FAAC 844R 3P User Manual

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844R
3Ph
844R
3Ph
9
EC DECLARATION OF CONFORMITY FOR MACHINES
(DIRECTIVE 98/37/EC)
Manufacturer: FAAC S.p.A. Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY Declares that: The operator mod. 844 R 3Ph
• is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 98/37/EC;
• conforms to the essential safety requirements of the following EEC directives: 73/23/EEC and subsequent amendment 93/68/EEC.
89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC and also declares that it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the conditions of Directive 98/37/EC.
Bologna, 01 January 2005
The Managing Director
A. Bassi
1) ATTENTION! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.
2) Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.
6) FAAC declines all liability caused by improper use or use other than that for which the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605. For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.
9) FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised, or for any deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445. For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.
11) Before attempting any job on the system, cut out electrical power .
12) The mains power supply of the automated system must be fitted with an all­pole switch with contact opening distance of 3mm or greater. Use of a 6A thermal breaker with all-pole circuit break is recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
14) Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.
15) The safety devices (EN 12978 standard) protect any danger areas against mechanical movement Risks, such as crushing, dragging, and shearing.
16) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended for every system, as well as a warning sign adequately secured to the frame structure, in addition to the devices mentioned at point “15”.
17 ) FAAC declines all liability as concerns safety and efficient operation of
the automated system, if system components not produced by FAAC are used.
18) For maintenance, strictly use original parts by FAAC.
19) Do not in any way modify the components of the automated system.
20) The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to the user the warnings handbook supplied with the product.
21) Do not allow children or adults to stay near the product while it is operating.
22 ) Keep remote controls or other pulse generators away from children, to
prevent the automated system from being activated involuntarily.
23) Transit through the leaves is allowed only when the gate is fully open.
24 ) The user must not attempt any kind of repair or direct action whatever
and contact qualified personnel only.
25) Maintenance: check at least every 6 months the efficiency of the system, particularly the efficiency of the safety devices (including, where foreseen, the operator thrust force) and of the release devices.
26 ) Anything not expressly specified in these instructions is not permitted.
W ARNINGS FOR THE INSTALLER
GENERAL SAFETY OBLIGATIONS
10
Fig. 1
Securing corner platesPinion gearLimit inductiv sensorOperator coverAnti-crushing clutch
adjustement screw
Bore for accessing oil filling capOperator earthing connectionLever-operated release deviceProtective side-panels
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Table 1 TECHNICAL SPECIFICATIONS OF GEARMOTOR
These instructions apply to the following model:
844R 3Ph
The FAAC mod. 844R 3Ph automation for sliding gates is an electromechanical operator powered by three-phase voltage, transmitting motion to the sliding leaf via a rack and pinion drive suitably coupled to the gate. The irreversible system ensures the gate is mechanically locked when the motor is not operating and, therefore, no lock need to be installed. The gearmotor is supplied with an adjustable mechanical clutch, providing the necessary anti-crushing protection. A convenient manual release makes it possible to move the gate in the event of a power-cut or fault. The 844 INTERFACE board is fitted on board the operator. This board is used for connecting the motor and the limit inductive sensor to the 844 T electronic control unit, which must be housed in a separate enclosure.
The 844R 3Ph automation is designed and manufactured to control access of vehicles. Avoid any other use whatever.
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS
1.1. MAXIMUM USE CURVE
The curve enables you to find maximum work time (T) according to use frequency (F). The 844R 3Ph gearmotor can operate continuously at 60% use frequency. To ensure efficient operation, you have to work in the work range under the curve. Important: The curve is obtained at a temperature of 24°C. Exposure to the sun’s rays can reduce use frequency down to 20%.
Calculation of use frequency
This is the percentage of effective work time (opening + closing) compared to total cycle time (opening + closing + pause time).
Calculation formula:
Ta + Tc
%F = X 100
Ta + Tc + Tp + Ti where: Ta = opening time Tc = closing time T p = pause time Ti = interval time between one complete cycle and the next
Use frequency graph
11
Fig. 3
Operator 844PhotocellsKey operated push-button T10Flashing lampRadio receiverControl unit 844 T
Fig. 2
Dimensions are in mm.
Fig. 6
2. DIMENSIONS
3. ELECTRICAL EQUIPMENT
Fig. 4
Fig. 5
Fig. 7
4. INSTALLATION OF AUTOMATION
4.1. PRELIMINARY CHECKS
To ensure safety and an efficient automation, make sure the following requirements are met:
• The gate structure must be suitable for automation. In particular, wheel diameter must be in proportion to the weight of the gate to be automated, an upper guide must be supplied, and travel limit mechanical stops must be fitted to prevent the gate from derailing.
• The characteristics of the soil must ensure sufficient stability of the foundation plinth.
• There must be no pipes or electrical cables in the plinth excavation area.
• If the gearmotor is exposed to passing vehicles, if possible, fit adequate guards to protect against accidental impact.
• Check if an efficient earth plate is present for connection to the gearmotor.
4.2. FOUNDATION PLATE MASONRY
1) Assemble the foundation plate as shown in Fig.4.
2) The foundation plate must be positioned as in Fig. 5 (right-
hand closure) or Fig. 6 (left-hand closure) to ensure the rack and pinion mesh correctly.
3) Prepare a foundation plinth as in Fig.7 and enclose the foundation plate in a wall providing one or more sheaths for routing electric cables. Using a spirit level, check if the plate is perfectly level. Allow the cement to set.
4) Lay the electrical cables for connection to the accessories and power supply as in Fig.3.
To facilitate making connections, allow the cables to protrude by about 40 cm from the hole (Fig.5-6 ref. ) of the foundation plate.
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