770 N
770 N
INDEX
1. IMPORTANT WARNINGS FOR THE INSTALLER ........................................................................................................................................3
2. DESCRIPTION OF THE COMPONENTS ......................................................................................................................................................3
3. TECHNICAL SPECIFICATIONS ....................................................................................................................................................................3
4. INSTALLATION ..............................................................................................................................................................................................3
4.1 ELECTRICAL PREPARATIONS (STANDARD SYSTEM) ...................................................................................................................3
4.2 PRELIMINARY CHECKS ......................................................................................................................................................................3
4.3 INSTALLING THE SUPPORTING BOX ...............................................................................................................................................3
4.4 INSTALLING THE LEAF .......................................................................................................................................................................4
4.5 INSTALLING THE GEARMOTOR ........................................................................................................................................................4
4.6 ELECTRICAL CONNECTIONS ............................................................................................................................................................4
5. START-UP ......................................................................................................................................................................................................4
6. MANUAL OPERATION ..................................................................................................................................................................................4
7. RESTORING NORMAL OPERATION ...........................................................................................................................................................4
8. AVAILABLE ACCESSORIES .........................................................................................................................................................................4
9. MAINTENANCE .............................................................................................................................................................................................4
10. REPAIRS ......................................................................................................................................................................................................4
ENGLISH
11. SPECIAL APPLICATIONS ...........................................................................................................................................................................4
Translation of the original instructions
Manufacturer: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: The operator mod. 770 N
CE DECLARATION OF CONFORMITY
is built to be integrated into a machine or to be assembled with other
machinery to create a machine under the provisions of Directive 2006/42/EC
conforms to the essential safety requirements of the following EEC directives:
2006/95/EC Low Voltage Directive
2004/108/EC Electromagnetic Compatibility Directive
and also declares that it is prohibited to put into service the machinery
until the machine in which it will be integrated or of which it will become a
component has been identified and declared as conforming to the
conditions of Directive Directive 2006/42/EEC and subsequent modifications.
Bologna, january the 1
st
2013
The Managing Director
A. Marcellan
Notes on reading the instruction
Read this installation manual to the full before you begin installing the product.
The symbol
770 N 2 732615 - Rev.A
indicates notes that are important for the safety of persons and for the good condition of the automated system.
The symbol
draws your attention to the notes on the characteristics and operation of the product.
Thank you for choosing our product. FAAC S.p.A. i s sure you will get the
performances you expect to satisfy your requirements. All our products
are the result of a many years’ experience in the field of the automated
systems.
In the middle of the manual you will find a detachable booklet
containing all the images for the installation.
1. IMPORTANT WARNINGS FOR THE INSTALLER
• Carefully read the whole manual before beginning to install the operator.
• Store the manual for future reference.
• The correct operation and the declared technical specifications are
only valid if the instructions given in this manual are strictly observed
and only FAAC S.p.A. accessories as well as safety device are used.
• Due to the lack of a mechanical clutch, it is necessary to use a control
unit with an adjustable electronic clutch.
• The automated system was designed and built to control vehicle
access. Avoid any other use.
• The operator cannot be used to move safety exits or gates installed
on emergency routes (escape routes).
• Do not transit when the gate is moving.
• If the leaf you wish to motorise features a built-in door for pedestrian
passage, the door must be equipped with a safety switch in order to
disable operation of the gate when the door is open.
• Anything not expressly specified in this manual is not permitted.
2. DESCRIPTION OF THE COMPONENTS
With reference to the fig.1
Pos. Description
Supporting box
Operator
Gate support frame
110° manoeuvre lever system
140° manoeuvre lever system (optional)
Release device
Cover
Draining hole
Cable routing holes
Lubrication hole
4. INSTALLATION
Max usage curve
The curve (fig.4) makes it possible to identify the maximum operation
time (T) depending on the frequency of use (F) for 230V~ motors.
To guarantee good operation it is necessary to remain within the work
range below the curve.
The curve is obtained at a temperature of 20°C. Exposure to direct
sunlight can determine a drop in usage frequency up to 20%.
HOW TO CALCULATE THE USAGE FREQUENCY
Ta + Tc
%F=
x100
Ta + Tc + Tp + Ti
Ta = opening time
Tc = closing time
Tp = pause time
Ti = interval between one complete cycle and the next
4.1 ELECTRICAL PREPARATIONS (STANDARD SYSTEM)
With reference to the fig.5:
Pos. Description Cable Nr. and Diam.
Gearmotor
Control unit (system power supply) 3x1.5mm
TX Photocells 2x0.5mm
RX Photocells
Key switch 2x0.5mm
Flashing lamp 2x1.5mm
230 V~ 4x1.5mm
"
24 V
2x0.5mm2 (BUS)
2 x see table
4x0.5mm
2
2
2
2
2
2
For cable installation, use adequate rigid and/or flexible tubes.
Separate the 230 V~ power cables from the low-voltage ones.
24V MOTOR CABLE DIAMETER
Operator - Board distance
Up to 15 m From 15 m to 25 m From 25 m to 35m
Conductor
diameter
2.5 mm
2
4 mm
2
6 mm
2
ENGLISH
Translation of the original instructions
3. TECHNICAL SPECIFICATIONS
Model 770 N 230V 24V
System power supply 230V~ 50Hz
Motor power supply
230V~
50Hz
Thermoprotection (°C) 140 /
Capacitor (μF) 12.5 /
Absorbed power (W) 380 70
Max. torque (Nm) 330 330
Nominal torque (Nm) 220 200
Opening angle (°)
(140 and 180 with kit)
110
Angular speed (°/sec.) 66
Max leaf length (m)
3.5 (110°) - 3 (180°) - 2.5
(140°)
Max leaf weight See fig.2
Usage frequency and type S3 30% 100%
Protection class IP 67
Noise level dB(A) <70
Operating temperature (°C)
Weight (Kg)
Operator (kg)
Supporting box (kg) 15.3
-20 +55
12,5
Operator dimensions (mm) 362 x 153 H 127
Supporting box dimensions (mm) See fig.3
Values obtained from laboratory testing.
24V
"
4.2 PRELIMINARY CHECKS
1. The mechanical elements used for construction must comply with
EN 12604 and EN 12605 Standards
2. The
leaf structure must be suitable for automation.
.
3. Minimum distance between the lower edge of the leaf and the floor, as
shown in fig.6.
4. Presence of mechanical leaf limit stops.
5. Check
for the presence of only the upper hinge.
The condition of the structure directly affects the reliability
and safety of the automated system.
Before installing the automated system, carry out any necessary
smith work on the gate.
4.3 INSTALLING THE SUPPORTING BOX
1. Choose the orientation of the box according to the dimensions shown
fig.7 and 8.
in
2. Dig a hole to position the supporting box
(fig.9).
Modify the dimensions of the hole based on the type of ground (the
dimensions in fig.9 refer to the minimum dimensions of the hole).
3. Position the box as shown in fig.10.
4. Place a rigid tube or a flexible sheath for passage of the power supply
cables, fig.11 ref..
5. Place a tube for draining rain water, fig.11 ref..
6. Ensure that the box is walled-in flat.
4.4 INSTALLING THE LEAF
1. Create a leaf containment frame as shown in fig.12.
2. Determine the position of the leaf based on the rotation axis.
770 N 3 732615 - Rev.A
3. Close the containment frame as shown in fig.13 and 14.
4. Weld the leaf containment frame to the leaf support frame, fig.15.
5. Assemble all parts as shown in fig.16.
6. Carefully grease the rotation pin and the ball.
Do not grease the release device.
7. Position the leaf and secure the upper hinge.
8. Manually move the leaf to ensure correct positioning.
9. Secure the leaf to the containment frame using a through screw, fig.17.
Do not weld the leaf to the containment frame.
4.5 INSTALLING THE GEARMOTOR
1. Place the gearmotor in the box as shown in fig.18, using the provided
ref. for handling.
handle
To correctly position the gearmotor , refer to figure 19. In any case,
the gearmotor transmission shaft must be on the side opposite gate
opening.
2. Secure the gearmotor using the provided nuts and washers.
3. Install the transmission levers as shown in fig.20.
Grease the lever pins.
The gears of the 180° plate (optional) do not require greasing.
4. Fit any optional accessories, see the paragraph titled "Accessories”.
ENGLISH
4.6 ELECTRICAL CONNECTIONS
1. Insert the motor power cable in the previously laid tube.
2. Make all the connections with the electrical cabinet, following the in-
structions provided with the cabinet itself.
If the motor cable needs to be extended, provide for shunt boxes
with a protection class IP 67 or greater, inside the supporting box.
Use a cable suitable for outdoor laying, having the proper diameter,
as described in the paragraph "Electrical preparations”.
3. Insert the plug, fig.21 ref..
4. Close the cover of the supporting box, fig.21 ref..
5. Screw in the cover using the provided screws.
5. START-UP
1. Programme the control equipment according to need.
2. Ensure that the automated system is operating correctly.
3. Check that the safety devices operate correctly.
4. Fill in the maintenance report, contained in the middle of this manual,
and give it to the end user.
Translation of the original instructions
5. Properly train the end user as to the correct operation of the automated
system.
6. Give the end user the "User's Guide" that is contained in the middle of
the manual.
kit.
Kit 180°
This kit lets you obtain a leaf rotation of up to 180° (fig.25).
If this kit is used, you cannot use the mechanical limit stops inside
the box.
To install the kit, refer to the related instructions.
Kit 140°
This kit lets you obtain a leaf rotation of up to 140° (fig.26)
Con l’utilizzo degli arresti meccanici all’interno della cassetta di
fondazione la rotazione dell’anta è limitata a ~120°.
To install the kit, refer to the related instructions.
Encoder
The encoder is used to detect possible obstacles that prevent normal operation of the automated system (fig.27 example of installation combined
with kit 180°).
To install the encoder, refer to the related instructions.
Magnetic limit switch
Using this kit - fig.28 - you can determine the leaf stopping point or the
start of the decelerated segment, depending on the characteristics of
the control board used.
Use of the magnetic limit switch requires the use of a control unit
that supports limit switches.
The magnetic limit switch cannot be installed with the 180° kit
and encoder.
To install the kit, refer to the related instructions.
9. MAINTENANCE
Inspect the system every six months, as provided for in current safety
regulations.
The "User's Guide" contains a servicing report form.
10. REPAIRS
Do not make any attempts at repairs and contact only qualified
FAAC S.p.A. personnel and service centres.
11. SPECIAL APPLICATIONS
No special applications have been provided for, any use not described
in this manual is strictly forbidden.
6. MANUAL OPERATION
1. Use the differential switch located upstream from the system to cut
off power
2. Open the lock covering the plug, fig.22 ref..
3. Insert the key and turn it until it stops, fig.22 ref..
4. Open the release lever, fig.22 ref..
5. Manually move the leaf, fig.22 ref..
6. Place the release lever back in position.
.
7. RESTORING NORMAL OPERATION
1. Use the differential switch located upstream from the system to cut
off power
2. Manually move the leaf until the release device engages, fig.23 ref..
3. Place the release lever in rest position, fig.23 ref..
4. Turn the key until it stops, fig.23 ref..
5. Close the protective plug, fig.23 ref..
6. Ensure that the leaf cannot be moved manually.
7. Power on the system and perform a few cycles to ensure that the auto-
mated system is operating correctly.
.
8. AVAILABLE ACCESSORIES
Mechanical limit stops
The mechanical limit stops have been designed to replace the mechanical
beats of the leaf (fig.24).
To install the stops, refer to the related instructions.
The mechanical limit stops cannot be used with the 180° opening
770 N 4 732615 - Rev.A
1
8
9
2
3
6
5
4
10
10
7
0.5
100
1 1.25 1.5 1.8 2 2.25 2.5
3 3.25 3.5
200
300
400
500
600
Kg
mt
307.5mm
430mm
156mm
214mm
1102
3
4
5
6
7
8
9
10
11
12
20
30
40
50
60
70
80
90
100
%
h
1
1
5
6
4
3
3
4
2
68 mm
65 mm
~315 mm
~440 mm
==
770 N 5 732615 - Rev.A
65 mm
~440 mm
==
~315 mm
=
=
~440 mm
~156 mm
~315 mm
Ø35mm max.
Ø50mm max.
C
340mm
Min. 40mm
C+1mm
Min. 10mm
770 N 6 732615 - Rev.A
1
OPEN OPEN
1 2
3 4
2
1
1 2
3 4
!
!
!
!
21
22
770 N 7 732615 - Rev.A
23
24 25
26 27
28
770 N 8 732615 - Rev.A
770 N
770 N
User’s Guide
Thank you for choosing our product. FAAC S.p.A. is sure you will
1 2
3 4
1 2
3 4
get the performances you expect to satisfy your requirements. All
our products are the result of a many years’ experience in the fi eld
of the automated systems.
Store this manual for future reference.
GENERAL SAFETY REGULATIONS
1. Do not transit when the leaves is moving.
2. Do not stand within the range of the leaf movement.
3. Keep radio-controls, or any other pulse generators, well away
from children.
4. Do not allow children to play with the automated system.
The automated system must not be used by children, persons
5.
with limited physical and mental capacities or persons lacking
experience or the necessary training.
6. Do not willingly obstruct leaf movement.
Prevent any branches or shrubs from interfering with leaf move-
7.
ment.
8. Keep indicator-lights effi cient and easy to see.
9. Do not attempt to activate the gate by hand unless you have
ENGLISH
released it.
In the event of malfunctions, release the gate to allow access and
10.
wait for qualifi ed technical personnel to do the necessary work.
11.
Do not in any way modify the components of the automated system.
Request maintenance service every six months, as provided for
12.
in current safety regulations.
OPERATION DESCRIPTION
The 770 N automated system consists of an irreversible electro-
magnetic gearmotor housed in a corresponding supporting box.
The gearmotor is invisibly installed in the ground and therefore
does not affect the aesthetics of the gate.
When in rest position, the gate leafs are closed.
When a pulse is sent, the unit sets the motor in motion, which will
begin to open the leafs until opening is complete.
Once the opening phase is completed, if an automatic operation
logic has been selected, the unit will begin the pause time count.
Once the set pause time has expired, the unit commands the
gate to close.
Translation of the original instructions
If instead a semi-automatic operating logic has been selected,
once the opening phase is completed, a pulse must be sent to
close the leafs.
For details on operating the gate and all the installed accessories,
please speak with the installation technician.
MANUAL OPERATION
1.
Use the differential switch located upstream from the system to
cut off power.
2. Open the lock covering plug, ref.1.
3. Insert the key and turn it until it stops, ref.2.
4. Open the release lever, ref.3.
5. Manually move the leaf, ref.4.
6. Place the release lever back in position.
RESTORING NORMAL OPERATION MODE
1. Use the differential switch located upstream from the system to
cut off power.
Manually move the leaf until the release device engages, ref..
2. Place the release lever in rest position, ref..
3. Turn the key until it stops, ref..
4. Close the protective plug, ref..
5. Ensure that the leaf cannot be moved manually.
Power on the system and perform a few cycles to ensure that the
6.
automated system is operating correctly.
MAINTENANCE
Have the system inspected every six months, as provided for in
current safety regulations.
This booklet contains a form for reporting servicing. Ensure that it
is fi lled in all its parts.
REPAIRS
Do not make any attempts at repairs and contact only qualifi ed
FAAC S.p.A. personnel and service centres.
SPECIAL APPLICATIONS
No special applications are provided for.
770 N 2 732615 - Rev.A
Signatures
Date Description of job
Technician
Customer
_____________________________________________
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Technician
_____________________________________________
Customer
_____________________________________________
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_____________________________________________
Technician
_____________________________________________
Customer
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Technician
Customer
_____________________________________________
_____________________________________________
_____________________________________________
Technician
_____________________________________________
Customer
_____________________________________________
_____________________________________________
_____________________________________________
Technician
_____________________________________________
Customer
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
ENGLISH
MAINTENANCE REGISTER
System confi guration
Installation technician _____________________________________________________
Customer ___________________________________________________________________
Type of system _____________________________________________________________
Serial number ______________________________________________________________
Installation date_____/____/_________Activation______________________________
770 N 3 732615 - Rev.A
FAAC 770N
PART MODEL SERIAL NUMBER
Actuator
Safety device 1
Safety device 2
Pair of photocells 1
Control device 1
Pair of photocells 2
Control device 2
Remote control
Other device
Flashing lamp
Indication of residual risks and of foreseeable improper use
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
Translation of the original instructions
__________________________________________________________________________________________________________________
SEDE - HEADQUARTERS
FAAC S.p.A.
Via Calari, 10
40069 Zola Predosa (BO) - ITALY
Tel. +39 051 61724 - Fax +39 051 758518
www.faac.it - www.faacgroup.com
ASSISTENZA IN ITALIA
SEDE
tel. +39 051 6172501
www.faac.it/ita/assistenza
MILANO
tel +39 02 66011163
filiale.milano@faacgroup.com
PADOVA
tel +39 049 8700541
filiale.padova@faacgroup.com
ROMA
tel +39 06 41206137
filiale.roma@faacgroup.com
SUBSIDIARIES
AUSTRIA
FAAC GMBH
Salzburg, Austria
tel. +43 662 8533950
www.faac.at
FAAC TUBULAR MOTORS
tel. +49 30 56796645
faactm.info@faacgroup.com
www.faac.at
AUSTRALIA
FAAC AUSTRALIA PTY LTD
Homebush – Sydney, Australia
tel. +61 2 87565644
www.faac.com.au
CHINA
FAAC SHANGHAI
Shanghai, China
tel. +86 21 68182970
www.faacgroup.cn
UNITED KINGDOM
FAAC UK LTD.
Basingstoke - Hampshire, UK
tel. +44 1256 318100
www.faac.co.uk
FRANCE
FAAC FRANCE
Saint Priest - Lyon, France
tel. +33 4 72218700
www.faac.fr
FAAC FRANCE - AGENCE PARIS
Massy - Paris, France
tel. +33 1 69191620
www.faac.fr
FAAC FRANCE - DEPARTEMENT
VOLETS
Saint Denis de Pile - Bordeaux, France
tel. +33 5 57551890
fax +33 5 57742970
www.faac.fr
TORINO
tel +39 011 6813997
filiale.torino@faacgroup.com
GERMANY
FAAC GMBH
Freilassing, Germany
tel. +49 8654 49810
www.faac.de
FAAC TUBULAR MOTORS
tel. +49 30 5679 6645
faactm.info@faacgroup.com
www.faac.de
INDIA
FAAC INDIA PVT. LTD
Noida – Delhi, India
tel. +91 120 3934100/4199
www.faacindia.com
NORDIC REGIONS
FAAC NORDIC AB
Perstorp, Sweden
tel. +46 435 779500
www.faac.se
SPAIN
F.A.A.C. SA
San Sebastián de los Reyes.
Madrid, Spain
tel. +34 91 6613112
www.faac.es
U.S.A.
FAAC INTERNATIONAL INC
Jacksonville, FL - U.S.A.
tel. +1 904 4488952
www.faacusa.com
FAAC INTERNATIONAL INC
Fullerton, California - U.S.A.
tel. +1 714 446 9800
www.faacusa.com
FIRENZE
tel. +39 055 301194
filiale.firenze@faacgroup.com
BENELUX
FAAC BENELUX NV/SA
Brugge, Belgium
tel. +32 50 320202
www.faacbenelux.com
FAAC TUBULAR MOTORS
Schaapweg 30
NL-6063 BA Vlodrop, Netherlands
tel. +31 475 406014
faactm.info@faacgroup.com
www.faacbenelux.com
SWITZERLAND
FAAC AG
Altdorf, Switzerland
tel. +41 41 8713440
www.faac.ch
POLAND
FAAC POLSKA SP.ZO.O
Warszawa, Poland
tel. +48 22 8141422
www.faac.pl
RUSSIA
FAAC RUSSIA LLC
Moscow, Russia
tel. +7 495 646 24 29
www.faac.ru
MIDDLE EAST
FAAC MIDDLE EAST BRANCH
Dubai Airport Free Zone - Dubai, UAE
tel. +971 42146733
www.faac.ae
TURKEY
FAAC OTOMATİK GEÇİS SİSTEMLERİ
SAN. VE TİC. LTD. ŞTİ.
Çağlayan, Kağıthane, İstanbul (Turkey)
tel.+90 (0)212 – 3431311
732615 - Rev. A
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