FAAC 410 MPS User Manual

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410 MPS

410 MPS

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UNI EN ISO 9001-085

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ENGLISH

IMPORTANT NO TICE FOR THE INSTALLER

GENERAL SAFETY REGULATIONS

1) WARNING! FAAC strongly recommends to follow these instructions literally for the safety of persons. Improper

installation or misuse of the product will cause very serious damages to persons.

2) Packaging material (plastic, polystyrene etc.) is a potential hazard and must be kept out of reach of children.
Read the instructions carefully before installing the product.

3)

4) Keep these instructions for future reference.

5) This product has been designed and manufactured only for the use stated in this manual. Any other use not expressly
set forth will affect the reliability of the product and/or could be source of hazard.

6) FAAC S.p.A. cannot be held responsible for any damage caused by improper use or different from the use for which
the automation system is destined to.

7) Do not use this device in areas subject to explosion: the presence of flammable gas or fumes is a serious hazard.

8) Mechanical constructive elements must comply with UNI8612, CEN pr EN 12604 and CEN pr EN 12605 standards.
Countries outside the EC shall follow the regulations above besides their national normative references in order to offer

the utmost safety.

9) FAAC cannot be held responsible for failure to observe technical standards in the construction of gates and doors,
or for any deformation of the gates which may occur during use.

10) Installation must comply with UNI8612, CEN pr EN 12453 and CEN pr EN 12635.
The degree of safety of the automation must be C+E.

11) Before carrying out any operations, turn off the system’s main switch.

12) An omnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more.
Alternatively, use a 6A thermomagnetic breaker with multi-pole switching.

13) Ensure that there is a differential switch up-line of the electrical system, with a trip threshold of 0.03A.

14) Check that the earthing plant is in perfect condition and connect it to the metallic parts. Also earth the yellow/green
wire of the operator.

15) The automation is fitted with an anti-crush safety system that is a torque control device. In any case, further safety
devices shall be installed.

16) The safety devices (e.g. photocells, safety edges, etc.) protect areas wherethere is a mechanical movement hazard,
e.g. crushing, entrapment and shearing.

17) Each installation must be fitted with at least one flashing light (e.g. FAAC LAMP, MINILAMP etc.) as well as a warning
plate suitably fixed to the gate, besides the safety devices as per point 16. above.

18) FAAC cannot be held responsible regarding safety and correct functioning of the automation in the event that parts
other than FAAC original parts are used.

19) Use only FAAC original spare parts for maintenance operations.

20) Do not carry out any modifications to automation components.

21) The installer must supply all information regarding manual operation of the system in the event of an emergency and
provide the end-user with the leaflet attached to the product.

22) Keep out of persons when the product is in operation.

23) Keep out of reach of children the remote radio controls and any control devices. The automation could be operated
unintentionally.

24) The end-user must avoid any attempt to repair or adjust the automation personally. These operations must be carried
out exclusively by qualified personnel.

25) What is not explicitly stated in these instructions is not permitted.

9

ENGLISH

DESCRIPTION AND TECHNICAL SPECIFICATIONS

Table 1: 410 MPS Control unit technical specifications

Power supply 230 V(+6%-10%) - 50 Hz
Absorbed power 10 W
Max. motor load 800 W
Max. accessories load 0,25 A
Temperature range -20 °C +55 °C
Fuses N. 3 (see fig.1)
Operations logics Automatic / Semi-automatic / Safety /

Automatic timer/ Step-by-step semi-automatic

Opening/closing time Adjustable by trimmer (from 0-120 s)
Pause time Adjustable by trimmer (from 0-240 s)
Closing leaf delay time Adjustable by trimmer (from
Opening leaf delay time 2.5 s (Can be disabled through bridge)
Thrust force Adjustable by trimmer
Terminal block inputs Open/Stop/Opening safeties/

Closing safeties/ mains power +earth

Terminal block outputs Flashing light - motors

24 Vdc accessories power supply

Quick connector Decoding cards - RP 433 SL/DS
Microswitch programmable functions Operating logics

Closing safeties logics

J1

J2

0 -28 s)

J3

LAYOUT AND ELECTRICAL WIRING

i

F1

J2 J3J1

NL

b

j

a

e

DL4

f

F4

l

F2

g

OPENING
LEAF DELAY
DISABLE

DL2

DL5

c

k

FAILSAFE
ON-OFF

DL3

d

h

n

m

DL1

Fig. 1

1

2

N

230 V

3

L

50 Hz

4

5

OP COM CL CL COM OP

LAMP MOTOR 1 MOTOR 2

8

6

BLU

M1

C1

9

7

10

M2

C2

11

BLU

N.B.: The capacitors are provided with the operators.

Caution: Before touching the electronic unit (connections,

programming, maintenance) always switch off the power
supply.

a J1 terminal block (fig. 2)

: Earth connection
N. : power supply 230 V~ ( Neutre )
L. : power supply 230 V~ ( Phase)

N.B.: For correct operation the card must be connected to the

system’s earth. Install a suitable differential magneto-thermal
circuit-breaker upstream of the system.

b J2 terminal block (fig. 2)

LAMP.: flashing light output ( 230 V ~)
MOTOR 1 Open /Common/ Close: Motor 1 connection

Can be used in one-leaf application.
(

leaf closing delay)

MOTOR 2 Close /Common/ Open: Motor 2 connection

Not to be used in one-leaf application.

N.B. To check the operation of the equipment at the test

bench, a load must be connected on the MOTOR 1 input.

c J3 terminal block: low voltage (fig. 2) used to connect all

accessories (see table 2).

30 Vdc

– accessories power supply negative
+ accessories power supply positive (+ 30 Vdc)

12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

+ —

OP — CL NC —

30 Vcc FSW STOP

B — A — + —

STOP

OPEN
TOT.

FSWTX W.LIGHT LOCK

FSW TX

+ —

For the safety and fail-safe devices, see the “Safety devices”
section.

Fig. 2

Warning: the max. accessory load is 250 mA. To calculate

absorption values, refer to table 2.

Safety devices

These are all devices (photocells, safety edges, magnetic
coils, etc.) with an N.C. (normally closed) contact which
activate if an obstacle obstructs the area protected by the

Opening, closing or opening/closing photocells

A

A

A

B

Closing photocells

B

Opening

photocells

Fig. 3

10

ENGLISH

safety devices and stop the movement of the gate leaves
(fig. 3).
The 410 MPS card has an additional FAIL-SAFE device which
serves to check that the N.C. contact on the photocell
receiver is working efficiently before any operation(Can
be disabled through bridge Fig. 1 ref.13) .
N.B.: If the Opening safety devices are engaged when the
gate is closed, they prevent the leaves from opening.
If the Closing safety devices are engaged when the gate
is open, they prevent the leaves from closing.

OP. - Opening safety device contact (N.C.): in the A-S-E-EP-AD

logics, during the opening phase the safety devices stop
the movement of the gate leaves; when they are
disengaged the opening movement recommences. They
do not engage during closure.

N.B.: If opening safety devices are not connected, jumper
inputs OP and FSW TX (Fig. 4).

Application examples

The following are the commonly used connection arrangements (enable fail -safe):

No safety device connected One pneumatic edge connected as closing safety device and

15

14

OP — CL

FSW

16

+ —

FSWTX

2423

The purpose of the opening safety devices is to safeguard
the zone behind the gate leaves (A, fig. 3).

CL. - Closing safety device contact (N.C.): in the A-S-E-EP-AD

logics, during the closing phase the safety devices reverse
the direction of movement of the gate leaves, or they stop
the movement of the leaves then reverse direction when
they are disengaged (see microswitch SW4 settings). They
do not engage during the opening cycle.

N.B.: If closing safety devices are not connected, jumper
inputs OP and FSWTX (fig. 4).

The purpose of the closing safety devices is to safeguard
the zone in which the leaves move during the closing cycle
(B, fig. 3).
If the Fail-Safe function is not used, see cabling at page 4
for connections of photocells.

one connected as opening safety device

15

14

OP — CL

FSW

16

+ —

FSWTX

2423

Fig. 4

1 pair of closing photocells connected 1 pair of opening photocells connected

15

16

12

+ —

30Vcc

13

15

14

OP — CL

FSW

1

2
3

4
5

16

RX TX

+ —

FSWTX

1

2

2423

1 pair of opening photocells and 1 pair of closing

photocells connected

12

+ —

30Vcc

13

15

16

14

OP — CL

FSW

1

2
3

4
5

RX CL TX CL

+ —

FSWTX

1
2

2423

Fig. 6

1 pair of closing photocells and 1 pair of opening/closing

12

+ —

30Vcc

12

13

+ —

30Vcc

14

OP — CL

FSW

1

2
3

4
5

RX TX

photocells connected

15

16

14

13

OP — CL

FSW

1

2
3

4
5

RX CL TX CL

+ —

FSWTX

1
2

+ —

FSWTX

1
2

Fig. 5

2423

Fig. 7

2423

1

1
2

2
3

4
5

RX OPTX OP

1

2

RX OPTX OP

Fig. 8

Important: for further information on the operation of the safety devices, see table 3.

11

1

2
3

4

5

Fig. 9

ENGLISH

Application examples

The following are the commonly used connection arrangements (disable fail -safe)

No safety device connected

One pneumatic edge connected as closing safety device and

one connected as opening safety device

15

14

OP — CL

FSW

16

+ —

FSWTX

2423

15

14

OP — CL

FSW

16

+ —

FSWTX

Fig. 4/A

1 pair of closing photocells connected 1 pair of opening photocells connected

12

+ —

30Vcc

13

15

16

14

OP — CL

FSW

1

2
3

4
5

RX TX

+ —

FSWTX

1

2

2423

12

+ —

30Vcc

OP — CL

FSW

1

2
3

4
5

15

16

14

13

RX TX

+ —

FSWTX

1
2

2423

Fig. 6/A

2423

Fig. 5/A

Fig. 7/A

Two pair of closure photocells connected

15

16

14

13

12

+ —

30Vcc

OP — CL

FSW

1

2
3

4
5

1

2

RX TX

TX

RX

+ —

FSWTX

1
2

5
4

3
2

1

1 pair of closing photocells and 1 pair of opening/closing

photocells connected

2423

12

+ —

30Vcc

13

15

14

OP — CL

FSW

1

2
3

4

5

16

RX TX

1

2

TX

Fig. 8/A

RX

+ —

FSWTX

1
2

5
4

3
2

1

2423

Fig. 9/A

12

STOP

– Common ( - )
N.C. - STOP contact: all devices (such as pushbuttons)

which by opening a contact stop gate movement.
To install several safety stop devices, connect the N.C.
contacts in series.

N.B. If the STOP devices are not connected, jumper STOP
and - inputs.

– Common ( - )

A - TWO-LEAF OPENING (N.O.): all devices (pushbuttons ,

photocells, detectors, etc.) which assures opening/closing
of both leaves by closing a contact.
To install several control devices, connect the N.O. contacts
in parallel.

FSWTX

+ – Photocell transmitter power supply (FailSafe)
To use the Fail-Safe function, power supplies to the photocell
transmitters must be connected.

d J4 quick connector for decoder SL/DS - MINIDEC SL/DS - RP

433 SL/DS cards (figs. 10-11-12-13)

e TORQUE trimmer: thrust adjusting trimmer (anti-crushing

safety system).

f PAUSE trimmer: pause time adjusting trimmer (A/S AD/

logics).
Pause time is adjustable from 0 to 240 seconds.

g OP/CL trimmer: Opening/Closing time adjusting trimmer

Time is adjustable from 0 to 120 seconds.

h LEAF DELAY trimmer: closing leaf delay adjusting trimmer.

Leaf delay time is adjustable from 0 to 28 seconds.

N.B.:

1) If the opening/closing time is less than the set delay

time, the delayed leaf closes at the end of the closing
time.

2) In one-leaf application, set the leaf delay time to

minimum

i Programming microswitches
j Fuse F1 5x20 5 A/250 V rapid (motor power supply)

k Fuse F2 5x20 800 mA/250 V delayed (accessories power

supply)

l Fuse F4 5x20 250 mA/250 V delayed (transformer power

supply)

m Bridge to enable/disable the Fail-Safe (Fig. 14).

ENGLISH

PLUS
433 E

410 MPS

MINIDEC
SL/DS

Fig. 10

410 MPS

N.B. Use a dedicated decoder for other accessory types.

410 MPS

DECODER
SL

Fig. 11

n

Bridge to enable/disable the wing opening

delay(Fig. 14).

Table 2 - Current drawn by accessories

ACCESSORY CURRENT DRAWN

PLUS 40 SL 30 mA
PLUS 433 E 20 mA

MINIDEC SL / DS 6 mA

DECODER SL / DS 20 mA / 55 mA

RP 433 SL / DS 12 mA / 6 mA

DIGICARD 15 mA

METAL DIGIKEY 15 mA

FOTOSWITCH 90 mA

DETECTOR F4 / PS6 50 mA

PHOTOBEAM 50 mA

Fig. 12

410 MPS

Fig. 13

13

ENGLISH

FAIL-SAFE
LEAF DELAY

Disable

Enable
DisableEnable

Fig. 14

1. PROGRAMMING THE MICROSWITCHES

Automation programming is carried out by the microswitches
(fig. 1 - ref. 9) as shown in the diagram below.

Fig. 15

1

23 4

OPERATING

LOGICS

A

S

E

EP

AD

SW1

OFF
ON

OFF

ON

ON

SW2 SW3
OFF

OFF

OFF OFF

OFF

ON

OFF

ON

ON

OFF

SAFETIES ON CLOSING
INVERTS MOVEMENT

IMMEDIATELY
STOPS AND INVERTS

MOVEMENT ON
DISENGAGEMENT

SW4

OFF

ON

1.1. OPERATION LOGICS

There are four operating logics available:
A: “AUTOMATIC ” E : “SEMI-AUTOMATIC”

S : “SAFETY” EP : “SEMI-AUTOMATIC STEP-BY-STEP”

AD: "AUTOMATIC TIMER"

Operation of the different logics is described in tables 3/a-b-c-d­e.

1.2. SAFETIES ON CLOSING

This function serves to select the operating mode for the closing
safeties:

- OFF: immediate reverse of movement during gate closure

- ON: movement is stopped during closing and reversed on
opening when the safety is disengaged.

2. START-UP

1) Program the 410 MPS electronic control unit according to

specific requirements as shown in fig. 15.

2) Check led status as shown in table.

LED functions

LEDS ON OFF
DL 1 (OPEN INPUT A) Command active Command not active
DL 3 (STOP) Command not active Command active
DL 4 (FTSW OPEN) Safeties disengaged Safeties engaged
DL 5 (FTSW CLOSE) Safeties disengaged Safeties engaged

N.B.: the bold text indicates led status with gate idle.

2.1. DIRECTION OF ROTATION

1) Switch off the power.

2) Manually move the gate to halfway.

3) Lock the operators.

4) Switch on the power.

5) Send an OPEN signal to input A (fig. 2) and check that the

leaf opens.

If the gate closes, invert the motor wires on the control unit
(brown and black wires).

2.2. OPERATION TIME ADJUSTMENT

Opening/closing times are set by the OP/CL trimmer on the
control unit (fig. 1 - ref.7).
To reduce operation time, adjust the trimmer anticlockwise
To increase operation time, adjust the trimmer clockwise.
Maximum operation time is 120 seconds.
For 90° opening the approximate opening/closing time is 18
seconds.
For optimal system efficiency set the opening/closing time so
that the electric motor remains activated for a few seconds
after the leaf has reached the mechanical travel stop.

2.3. CLOSING LEAF DELAY ADJUSTMENT

In the case of overlapping leaves, it is possible to delay closing
of the leaf driven by motor M1 (see fig. 2) to ensure correct
closure of the gate.
Set the delay by the LEAF DELAY trimmer on the 410 MPS control
unit (fig. 1 - ref. 8).
To reduce delay time, adjust the trimmer anticlockwise.
To increase delay time, adjust the trimmer clockwise.
Maximum delay time is 28 seconds. If the operation time is
shorter, the delay time is reduced automatically.

2.4. SETTING PAUSE TIME

When A, S or AD logics are selected, the leaf momentary stop
time can be set using the PAUSE trimmer (fig. 1 ref. 6).
Turn the trimmer clockwise to increase the time.
Turn the trimmer anticlockwise to reduce the time.
The maximum pause time is 240 sec.

2.5. ANTI-CRUSHING SYSTEM ADJUSTMENT

The 410 MPS control unit has been designed for use on both
electromechanical and hydraulic operators.
When the 410 MPS card is used on electromechanical operators,
the torque control device must be set by turning the TORQUE
trimmer (fig. 1 ref. 5).
To reduce torque, adjust the trimmer anticlockwise.
To increase torque, adjust the trimmer clockwise.
In any event, FAAC advises not to exceed a torque of 15 Kg
measured on the outer edge of the leaf.
To ensure precise torque adjustment use a linear dynamometer.
When the 410 MPS card is used on hydraulic operators, the
torque control device must be set to the maximum value by
turning the TORQUE trimmer clockwise.
This device is already present inside the operator hydraulic
circuit (BY-PASS valves).

14

(*1) If residual pause time is less than 5 seconds on safety disengagement, the gate closes after 5 seconds.
N.B.: Effects of other active impulse inputs are shown in brackets

ENGLISH

No effect (OPEN inhibited)

OPENING/CLOSING SAFETIESCLOSING SAFETIESOPENING SAFETIES

No effect

PULSES

Stops closing and, when disengaged,

Freezes pause until disengagement (*1) (OPEN inhibited)

See paragraph 1.2

No effect

No effect (OPEN inhibited)

opens

continues to open

Stops opening and, when disengaged,

No effect (OPEN inhibited)

No effect

closes

No effect

PULSES

Stops opening and, when disengaged,

opens

No effect (OPEN inhibited)

OPENING/CLOSING SAFETIESCLOSING SAFETIESOPENING SAFETIES

No effect

Stops closing and, when disengaged,

Stops opening and, when disengaged,

Freezes pause until disengagement (*1) (OPEN inhibited)

No effect

No effect

See paragraph 1.2

No effect (OPEN inhibited)

Stops opening and, when disengaged,

continues to open

No effect (OPEN inhibited)

closes

No effect

opens

continues to open

No effect (OPEN inhibited)

OPENING/CLOSING SAFETIES

No effect

CLOSING SAFETIESOPENING SAFETIES

PULSES

Stops closing and, when disengaged,

Stops opening and, when disengaged,

No effect (OPEN inhibited)

No effect

See paragraph 1.2

No effect

closes

No effect (OPEN inhibited)

Stops opening and, when disengaged,

No effect (OPEN inhibited)

No effect

No effect (OPEN inhibited)

STOP

OPEN-A

Opens leaves and recloses after pause time

Stops

No effect (OPEN inhibited)Closes leaf/leaves

No effect

Reopens leaves immediately

Recloses leaves immediately

No effect (OPEN inhibited)

STOP

Stops

No effect (OPEN inhibited)

OPEN-A

Closes leaf/leaves

Recloses leaves immediately

Opens leaves and recloses after pause time

Recloses leaves immediately

Reopens leaves immediately

No effect (OPEN inhibited)

STOP

OPEN-A

Opens leaves

Stops

Stops

Recloses leaves immediately

Reopens leaves immediately

No effect (OPEN inhibited)

Closes leaf/leaves

GATE STATUS

LOGICS "A"

Table 3/a

CLOSED

OPEN on PAUSE

CLOSING

OPENING

STOPPED

GATE STATUS

LOGICS "S"

Table 3/b

CLOSED

OPEN on PAUSE

15

CLOSING

OPENING

STOPPED

GATE STATUS

LOGICS "E"

Table 3/c

OPEN

CLOSED

OPENING

CLOSING

STOPPED

ENGLISH

opens

No effect (OPEN inhibited)

OPENING/CLOSING SAFETIESCLOSING SAFETIESOPENING SAFETIES

Stops closing and, when disengaged,

No effect (OPEN inhibited)

See paragraph 1.2

No effect

PULSES

continues to open

No effect (OPEN inhibited)

Stops opening and, when disengaged,

No effect

No effect

(if gate must close, inhibits OPEN)

closes

No effect

No effect (OPEN inhibited)

OPENING/CLOSING SAFETIESCLOSING SAFETIESOPENING SAFETIES

No effect

Freezes pause until disengagement (*1) (OPEN inhibited)

No effect

PULSES

(if the gate must open, inhibits OPEN)

Stops opening and, when disengaged,

opens

continues to open

Stops closing and, when disengaged,

Stops opening and, when disengaged,

No effect (OPEN inhibited)

No effect

See paragraph 1.2

closes

No effect

No effect (OPEN inhibited)

Stops opening and, when disengaged,

No effect (OPEN inhibited) No effect

STOP

OPEN-A

Opens leaves

Stops

No effect (OPEN inhibited)

Stops

Stops

Recloses leaf immediately

Inverts the direction

No effect (OPEN inhibited)

STOP

Stops

No effect (OPEN inhibited)Closes leaf/leaves

OPEN-A

Reopens leaves immediately

It controls the re-counting of the pause time

Opens leaves and recloses after pause time

If held, it remains in pause (timer function).

GATE STATUS

LOGICS "EP"

Table 3/d

OPEN

CLOSED

CLOSING

OPENING

STOPPED

GATE STATUS

LOGICS "AD"

Table 3/e

CLOSED

OPEN on PAUSE

CLOSING

OPENING

16

STOPPED

Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La FAAC si riserva il diritto,
lasciando inalterate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque
momento e senza impegnarsi ad aggiornare la presente pubblicazione, le modifiche che essa ritiene
convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo o
commerciale.

The descriptions and illustrations contained in the present manual are not binding. FAAC reserves the
right, whilst leaving the main features of the equipments unaltered, to undertake any modifications
it holds necessary for either technical or commercial reasons, at any time and without revising the
present publication.

Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. FAAC se réserve le
droit d’apporter à tout moment les modifications qu’elle jugera utiles sur ce produit tout en conservant
les caractéristiques essentielles, sans devoir pour autant mettre à jour cette publication.

Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. FAAC behält
sich das Recht vor, ohne die wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne
Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden Anleitungen, technisch bzw.
konstruktiv/kommerziell bedingte Verbesserungen vorzunehmen.

Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. FAAC se
reserva el derecho, dejando inmutadas las características esenciales de los aparatos, de aportar, en
cualquier momento y sin comprometerse a poner al día la presente publicación, todas las
modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro
tipo de exigencia de carácter constructivo o comercial.

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• Non disperdete nell'ambiente gli imballaggi dei componenti dell'automazione bensì selezionate
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• La présente notice a été réalisée 100% avec du papier recyclé.

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déchets et les normes en vigueur.

FAAC por la naturaleza.

• El presente manual de instrucciones se ha realizado, al 100%, en papel reciclado.

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poliestireno) no deben tirarse al medio ambiente, sino seleccionarse conforme a las prescripciones
locales y las normas vigentes para el desecho de residuos sólidos.

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Via Benini, 1
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