It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows a warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor Automation,
it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation.
Computer viruses at the CNC may cause it to malfunction. An antivirus software
is highly recommended if the CNC is connected directly to another PC, it is part
of a computer network or floppy disks or other computer media is used to transmit
data.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be changed due to technical
modifications. Fagor Automation reserves the right to make any changes to the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, thus no absolute match is
guaranteed. Anyway, the contents of the manual is periodically checked making
and including the necessary corrections in a future edition. We appreciate your
suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Probing (·T· model)
INDEX
About the product ......................................................................................................................... 5
Version history .............................................................................................................................. 9
4.6Simulating a cycle from the editor.................................................................................. 76
CNC 8065
(REF: 1309)
·3·
Probing (·T· model)
ABOUT THE PRODUCT
BASIC CHARACTERISTICS.
Basic characteristics.·M··T·
PC-based system.Open system
Operating system.Windows XP
Number of axes.3 to 28
Number of spindles.1 to 4
Number of tool magazines.1 to 4
Number of execution channels.1 to 4
Number of handwheels.1 to 12
Type of servo system.Analog / Digital Sercos / Digital Mechatrolink
Communications.RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
Block processing time.< 1 ms
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Remote modules.RIOWRIO5RIO70
Communication with the remote modules.CANopenCANopenCANfagor
Digital inputs per module.816 or 3216
Digital outputs per module.824 or 4816
Analog inputs per module.448
Analog outputs per module.444
Inputs for PT100 temperature sensors.22- - -
Feedback inputs.- - -- - -4
Differential TTL
Sinusoidal 1 Vpp
Customizing.
PC-based open system, fully customizable.
INI configuration files.
FGUIM visual configuration tool.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
CNC 8065
(REF: 1309)
·5·
Probing (·T· model)
SOFTWARE OPTIONS.
Bear in mind that some of the features described in this manual depend on the software options that are
installed. The information of the following table is informative only; when purchasing the software options,
only the information provided in the ordering handbook is valid.
Software options (·M· model).
8065 M8065 M Power
Basic Pack 1Basic Pack 1
Open system.
Access to the administrator mode.
Number of execution channels1111 to 4
Number of axes3 to 65 to 85 to 128 to 28
Number of spindles111 to 41 to 4
Number of tool magazines1111 to 4
Limited to 4 interpolated axesOptionOptionOptionOption
Volumetric compensation (up to 10 m³).- - -- - -OptionOption
Volumetric compensation (more than 10 m³).- - -- - -OptionOption
- - -- - -OptionOption
CNC 8065
(REF: 1309)
·7·
Probing (·T· model)
VERSION HISTORY
Here is a list of the features added to each manual reference.
Ref. 1103
First version.
Ref. 1309
Software V04.27
Executing G100/G103/G104 updates variables (V.)A.MEAS.Xn,
(V.)A.MEASOF.Xn and (V.)A.MEASOK.Xn of all the axes of the channel.
The variable keeps its value after a reset.• Variable: (V.)A.MEASOK.Xn
The CNC lets make a measurement (G100/G103/G104) on any axis of the
channel even when function G101 is active.
Measuring an axis does not change the G101 of the rest of the axes. • Function: G101.
The CNC lets program any axis of the channel in a G101 block even if it has
not been involved in the previous measurement (G100/G103/G104).
The CNC lets program any axis of the channel in a G102 block even if it does
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it. Fagor Automation shall not be held responsible of any physical damage or
defective unit resulting from not complying with these basic safety regulations.
Before start-up, verify that the machine that integrates this CNC meets the 89/392/CEE Directive.
PRECAUTIONS BEFORE CLEANING THE UNIT
If the CNC does not turn on when actuating the start-up switch, verify the connections.
Do not get into the inside of the unit.Only personnel authorized by Fagor Automation may manipulate the
Do not handle the connectors with the unit
connected to AC power.
inside of this unit.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
PRECAUTIONS DURING REPAIR
In case of a malfunction or failure, disconnect it and call the technical service.
Do not get into the inside of the unit.Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
PRECAUTIONS AGAINST PERSONAL DAMAGE
Interconnection of modules.Use the connection cables provided with the unit.
Use proper cables.To prevent risks, use the proper cables for mains, Sercos and Bus
CAN recommended for this unit.
In order to avoid electrical shock at the central unit, use the proper
power (mains) cable. Use 3-wire power cables (one for ground
connection).
Avoid electrical overloads.In order to avoid electrical discharges and fire hazards, do not apply
electrical voltage outside the range selected on the rear panel of the
central unit.
Ground connection.In order to avoid electrical discharges, connect the ground terminals
of all the modules to the main ground terminal. Before connecting the
inputs and outputs of this unit, make sure that all the grounding
connections are properly made.
In order to avoid electrical shock, before turning the unit on verify that
the ground connection is properly made.
Do not work in humid environments.In order to avoid electrical discharges, always work under 90% of
relative humidity (non-condensing) and 45 ºC (113 ºF).
Do not work in explosive environments.In order to avoid risks or damages, do no work in explosive
environments.
CNC 8065
(REF: 1309)
·11·
Probing (·T· model)
PRECAUTIONS AGAINST PRODUCT DAMAGE
Working environment.This unit is ready to be used in industrial environments complying with
the directives and regulations effective in the European Community.
Fagor Automation shall not be held responsible for any damage
suffered or caused by the CNC when installed in other environments
(residential or homes).
Install the unit in the right place.It is recommended, whenever possible, to install the CNC away from
coolants, chemical product, blows, etc. that could damage it.
This unit complies with the European directives on electromagnetic
compatibility. Nevertheless, it is recommended to keep it away from
sources of electromagnetic disturbance such as:
Powerful loads connected to the same AC power line as this
equipment.
Nearby portable transmitters (Radio-telephones, Ham radio
transmitters).
Nearby radio/TV transmitters.
Nearby arc welding machines.
Nearby High Voltage power lines.
Enclosures.The manufacturer is responsible of assuring that the enclosure
involving the equipment meets all the currently effective directives of
the European Community.
Avoid disturbances coming from the
machine.
Use the proper power supply.Use an external regulated 24 Vdc power supply for the keyboard and
Grounding of the power supply.The zero volt point of the external power supply must be connected
Analog inputs and outputs connection.Use shielded cables connecting all their meshes to the corresponding
Ambient conditions.The storage temperature must be between +5 ºC and +45 ºC (41 ºF
Central unit enclosure.Make sure that the needed gap is kept between the central unit and
Main AC power switch.This switch must be easy to access a nd at a distance between 0.7 and
The machine must have all the interference generating elements
(relay coils, contactors, motors, etc.) uncoupled.
the remote modules.
to the main ground point of the machine.
pin.
and 113 ºF).
The storage temperature must be between -25 ºC and 70 ºC (-13 ºF
and 158 ºF).
each wall of the enclosure.
Use a DC fan to improve enclosure ventilation.
1.7 m (2.3 and 5.6 ft) off the floor.
CNC 8065
(REF: 1309)
·12·
PROTECTIONS OF THE UNIT ITSELF
Remote modules.All the digital inputs and outputs have galvanic isolation via
optocouplers between the CNC circuitry and the outside.
Probing (·T· model)
i
SAFETY SYMBOLS
Symbols that may appear on the manual.
Danger or prohibition symbol.
It indicates actions or operations that may hurt people or damage products.
Warning symbol.
It indicates situations that certain operations could cause and the suggested actions to prevent them.
Obligation symbol.
It indicates actions and operations that must be carried out.
Information symbol.
It indicates notes, warnings and advises.
Symbols that the product may carry.
Ground protection symbol.
It indicates that that point must be under voltage.
CNC 8065
(REF: 1309)
·13·
Probing (·T· model)
WARRANTY TERMS
INITIAL WARRANTY
All products manufactured or marketed by FAGOR carry a 12-month warranty for the end user which could
be controlled by the our service network by means of the warranty control system established by FAGOR
for this purpose.
In order to prevent the possibility of having the time period from the time a product leaves our warehouse
until the end user actually receives it run against this 12-month warranty, FAGOR has set up a warranty
control system based on having the manufacturer or agent inform FAGOR of the destination, identification
and on-machine installation date, by filling out the document accompanying each FAGOR product in the
warranty envelope. This system, besides assuring a full year of warranty to the end user, enables our service
network to know about FAGOR equipment coming from other countries into their area of responsibility.
The warranty starting date will be the one appearing as the installation date on the above mentioned
document. FAGOR offers the manufacturer or agent 12 months to sell and install the product. This means
that the warranty starting date may be up to one year after the product has left our warehouse so long as
the warranty control sheet has been sent back to us. This translates into the extension of warranty period
to two years since the product left our warehouse. If this sheet has not been sent to us, the warranty period
ends 15 months from when the product left our warehouse.
This warranty covers all costs of material and labour involved in repairs at FAGOR carried out to correct
malfunctions in the equipment. FAGOR under takes to repair or replace their products within the period from
the moment manufacture begins until 8 years after the date on which it disappears from the catalogue.
It is entirely up to FAGOR to determine whether the repair is or not under warranty.
EXCLUDING CLAUSES
Repairs will be carried out on our premises. Therefore, all expenses incurred as a result of trips made by
technical personnel to carry out equipment repairs, despite these being within the above-mentioned period
of warranty, are not covered by the warranty.
Said warranty will be applied whenever the equipment has been installed in accordance with instructions,
has not be mistreated, has not been damaged by accident or by negligence and has not been tampered
with by personnel not authorised by FAGOR. If, once servicing or repairs have been made, the cause of
the malfunction cannot be attributed to said elements, the customer is obliged to cover the expenses
incurred, in accordance with the tariffs in force.
Other warranties, implicit or explicit, are not covered and FAGOR AUTOMATION cannot be held responsible
for other damages which may occur.
CNC 8065
(REF: 1309)
·15·
Probing (·T· model)
WARRANTY ON REPAIRS
In a similar way to the initial warranty, FAGOR offers a warranty on standard repairs according to the
following conditions:
PERIOD12 months.
CONCEPTCovers parts and labor for repairs (or replacements) at the
network's own facilities.
EXCLUDING CLAUSESThe same as those applied regarding the chapter on initial
warranty. If the repair is carried out within the warranty period, the
warranty extension has no effect.
When the customer does not choose the standard repair and just the faulty material has been replaced,
the warranty will cover just the replaced parts or components within 12 months.
For sold parts the warranty is 12 moths length.
SERVICE CONTRACTS
The SERVICE CONTRACT is available for the distributor or manufacturer who buys and installs our CNC
systems.
CNC 8065
(REF: 1309)
·16·
Probing (·T· model)
MATERIAL RETURNING TERMS
When sending the central nit or the remote modules, pack them in its original package and packaging
material. If the original packaging material is not available, pack it as follows:
1 Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger than those
of the unit. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.).
2 Attach a label indicating the owner of the unit, person to contact, type of unit and serial number. In case
of malfunction also indicate symptom and a brief description of the problem.
3 Wrap the unit in a polyethylene roll or similar material to protect it. When sending a central unit with
monitor, protect especially the screen.
4 Pad the unit inside the cardboard box with poly-utherane foam on all sides.
5 Seal the cardboard box with packing tape or industrial staples.
CNC 8065
(REF: 1309)
·17·
Probing (·T· model)
CNC MAINTENANCE
CLEANING
The accumulated dirt inside the unit may act as a screen preventing the proper dissipation of the heat
generated by the internal circuitry which could result in a harmful overheating of the unit and, consequently,
possible malfunctions. Accumulated dirt can sometimes act as an electrical conductor and short-circuit the
internal circuitry, especially under high humidity conditions.
To clean the operator panel and the monitor, a smooth cloth should be used which has been dipped into
de-ionized water and /or non abrasive dish-washer soap (liquid, never powder) or 75º alcohol. Do not use
highly compressed air to clean the unit because it could generate electrostatic discharges.
The plastics used on the front panel are resistant to grease and mineral oils, bases and bleach, dissolved
detergents and alcohol. Avoid the action of solvents such as chlorine hydrocarbons, venzole, esters and
ether which can damage the plastics used to make the unit’s front panel.
PRECAUTIONS BEFORE CLEANING THE UNIT
Fagor Automation shall not be held responsible for any material or physical damage derived from the
violation of these basic safety requirements.
• Do not handle the connectors with the unit connected to AC power. Before handling these connectors
(I/O, feedback, etc.), make sure that the unit is not connected to main AC power.
• Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate
the inside of this unit.
• If the CNC does not turn on when actuating the start-up switch, verify the connections.
CNC 8065
(REF: 1309)
·19·
PREVIOUS NOTIONS ABOUT THE
PROBE.
Number of probes in the system and active probe.
The CNC may have configured two probes, it will usually be a tabletop probe to calibrate tools
and a touch probe to measure the part.
Before any probing moves, select the probe to be used. See "1.1 Activate the probe." on
page 22.
Probe operation.
Both probes operate by levels, not by flanks.
Probing.
1
With function G100, it is possible to program movements that will end when the CNC receives
the probe signal (when the probe makes contact). When done probing, the CNC updates
the real coordinates.
With function G103, it is possible to program movements that will end when the CNC stops
receiving the probe signal (when the probe no longer makes contact). When done probing,
the CNC updates the real coordinates.
The G104 function prevents a G100 or G103 probe movement from finishing with the probe
signal The CNC updates the coordinates with the probe signal, but without interrupting the
movement which continues until the probe reaches the programmed position.
Programming the canned cycles.
The probing canned cycles may be edited in ISO code or with using the cycle editor. These
cycles may be defined anywhere in the program, that is, in the main program as well as in
a subroutine. ISO coded cycles can also be executed in MDI.
Probe parameter setting.
The machine manufacturer must have properly set the following machine parameters.
• General machine parameters.
PROBEPROBEDATAPROBETYPE1PROBETYPE2
PRBDI1PRBDI2PRBPULSE1PRBPULSE2
• General machine parameters per channel.
PROBEDATAPRB1MAXPRB1MINPRB2MAX
PRB2MINPRB3MAXPRB3MIN
• Axis machine parameters.
PROBEAXISPROBERANGEPROBEFEEDPROBEDELAY
PROBEDELAY2
CNC 8065
(REF: 1309)
·21·
1.1Activate the probe.
The CNC can have configured two probes. Before any probing move, the CNC must know
which is the active probe, or, which is the same, which of the two probes it must attend to.
It is selected via part-program or MDI using the instruction #SELECT PROBE.
If a probing move is executed without activating the probe, it will not send any signal to the CNC when
it makes contact. This can cause the probe to break because the probing move will not be stopped.
Probing (·T· model)
1.
Activate the probe.
PREVIOUS NOTIONS ABOUT THE PROBE.
Programming.
When programming this instruction, you must define which probe is active and whether it's
active high or low.
Programming format.
The programming format is the following; the list of arguments appears between curly
brackets and the optional ones between angle brackets.
#SELECT PROBE [<{probe}><, {pulse}>]
{probe}Optional. Number of probe to activate.
If not programmed, the CNC uses the active probe.
{pulse}Optional. Logic level to activate probe. The CNC uses the high level with
"POS" and the low level with "NEG".
If not programmed, the CNC uses the default probe activation level.
Although both parameters are optional, at least one of them must be programmed.
The names of the probes are set in the order they have been defined in the machine
parameters. The CNC assumes as first probe the one connected to the input indicated in
machine parameter PRBDI1 and as second probe the one connected to the input indicated
in machine parameter PRBDI2.
Logic level to activate probe; high (5 V / 24 V) or low (0 V).
Changing the default activation level reverses the operation of functions G100 and G103.
When changing the probe logic activation level, G100 makes a movement until the probe
stops making contact and G103 makes a movement until the probe makes contact. Since
probing canned cycles use functions G100 and G103, changing the logic activation level also
changes the operation of the canned cycles accordingly.
The logic activation level indicates whether the probe operations are active high (24V or 5
V) or active low (0V) of the signal provided by the probe. Programming the logic activation
level is optional because each probe has been assigned one by default.
The logic activation level of each probe by default is set in the machine parameters
(parameters PRBPULSE1 for probe ·1· and PRBPULSE2 for probe ·2·) and it depends on
the connection between the probe and the CNC.
Properties of the instruction and influence of reset, turning the
CNC off and of the M30 function.
The instruction #SELECT PROBE is modal. The probe and the selected logic activation level
stays active after an M02 or M30 and after an error or a reset. On power-up and after
validating the machine parameters, the CNC activates probe ·1· and initializes the logic
activation level of both probes with the values set in the machine parameters.
·22·
Probing (·T· model)
Knowing which is the active probe.
The CNC offers the following variable to know which is the active probe. The variable can
only be read via part-program, MDI, PLC and interface.
Variab le.Meaning.
(V.)[ch].G.ACTIVPROBEThis variable indicates which one is the active probe in channel n.
1.
Activate the probe.
PREVIOUS NOTIONS ABOUT THE PROBE.
CNC 8065
(REF: 1309)
·23·
1.
X+
Z+
Y+
X+
Z+
Probing (·T· model)
1.2Geometric configuration of axes and work planes.
The CNC admits two types of geometric configurations; "Trihedron" type and "Plane" type
axis configuration.
TrihedronPlane
Configuration of "Trihedron" type axes.
In this configuration, there are three axes forming a Cartesian XYZ type trihedron like on a
milling machine. There may be more axes besides those forming the trihedron.
PREVIOUS NOTIONS ABOUT THE PROBE.
Geometric configuration of axes and work planes.
With this configuration, the planes behave in the same way as on a milling machine except
that the usual work plane will be G18 (if it has been configured like that).
All the movements of these cycles are executed on the X Y Z axes; the work plane must be
formed by 2 of these axes (XY, XZ, YZ, YX, ZX, ZY). The other axis, that must be
perpendicular to that plane must be selected as axis perpendicular to the work plane.
Configuration of "plane" type axes.
In this configuration, there are two axes forming the usual work plane. There may be more
axes, but they cannot be part of the trihedron; there must be auxiliary, rotary, etc.
With this configuration, the work plane is always G18 and will be formed by the first two axes
defined in the channel. If the X (first) and Z (second) axes have been defined, the work plane
will be the ZX (Z as abscissa and X as ordinate).
The probing movements can only be executed in the work plane. The CNC ignores the
programmed variables that are related to the axis perpendicular to the work plane.
Configuration of "plane" type axes. Plane selection.
The work plane is always G18; machine parameter IPLANE is not applied and it is not
possible to change planes via part-program. The following functions have these effects:
G17It does not change planes and shows a warning about it.
G18It has no effect.
G19It does not change planes and shows a warning about it.
G20It is permitted if it does not change the main plane; i.e. it can only be used to
change the longitudinal axis.
CNC 8065
(REF: 1309)
·24·
The ·G· functions associated with the work planes are not displayed because it is always the
same plane.
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