FAAC 790919 User Manual

T HE 455 D CONTROL PANEL: S UPPLEMENTAL INSTALLATION

NSTRUCTIONS

CONTENTS

General Description 2

Installing the 455 D Control Panel 2

Connect the Main Power Supply 2

Connect the Operator(s) to the Control Panel 3

Check the Motor’s Direction of Rotation 3

November, 2003

455 D Control

Panel Installation

Instructions

Connect Other Devices 4

Set Other Operating Controls 6

Programming 8

Learning of Operating Times 10

Learning of Normal Times 10

Learning Times with Gatecoder 10

Automated System Test 11

Logic Tables of 455 D Control Panel 12

Safety in Gate Design 14

Maintenance 14

Limited Warranty 16

FAAC International, Inc. 303 Lexington Avenue Cheyenne, WY 82007 www.faacusa.com

Note: These instructions supplement the installation manual for your operator. Be sure to review all safety information in the installation manual for your operator.

Page 2

November, 2003

455 D Control Panel Installation Instructions

THE 455 D CONTROL PANEL

GENERAL DESCRIPTION

The FAAC 455 D control panel is used to operate the following models.

Swing gate operators:

400 412 402 750 422 760

Barrier gate operators: 610/615

The 455 D programming controls the following:

Operating logic: A, S, E, EP, B, and C logics available.

Reversing device behavior: Choose whether a triggered reversing device during closing immediately reverses gate movement or stops the gate and reverses gate movement when no longer triggered.

Torque or Pressure: Force adjustment for the 412 operator. Adjustable from 0 to 50.

Caution: For all hydraulic operators, the torque must be programmed to the maximum (50) setting.

Pause time between opening and closing:

adjustable from 0 to 240 seconds.

Opening/Closing time: adjustable from 0 to 120 seconds.

Leaf delay on closing: adjustable from 0 to 4.1 minutes.

The 455 D control panel should be installed in an enclosure that is conveniently located as close as possible to the gate operator. All electrical connections from the control panel to the operator must be made in a weatherproof junction box.

The 455 D control panel requires a single-phase power supply voltage (115 VAC [±10%] or 230 VAC [+6 or 10%], 50–60 Hz). The power supply should be protected by a 15 amp dedicated circuit breaker (not provided).

The installer is responsible for grounding the operator system, for providing the main power

breaker switch, and for making sure that the entire gate system meets all applicable electrical codes. The installer should refer to the installation manual for a given operator for more information.

OTE: An installation is U.L. compliant only

when you install the FAAC operators according to the UL325 standards.

NSTALLING THE 455 D CONTROL

ANEL

Locate the control panel in the most convenient position possible, considering the movement of the gate.

Installing the control panel consists of the following general steps:

• Connecting the main power to the control panel

• Connecting the activating device

• Connecting the operator to the control panel

• Checking the direction of the motor's rotation

• Connecting other devices to the control panel

• Set operating modes

CONNECT THE MAIN POWER SUPPLY

WARNING! Turn the main power off before you

make any electrical connections or before programming.

Wire the main power supply to control panel terminals in block J3 (see Figures 1 and 2). The installer is responsible for insuring that a separate, grounded circuit protected by a circuit breaker is between the control panel and the main power supply. All wiring should conform to applicable electrical codes, and all wiring and fittings should be weatherproof and/or suitable for burial.

Connect the ground to the grounding terminal in block J3 and connect the power wires to the terminals labeled N (neutral) and L (line).

OTE: For a 230V system, a neutral is not

needed. Connect one 115V line to the L (Line) and a second 115V line to the N (Neutral).

November, 2003 455 D Control Panel Installation Instructions

Page 3

CONNECT THE OPERATOR(S) TO THE

ONTROL PANEL

WARNING!

make any electrical connections or before programming.

CAUTION: The operators are grounded only by

the grounded circuit the installer provides.

USING A JUNCTION BOX

If an operator is more than 2 ft away from the control panel, you must use a junction box for connection. Use a U. L. Listed cord grip where the operator cord enters the junction box.

Note: If you have a one-leaf gate design, the operator must be connected to Motor 1 (terminals 1,2, & 3)

To wire up motor 1, connect the white wire to terminal 1(on the J4 terminal strip), the black wire to 2, and the red wire to 3. Wire each leg of the capacitor (supplied) to terminals 2 & 3.

Note: If you want to delay the closing of one gate leaf in a two-leaf gate design, be sure to connect its operator to Motor 1.

Turn the main power off before you

In order to wire motor 2 in a bi-parting system, connect the white wire to terminal 4 (on the J4 terminal strip), the black wire to 5, the red wire to 6. Wire each leg of the capacitor (supplied) to terminals 5 & 6.

CHECK THE MOTOR’S DIRECTION OF

OTATION

After you have connected the main power supply, and the operator(s) to the control panel, you need to check the direction of rotation for each operator motor in your gate design.

Note: To check a motor’s direction of rotation, you must have three closed circuits on terminal block J1. Install one circuit between terminals 11 and 16, another circuit between terminals 12 and 19, and another circuit between terminals 13 and

19.

1-455D115 = 115V

1-455D = 230V

N L

MAIN

Figure 1. The 455 D Control Panel

1 2 3 4 5 6 7 8

MOTOR 1

MOTOR 2

LAMPCOMOP CL

CLCOMOP

J4J5J1

9 10 11 12 13 14 15 16 17 18 19

NC -B -

A + TX

STOP

V1- 4

61C455D

terminal block for main

power supply

J4 terminal block for

connecting the operator(s)

F-+

J1 terminal block for low-

RADIO

voltage accessories

J2 quick connector port

F Function Push Button

— Programming Push

Button

+ Programming Push

Button

FUSES

Main Power

FCC2

ccessories

22 23 24 25

20 21

+OP -CL

+24 VFSW

FSW

W. L.

LOCK

FCA 1

FCA 2

FCC1

220 VAC

5 A 10 A

800 mA

115 VAC

800 mA

Page

November, 2003

455 D Control Panel Installation Instructions

115 VA C +/- 10%

230 VA C +6/ -10%

50-60 Hz

Figure 2.

The terminal strip wiring of the 455

D with photo-beams

NOTE: In order to comply with UL 325, two sets of FAAC photobeams must be installed. One set should be 6 in. outside the closed gate(s) and act

as a closing reversing device. Another set should be 6 in. beyond the swing of the gate(s) and act as an opening reversing device. The installer is responsible for determining the appropriate mounting height.

12345678

OPCOM CL

MOTOR 1

BLUE

MOTOR 2

BLUE

OPCOM CL

LAMP

9 10111213141516171819

STOPOPEN OPEN

(1 of 2)

OPCL -

FSW

-- +

24V

Other safe ties

FSWOP

2 3

4 5

FSWC L

1 2

FSW

20 21

W.LIGHT

24 vdc

3 W

1 2

1 2 3

4 5

LOCK

22 23 24 25

F OR W HEN THE FAAC

GATECODERS AR E USED

ELEC TRIC LO CK

You cannot check the motor’s direction of rotation without these circuits (jumpers) or the accessories. When properly prepared for testing, the LEDS FSWOP, STOP, and FSWCL should be illuminated (see figure 3.5 on page 5).

WARNING! Running the operator—even for testing purposes—without a connected reversing device is potentially dangerous. Do not place yourself within the path of the moving gate during your test.

Disengage the operator(s) with the Manual Release key (see operator installation manual), and open the gate by hand about halfway. Next, engage the operator(s) with the Manual Release key so that you can check the rotation of the motor(s).

To activate the operator(s) momentarily short across terminals 9 and 14.

Turn on the main power and send an activating signal to the operator. The gate leaf (or leaves) should open. If a gate leaf closes, then you need to turn off the main power and reverse the connection of the red and black wires on terminal block J4 for the operator controlling that leaf. Then you need to recheck the rotation direction again.

After having completed your test of the motor’s direction of rotation, replace any test circuits you installed (between terminals 11 and 16, between 12 and 19, and between 13 and 19) with the proper reversing and stop devices. The instructions for installing such accessories follow.

CONNECT OTHER DEVICES

WARNING! Turn the main power off before you

make any electrical connections.

OWER SUPPLY FOR ACCESSORIES: You can access a 24 VDC

output for supplying power to accessories through terminals 17 or 18, (+) and 14 or 15 or 16, (-) on terminal block J1. In most cases, this source can be used to power 24 VDC accessories.

OTE: The 455 D control panel allows a maximum

accessory load of 800 mA.

EVERSING DEVICES: Reversing devices include photocells,

inductive loops, and so forth. All of the reversing devices should have contacts of the normally closed (N.C.) type. Where you connect a device depends on whether you want the device to operate during opening or during closing.

OTE: UL does not recognize the FAAC system

with loop detectors or safety edges. FAAC photobeams must be used to comply with UL 325.

To wire photobeams, refer to page 4 (see FSWOP for opening photobeams, and FSWCL for closing photobeams). Photobeams must be connected as shown. See also page 7 for the wiring of inductive loops. If using more than one reversing device, they must be wired in series.

CTIVATING DEVICES AND RADIO RECEIVER: The activating

devices and radio receiver for your gate must have

November, 2003 455 D Control Panel Installation Instructions

Page 5

To the U. L. Listed

(a)

U.L. Listed cord grip

Figure 3.

Wiring detail (a)

inside the junction

box and (b) from the

junction box or

gate operator

Junction box

White Red

Black

Yellow/ Green

Legend

operator to the high-

voltage terminal strip

on the 455 D control

panel

normally open (N.O.) contacts. Connect such devices to terminals 9 and 14.

OTE: The FAAC radio receiver plugs into the 5

prongs labeled J2 (Quick connect port).

Page 7 shows how to connect a three or four wire receiver.

ECODER CARD: If you are installing the Digicard

magnetic card reader, or the Digikey keyboard, use the quick-fit connector J2 for the DS decoder card (see Figure 1).

OTE: If your using both a receiver and decoder,

hard wire the decoder and plug in the receiver.

PEN/HOLD OPEN DEVICE: To open and hold open the

gate, simply maintain a contact across terminals 9 and

14. (“A” Mode only)

TOP BUTTON: The stop button you install must have

normally closed (N.C.) contacts. Multiple stop buttons must be wired in series. Connect your stop device between terminals 11 and 16.

OTE: The 455 will not operate the motors without

a closed circuit between 11 & 16.

The LED Indicators: The nine light emitting diodes (LEDs) on the control panel can be used to check for the proper function of the devices attached to the panel. The LED lights are on whenever the contacts are closed across each of the respective terminals.

OP_A and OP_B (Partial Opening) should illuminate only when an activating signal is sent for 2 and 1 gate leaves, respectively. STOP should be illuminated except when the stop button is pressed. FSWOP and FSWCL should be illuminated except when the reversing devices, for

To the U.L. Listed

control panel

Conduit to U.L. Listed control panel enclosure according to N.E.C.

(b)

Cord grip or conduit from U.L. Listed gate operator(s)

LED On Off

OP_A Command Given No Command

OP_B Command Given No Command

Stop No Command Command Given

FSW Open

FSW Close

FCA1 FCC1

FCA 2 FCC 2

FSWOP

OP_A STO P

U.L. Listed Control Panel Enclosure

455 MPS Control Panel

High-voltage

terminal strip

J3 J4

COM OP CL COM OP CL

Op.1 Op.2

Opening reversing

devices clear

Closing reversing

devices clear

Flashes when gate coder is in use.

Operator 1

Flashes when gate coder is in use.

Operator 2

FCA1

FCC1

FSWOP

OP_A

Reversing device

triggered

Reversing device

triggered

STOP

FCC2

OP_B

FSWCL

FCA2

This display shows the meaning of each LED.

OP_B

FSWCL

This display shows the normal

status of the control panel.

Figure 3.5 The 455 D display.

Ground

FCA1

FCC1 FCC2

FCA2

+ 11 hidden pages