C850
C850
CE DECLARATION OF CONFORMITY FOR MACHINES
(DIRECTIVE 2006/42/EC)
Manufacturer: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: Operator mod. C850
is built to be integrated into a machine or to be assembled with other machinery to create a machine under the
provisions of Directive 2006/42/CE;
conforms to the essential safety requirements of the following EEC directives:
2006/95/EC Low Voltage Directive
2004/108/EC Electromagnetic Compatibility Directive
ENGLISH
Translation of the original instructions
and also declares that it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identifi ed and declared as conforming to the
conditions of Directive 2006/42/EEC and subsequent amendments.
Bologna,
The Managing Director
A. Marcellan
Manufacturer: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA
01-01-2012
CE DECLARATION OF CONFORMITY FOR
CONTROL BOARD
- ITALY
Declares that: The E850 control board
• conforms to the essential safety requirements of the following EEC directives:
2006/95/EC Low Voltage Directive
2004/108/EC Electromagnetic Compatibility Directive
Additional information:
This product underwent a test in a typical uniform confi guration
(all products manufactured by FAAC S.p.A.).
Bologna, 01-01-2012
The Managing Director
A. Marcellan
C850 2 532015 - Rev.B
WARNINGS FOR THE INSTALLER
GENERAL SAFETY REGULATIONS
1) ATTENTION! To ensure the safety of people, it is important that
you read all the following instructions. Incorrect installation or
incorrect use of the product could cause serious harm to people.
2) Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within
reach of children as such materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in
this documentation. Any other use, not expressly indicated here,
could compromise the good condition/operation of the product and/
or be a source of danger.
6) FAAC declines all liability caused by improper use or use other than
that for which the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence
of infl ammable gas or fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards
EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the
Standards mentioned above must be observed, in addition to national
legal regulations.
9) FAAC is not responsible for failure to observe Good Technique in
the construction of the closing elements to be motorised, or for any
deformation that may occur during use.
10) The installation must conform to current Directives and Standards
EN 12453 and EN 12445.
For non-EU countries, to obtain an adequate level of safety, the
Standards mentioned above must be observed, in addition to national
legal regulations.
11) Before attempting any job on the system, cut out electrical power.
12) The mains power supply of the automated system must be fi tted
with an all-pole switch with contact opening distance of 3 mm or
greater. Use of a 6A thermal breaker with all-pole circuit break is
recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fi tted
upstream of the system.
14) Make sure that the earthing system is perfectly constructed and
connect metal parts of the closure to it.
15) The automated system is supplied with an intrinsic anti-crushing
safety device consisting of a torque control. Nevertheless, its tripping
threshold must be checked as specifi ed in the Standards indicated
at point 10.
16) The safety devices (EN 12978 standard) protect any danger areas
against mechanical movement Risks, such as crushing, dragging,
and shearing.
17) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended
for every system, as well as a warning sign adequately secured to the
frame structure, in addition to the devices mentioned at point “16”.
18) FAAC declines all liability as concerns safety and effi cient operation
of the automated system, if system components not produced by
FAAC are used.
19) For maintenance, strictly use original parts by FAAC.
20) Do not in any way modify the components of the automated system.
21) The installer shall supply all information concerning manual operation
of the system in case of an emergency and shall hand over to the
user the warnings handbook supplied with the product.
22) Do not allow children or adults to stay near the product while it is
operating.
23) Keep remote controls or other pulse generators away from children,
to prevent the automated system from being activated involuntarily.
24) Transit is permitted only when the automated system is idle.
25) The user must not attempt any kind of repair or direct action whatever
and contact qualifi ed personnel only.
26) Check at least every 6 months the effi ciency of the system, particularly
the effi ciency of the safety devices (including, where foreseen, the
operator thrust force) and of the release devices.
27) Anything not expressly specifi ed in these instructions is not
permitted.
ENGLISH
Translation of the original instructions
C850 3 532015 - Rev.B
1 GENERAL ............................................................................................................................................................. 5
2 DESCRIPTION AND TECHNICAL SPECIFICATIONS ........................................................................................ 5
3 DIMENSIONS ....................................................................................................................................................... 6
4 ELECTRICAL PREPARATIONS (standard system with right-hand opening) ................................................ 6
5 INSTALLING THE AUTOMATED SYSTEM ........................................................................................................6
5.1 PRELIMINARY CHECKS........................................................................................................................................6
5.2 WALLING IN THE FOUNDATION PLATE ............................................................................................................7
5.3 MECHANICAL INSTALLATION ............................................................................................................................8
5.4 INSTALLING THE RACK .......................................................................................................................................9
5.4.1 WELD-ON STEEL RACK (Fig. 13) ..............................................................................................................................9
5.4.2 SCREW-ON STEEL RACK (Fig. 14) ...........................................................................................................................9
6 OPERATION ...................................................................................................................................................... 10
6.1 CONNECTING THE CONTROL BOARD .............................................................................................................10
6.1.1 CONNECTIONS MADE BY THE INSTALLER ...........................................................................................................10
ENGLISH
6.1.2 ELECTRONIC CONTROL UNIT ...............................................................................................................................10
6.2 FINAL ADJUSTMENT OF THE LIMIT SWITCHES ............................................................................................11
7 TESTING THE AUTOMATED SYSTEM ............................................................................................................ 13
8 RELEASING/LOCKING THE OPERATOR ....................................................................................................... 13
9 MAINTENANCE ................................................................................................................................................ 13
10 REPAIRS .........................................................................................................................................................13
11 E850 ELECTRONIC CONTROL UNIT ............................................................................................................. 14
11.1 WARNINGS ........................................................................................................................................................14
11.2 E850 TECHNICAL SPECIFICATIONS ..............................................................................................................14
11.3 E850 LAYOUT AND COMPONENT DESCRIPTION ..........................................................................................14
11.3.1 E850 LAYOUT .........................................................................................................................................................14
11.3.2 E850 COMPONENT DESCRIPTION ........................................................................................................................14
11.4 ELECTRICAL CONNECTIONS ..........................................................................................................................15
11.4.1 TERMINAL BOARD J1 - ACCESSORIES (FIG. 28) ................................................................................................15
11.4.2 PHOTOCELL CONNECTION TO RELAYS AND SAFETY DEVICES WITH “N.C.” CONTACT .............................16
11.4.3 BUS PHOTOCELL CONNECTION ..........................................................................................................................16
Translation of the original instructions
11.4.4 TERMINAL BOARD J2, FLASHING LAMP (FIG.28) ...............................................................................................17
11.4.5 TERMINAL BOARD J9 - POWER SUPPLY (FIG. 34) .............................................................................................17
11.4.6
Connectors J3, J5 - rapid connection opening and closing limit switches ............................................................................................................17
11.4.7 FREQUENCY SELECTOR DS1 (FIG. 27) ...............................................................................................................17
11.4.8 CONNECTOR J4 - MINIDEC, DECODER AND RP CONNECTOR .........................................................................17
11.4.9 REVERSING GATE OPENING CONNECTIONS FROM RIGHT TO LEFT .............................................................17
11.5 PROGRAMMING ...............................................................................................................................................20
11.5.1 BASIC PROGRAMMING LEVEL .............................................................................................................................20
11.5.2 CHANGING THE PRE-SETTINGS ...........................................................................................................................21
11.5.3 NEW BUS E850 SIGNAL .........................................................................................................................................21
11.5.4 ADVANCED PROGRAMMING LEVEL ....................................................................................................................22
11.5.5 SETTING THE INTEGRATED LOOP DETECTOR ..................................................................................................23
11.8 EXPERT PROGRAMMING LEVEL ...................................................................................................................24
11.6 E850 BOARD START-UP ...................................................................................................................................24
11.6.1 VERIFYING THE BOARD LEDs ..............................................................................................................................24
11.6.2 VERIFYING THE BUS STATUS ...............................................................................................................................24
11.7 TESTING THE AUTOMATED SYSTEM ..............................................................................................................24
11.8.1. PERSONALISING THE OPERATING LOGIC .........................................................................................................25
1 11.9 OPERATING LOGICS TABLES .....................................................................................................................26
12 OMRON INVERTER CONTROL UNIT ............................................................................................................. 28
12.1 DESCRIPTION OF THE INVERTER CONTROL PANEL .................................................................................28
12.2 PROGRAMMING THE INVERTER ...................................................................................................................30
12.3 12.3 INVERTER DEFAULTS .............................................................................................................................31
12.4 INVERTER ERROR ............................................................................................................................................33
12.5 OPTIONAL ACCESSORIES ...............................................................................................................................34
12.5.1 EXTERNAL PROGRAMMING KEYBOARD .............................................................................................................34
INDEX
C850 4 532015 - Rev.B
C850
We thank you for choosing this product. We are certain that it will fully meet your needs as to the performance it has been designed for.
This product has been designed and built for vehicle access control. AVOID ANY DIFFERENT USE.
Carefully read this manual supplied with the product as it contains important instructions regarding safety,
installation, use and maintenance.
1 GENERAL
These instructions apply to the following models: C850
The C850 is an electromechanical operator designed for moving sliding gates.
The non-reversing system is guaranteed by an electric brake that prevents manual movement of the sliding leaf when the motor is
stopped, and therefore does not require an electric lock.
A handy manual release makes it possible to manoeuvre the gate in case of black-out or operator inefficiency.
2 DESCRIPTION AND TECHNICAL SPECIFICATIONS
ENGLISH
1. Cover housing
2. Motor
3. Gearmotor
4. Cover for electronic gearmotor
5. Gearmotor release knob
6. Inverter
7. Foundation plate (not supplied)
8. Cable routing hole
9. Pinion
10. Control board
11. Limit switch
12. Electric brake
Translation of the original instructions
Fig. 1
C850 TECHNICAL SPECIFICATIONS
Power supply (+6% / -10%) 230 V~ 50 Hz Limit switch type Mechanical
Max absorbed power (W) 1800 Motor control Inverter
Thrust on pinion (N) 1800 Usage temperature (°C) -20 +55
Max torque (Nm) 110 Gearmotor weight (kg) 49
Pinion type Z28 module 4 Protection class IP54
Recommended max gate length (m)
Max leaf weight (kg) 1800 Frequency of use INDUSTRIAL
Gate speed (m/min)
20 Gearmotor dimensions See Fig.02
min 20
max 42
R.O.T. CD continuous duty
C850 5 532015 - Rev.B
467 mm
3 DIMENSIONS
ENGLISH
Dimensions in mm
510 mm
256 mm
Fig. 2
295 mm
4 ELECTRICAL PREPARATIONS (standard system with right-hand opening)
1. Operator
2. Flashing lamp
3. BUS 2easy photocells
4. Traditional photocells
Translation of the original instructions
5. Key control
5 INSTALLING THE AUTOMATED SYSTEM
5.1 PRELIMINARY CHECKS
For the safety and correct operation of the automated system, ensure that the following conditions are met:
• The gate structure must be designed to be automated. In particular, the diameter of the wheels must conform to the weight of
the gate being automated, there must be a guide on top and mechanical limit switches sized to suit the weight and speed of the
movable leaf, to avoid derailment of the gate;
• Initially, leave at least 10 cm of clearance between the movable leaf stopping points (FCO and FCC) and the
mechanical stops of the gate. The final adjustment is made once the inverter programming procedure is completed.
Minimum distance 3 cm.
• The gate sliding rail must be linear and horizontal.
• Manual movement of the gate must be smooth along the entire stroke.
• The characteristics of the ground must guarantee sufficient solidity of the foundation plinth.
• No tubes or electrical cables should be present in the plinth digging area.
• If the gearmotor is exposed to vehicle transit, provide for adequate protection against accidental impact, when possible.
• Ensure that there is an efficient earth plate for connecting the gearmotor.
Fig. 3
Should the various elements not meet the above-mentioned conditions, adjust them so they do.
C850 6 532015 - Rev.B
50 mm
300
530
1500
120
270
Ø100
80,5
550
140
Abb
. 6
5.2 WALLING IN THE FOUNDATION PLATE
1. Assemble the foundation plate as shown in Fig. 4.
2. The foundation plate must be positioned as shown in Fig. 5 (righthand closing) or Fig. 6 (left-hand closing) to guarantee the
correct meshing between the pinion and the rack.
Dimensions in mm
Fig. 4
Dimensions
in mm
Positioning the rack plate
ZINC-PLATED STEEL
right-hand closing
Dimensions
in mm
Positioning the rack plate
ZINC-PLATED STEEL
left-hand closing
Abb. 6
Fig. 6Fig. 5
3. Set the foundation plinth as shown in Fig. 7 and wall in the foundation plate using one or more sheaths for running the electrical cables
through the hole in the foundation plate.
Use a level to ensure that the plate is perfectly horizontal.
4. Wait for the cement to set.
5. Prepare the electrical cables for connecting the accessories and the electrical power, as shown in Fig. 3.
ENGLISH
Translation of the original instructions
To facilitate connection to the control unit, pull out a stretch of cable measuring at least 1.5 m from the hole on
the plate.
Dimensions in mm
C850 7 532015 - Rev.B
Fig. 7
25
19
47
160
10
5.3 MECHANICAL INSTALLATION
1. Lift the cover to remove it (Fig. 8 ref. ).
4. Use a level to ensure that the gearmotor is perfectly horizontal.
5. Move the gearmotor horizontally to adjust the distance from the
rack (Fig. 11), referring to the measurements
in Fig. 12.
These operations are necessary to correctly
ENGLISH
2. Position the operator on the foundation plate and secure it without
tightening the nuts, Grover screws and washers supplied with
the foundation plate (not provided) (Fig. 9 ref. ). When
doing this, run the cables through the provided opening (Fig.
9 ref. ).
3. Use the adjustment screws to set the height of the gearmotor (Fig.
10 ref. ), referring to the measurements in Fig. 12.
Translation of the original instructions
Fig. 8
secure the rack and to make possible future
adjustments.
6. Once the adjustment is completed, tighten the nuts temporarily
(Fig. 9 ref. and Fig. 10 ref. ):
7. Prepare the gearmotor for manual operation, as described in
paragraph 8.
Fig. 10
Fig. 9
C850 8 532015 - Rev.B
Fig. 11
Fig. 12
5.4 INSTALLING THE RACK
5.4.1 WELD-ON STEEL RACK (Fig. 13)
Before installing the rack, release the gearmotor,
as described in paragraph 8.
5.4.2 SCREW-ON STEEL RACK (Fig. 14)
Before installing the rack, release the gearmotor,
as described in paragraph 8.
1. Install the three threaded pawls on the rack element,
positioning them on top of the slot. In this way the play on the
slot will make it possible to make future adjustments.
2. Manually set the leaf in closing position.
3. Evenly rest the first section of the rack on the pinion and weld the
threaded pawl to the gate, as shown in Fig. 15.
4. Manually move the gate, ensuring that the rack is NOT resting on
the pinion (leave 1.5 mm of clearance) and weld the second
and third pawls.
5. Draw up another rack element to the previous one using a piece
of rack to mesh the teeth of the two elements, as shown in
Fig. 16.
6. Manually move the gate and weld the three threaded pawls, continuing until the gate is completely covered.
1. Manually set the leaf in closing position.
2. Rest the first piece of rack level on the pinion and place the spacer
between the rack and the gate, positioning it on top of the
slot. In this way the play on the slot will make it possible to
make future adjustments.
3. Mark the drilling point on the gate. Drill 6.5 mm Ø hole and thread
using an 8 mm Ø male. Tighten the bolt.
4. Manually move the gate, ensuring that the rack is NOT resting
on the pinion (leave 1.5 mm of clearance) and repeat the
operations from point 3.
5. Draw up another rack element to the previous one using a piece
of rack to mesh the teeth of the two elements, as shown in
Fig. 16.
6. Manually move the gate and, as for the first element, proceed with
securing until the gate is completely covered.
ENGLISH
Fig. 13
Translation of the original instructions
Fig. 14
Fig. 15 Fig. 16
C850 9 532015 - Rev.B
ENGLISH
Important notes for installing the rack:
Check that during gate travel, all the rack
elements remain on the pinion.
Do not weld the rack elements together or to the
spacers.
Once rack installation is complete, to guarantee
correct meshing with the pinion, lower the
gearmotor approximately 1.5 - 2 mm using the
provided adjustment screws (Fig. 17 ref. ).
Tighten the fixing nuts (Fig. 9 ref. ) with 80
Nm of torque.
Tighten the fixing nuts (Fig. 10 ref. ) with 40
Nm of torque.
Do not use grease or other lubricating products
between the pinion and the rack (Fig. 17)
Manually check that the gate reaches the
mechanical stops smoothly and that there is
not friction during its travel.
6 OPERATION
6.1 CONNECTING THE CONTROL BOARD
Before carrying out any work on the board
(connections, programming, maintenance)
always cut off the electrical power.
• Follow points 10, 11, 12, 13 and 14 of the GENERAL
SAFETY REGULATIONS.
• Following the instructions shown in Fig. 3, place the
cables in the runners and make the electrical connections
with the chosen accessories.
• Always separate the power cables from the control and safety
cables (button, receiver, photocells, etc.).
• To avoid possible electrical disturbance, use separate
sheathing.
6.1.1 CONNECTIONS MADE BY THE INSTALLER
Connect the 230 VAC line (see fig. 18):
• L: Phase
• N: Neutral
• PE: Earth
Fig. 18
OFF
Translation of the original instructions
L
N
PE
6.1.2 ELECTRONIC CONTROL UNIT
Inside the operator, the electronic control unit is secured to a
bracket (Fig. 19 ref. ) and protected by a cover (Fig. 19 ref. ).
To correctly connect and program the control
unit, remove the cover and follow the instructions
in section 1 1 (E850 Electronic Control Unit).
Dimensions in mm
Fig. 17
C850 10 532015 - Rev.B
Fig. 19
6.2 FINAL ADJUSTMENT OF THE LIMIT SWITCHES
To correctly adjust the limit switches, the control unit must be installed and correctly connected with all the
control and safety accessories.
The stopping and deceleration of the gate, during opening and/or closing, occurs when the cams inside the device activate the microswitches corresponding to the assigned function.
FCO = opening limit switch (screw 3)
FCC = closing limit switch (screw 2)
ROP = start of opening deceleration (screw 4)
RCL = start of closing deceleration (screw 1)
1. Prepare the operator for MANUAL operation, as described in section 8.
2. Loosen the screws and remove the limit switch unit cover (Fig. 20 ref. ).
3. Set the sliding leaf in open position, at least 10 cm before the mechanical limit stop.
4. Loosen the central locking screw of the limit switch unit (Fig. 22 ref. ).
5. Turn the screw corresponding to the FCO opening limit switch (Fig. 21 ref. ) until the microswitch is engaged by the cam.
6. In chart 1, knowing the weight of the sliding leaf, choose the operating speed and calculate the corresponding MINIMUM STOP
SPACE S[mm].
Chart 1
ROP - RCL MINIMUM STOP SPACE
Example:
P = 1000 kg
V = 0.6 m/sec
S = 400 mm
7. Then, move the sliding leaf back in closing position according to the amount of identified STOP SPACE.
8. Turn the screw corresponding to ROP opening deceleration (Fig. 21 ref. ) until the microswitch is engaged by the cam.
9. Place the sliding leaf in closed position, at least 10 cm before the mechanical limit stop.
10. Turn the screw corresponding to the FCC closing limit switch (Fig. 21 ref. ) until the microswitch is engaged by the cam.
11. Move the sliding leaf back in opening position according to the amount of STOP SPACE identified in chart 1.
12. Turn the screw corresponding to RCL closing deceleration (Fig. 21 ref. ) until the microswitch is engaged by the cam.
13. In chart 2, knowing the weight and the operating speed of the sliding leaf, calculate the corresponding DECELERATION TIME t[s].
ENGLISH
Translation of the original instructions
Chart 2
DECELERATION TIME
Example:
P = 1000 Kg
V = 0.6 m/sec
t = 1.7 sec
C850 11 532015 - Rev.B
14. Set the F003 DECELERATION TIME and A021 OPERATING SPEED in the inverter (see section 12.2)
15. Do not modify the deceleration points (ROP/RCL) and/or stops (FCO/FCC) before having set the deceleration time and speed of the
inverter (see section 12.2)
16. Tighten the central locking screw of the limit switch unit (Fig. 22 ref. ).
17. Manually place the sliding leaf at half its travel and ensure that the limit switch position corresponds to Fig. 21
18. Refit the limit switch cover.
19. Manually close the sliding leaf.
20. Prepare the operator for NORMAL operation, as described in section 8.
21. Ensure that there is no danger and the safety devices are operating correctly.
22. Give an OPEN pulse and verify correct operation.
The maximum adjustable STOP SPACE is 5 m.
The operator is supplied with factory settings for automating gates with RIGHT-HAND opening. If the gate
requires LEFT-HAND opening, the association of the related opening and closing limit switches is reversed. For
these operations, follow the instructions contained in paragraph 11.4.9 Reversing Gate Opening Connections
from Right to Left.
ENGLISH
Fig. 20
Translation of the original instructions
ROP
RCL
FCC
FCO = opening limit switch (screw )
FCC = closing limit switch (screw
ROP = start of opening deceleration (screw
RCL = start of closing deceleration (screw
ROP
FCO
FCC
RCL
)
)
)
FCO
Fig. 21 Fig. 22
C850 12 532015 - Rev.B
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