3.2 Positioning cycle. ...........................................................................................................65
3.3 Positioning cycle with M functions. ................................................................................ 66
3.4 Simple turning cycle....................................................................................................... 67
3.4.1 Basic operation .......................................................................................................... 69
3.5 Turning cycle with vertex rounding. ............................................................................... 71
3.5.1 Basic operation .......................................................................................................... 73
3.6 Simple facing cycle. ....................................................................................................... 75
3.6.1 Basic operation .......................................................................................................... 77
3.7 Facing cycle with vertex rounding. ................................................................................. 79
3.7.1 Basic operation .......................................................................................................... 81
3.8 Vertex chamfering cycle................................................................................................. 83
3.8.1 Basic operation .......................................................................................................... 86
3.9 "Chamfering between points" cycle. .............................................................................. 88
3.9.1 Basic operation .......................................................................................................... 91
3.10 Vertex chamfering cycle 2.............................................................................................. 93
3.10.1 Basic operation .......................................................................................................... 96
3.11 Vertex rounding cycle. ................................................................................................... 98
3.11.1 Basic operation ........................................................................................................ 101
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Operating m anual
3.12 "Rounding between points" cycle................................................................................. 103
3.12.1 Basic operation ........................................................................................................ 106
3.13 Longitudinal threading cycle. ....................................................................................... 108
3.13.1 Basic operation ........................................................................................................ 111
3.14 Taper threading cycle. ................................................................................................. 112
3.14.1 Basic operation ........................................................................................................ 115
3.15 Face threading cycle.................................................................................................... 116
3.15.1 Basic operation ........................................................................................................ 119
3.16 Thread repair cycle. ..................................................................................................... 120
3.16.1 Basic operation ........................................................................................................ 123
3.17 Multi-entry threading cycle. .......................................................................................... 124
3.17.1 Basic operation ........................................................................................................ 127
3.18 Simple longitudinal grooving cycle. .............................................................................. 128
3.18.1 Basic operation ........................................................................................................ 131
3.18.2 Calibration of the grooving tool ................................................................................ 133
3.19 Simple face grooving cycle. ......................................................................................... 135
3.19.1 Basic operation ........................................................................................................ 138
3.19.2 Calibration of the grooving tool ................................................................................ 140
3.20 Inclined longitudinal grooving cycle. ............................................................................ 141
3.20.1 Basic operation ........................................................................................................ 144
3.21 Inclined face grooving cycle......................................................................................... 146
3.21.1 Basic operation ........................................................................................................ 149
3.22 Cut-off cycle. ................................................................................................................ 151
3.22.1 Basic operation ........................................................................................................ 153
3.23 Drilling cycle................................................................................................................. 154
3.23.1 Basic operation ........................................................................................................ 156
3.24 Tapping cycle...............................................................................................................157
3.24.1 Basic operation ........................................................................................................ 159
3.25 Multiple drilling cycle. ................................................................................................... 160
3.25.1 Basic operation ........................................................................................................ 163
3.26 Multiple tapping cycle. ................................................................................................. 164
3.26.1 Basic operation. ....................................................................................................... 166
3.27 Multiple slot milling cycle. ............................................................................................ 167
3.27.1 Basic operation ........................................................................................................ 170
3.28 Point-to-point turning cycle. ......................................................................................... 171
3.28.1 Basic operation ........................................................................................................ 175
3.28.2 Programming example............................................................................................. 176
3.29 Profile turning cycle. .................................................................................................... 177
3.29.1 Basic operation ........................................................................................................ 181
3.29.2 Programming examples ........................................................................................... 182
3.30 ZC plane profiling cycle. .............................................................................................. 188
3.30.1 Basic operation. ZC profile....................................................................................... 190
3.31 ZC/YZ rectangular pocket cycle................................................................................... 191
3.32 ZC/YZ circular pocket cycle. ........................................................................................ 193
3.33 2D ZC/YZ profile pocket cycle. .................................................................................... 195
3.34 XC plane profiling cycle. .............................................................................................. 197
3.34.1 Basic operation. XC profiles..................................................................................... 199
3.35 XC/XY rectangular pocket cycle. ................................................................................. 200
3.36 XC/XY circular pocket cycle......................................................................................... 202
3.37 2D XC/XY profile pocket cycle. .................................................................................... 204
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CHAPTER 4 STANDARD THREADS
4.1 Regular pitch metric thread — M (S.I.) ........................................................................ 208
4.2 Fine pitch metric thread — M (S.I.F.) ........................................................................... 209
4.3 Regular pitch Whitworth thread — BSW (W.) .............................................................. 210
4.4 Fin pitch Whitworth thread — BSF .............................................................................. 211
4.5 Regular pitch Unified American thread — UNC (NC, USS) ......................................... 212
4.6 Fine pitch Unified American thread — UNF (NF, SAE) ............................................... 213
4.7 Whitworth gas thread — BSP ...................................................................................... 214
CHAPTER 5 SAVING PROGRAMS
5.1 List of saved programs ................................................................................................ 216
5.2 Edit a new part-program .............................................................................................. 217
5.3 Delete a new part program .......................................................................................... 217
5.4 Save a cycle ................................................................................................................ 217
CHAPTER 6 EXECUTION AND SIMULATION
6.1 Execute a part-program ............................................................................................... 220
6.1.1 Execute a portion of a part-program ........................................................................ 220
6.1.2 Graphics screen in execution................................................................................... 221
Operating manual
6.2 Simulating a part-program ........................................................................................... 222
6.2.1 Simulate a portion of a part-program ....................................................................... 222
6.2.2 Graphics screen in simulation. ................................................................................. 223
6.3 Simulating or executing an operation that has been saved ......................................... 224
6.3.1 Simulating a cycle .................................................................................................... 224
6.3.2 Cycle execution ........................................................................................................ 225
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Operating manual
ABOUT THE PRODUCT
BASIC CHARACTERISTICS.
Basic characteristics. ·M· ·T·
PC-based system. Open system
Operating system. Windows XP
Number of axes. 3 to 28
Number of spindles. 1 to 4
Number of tool magazines. 1 to 4
Number of execution channels. 1 to 4
Number of handwheels. 1 to 12
Type of servo system. Analog / Digital Sercos / Digital Mechatrolink
Communications. RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
Block processing time. < 1 ms
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Remote modules. RIOW RIO5 RIO70
Communication with the remote modules. CANopen CANopen CANfagor
Digital inputs per module. 8 16 or 32 16
Digital outputs per module. 8 24 or 48 16
Analog inputs per module. 4 4 8
Analog outputs per module. 4 4 4
Inputs for PT100 temperature sensors. 2 2 - - -
Feedback inputs. - - - - - - 4
Differential TTL
Sinusoidal 1 Vpp
Customizing.
PC-based open system, fully customizable.
INI configuration files.
FGUIM visual configuration tool.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
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Operating m anual
SOFTWARE OPTIONS.
Bear in mind that some of the features described in this manual depend on the software options that are
installed. The information of the following table is informative only; when purchasing the software options,
only the information provided in the ordering handbook is valid.
Software options (·M· model).
8065 M 8065 M Power
Basic Pack 1 Basic Pack 1
Open system.
Access to the administrator mode.
Number of execution channels 1 1 1 1 to 4
Number of axes 3 to 6 5 to 8 5 to 12 8 to 28
Number of spindles 1 1 to 2 1 to 4 1 to 4
Number of tool magazines 1 1 1 to 2 1 to 4
Limited to 4 interpolated axes Option Option Option Option
IEC 61131 language - - - Option Option Option
HD graphics Option Option Standard Standard
Conversational IIP Option Option Option Option
Dual-purpose machines (M-T) - - - - - - Option Standard
"C" axis Standard Standard Standard Standard
Dynamic RTCP - - - Option Option Standard
HSSA machining system. Standard Standard Standard Standard
Probing canned cycles Option Standard Standard Standard
Tandem axes - - - Option Standard Standard
Synchronism and cams - - - - - - Option Standard
Tangential control - - - Standard Standard Standard
Volumetric compensation (up to 10 m³). - - - - - - Option Option
Volumetric compensation (more than 10 m³). - - - - - - Option Option
- - - - - - Option Option
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Operating manual
Software options (·T· model).
8065 T 8065 T Power
Basic Pack 1 Basic Pack 1
Open system.
Access to the administrator mode.
Number of execution channels 1 1 to 2 1 to 2 1 to 4
Number of axes 3 to 5 5 to 7 5 to 12 8 to 28
Number of spindles 2 2 3 to 4 3 to 4
Number of tool magazines 1 1 to 2 1 to 2 1 to 4
Limited to 4 interpolated axes Option Option Option Option
IEC 61131 language - - - Option Option Option
HD graphics Option Option Standard Standard
Conversational IIP Option Option Option Option
Dual-purpose machines (T-M) - - - - - - Option Standard
"C" axis Option Standard Standard Standard
Dynamic RTCP - - - - - - Option Standard
HSSA machining system. Option Standard Standard Standard
Probing canned cycles Option Standard Standard Standard
Tandem axes - - - Option Standard Standard
Synchronism and cams - - - Option Option Standard
Tangential control - - - - - - Option Standard
Volumetric compensation (up to 10 m³). - - - - - - Option Option
Volumetric compensation (more than 10 m³). - - - - - - Option Option
- - - - - - Option Option
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Operating manual
DECLARATION OF CONFORMITY
The manufacturer:
Fagor Automation S. Coop.
Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain).
Declares:
The manufacturer declares under their exclusive responsibility the conformity of the product:
8065 CNC
Consisting of the following modules and accessories:
8065-M-ICU
8065-T-ICU
MONITOR-LCD-10, MONITOR-LCD-15
HORIZONTAL-KEYB, VERTICAL-KEYB, OP-PANEL
BATTERY
Remote Modules RIOW, RIO5, RIO70
Note.Some additional characters may follow the model references indicated above. They all comply with the
directives listed here. However, compliance may be verified on the label of the unit itself.
Referred to by this declaration with following directives:
Low-voltage regulations.
EN 60204-1: 2006 Electrical equipment on machines — Part1. General requirements.
Regulation on electromagnetic compatibility.
EN 61131-2: 2007 PLC — Part 2. Equipment requirements and tests.
According to the European Community Directives 2006/95/EC on Low Voltage and 2004/108/EC
on Electromagnetic Compatibility and their updates.
In Mondragón, October 1st 2011.
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Operating manual
VERSION HISTORY
Here is a list of the features added to each manual reference.
Ref. 1103
Software V04.20
First version.
Ref. 1201
Software V04.22
Canned cycles. Point-to-point turning cycle. The table to define the points of the profile admits 25 points.
Canned cycles. Point-to-point turning cycle. New icon to delete all the points of the table.
Canned cycles. Multiple tapping cycle. The cycle allows programming the dwell at the bottom.
Canned cycles. Multiple slot milling cycle. The cycle allows defining several penetration passes.
Canned cycles. By default, the cycles assume for Xf the value set for Xi.
• Simple turning cycle.
• Turning cycle with vertex rounding.
• Simple facing cycle.
• Facing cycle with vertex rounding.
• "Chamfering between points" cycle.
• "Rounding between points" cycle.
• Taper threading cycle.
• Face threading cycle.
• Thread repair cycle.
• Multi-entry threading cycle.
• Simple longitudinal grooving cycle.
• Simple face grooving cycle.
• Inclined longitudinal grooving cycle.
• Inclined face grooving cycle.
Canned cycles. When selecting it in a constant surface speed cycle, it allows selecting the gear (range) even if the gear change is
automatic.
Canned cycles. The cycles make the approach to the starting point on both axes of the plane at the same time.
Canned cycles. The [DEL] key deletes a profile from the list.
Canned cycles. Pressing [RECALL] on a tool gives access to the tool table.
Keyboard shortcuts [CTRL][C] and [CTRL][V] may be used on the programs list to copy and paste a program.
Selecting a program for e diting no longer involves selecting it a lso for execution. Use the "Execute Program" softkey to select a pr ogram
for execution.
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Operating manual
SAFETY CONDITIONS
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it. Fagor Automation shall not be held responsible of any physical damage or
defective unit resulting from not complying with these basic safety regulations.
Before start-up, verify that the machine that integrates this CNC meets the 89/392/CEE Directive.
PRECAUTIONS BEFORE CLEANING THE UNIT
If the CNC does not turn on when actuating the start-up switch, verify the connections.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate the
Do not handle the connectors with the unit
connected to AC power.
inside of this unit.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
PRECAUTIONS DURING REPAIR
In case of a malfunction or failure, disconnect it and call the technical service.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
PRECAUTIONS AGAINST PERSONAL DAMAGE
Interconnection of modules. Use the connection cables provided with the unit.
Use proper cables. To prevent risks, use the proper cables for mains, Sercos and Bus
CAN recommended for this unit.
In order to avoid electrical shock at the central unit, use the proper
power (mains) cable. Use 3-wire power cables (one for ground
connection).
Avoid electrical overloads. In order to avoid electrical discharges and fire hazards, do not apply
Ground connection. In order to avoid electrical discharges, connect the ground terminals
Do not work in humid environments. In order to avoid electrical discharges, always work under 90% of
Do not work in explosive environments. In order to avoid risks or damages, do no work in explosive
electrical voltage outside the range selected on the rear panel of the
central unit.
of all the modules to the main ground terminal. Before connecting the
inputs and outputs of this unit, make sure that all the grounding
connections are properly made.
In order to avoid electrical shock, before turning the unit on verify that
the ground connection is properly made.
relative humidity (non-condensing) and 45 ºC (113 ºF).
environments.
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Operating m anual
PRECAUTIONS AGAINST PRODUCT DAMAGE
Working environment. This unit is ready to be used in industrial environments complying with
the directives and regulations effective in the European Community.
Fagor Automation shall not be held responsible for any damage
suffered or caused by the CNC when installed in other environments
(residential or homes).
Install the unit in the right place. It is recommended, whenever possible, to install the CNC away from
Enclosures. The manufacturer is responsible of assuring that the enclosure
Avoid disturbances coming from the
machine.
Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard and
Grounding of the power supply. The zero volt point of the external power supply must be connected
Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the corresponding
Ambient conditions. The storage temperature must be between +5 ºC and +45 ºC (41 ºF
Central unit enclosure. Make sure that the needed gap is kept between the central unit and
Main AC power switch. This switch must be easy to access and at a distance between 0.7 and
coolants, chemical product, blows, etc. that could damage it.
This unit complies with the European directives on electromagnetic
compatibility. Nevertheless, it is recommended to keep it away from
sources of electromagnetic disturbance such as:
Powerful loads connected to the same AC power line as this
equipment.
Nearby portable transmitters (Radio-telephones, Ham radio
transmitters).
Nearby radio/TV transmitters.
Nearby arc welding machines.
Nearby High Voltage power lines.
involving the equipment meets all the currently effective directives of
the European Community.
The machine must have all the interference generating elements
(relay coils, contactors, motors, etc.) uncoupled.
the remote modules.
to the main ground point of the machine.
pin.
and 113 ºF).
The storage temperature must be between -25 ºC and 70 ºC (-13 ºF
and 158 ºF).
each wall of the enclosure.
Use a DC fan to improve enclosure ventilation.
1.7 m (2.3 and 5.6 ft) off the floor.
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PROTECTIONS OF THE UNIT ITSELF
Remote modules. All the digital inputs and outputs have galvanic isolation via
optocouplers between the CNC circuitry and the outside.
Operating manual
SAFETY SYMBOLS
Symbols that may appear on the manual.
Danger or prohibition symbol.
It indicates actions or operations that may hurt people or damage products.
Warning symbol.
It indicates situations that certain operations could cause and the suggested actions to prevent them.
Obligation symbol.
It indicates actions and operations that must be carried out.
Information symbol.
i
Symbols that the product may carry.
It indicates notes, warnings and advises.
Ground protection symbol.
It indicates that that point must be under voltage.
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Operating manual
WARRANTY TERMS
INITIAL WARRANTY
All products manufactured or marketed by FAGOR carry a 12-month warranty for the end user which could
be controlled by the our service network by means of the warranty control system established by FAGOR
for this purpose.
In order to prevent the possibility of having the time period from the time a product leaves our warehouse
until the end user actually receives it run against this 12-month warranty, FAGOR has set up a warranty
control system based on having the manufacturer or agent inform FAGOR of the destination, identification
and on-machine installation date, by filling out the document accompanying each FAGOR product in the
warranty envelope. This system, besides assuring a full year of warranty to the end user, enables our service
network to know about FAGOR equipment coming from other countries into their area of responsibility.
The warranty starting date will be the one appearing as the installation date on the above mentioned
document. FAGOR offers the manufacturer or agent 12 months to sell and install the product. This means
that the warranty starting date may be up to one year after the product has left our warehouse so long as
the warranty control sheet has been sent back to us. This translates into the extension of warranty period
to two years since the product left our warehouse. If this sheet has not been sent to us, the warranty period
ends 15 months from when the product left our warehouse.
This warranty covers all costs of material and labour involved in repairs at FAGOR carried out to correct
malfunctions in the equipment. FAGOR undertakes to repair or replace their products within the period from
the moment manufacture begins until 8 years after the date on which it disappears from the catalogue.
It is entirely up to FAGOR to determine whether the repair is or not under warranty.
EXCLUDING CLAUSES
Repairs will be carried out on our premises. Therefore, all expenses incurred as a result of trips made by
technical personnel to carry out equipment repairs, despite these being within the above-mentioned period
of warranty, are not covered by the warranty.
Said warranty will be applied whenever the equipment has been installed in accordance with instructions,
has not be mistreated, has not been damaged by accident or by negligence and has not been tampered
with by personnel not authorised by FAGOR. If, once servicing or repairs have been made, the cause of
the malfunction cannot be attributed to said elements, the customer is obliged to cover the expenses
incurred, in accordance with the tariffs in force.
Other warranties, implicit or explicit, are not covered and FAGOR AUTOMATION cannot be held responsible
for other damages which may occur.
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Operating m anual
WARRANTY ON REPAIRS
In a similar way to the initial warranty, FAGOR offers a warranty on standard repairs according to the
following conditions:
PERIOD 12 months.
CONCEPT Covers parts and labor for repairs (or replacements) at the
network's own facilities.
EXCLUDING CLAUSES The same as those applied regarding the chapter on initial
warranty. If the repair is carried out within the warranty period, the
warranty extension has no effect.
When the customer does not choose the standard repair and just the faulty material has been replaced,
the warranty will cover just the replaced parts or components within 12 months.
For sold parts the warranty is 12 moths length.
SERVICE CONTRACTS
The SERVICE CONTRACT is available for the distributor or manufacturer who buys and installs our CNC
systems.
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Operating manual
MATERIAL RETURNING TERMS
When sending the central nit or the remote modules, pack them in its original package and packaging
material. If the original packaging material is not available, pack it as follows:
1 Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger than those
of the unit. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.).
2 Attach a label indicating the owner of the unit, person to contact, type of unit and serial number. In case
of malfunction also indicate symptom and a brief description of the problem.
3 Wrap the unit in a polyethylene roll or similar material to protect it. When sending a central unit with
monitor, protect especially the screen.
4 Pad the unit inside the cardboard box with poly-utherane foam on all sides.
5 Seal the cardboard box with packing tape or industrial staples.
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Operating manual
CNC MAINTENANCE
CLEANING
The accumulated dirt inside the unit may act as a screen preventing the proper dissipation of the heat
generated by the internal circuitry which could result in a harmful overheating of the unit and, consequently,
possible malfunctions. Accumulated dirt can sometimes act as an electrical conductor and short-circuit the
internal circuitry, especially under high humidity conditions.
To clean the operator panel and the monitor, a smooth cloth should be used which has been dipped into
de-ionized water and /or non abrasive dish-washer soap (liquid, never powder) or 75º alcohol. Do not use
highly compressed air to clean the unit because it could generate electrostatic discharges.
The plastics used on the front panel are resistant to grease and mineral oils, bases and bleach, dissolved
detergents and alcohol. Avoid the action of solvents such as chlorine hydrocarbons, venzole, esters and
ether which can damage the plastics used to make the unit’s front panel.
PRECAUTIONS BEFORE CLEANING THE UNIT
Fagor Automation shall not be held responsible for any material or physical damage derived from the
violation of these basic safety requirements.
• Do not handle the connectors with the unit connected to AC power. Before handling these connectors
(I/O, feedback, etc.), make sure that the unit is not connected to main AC power.
• Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate
the inside of this unit.
• If the CNC does not turn on when actuating the start-up switch, verify the connections.
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GENERAL CONCEPTS
1.1 Accessing the conversational mode
Once the CNC has been started up, press the key sequence [SHIFT] [ESC] to switch to
conversational mode. Press [SHIFT] + [ESC] again to return to T mode.
1
[SHIFT] [ESC]
[SHIFT] [ESC]
The CNC setup must be done in T mode. Likewise, some errors must be eliminated in T mode.
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(REF: 1201)
·25·
1.2 Keyboard
Vertical and horizontal keyboard
They may be used to select characters, move around various screens and select the various
work modes.
Operating m anual
1.
Keyboard
GENERAL CONCEPTS
A B C D E F
G H I J K L
M N Ñ O P Q
R S T U V W
INS DEL
X Y Z
ENTER
RECALL
ESC
CAPS
SHIFT
CTRL
CUSTOM
789
=
456
/
123
*
_
+
0
HOME
END
SPACE
ALT
EDITMANUALAUTO
TABLES TOOLS UTILITIES
MDI
MAIN
MENU
ESC
Q W E R T Y U I O P
CAPS INS
S D F G H J K L ÑA
ZXCVBNM
<
SPACE
ALTGRALTCTRL
MDI
,.-
RECALL ENTER
UTILITIESTOOLSTABLESEDITM ANUALAUTO
^
.
{}
SHIFTSHIFT
DEL
HOME
END
CUSTOM
=
/
*
+
789
456
123
_
.
0
MAIN
MENU
JOG keys
They may be used to move the axes of the machine, govern the spindle, modify the feedrate
of the axes and the spindle speed as well as start and stop the exection.
CNC
8065 TC
(REF: 1201)
CNC
OFF
X+X-Y+ Z+
Y- Z-
7+ 7-
4+ 5+ 6+
4- 5- 6-
jog
1
1
10
10
100
100
1000
10000
ZERO SING LE RESET
70
60
50
40
30
20
10
4
2
0
1009080
+
110
120
130
140
150
160
170
180
190
_
200
FEED
1009080
110
70
120
60
130
50
140
40
150
30
160
20
170
10
180
4
190
2
200
0
SPEED
·26·
Operating manual
Keyboard set with jog keypad and monitor.
1.
Keyboard
GENERAL CONCEPTS
CNC
8065 TC
(REF: 1201)
·27·
1.
Operating m anual
Keyboard
GENERAL CONCEPTS
CNC
8065 TC
(REF: 1201)
·28·
OPERATING IN JOG MODE
The standard screen of the TC work mode is:
2
When pressing the two-colored key, the CNC shows the auxiliary screen of the TC mode:
CNC
8065 TC
(REF: 1201)
·29·
2.1 Introduction
2.1.1 Standard screen of the conversational mode
Operating m anual
2.
OPERATING IN JOG MODE
CNC
8065 TC
(REF: 1201)
Introduction
1
6
12
11
10
1 Softkey for selecting units mm/inches.
2 Softkey to go into tool inspection.
3 Softkey to access the graphics in execution mode.
4 Softkey for selecting OFFSETS.
5 Softkey for tool calibration.
6 Window that shows:
• The selected tool (T).
• Graphic representation of the location code (shape).
• The (D) offset number associated with the selected tool.
• The offset defined for the tool.
• The position values (coordinates) of the tool change point referred to machine
reference zero. If one of these coordinates is selected, it may be assigned the value
of the current position of that axis by pressing [RECALL].
7 Window showing the axis feedrate F currently selected, the % of F being applied and the
real F value. When selecting an incremental jog or a handwheel, this window will also
show the selected % with the corresponding icon and the selected %.
8 Window showing spindle related information:
• The selected theoretical turning speed. S value when working in rpm and CSS value
when working at constant surface speed.
• Spindle status. It is represented with an icon and may be turning clockwise,
counterclockwise or stopped.
• The % of spindle speed being applied.
• Maximum spindle rpm (Smax).
• Active spindle range (gear).
9 Softkeys for cycle editing.
10Message bar.
11Real spindle rpm.
12Position (coordinates) of the axes. The f symbol indicates that the axis is working in
diameter.
2
3
7
4
8
5
9
·30·
If there are more than one spindle in the active channel, S may be pressed repeatedly to
select the spindle whose data is being displayed. If the cell for programmed turning speed
is already selected, every time S is pressed, it will show the data of the next spindle.
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